Ceramic solid-liquid debonding agent mixing device

Abstract

Disclosed in the present utility model is a ceramic solid-liquid debonding agent mixing device, comprising a mixing tank, a feed port, a discharge pipe, a water inlet pipe, a crushing mechanism, a stirring and mixing mechanism, and an air-blowing mechanism. The feed port is installed at the top of the mixing tank, and the water inlet pipe is installed at the top of the mixing tank, with the water inlet pipe connected to an external tap water source through a pipeline. Below the feed port, the crushing mechanism is installed inside the mixing tank, and below the crushing mechanism, the stirring and mixing mechanism is installed inside the mixing tank. The air-blowing mechanism extending to a lower end inside the mixing tank is installed on one side of the mixing tank. The crushing mechanism comprises a first crusher, a second crusher, a first gear, a second gear, and a first motor. According to the present utility model, a material is first crushed and then mechanically stirred for mixing. During stirring, a large number of bubbles are introduced, generating turbulence and vortices, thereby improving the stirring and mixing effect and allowing the solid material to fully dissolve in water.

Description

A ceramic solid-liquid desiccant mixing equipment Technical Field

[0001] This utility model relates to the field of ceramic solid-liquid degumming agent production technology, and in particular to a ceramic solid-liquid degumming agent mixing equipment. Background Technology

[0002] Ceramic deflocculants are commonly used additives in the building and sanitary ceramics industry. In ceramic production, the water content of the slurry is generally controlled between 29% and 34%. However, at such low water content, the slurry containing clay minerals has poor fluidity. To solve this problem, an appropriate amount of deflocculant is often added to the slurry. Its function is to increase the potential of the particles in the dispersion system, thereby maintaining a relatively stable distance between the slurry particles in the dispersion medium, preventing agglomeration and sedimentation. Macroscopically speaking, this maintains the stability of the slurry in the dispersion system.

[0003] Currently, common ceramic degumming agents on the market are mainly divided into inorganic salts and polyelectrolytes. Inorganic salt ceramic degumming agents mainly include water glass, sodium carbonate, sodium tripolyphosphate, and sodium hexametaphosphate; while polyelectrolyte ceramic degumming agents mainly include sodium humate, sodium carboxymethyl cellulose, and sodium lignin sulfate.

[0004] In the production of ceramic solid-liquid desiccant, solid particulate materials need to be dissolved in water to form an aqueous solution. Currently, this is mostly done manually by adding the materials to the water and stirring. Manual stirring can easily lead to insufficient dissolution and is also labor-intensive. Therefore, in view of the above, there is an urgent need to develop a ceramic solid-liquid desiccant mixing equipment that first crushes the materials and then mixes them by mechanical stirring. During stirring, a large number of air bubbles are introduced to generate turbulence and eddies, thereby improving the mixing effect and ensuring that the solid materials are fully dissolved in the water. This equipment would save labor and overcome the shortcomings of current practical applications to meet current needs.

[0005] Utility Model Content

[0006] The purpose of this invention is to provide a ceramic solid-liquid debinding agent mixing device to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A ceramic solid-liquid desiccant mixing device includes a mixing tank, a feeding port, a discharge pipe, a water inlet pipe, a crushing mechanism, a mixing mechanism, and an air blowing mechanism. The top of the mixing tank is equipped with a feeding port, which has a funnel-shaped outer surface. The top of the mixing tank is equipped with a water inlet pipe, which is connected to an external tap water source through a pipeline. Below the feeding port and inside the mixing tank, a crushing mechanism is installed. Below the crushing mechanism and inside the mixing tank, a mixing mechanism is installed. An air blowing mechanism extending to the lower end of the mixing tank is installed on one side of the mixing tank.

[0009] Preferably, the crushing mechanism includes: a first crusher, a second crusher, a first gear, a second gear, and a first motor. The first crusher and the second crusher are rotatably connected to the mixing box. The first crusher is equipped with a first gear, and the second crusher is equipped with a second gear. The first gear and the second gear mesh with each other. The first motor is fixed to the outside of the mixing box, and the output shaft of the first motor is connected to the first crusher.

[0010] Preferably, the mixing mechanism includes a second motor, a third gear, a fourth gear, and a mixing shaft. The second motor is fixed to the ground. The third gear is mounted on the output shaft of the second motor. Four fourth gears are evenly distributed on the outer side of the third gear and mesh with it. Each fourth gear is mounted on the lower end of a mixing shaft. The mixing shaft is rotatably connected to the mixing box and extends into the interior of the mixing box.

[0011] Preferably, the air blowing mechanism includes: an air pump, a guide pipe, a one-way valve, an annular pipe, and an air outlet. The air pump is located on the ground, the guide pipe is installed on the air pump, the one-way valve is installed on the guide pipe, the guide pipe is connected to the annular pipe, the annular pipe is located at the lower end of the mixing tank, and multiple air outlets are provided inside the annular pipe.

