Retardation layer, multilayer retardation film including same, production method therefor, and copolymer
A phase difference layer using a specific copolymer composition applied directly to a substrate addresses productivity and complexity issues in existing phase difference films, achieving high productivity and enhanced retardation values without stretching.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- ZEON CORP
- Filing Date
- 2025-12-04
- Publication Date
- 2026-06-25
AI Technical Summary
Existing phase difference films using polymers with positive or negative intrinsic birefringence face challenges such as low productivity, complexity in manufacturing processes, and insufficient retardation values in the thickness direction, particularly with acrylic resins and polystyrene requiring stretching processes.
A phase difference layer comprising a specific copolymer with a composition of 60% by weight or more of structural units represented by certain formulas, applied directly to a substrate and dried, without a stretching step, to achieve a negative Rth/d value and large absolute value.
The solution enables high productivity in manufacturing phase difference films with enhanced retardation properties, eliminating the need for stretching and simplifying the process while achieving desired negative Rth/d values.
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Figure JP2025042403_25062026_PF_FP_ABST
Abstract
Description
Phase difference layer, multilayer phase difference film containing the same, method for producing the same, and copolymer
[0001] The present invention relates to a phase difference layer, a multilayer phase difference film containing the same, a method for producing the same, and a copolymer.
[0002] Phase difference films with a high refractive index in the thickness direction are useful as optical compensation films, such as phase difference films that compensate for the viewing angle characteristics in displays such as super twisted nematic liquid crystal displays (STN-LCDs), vertically aligned liquid crystal displays (VA-LCDs), in-plane aligned liquid crystal displays (IPS-LCDs), and reflective liquid crystal displays (reflective LCDs), as well as viewing angle compensation films for polarizing plates.
[0003] Many polymers have positive intrinsic birefringence, meaning their refractive index in the stretching direction is greater than their refractive index in the direction perpendicular to the stretching direction. A method for producing a film with an increased refractive index in the thickness direction is known using polymers with positive intrinsic birefringence. It is known that the refractive index in the thickness direction of a polymer film can be increased by bonding a heat-shrinkable film to one or both sides of a polymer film to obtain a laminate, and then stretching or shrinking the laminate in the thickness direction or in-plane while heating it (see, for example, Patent Documents 1 and 2).
[0004] Furthermore, films are known in which the refractive index in the thickness direction is increased by stretching a film made of a polymer having negative intrinsic birefringence, where the refractive index in the stretching direction is smaller than the refractive index in the direction perpendicular to the stretching direction. Acrylic resins and polystyrene are known polymers having negative intrinsic birefringence.
[0005] Furthermore, polymers exhibiting negative intrinsic birefringence include polymers having units obtained by polymerizing N-substituted maleimides.
[0006] Patent documents 3 to 13 show that a film can be produced from a copolymer of N-phenylmaleimide and an olefin such as isobutene, and that a phase difference film having negative intrinsic birefringence can be obtained by stretching this film.
[0007] Patent documents 14 and 15 show that a phase difference film having a positive retardation Rth in the thickness direction can be obtained by applying a solution containing a copolymer having N-alkylmaleimide units to a substrate, drying it, and then stretching the resulting laminate. Here, the retardation Rth in the thickness direction is expressed as Rth = [{(nx + ny) / 2} - nz] × d. Here, nx represents the refractive index in the direction perpendicular to the thickness direction of the layer (in-plane direction) that gives the maximum refractive index. ny represents the refractive index in the in-plane direction of the layer that is perpendicular to the direction of nx. nz represents the refractive index in the thickness direction of the layer. d represents the thickness of the layer. Unless otherwise specified, the retardation Rth in the thickness direction is defined similarly below.
[0008] Patent documents 16 to 23 show that a coating layer obtained by applying a solution containing a copolymer having N-alkylmaleimide units to a substrate and drying it has a positive retardation Rth in the thickness direction.
[0009] Patent document 24 shows that a coating layer obtained by applying a solution of a copolymer having units having a maleimide structure to a substrate and drying it has a negative retardation Rth in the thickness direction.
[0010] Patent document 25 shows that a coating layer obtained by applying a solution of a copolymer having trans-stilbene units and N-substituted maleimide units to a substrate and drying it has a negative retardation Rth in the thickness direction.
[0011] Patent document 26 shows that a coating layer obtained by applying a solution of a copolymer having stilbene units to a substrate and drying it has a negative retardation Rth in the thickness direction.
[0012] Patent documents 27 and 28 show that a coating layer obtained by applying a solution of a copolymer having alkoxycinnamic acid units to a substrate and drying it has a negative retardation Rth in the thickness direction.
