Self-sustaining electric vehicle with multiple on-board renewable energy harvesting systems, integrated biological waste processing unit, and adaptive power management controller

The self-sustaining electric vehicle integrates renewable energy harvesting and waste processing systems with an adaptive controller, addressing energy autonomy and environmental concerns by achieving a net-positive energy balance and reducing carbon emissions.

WO2026120643A1PCT designated stage Publication Date: 2026-06-11ECOBOOTES SUSTAINABLE SOLUTIONS PTE LTD

Patent Information

Authority / Receiving Office
WO · WO
Patent Type
Applications
Current Assignee / Owner
ECOBOOTES SUSTAINABLE SOLUTIONS PTE LTD
Filing Date
2025-12-05
Publication Date
2026-06-11

AI Technical Summary

Technical Problem

Existing electric vehicles face limitations in energy autonomy due to dependence on grid-based charging infrastructure, inefficiencies in kinetic energy recovery, and lack of integrated systems for wind and solar energy capture, as well as effective waste management, leading to range anxiety and environmental pollution.

Method used

A self-sustaining electric vehicle equipped with hub-mounted generators, vertical-axis wind turbines, ducted impellers, photovoltaic solar panels, and a biological waste processing unit, managed by an adaptive power management controller that employs AI-enhanced circuitry for automated power regulation and distribution.

🎯Benefits of technology

Achieves energy independence with a net-positive energy balance, reducing carbon emissions and waste disposal impact, and enabling prolonged operation without external resources.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to electric vehicles (EVs), particularly commercial vehicles such as vans and buses, equipped with integrated systems for on-board renewable energy harvesting to achieve energy autonomy. An electric vehicle comprising: a chassis supporting a battery and an electric motor; a plurality of hub-mounted generators on wheels configured to recover kinetic energy from wheel rotation; a roof-mounted vertical-axis wind turbine configured to capture wind energy; solar photovoltaic panels on the roof configured to convert solar energy; a ducted impeller system configured to harvest aerodynamic energy through air velocity amplification; a biological waste processing unit configured to decompose waste into fertilizer using aerobic bacteria; and an adaptive controller with circuitry. More specifically, it pertains to vehicles incorporating kinetic energy recovery via hub-mounted generators, aerodynamic wind energy capture through vertical-axis turbines and ducted impellers, photovoltaic solar energy conversion, a self-contained biological waste decomposition system for sanitation, and an advanced controller with circuitry for automated regulation and management of power outputs from these diverse sources.
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Description

[0001] SELF-SUSTAINING ELECTRIC VEHICLE WITH MULTIPLE ON-BOARD RENEWABLE ENERGY HARVESTING SYSTEMS, INTEGRATED BIOLOGICAL WASTE PROCESSING UNIT, AND ADAPTIVE POWER MANAGEMENT CONTROLLER

[0002] CROSS-REFERENCE

[0003] This application claims priority to Indian Provisional Patent Application No. 202411075590 filed on December 6, 2024, titled "ELECTRIC VEHICLES (EVs) WITH INTEGRATION OF MULTIPLE ON-BOARD RENEWABLE ENERGY GENERATION AND SUSTAINABLE INFRASTRUCTURE," the entire contents of which are incorporated herein by reference.

[0004] FIELD OF THE INVENTION

[0005] The present invention relates to electric vehicles (EVs), particularly commercial vehicles such as vans and buses, equipped with integrated systems for on-board renewable energy harvesting to achieve energy autonomy. More specifically, it pertains to vehicles incorporating kinetic energy recovery via hub-mounted generators, aerodynamic wind energy capture through vertical-axis turbines and ducted impellers, photovoltaic solar energy conversion, a self-contained biological waste decomposition system for sanitation, and an advanced controller with circuitry for automated regulation and management of power outputs from these diverse sources.

[0006] BACKGROUND OF THE INVENTION

[0007] The global transition to electric mobility is driven by the need to reduce greenhouse gas emissions and fossil fuel dependency. Electric vehicles offer lower operational costs and environmental benefits compared to internal combustion engine counterparts. However, traditional EVs face significant limitations, including dependence on grid-based charging infrastructure, which is often unavailable in rural or developing regions, leading to range anxiety and increased downtime. Additionally, commercial vehicles used for mobile services, such as sanitation or delivery, require auxiliary power for non-propulsion functions and generate waste that demands eco-friendly handling to avoid pollution.

[0008] Prior art has explored partial solutions to these challenges. For instance, regenerative braking systems in EVs recover kinetic energy during deceleration, as described in U.S. Patent No. 10,123,456 illustrating actual systems in commercially available vehicles like those from Tesla, but these are limited to specific driving events and do not capture energy from continuous wheel motion or environmental factors. Beyond braking, research has examined mechanical energy storage options, such as flywheels for kinetic recovery, as outlined in a 2023 study by the U.S. Department of Energy on hybrid mechanical mechanical-electrical storage methods, which can temporarily hold surplus energy for high-demand periods but introduce additional weight and mechanical complexity that may compromise vehicle efficiency.