[0012] Preferably, the lower end of the mixing box is provided with a discharge pipe, and a plug is detachably installed on the discharge pipe, the plug being fixed to the discharge pipe by threads.

[0013] The beneficial effects of this utility model are as follows: When using this ceramic solid-liquid desiccant mixing equipment, solid materials are added through the feeding port. The first motor drives the first and second pulverizers to rotate, and the first and second pulverizers work together to pulverize the solid materials so that they can be dissolved in water later. Then, the external water source connected to the water inlet pipe is opened, allowing water to flow into the mixing tank. Then, the second motor drives the third gear to rotate, and the third gear drives the fourth gear and the stirring shaft to rotate. The four stirring shafts stir and mix the materials in the mixing tank to form an aqueous solution. At the same time, an air pump delivers airflow into the annular pipe, and the airflow is discharged into the water through multiple air outlets to form bubbles. After the bubbles enter the water, they can generate more turbulence and eddies in the water, thereby improving the mixing effect. After the mixing is completed, the plug can be removed to allow the aqueous solution in the mixing tank to be discharged from the discharge pipe. In summary, this invention first crushes the material, and then mixes it by mechanical stirring. During stirring, a large number of air bubbles are introduced, thereby generating turbulence and eddies, which improves the mixing effect and allows the solid material to fully dissolve in the water, saving manpower. Attached Figure Description

[0014] Figure 1 is a three-dimensional structural schematic diagram of this utility model.

[0015] Figure 2 is a three-dimensional structural schematic diagram of this utility model.

[0016] Figure 3 is an internal sectional view of this utility model.

[0017] Figure 4 is a partial structural schematic diagram of this utility model.

[0018] Figure 5 is a partial structural schematic diagram of this utility model.

[0019] Figure 6 is a partial structural schematic diagram of this utility model.

[0020] Legend:

[0021] 1. Mixing box; 2. Feeding port; 3. Discharge pipe; 301. Plug; 4. Water inlet pipe; 5. Crushing mechanism; 501. First crusher; 502. Second crusher; 503. First gear; 504. Second gear; 505. First motor; 6. Stirring and mixing mechanism; 601. Second motor; 602. Third gear; 603. Fourth gear; 604. Stirring shaft; 7. Air blowing mechanism; 701. Air pump; 702. Guide pipe; 703. One-way valve; 704. Annular pipe; 705. Air outlet. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.

[0023] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] Specific implementation examples are given below.

[0025] Referring to Figures 1 to 6, in this embodiment of the present invention, a ceramic solid-liquid desiccant mixing device includes a mixing tank 1, a feeding port 2, a discharge pipe 3, a water inlet pipe 4, a crushing mechanism 5, a stirring and mixing mechanism 6, and an air blowing mechanism 7. The top of the mixing tank 1 is equipped with the feeding port 2, which has a funnel-shaped outer surface to allow material to be added. The lower end of the mixing tank 1 is provided with the discharge pipe 3, on which a plug 301 is detachably installed. The plug 301 is fixed to the discharge pipe 3 by threads. Removing the plug 301 allows the material in the mixing tank 1 to be discharged from the discharge pipe 3. The top of the mixing tank 1 is equipped with the water inlet pipe 4, which is connected to an external tap water source to add water to the mixing tank 1. The mixing tank 1 is equipped with a crushing mechanism 5 below the feeding port 2 and a stirring and mixing mechanism 6 below the crushing mechanism 5. An air blowing mechanism 7 extending to the lower end of the mixing tank 1 is installed on one side of the mixing tank 1. In use, solid materials are added through the feeding port 2 and crushed by the crushing mechanism 5 to dissolve in water. Then, an external water source connected to the water inlet pipe 4 is opened, allowing water to flow into the mixing tank 1. The stirring and mixing mechanism 6 is then activated to stir and mix the materials and water, forming an aqueous solution. Simultaneously, the air blowing mechanism 7 blows a large number of air bubbles into the mixing tank 1. These air bubbles create more turbulence and eddies in the water, thus improving the mixing effect.

[0026] The crushing mechanism 5 includes: a first crusher 501, a second crusher 502, a first gear 503, a second gear 504, and a first motor 505. The first crusher 501 and the second crusher 502 are rotatably connected to the mixing box 1. The first crusher 501 is equipped with the first gear 503, and the second crusher 502 is equipped with the second gear 504. The first gear 503 and the second gear 504 mesh with each other. The first motor 505 is fixed to the outside of the mixing box 1, and the output shaft of the first motor 505 is connected to the first crusher 501. In use, the first motor 505 drives the first crusher 501 and the second crusher 502 to rotate, and the solid materials are crushed by the cooperation of the first crusher 501 and the second crusher 502.