[0013] Patent documents 29 to 31 show that a coating layer obtained by applying a solution of a copolymer having fumarate diester units to a substrate and drying it has a negative retardation Rth in the thickness direction.
[0014] Patent documents 32 to 36 show that a film formed by casting using modified cellulose ester has a negative retardation Rth in the thickness direction.
[0015] Patent document 37 shows that a coating layer obtained by applying a halogenated polystyrene solution to a substrate and drying it has a negative retardation Rth in the thickness direction.
[0016] Japanese Patent Publication No. 05-297223, Japanese Patent Publication No. 05-323120, Japanese Patent Publication No. 2004-090415, Japanese Patent Publication No. 2004-315788 (Corresponding publication: U.S. Patent Application Publication No. 2004 / 190138), Japanese Patent Publication No. 2006-045368, Japanese Patent Publication No. 2006-045369, Japanese Patent Publication No. 2006-053411, Japanese Patent Publication No. 2006-084700, Japanese Patent Publication No. 2006-257339, Japanese Patent Publication No. 2006-328267 Japanese Patent Publication No. 2007-046059, Japanese Patent Publication No. 2009-025711, Japanese Patent Publication No. 2011-090319, Japanese Patent Publication No. 2011-102867, Japanese Patent Publication No. 2011-102868, Japanese Patent Publication No. 2008-268402, Japanese Patent Publication No. 2008-287226, Japanese Patent Publication No. 2009-156908, Japanese Patent Publication No. 2010-096905, Japanese Patent Publication No. 2010-097115, Japanese Patent Publication No. 2010-102023, Japanese Patent Publication No. 2011-128480 Japanese Patent Publication No. 2011-197181, Japanese Patent Publication No. 2018-95672, Japanese Patent Publication No. 2015-78301, Japanese Patent Publication No. 2015-74759, Japanese Patent Publication No. 2016-108544, Japanese Patent Publication No. 2016-145290, Japanese Patent Publication No. 2016-145289, Japanese Patent Publication No. 2016-145291, Japanese Patent Publication No. 2017-105962, Japanese Patent Publication No. 2014-513178 (corresponding publication: International Publication No. 2012 / 141903), Japanese Patent Publication No. 2020-51 JP 2468 (corresponding publication: International Publication No. 2018 / 183466), JP 2020-515682 (corresponding publication: International Publication No. 2018 / 183467), JP 2020-515689 (corresponding publication: International Publication No. 2018 / 183472), JP 2020-518681 (corresponding publication: International Publication No. 2018 / 183463), JP 2013-539076 (corresponding publication: International Publication No. 2012 / 040366)
[0017] However, acrylic resins with negative intrinsic birefringence may have small retardation in the thickness direction, resulting in insufficient properties as a phase difference film. Furthermore, polystyrene requires a stretching process to increase the retardation Rth in the thickness direction, which increases the number of manufacturing steps for phase difference films and makes the process more complicated.
[0018] The manufacturing methods using polymers with positive intrinsic birefringence described in Patent Documents 1 and 2 have low productivity because the manufacturing process is extremely complex.
[0019] Furthermore, phase difference films using copolymers containing N-substituted maleimide units have the following problems.
[0020] In the technologies described in Patent Documents 3 to 13, it is believed that a stretching process is necessary to increase the retardation Rth in the thickness direction, which increases the number of manufacturing steps for the phase difference film and makes the process complicated. Furthermore, even after the stretching process, only layers with a small absolute value of retardation Rth in the thickness direction (for example, around -3 nm / μm) have been obtained.
[0021] The techniques described in Patent Documents 14 to 23 do not allow for obtaining the desired layer in which the retardation Rth in the thickness direction is a negative value.
[0022] Therefore, the object of the present invention is to provide a phase difference layer having a negative Rth / d value and a large absolute value, which can be manufactured with high productivity by a method that does not require a stretching step and includes a step of applying a polymer-containing solution to a substrate and drying it; a multilayer phase difference film containing the phase difference layer; a manufacturing method that can manufacture the multilayer phase difference film containing the phase difference layer with high productivity; and a copolymer that can manufacture a phase difference layer having a negative Rth / d value and a large absolute value with high productivity.