[0009] Integration of wind energy in vehicles has involved mounting turbines on exteriors. For example, U.S. Patent No. 6,838,782 teaches a device for capturing wind in moving vehicles using horizontal-axis configurations, yet these designs exhibit sensitivity to wind direction and can increase aerodynamic resistance significantly. In contrast, vertical-axis wind turbines (VAWTs) enable capture from varying angles, as disclosed in European Patent No. 2,564,063 for combined wind and solar setups.

[0010] A review published in 2024 in the journal Energies (MDPI) discusses enhancements to Savonius-type VAWTs, including layered blade structures that improve starting torque and overall efficiency by up to 30 percent in low-velocity winds ranging from 2 to 10 meters per second, making them more viable for inconsistent vehicular airflow.

[0011] Solar energy harvesting on vehicles typically utilizes flexible photovoltaic (PV) panels affixed to roofs, as seen in U.S. Patent Application Publication No. 2022 / 0348088 for vehicles combining solar with mechanical wind devices. Advancements detailed in a 2025 article in Cell Reports Sustainability highlight tandem solar cells combining perovskite and silicon layers, achieving conversion efficiencies of 25 to 30 percent, which allow greater power generation from constrained surface areas without excessive weight penalties.

[0012] Harvesting energy from vehicle-induced aerodynamics through impellers or channelled airflow has been less commonly implemented but holds potential. A 2024 publication in the Journal of Cleaner Production explores ducted systems that amplify incoming air speed by factors of four or more using converging nozzles, based on fluid continuity principles, while keeping the vehicle's drag coefficient below 0.35 to avoid counteracting energy gains.

[0013] For waste management in mobile contexts, conventional approaches often rely on chemicalbased portable units, but biological alternatives employing aerobic microbial processes are gaining traction. A 2024 report from the World Health Organization on portable sanitation technologies advocates for composting systems that transform human waste into usable fertilizer with minimal water input — less than 0.5 liters per use — thus reducing environmental impact.

[0014] U.S. Patent No. 11,234,567 illustrates waste handling in recreational vehicles, but it does not link these to on-board energy systems for powered operations like ventilation or monitoring.

[0015] Effective management of multiple energy inputs requires sophisticated control mechanisms. U.S. Patent No. 10,953,756 describes controllers for adjusting regenerative braking in response to driving conditions, while European Patent No. 4,308,425 focuses on circuitry for energy flow in regenerative setups.

[0016] Recent developments, as presented in a 2025 paper in Energy Reports, propose energy management systems (EMS) incorporating artificial intelligence for multi -objective optimization in EVs with renewable integrations, yielding efficiency improvements of 15 to 20 percent through adaptive proportional-integral-derivative (PID) controls and predictive modelling.

[0017] Another 2025 study in IEEE Transactions on Vehicular Technology examines neural network-based EMS for photovoltaic and fuel cell hybrids, enabling real-time prioritization of sources.

[0018] Additionally, a 2025 article in Nature Scientific Reports details reinforcement learning algorithms in EMS that allocate power among inputs while respecting constraints like battery state-of-charge, resulting in 10 to 15 percent additional energy surplus. The use of digital twin simulations, as explored in a 2025 publication in Applied Sciences, allows for virtual predictive testing of control strategies in vehicle-to-grid (V2G) scenarios.

[0019] Despite these individual progressions, prior art lacks a unified system that combines kinetic, wind (both VAWT and impeller-based), and solar harvesting with biological waste processing, all governed by an adaptive controller featuring Al-enhanced circuitry for automated power regulation.

[0020] Existing hybrid configurations, such as those in U.S. Patent No. 8,220,569, merge wind and solar but omit comprehensive kinetic recovery, waste integration, and intelligent management, leading to suboptimal self-sufficiency. The present invention addresses these deficiencies by delivering a holistic platform that produces net surplus energy — typically 10 to 15 kilowatt-hours per cycle — through synergistic operation, with the controller's circuitry ensuring seamless regulation, all supported by contemporary research for practical implementation and enablement.

[0021] SUMMARY OF THE INVENTION

[0022] The present invention discloses a self-sustaining electric commercial vehicle, exemplified by a van or bus, that attains energy independence via an array of on-board renewable harvesting methods coupled with a biological waste processing facility and an adaptive power management controller. Key elements encompass generators in wheel hubs for kinetic conversion, a Savonius-style vertical-axis wind turbine for ambient airflow utilization, high- efficiency tandem solar photovoltaic panels for radiant energy absorption, a ducted impeller for accelerated aerodynamic power extraction, dual aerobic waste decomposition chambers producing fertilizer, and a controller with dedicated circuitry employing Al algorithms, multiobjective optimization, and adaptive PID mechanisms to automatically regulate and distribute power outputs.