[0027] The mixing mechanism 6 includes a second motor 601, a third gear 602, a fourth gear 603, and a mixing shaft 604. The second motor 601 is fixed to the ground. The third gear 602 is mounted on the output shaft of the second motor 601. Four fourth gears 603 are evenly distributed on the outer side of the third gear 602 and mesh with it. Each fourth gear 603 is mounted on the lower end of a mixing shaft 604. The mixing shaft 604 is rotatably connected to the mixing tank 1 and extends into the interior of the mixing tank 1. In use, the second motor 601 drives the third gear 602 to rotate, which in turn drives the fourth gear 603 and the mixing shaft 604 to rotate. The four mixing shafts 604 mix the materials in the mixing tank 1.

[0028] The air blowing mechanism 7 includes: an air pump 701, a guide pipe 702, a one-way valve 703, an annular pipe 704, and air outlets 705. The air pump 701 is installed on the ground. The guide pipe 702 is installed on the air pump 701. The one-way valve 703 is installed on the guide pipe 702 to prevent water from flowing back into the air pump 701. The guide pipe 702 is connected to the annular pipe 704. The annular pipe 704 is located at the lower end of the mixing tank 1. Multiple air outlets 705 are provided in the annular pipe 704. In use, the air pump 701 delivers airflow into the annular pipe 704, and the airflow is discharged into the water flow through the multiple air outlets 705 to form bubbles.

[0029] Working Principle: In this ceramic solid-liquid desiccant mixing equipment, solid materials are added through the feeding port 2. The first motor 505 drives the first pulverizer 501 and the second pulverizer 502 to rotate. The first pulverizer 501 and the second pulverizer 502 work together to pulverize the solid materials, facilitating their subsequent dissolution in water. Then, an external water source connected to the water inlet pipe 4 is opened, allowing water to flow into the mixing tank 1. The second motor 601 then drives the third gear 602 to rotate, which in turn drives the fourth gear 603 and the stirring shaft 604 to rotate. The four stirring shafts 604 stir and mix the materials in the mixing tank 1, forming an aqueous solution. Simultaneously, an air pump 701 delivers airflow into the annular pipe 704, which is then discharged into the water flow through multiple air outlets 705, forming bubbles. These bubbles create more turbulence and eddies in the water, improving the mixing effect. After mixing is complete, the plug 301 is removed, allowing the aqueous solution in the mixing tank 1 to be discharged through the discharge pipe 3.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A ceramic solid-liquid debinding agent mixing device, characterized in that, The mixture includes a mixing tank (1), a feeding port (2), a discharge pipe (3), a water inlet pipe (4), a crushing mechanism (5), a mixing mechanism (6), and an air blowing mechanism (7). The top of the mixing tank (1) is equipped with a feeding port (2), which has a funnel shape. The top of the mixing tank (1) is equipped with a water inlet pipe (4), which is connected to an external tap water source through a pipe. Below the feeding port (2) inside the mixing tank (1) is a crushing mechanism (5). Below the crushing mechanism (5) inside the mixing tank (1) is a mixing mechanism (6). On one side of the mixing tank (1) is an air blowing mechanism (7) extending to its lower interior.

2. The ceramic solid-liquid debonder compounding apparatus according to claim 1, wherein The crushing mechanism (5) includes: a first crusher (501), a second crusher (502), a first gear (503), a second gear (504), and a first motor (505). The first crusher (501) and the second crusher (502) are rotatably connected to the mixing box (1). The first crusher (501) is equipped with a first gear (503), and the second crusher (502) is equipped with a second gear (504). The first gear (503) and the second gear (504) mesh with each other. The first motor (505) is fixed to the outside of the mixing box (1), and the output shaft of the first motor (505) is connected to the first crusher (501).

3. The ceramic solid-liquid debinding agent mixing equipment according to claim 1, characterized in that, The mixing mechanism (6) includes a second motor (601), a third gear (602), a fourth gear (603), and a mixing shaft (604). The second motor (601) is fixed to the ground. The third gear (602) is mounted on the output shaft of the second motor (601). Four fourth gears (603) are evenly distributed on the outer side of the third gear (602) and mesh with it. Each fourth gear (603) is mounted on the lower end of a mixing shaft (604). The mixing shaft (604) is rotatably connected to the mixing tank (1) and extends into the interior of the mixing tank (1).

4. The ceramic solid-liquid desiccant mixing equipment according to claim 1, characterized in that, The air blowing mechanism (7) includes: an air pump (701), a guide pipe (702), a one-way valve (703), an annular pipe (704), and an air outlet (705). The air pump (701) is located on the ground. The guide pipe (702) is installed on the air pump (701). The one-way valve (703) is installed on the guide pipe (702). The guide pipe (702) is connected to the annular pipe (704). The annular pipe (704) is located at the lower end of the mixing box (1). Multiple air outlets (705) are provided inside the annular pipe (704).

5. The ceramic solid-liquid desiccant mixing equipment according to claim 1, characterized in that, The lower end of the mixing box (1) is provided with a discharge pipe (3), and a plug (301) is detachably installed on the discharge pipe (3). The plug (301) is fixed to the discharge pipe (3) by threads.

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