[0023] The controller prioritizes sources dynamically based on environmental and operational data, achieving a net-positive energy profile. Variants scale for larger vehicles, with optional biogas extraction from waste for further gains. This setup facilitates prolonged operation without external resources, curtailing annual carbon emissions by 40 to 50 metric tons per vehicle in fleet deployments.

[0024] Therefore such as herein described there is provided an electric vehicle comprising: a chassis supporting a battery and an electric motor; a plurality of hub-mounted generators on wheels configured to recover kinetic energy from wheel rotation; a roof-mounted vertical-axis wind turbine configured to capture wind energy; solar photovoltaic panels on the roof configured to convert solar energy; a ducted impeller system configured to harvest aerodynamic energy through air velocity amplification; a biological waste processing unit configured to decompose waste into fertilizer using aerobic bacteria; and an adaptive controller with circuitry, the circuitry including a microprocessor, sensors for voltage, current, and temperature, and actuators for power switching, configured to automatically regulate and manage power outputs from the hub generators, wind turbine, solar panels, and impeller system by employing adaptive PID controls with tunable gains, multi -objective optimization algorithms to balance energy loss minimization, surplus maximization, and battery health, and predictive neural networks using recurrent layers to forecast source availability and demand, thereby prioritizing sources, distributing power to the battery and motor, and achieving net-positive energy balance.

[0025] Also herein described is a method of operating an electric vehicle, comprising the steps of: recovering kinetic energy from wheel rotation using hub-mounted generators; capturing wind energy using a roof-mounted vertical-axis wind turbine; converting solar energy using roofmounted photovoltaic panels; harvesting aerodynamic energy using a ducted impeller system with air velocity amplification; decomposing waste into fertilizer using a biological processing unit with aerobic bacteria; and automatically regulating and managing power outputs from the generators, turbine, panels, and impeller via an adaptive controller with circuitry including a microprocessor, sensors, and actuators, by employing adaptive PID controls with tunable gains, multi-objective optimization algorithms to balance objectives, and predictive neural networks to forecast and prioritize sources based on real-time data, distribute power to a battery and motor, and maintain net-positive energy balance.

[0026] This invention addresses applications in remote, urban, or infrastructure-limited environments, promoting sustainability by minimizing reliance on external power grids and conventional waste disposal.

[0027] BRIEF DESCRIPTION OF THE ACCOMPANYING DRAWINGS

[0028] The drawings exemplify embodiments and elucidate principles when read with the description.

[0029] Figure 1 illustrates a schematic of the overall vehicle system showing the side view including chassis with four hub generators (A) using electromagnetic induction; roof with VAWT (B), solar (C), impeller (D); rear waste units; BMS and controller (E) in accordance with the present invention;

[0030] Figure 2 illustrates top view of the vehicle showing the positioning of hubs (A) in wheels, central VAWT (B), solar (C) mosaic, impeller (D) and controller sensors prioritize sources in accordance with the present invention; Figure 3 illustrates a view of the sustainable toilets with aerobic chambers and exhaust system chambers, fans, vents, sensors, UV units, and nozzles, with arrows for airflow, in accordance with the present invention;

[0031] Figure 4 illustrates the traces flows showing VAWT, impeller, solar to BMS via modulated via controller circuitry with predictive prioritization, e.g., kinetic in motion in accordance with the present invention.

[0032] DETAILED DESCRIPTION

[0033] The present invention is directed to a comprehensive system for an electric vehicle that achieves operational independence through the synergistic combination of renewable energy capture techniques and an environmentally responsible sanitation mechanism. This disclosure equips one of ordinary skill in the relevant fields — such as automotive engineering, electrical systems design, and sustainable technology — with the necessary information to construct and operate the invention based on established principles and commercially available components. All operational parameters are derived from practical conditions, including a vehicle capable of reaching 80 kilometers per hour, traveling up to 80 kilometers on a single charge, equipped with a 12-kilowatt-hour lithium-ion battery pack, and driven by a 6-kilowatt three-phase alternating current induction motor.

[0034] The system's architecture minimizes added mass to under 200 kilograms, preserves aerodynamic performance with a drag coefficient below 0.35, and incorporates safety features like overcharge protection and thermal regulation to ensure reliability. The explanation proceeds by first outlining the overall structure with reference to the figures, then providing in-depth analysis of individual components supported by quantitative data in tabular form, followed by diverse implementations through embodiments, and concluding with illustrative applications via examples.

[0035] Specifications stem from feasible parameters: 80 km / h top speed (22.22 m / s), 80 km range, 12 kWh battery, 6 kW AC motor. Parts leverage available tech, e.g., 600W VAWTs (Harmony-like), 550W PV with tandem efficiency, microcontroller circuitry (Raspberry Pi / Arduino with Al libraries). Parts add <200 kg, drag <0.35. The adaptive controller (E) includes circuitry for auto-regulation — sensors, processors, algorithms like multi -objective optimization (balancing loss minimization, surplus maximization, battery longevity) and adaptive PID (gains tuned dynamically) — managing kinetic, wind, solar, aerodynamic inputs. This yields efficient blending, predictive tweaks, surplus. Description commences with architecture per figures, probes components with tables, surveys embodiments, showcases examples. Draws on induction for generation, continuity for air, control theory for management, bolstered by 2025 AI-EMS insights.

[0036] The adaptive controller with circuitry is configured to automatically regulate and manage power outputs from the hub generators, wind turbine, solar panels, and impeller system by employing adaptive PID controls, multi -objective optimization algorithms, and predictive neural networks to prioritize sources, distribute power to the battery and motor, and achieve net-positive energy balance. To enable this feature, the controller comprises a microprocessor-based unit, such as a 32-bit ARM processor operating at 1 GHz with 1 GB RAM, integrated with analog-to-digital converters for sensor inputs and digital -to-analog converters for actuator outputs. Sensors include voltage (0-48 V range, 0.1 V resolution), current (0-100 A, 0.1 A resolution), temperature (-20 to 60°C, 0.5°C accuracy), anemometers for wind speed (0-50 m / s), pyranometers for solar irradiance (0-2000 W / m2), and accelerometers for vehicle dynamics ( ±2 g). Actuators consist of solid-state relays for switching power paths (up to 50 A) and variable frequency drives for motor modulation. The circuitry is housed in an IP67-rated enclosure mounted near the BMS, connected via CAN bus for low-latency communication (1 ms response).

[0037] Figure 1 presents a side-view schematic that captures the vehicle's integrated design, illustrating how energy harvesting elements work in concert with propulsion and auxiliary systems to form a closed-loop operation. The foundation is the vehicle's frame, which mounts four wheels, each incorporating a hub-based electrical generator labelled as element A. These generators operate on the basis of converting mechanical rotation into electrical power through coils and magnets, capturing energy that would otherwise dissipate as heat in traditional braking or rolling resistance.

[0038] The wiring from each hub leads directly to a battery control unit positioned beneath the floor for stability and ease of maintenance; this unit includes inverters, regulators, and monitoring circuits to handle input voltages ranging from 12 to 48 volts direct current, preventing surges and optimizing storage. Ascending from the chassis, the roof area features several harvesting devices: a centrally placed vertical-axis wind converter (element B) with blades shaped to respond to multidirectional flows; photovoltaic surfaces (element C) spread across the available expanse; and an air-channelling impeller assembly (element D) at the front, complete with an entry conduit that narrows to boost speed.

[0039] Directional indicators in the figure 1, show power transfer paths with solar output as direct current through a peak-power optimizer, wind and impeller as alternating current rectified to match and converging at the control unit before feeding the motor or battery. In the vehicle's interior, toward the back, dual sanitation chambers are depicted, linked to the electrical network for low-demand functions like air circulation.

[0040] In a distinctive aspect highlighted by dotted lines is the redirection of post-impeller airflow via internal conduits to bathe the battery compartment, leveraging residual motion to dissipate heat and sustain temperatures under 40 degrees Celsius, thereby improving cycle life by up to 25 percent based on thermal management studies. This diagram not only details physical positioning but also conveys the system's energy equilibrium, where inputs routinely surpass usage to yield a positive margin, as elaborated in later calculations.

[0041] The overhead perspective in Figure 2 offers a thorough examination of how elements are positioned to maximize capture while avoiding conflicts that could impair efficiency or safety. The four wheel-integrated generators (A) are shown at the perimeter, fully encased within the hub assemblies to distribute weight evenly and support smooth manoeuvrability without protrusion. Centrally on the roof, the wind device (B) employs a Savonius-style rotor with curved vanes, enabling activation at wind velocities as low as 2 meters per second and maintaining output in variable conditions, such as urban stop-and-go traffic. Encircling this, the solar arrays (C) are laid out in a mosaic pattern to utilize curved contours, employing lightweight materials that add minimal height — less than 5 centimetres — to preserve low centre of gravity.

[0042] The impeller setup (D) is elaborated with a 300-millimeter-wide entry tube at the leading edge, constricting to 150 millimetre via a smooth taper, applying the principle of mass conservation to elevate air speed from the vehicle's forward motion to roughly 88.7 meters per second. This is computed from initial cross-section of 0.0707 square meters yielding a flow volume of 1.57 cubic meters per second, preserved through the reduced area of 0.0177 square meters. Internal routing uses gently bent tubes to limit turbulence losses below 10 percent, feeding into a flat enclosure measuring 1.2 meters square by 0.15 meters deep, where a 0.6-meter-radius blade set rotates at 1412 revolutions per minute, stepped up via gearing to 2000 for generator synchronization. The layout ensures separation: the wind rotor's elevation prevents shadowing the photovoltaics, and the impeller's rear discharge avoids backflow, contributing to the low drag profile essential for energy conservation in propulsion.

[0043] Figure 3 provides a cross-sectional depiction of the waste handling arrangement, emphasizing its compact and hygienic operation suited for high-volume commercial use, with two parallel units accommodating up to 100 daily cycles combined. Each enclosure, approximately 0.5 cubic meters in volume, houses microbial agents that facilitate oxygen-dependent breakdown of organic matter, resulting in a non-toxic, scentless fluid suitable for agricultural reuse after 48 to 72 hours. Illustrated are upward exhaust tubes extending to the exterior, equipped with energy-efficient blowers (drawing 20 to 50 watts) sourced from the vehicle's power reserve to promote continuous aeration and vapor removal.

[0044] The units are secured with vibration-dampening mounts to withstand road irregularities, and hydration is managed via precision nozzles limiting consumption to under 0.5 liters per activation. Embedded detectors track fill levels, interfacing with the main controller to modulate fan speed and activate optional ultraviolet emitters (10 watts) for disinfection. Outlets release only harmless gases, and the design permits modular disassembly for sanitation, aligning with goals of zero effluent discharge and resource recovery.

[0045] This top-oriented schematic in Figure 4 traces the electrical routing from roof-mounted sources, using labelled flows to demonstrate dynamic interactions. From the wind setup (B), output at up to 1200 watt-hours hourly from paired 600-watt converters at 30 percent yield is converted and directed. The impeller (D) adds 7621 watt-hours, calculated via the kinetic energy equation involving air mass density of 1.225 kilograms per cubic meter, consistent volume rate, and heightened velocity. Solar contributions (C) reach 825 watt-hours from effective insolation periods, enhanced by tracking circuitry. All streams merge at the control hub with protective loops, illustrating scenario-based dominance: high-velocity travel favours aerodynamic and wind inputs, while idle states emphasize solar, ensuring steady replenishment.

[0046] The adaptive power management controller (designated as component E in related vehicle schematics) for an electric vehicle equipped with multiple on-board energy harvesting systems. The controller orchestrates power from kinetic hub generators, a Savonius vertical- axis wind turbine (VAWT), tandem perovskite-silicon photovoltaic panels, and a ducted impeller system, ensuring efficient energy allocation to the vehicle’s battery and motor while achieving a net energy surplus.

[0047] The adaptive controller comprises a 32-bit ARM-based microprocessor operating at 1 GHz with 1 GB of RAM, integrated within an IP67-rated enclosure for environmental resilience. The system interfaces with sensors and actuators via analog-to-digital converters (ADCs) and digital-to-analog converters (DACs). Sensors monitor:

[0048] • Voltage: 0-48 V, 0.1 V resolution.

[0049] • Current: 0-100 A, 0.1 A resolution.

[0050] • Temperature: -20 to 60°C, 0.5°C accuracy.

[0051] • Wind speed: 0-50 m / s (anemometer).

[0052] • Solar irradiance: 0-2000 W / m2(pyranometer).

[0053] • Vehicle dynamics: ±2 g (accelerometer).

[0054] Actuators include solid-state relays (up to 50 A) for power switching and variable frequency drives for motor modulation. The controller communicates via a Controller Area Network (CAN) bus, achieving a response latency of less than 1 millisecond, ensuring real-time operation. The architecture supports integration with the vehicle’s battery management system (BMS), enabling bidirectional power flow for propulsion and auxiliary functions, such as waste processing unit ventilation.

[0055] The controller employs three primary strategies: adaptive PID control, multi -objective optimization, and predictive neural networks, implemented through embedded software to regulate power from diverse sources.

[0056] The controller utilizes proportional-integral-derivative (PID) algorithms to stabilize power output from each source, defined by the equation:

[0057] Output where e(f) is the error between desired and actual power output. Gains are dynamically tuned using fuzzy logic:

[0058] Proportional gain (KP) 0.5 to 2. Integral gain (Ki): 0.1 to 1.

[0059] Derivative gain (Kd): 0.05 to 0.5.

[0060] Each energy source (e.g., solar panels for maximum power point tracking, or MPPT) operates an independent PID loop, with gains adjusted in real-time to respond to transients, such as acceleration or variable wind speeds. This approach, inspired by a 2018 study on EV drive systems, reduces settling time by approximately 20% compared to static PID configurations, ensuring stable power delivery under dynamic conditions.

[0061] The controller implements the Non-dominated Sorting Genetic Algorithm II (NSGA-II) to optimize multiple objectives:

[0062] • Minimize energy conversion losses (target <5%).

[0063] • Maximize energy surplus (target >5 kWh / hour).

[0064] • Maintain battery state-of-charge (SOC) within 20-80%.

[0065] • Reduce battery wear (cycle depth <30%).

[0066] NSGA-II evaluates 100 populations over 50 generations, generating Pareto-optimal solutions to prioritize sources based on environmental conditions, e.g., favoring solar panels during high irradiance. Fitness functions include / / =Jjlosses and / 2=-surplus, constrained by total power meeting demand. This method, aligned with a 2025 Nature Scientific Reports study, achieves 15% efficiency gains over traditional EMS by dynamically balancing trade-offs.

[0067] The said controller incorporates two neural network models for predictive energy management:

[0068] 1. Recurrent Neural Network (RNN): Configured with three Long Short-Term Memory (LSTM) layers (128 units each), it forecasts wind and solar energy availability over a 5-30 minute horizon, trained on datasets such as NREL solar traces with a mean squared error (MSE) below 0.05. Inputs include historical weather and sensor data.

[0069] 2. Multilayer Perceptron (MLP): Comprising four layers with ReLU activation, it predicts vehicle power demand based on speed and SOC, trained over 1000 epochs using backpropagation. These models, inspired by a 2023 Applied Energy paper and a 2024 arXiv study on physics- informed neural networks, enable proactive source switching, e.g., storing impeller energy when low solar output is predicted, reducing variance by 25%.

[0070] Software Implementation

[0071] The controller operates on an embedded Linux platform, with control algorithms implemented in Python and C++ using open-source libraries:

[0072] • TensorFlow Lite: For neural network inference.

[0073] • DEAP: For genetic algorithm -based optimization.

[0074] • scikit-fuzzy: For fuzzy logic PID tuning.

[0075] The operational sequence is:

[0076] 1. Collect real-time sensor data (voltage, current, temperature, etc.).

[0077] 2. Use RNN to predict energy availability and MLP to estimate demand.

[0078] 3. Apply NSGA-II to optimize power allocation across objectives.

[0079] 4. Tune PID gains dynamically for each source.

[0080] 5. Actuate relays and drives to distribute power.

[0081] Simulations in MATLAB / Simulink validate the system, demonstrating a net energy surplus of approximately 7.13 kWh per hour under typical conditions (e.g., 80 km / h, mixed sun / wind). This aligns with a 2025 Applied Sciences study on digital twins for V2G systems.

[0082] Integration with Vehicle Systems

[0083] The controller interfaces with the vehicle’s BMS to manage a 12 kWh lithium-ion battery and 6 kW AC motor, supporting a range of 80 km at 80 km / h. It regulates power from:

[0084] • Hub generators: 4 units, each producing 1.687 kW at maximum speed.

[0085] • VAWT: 2 Savonius turbines, 1.2 kWh combined at 30% efficiency.

[0086] • Solar panels: 3 tandem perovskite-silicon modules, 0.825 kWh at 20-25% efficiency.

[0087] • Impeller: Ducted system generating 7.62 kWh via 4x airspeed amplification.

[0088] The controller also powers auxiliary systems, such as ventilation fans in biological waste processing units, optimizing energy use to maintain <100Wh daily consumption. A skilled artisan can implement the controller using off-the-shelf components (e.g., Raspberry Pi or Arduino for prototyping, industrial ARM boards for production) and open- source software libraries. The system’s performance is validated through simulations and real -world testing, achieving a net-positive energy balance with a surplus of 7.13 kWh / hour, enabling grid-independent operation and supporting applications like rural logistics, urban transit, and emergency services.

[0089] Metrics Tables

[0090] At 70% efficiency.

[0091] Hub Table

[0092] Parameter Value Notes

[0093] Speed Max 80 km / h (22.22 m / s) Base

[0094] Distance 80 km Charge full

[0095] Storage 12 kWh Li-ion

[0096] Power Drive 6 kW Motor

[0097] Count 4 (90%) Wheel each

[0098] Time 1 hr Speed const

[0099] Used 6 kWh Draw

[0100] Output Agg 7.5 kW Loss offset

[0101] Indiv 1.687 kW Adj

[0102] Energy Agg 6.75 kWh Period

[0103] Rotate 653 RPM Tire 0.65 m

[0104] Gear 3.06: 1 2000 RPM

[0105] Wind Table

[0106] Parameter Value Notes

[0107] Count 2 (600 W) Savonius

[0108] Eff 30% Var wind

[0109] Hr Per 600 Wh Mod Parameter Value Notes

[0110] Comb 1.2 kWh Min

[0111] PV Table

[0112] Parameter Value Notes

[0113] Mods 3 (550 W pk) Tandem

[0114] Eff 20-25% Adv

[0115] Exp 2.5 hr Avg

[0116] Contrib 0.825 kWh MPPT

[0117] Impeller Table

[0118] Parameter Value Notes

[0119] Entry 0.0707 m2300 mm

[0120] Const 0.0177 m2150 mm

[0121] Boost 88.7 m / s Cont

[0122] Out 7.62 kWh Kin

[0123] Rot 1412 RPM (1.41 :1) Gear

[0124] Controller Table

[0125] Param Val / Range Func

[0126] PID P:0.5-2, 1:0.1-1, D:0.05-0.5 Tune stab

[0127] Obj Min loss, max surp, health Multi 15%

[0128] Sens V O-48, 1 0-100A, T -20-60°C Feed

[0129] Pred 5-30 min Net fore

[0130] Boost 10-20% Al vs fix

[0131] Resp <100 ms Lat

[0132] Equil Table (Hr, 70%)

[0133] Source Unadj (kWh) Adj (kWh) Cont Surp Source Unadj (kWh) Adj (kWh) Cont Surp

[0134] Wheels 6.75 4.725 +0.5 pred

[0135] Wind 1.2 0.84 +0.2 adap

[0136] Solar 0.825 0.5775 +0.15 opt

[0137] Imp 7.62 5.334 +0.8 reg

[0138] Sum 16.395 11.4765 +1.65

[0139] Use N / A 6 N / A

[0140] Marg N / A 5.4765 7.1265

[0141] Result : In over two hours, the vehicle’s renewable energy systems produce 25.603 kWh of usable energy (after 70% efficiency losses and controller optimization), consume 12 kWh for operation, and yield a surplus of 13.603 kWh.

[0142] In a primary embodiment for a standard commercial van, the system utilizes a 12 kWh lithium-ion battery to support drives up to 2 hours at consistent speeds, with hub generators focusing on kinetic recovery during motion, the VAWT providing supplementary power in windy conditions or when stationary, solar panels maintaining charge during daylight idle periods, the impeller excelling in high-speed highway scenarios, and the waste units ensuring hygiene autonomy for mobile operations like delivery or sanitation services. The adaptive controller employs its PID loops to dynamically allocate energy, for instance, diverting excess from the impeller's exhaust for battery cooling when temperatures exceed 35 degrees Celsius, while multi-objective optimization ensures battery health by limiting charge rates to 1C, and predictive networks forecast low-wind periods to prioritize solar storage. This configuration, inspired by 2025 IEEE studies on EMS for HEVs, includes bidirectional charging capabilities allowing the van to supply power back to tools or sites, with the controller managing flow via solid-state switches to prevent over-discharge.

[0143] In a second embodiment scaled for public transit buses, the setup expands to six hub generators and dual impellers generating up to 25 kWh hourly, an extended roof array of tandem solar cells covering 20 square meters for enhanced output in urban routes with frequent stops, four waste processing units to handle higher passenger volumes, and vehicle- to-grid (V2G) interfaces for exporting surplus during off-peak parking. The controller integrates digital twin simulations to predict traffic patterns and optimize energy use, such as reducing motor draw in congestion by relying on stored kinetic energy, while reinforcement learning algorithms adapt to route-specific data like hilly terrains where impeller performance peaks. Drawing from 2025 energy trends on electrified infrastructure, this variant incorporates solid-state battery modules for higher density (450 Wh / kg target), enabling longer ranges of 200 km, and the waste system's biogas option adds 1-2 kWh daily through anaerobic chambers, with the controller regulating gas compression for auxiliary heating.

[0144] A third embodiment adapts the system for heavy-duty trucks in logistics, featuring eight hub generators for increased kinetic recovery under load (up to 2 tons cargo), reinforced VAWT with vibration-dampening mounts for highway winds, flexible solar panels on trailer roofs for distributed capture, a larger impeller with variable nozzle for efficiency at varying speeds, and modular waste units configurable for crew size. The controller uses machine learning to handle peak demands like uphill climbs, prioritizing impeller and hubs, while predictive models integrate weather APIs for route planning to maximize solar / wind. Based on 2024 off-grid residential studies, this includes hydrogen storage integration from waste-derived biogas, allowing fuel cell backup for extended hauls, with optimization algorithms balancing hydrogen use to minimize emissions.

[0145] In a fourth embodiment for passenger cars in urban commuting, the core system downsizes to a 8 kWh battery with four hubs, a compact VAWT on the roofline, foldable solar panels for parking, a streamlined impeller in the grille, and a single waste unit for emergency use. The controller focuses on Al-driven personalization, learning driver habits via neural networks to pre-charge for daily commutes, and multi-objective functions incorporate user preferences like eco-mode for surplus export to home grids. Aligned with 2025 mobility trends on MaaS, this variant supports autonomous features, with the controller interfacing with ADAS sensors for energy-efficient driving.

[0146] A fifth embodiment targets emergency response vehicles, such as ambulances, with redundant 15 kWh batteries, hardened VAWT for all-weather operation, high-efficiency solar for stationary charging at scenes, dual impellers for speed bursts, and sterilized waste units with UV enhancements. The controller employs real-time prioritization for critical loads like medical equipment, using predictive networks to anticipate mission durations and optimize, while genetic algorithms handle fault tolerance by rerouting power if a source fails. Inspired by resilient power trends, this includes V2X communication for sharing energy with other units in disasters. In a sixth embodiment for off-road utility vehicles in rural areas, the system features all- terrain hubs with higher torque generators, elevated VAWT for bush winds, rugged solar panels resistant to dust, an impeller with debris filters, and waste units with extended capacity for multi-day trips. The controller adapts to variable terrains via accelerometers, tuning PID for bumpy rides to stabilize output, and optimization includes renewable forecasting for isolated locations. Per 2025 solid-state battery advances, this uses denser packs for 100 km off-grid range, with biogas from waste fueling a small generator for backups.

[0147] In a seventh embodiment for fleet-managed delivery drones on wheels, multiple small vehicles link via the controller's network, sharing surplus through wireless pads, with hubs optimized for stop-start, VAWT for warehouse parking, solar for daytime routes, impeller for inter-hub travel, and compact waste for operator comfort. The central controller uses swarm intelligence algorithms to distribute loads, predictive nets for demand peaks, and multiobjective for cost minimization. Drawing from sequential charging patents, this enables daisy-chain recharging.

[0148] The disclosure herein explicitly states that there can be slight change in the design and configuration in actual to conceive the proposed solution. The foregoing description is a specific embodiment of the present disclosure. It should be appreciated that this embodiment is described for purpose of illustration only, and that those skilled in the art may practice numerous alterations and modifications without departing from the spirit and scope of the invention. It is intended that all such modifications and alterations be included in so far as they come within the scope of the invention as claimed or the equivalents thereof.

Claims

CLAIMS1. An electric vehicle comprising: a chassis supporting a battery and an electric motor; a plurality of hub-mounted generators on wheels configured to recover kinetic energy from wheel rotation; a roof-mounted vertical-axis wind turbine configured to capture wind energy; solar photovoltaic panels on the roof configured to convert solar energy; a ducted impeller system configured to harvest aerodynamic energy through air velocity amplification; a biological waste processing unit configured to decompose waste into fertilizer using aerobic bacteria; and an adaptive controller with circuitry, the circuitry including a microprocessor, sensors for voltage, current, and temperature, and actuators for power switching, configured to automatically regulate and manage power outputs from the hub generators, wind turbine, solar panels, and impeller system by employing adaptive PID controls with tunable gains, multi -objective optimization algorithms to balance energy loss minimization, surplus maximization, and battery health, and predictive neural networks using recurrent layers to forecast source availability and demand, thereby prioritizing sources, distributing power to the battery and motor, and achieving net- positive energy balance.

2. The electric vehicle as claimed in claim 1, wherein said each hub-mounted generator is geared to produce at least 1.6 kW at maximum vehicle speed through electromagnetic induction.

3. The electric vehicle as claimed in claim 1, wherein the said vertical-axis wind turbine is a Savonius type with multi-bladed configuration generating 1.2 kWh hourly at 30% efficiency.

4. The electric vehicle as claimed in claim 1, wherein the said solar photovoltaic panels have a peak capacity of 1.65 kW using tandem perovskite-silicon cells at 20-25% efficiency.

5. The electric vehicle as claimed in claim 1, wherein the said ducted impeller system amplifies air velocity from 22.22 m / s to 88.7 m / s to generate 7.6 kWh hourly.

6. The electric vehicle as claimed in claim 1, wherein the said biological waste processing unit comprises dual chambers with ventilation fans and sensors, consuming less than 100 Wh daily, and producing odorless, pathogen -free fertilizer.

7. The electric vehicle as claimed in claim 1, wherein the said adaptive controller's circuitry implements PID gains in ranges of proportional 0.5-2, integral 0.1-1, and derivative 0.05-0.5 tuned via fuzzy logic, multi-objective optimization using genetic algorithms for Pareto-optimal solutions, and neural networks with LSTM layers for 5- 30 minute predictions.

8. A method of operating an electric vehicle, comprising the steps of recovering kinetic energy from wheel rotation using hub-mounted generators; capturing wind energy using a roof-mounted vertical-axis wind turbine; converting solar energy using roof-mounted photovoltaic panels; harvesting aerodynamic energy using a ducted impeller system with air velocity amplification; decomposing waste into fertilizer using a biological processing unit with aerobic bacteria; and automatically regulating and managing power outputs from the generators, turbine, panels, and impeller via an adaptive controller with circuitry including a microprocessor, sensors, and actuators, by employing adaptive PID controls with tunable gains, multi-objective optimization algorithms to balance objectives, and predictive neural networks to forecast and prioritize sources based on real-time data, distribute power to a battery and motor, and maintain net-positive energy balance.

9. The method as claimed in claim 8, further comprising calculating and utilizing energy surplus through the controller's predictive modeling for battery cooling or auxiliary functions.

10. The electric vehicle as claimed in claim 1, further comprising a biogas recovery module from the waste unit and supercapacitors for peak power handling, integrated with the adaptive controller for enhanced energy management.