[0023] The inventors, after diligent research to solve the aforementioned problems, discovered that a phase difference layer containing a specific copolymer in a specific proportion can solve the aforementioned problems, and thus completed the present invention. That is, the present invention provides the following:
[0024] <1> Rth / d is (-20.0 × 10 -3 ) or more (-3.5 x 10 -3 A phase difference layer wherein Rth represents the thickness direction retardation of the phase difference layer, and d represents the thickness of the phase difference layer, and the phase difference layer comprises a copolymer (P1) containing a total of 60% by weight or more of structural units represented by the following formula (1) and structural units represented by the following formula (2). (In formula (1), Rp represents a phenyl group which may have a substituent, a biphenylyl group which may have a substituent, or a naphthyl group which may have a substituent, wherein the substituent does not contain a halogen atom, and R q represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.) (In Formula (2), R x and R y each independently represent a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, a cyano group, a nitro group, -OR 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 , wherein R 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.) <2> The retardation layer according to <1>, wherein the copolymer (P1) contains two or more structural units represented by the above formula (1). <3> The retardation layer according to <1> or <2>, wherein the copolymer (P1) contains a structural unit represented by the following formula (1-1) or a structural unit represented by the following formula (1-2), or a structural unit represented by the following formula (1-1) and a structural unit represented by the following formula (1-2). (In Formula (1-1), R p represents a phenyl group which may have a substituent, wherein the substituent does not contain a halogen atom, and R q represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.) (In Formula (1-2), R p represents a biphenylyl group which may have a substituent, wherein the substituent does not contain a halogen atom, and R q(wherein represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.) <4> The phase difference layer according to any one of <1> to <3>, wherein the copolymer (P1) contains two or more structural units represented by the formula (2) above. <5> The phase difference layer according to any one of <1> to <4>, wherein the copolymer (P1) contains a structural unit represented by the following formula (2-1) or a structural unit represented by the following formula (2-2). (In formula (2-1), R x and R y Each of these independently represents a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, however, a , R b , R c , R d , and R e At least one of the selected elements represents an alkyl group having 1 to 6 carbon atoms. (In formula (2-2), R x and R y Each of these independently represents a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, a phenyl group, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, however, a , R b , R c , R d , and R eAt least one selected from represents a phenyl group.) <6> The phase difference layer according to any one of <1> to <5>, wherein the copolymer (P1) contains 20 mol% to 95 mol% of the structural unit represented by formula (2), with the total of the structural units represented by formula (1) and the structural units represented by formula (2) contained in the copolymer (P1) being 100 mol%. <7> The phase difference layer according to any one of <1> to <6>, wherein the copolymer (P1) has a number average molecular weight in polystyrene terms measured by gel permeation chromatography of 30,000 to 500,000. <8> The phase difference layer according to any one of <1> to <7>, wherein the copolymer (P1) contains (meth)acrylic units. <9> The phase difference layer according to any one of <1> to <8>, wherein the copolymer (P1) does not contain (meth)acrylic units or contains (meth)acrylic units, and the total amount of (meth)acrylic units is 0% by weight or more and 10% by weight or less with respect to 100% by weight of the copolymer (P1). <10> A multilayer phase difference film comprising the phase difference layer according to any one of <1> to <9> and a base layer, wherein the phase difference layer is provided directly on the base layer. <11> The multilayer phase difference film according to <10>, wherein the base layer contains a cyclic olefin polymer. <12> A method for producing the multilayer phase difference film according to <10> or <11>, comprising the steps of: preparing the base layer; and applying a liquid composition containing the copolymer (P1) and a solvent onto the base layer. <13> A copolymer comprising, in total, 60% by weight or more of a structural unit represented by the following formula (1-3), or a structural unit represented by the following formula (1-3), a structural unit represented by the following formula (1-4), and a structural unit represented by the following formula (2). (In formula (1-3), R p (wherein represents a biphenylyl group which may have substituents, the substituents do not include halogen atoms.) (In formula (1-4), R p (where the substituents may have substituents, the substituents do not include halogen atoms.) (In formula (2), R x and R y Each of these independently represents a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 ) represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.) <14> The copolymer according to <13>, comprising the structural unit represented by formula (1-3) and the structural unit represented by formula (1-4). <15> The copolymer according to <13> or <14>, comprising two or more structural units represented by formula (2). <16> The copolymer according to any one of <13> to <15>, wherein the total of the structural units represented by formula (1-3), the structural unit represented by formula (1-4), and the structural unit represented by formula (2) in the copolymer is 100 mol%, and the structural unit represented by formula (2) is 20 mol% or more and 95 mol% or less. <17> The copolymer according to any one of <13> to <16>, wherein the number average molecular weight in polystyrene terms, as measured by gel permeation chromatography, is 30,000 or more and 500,000 or less. <18> When a layer formation test is performed in which a solution containing only the copolymer and a solvent that dissolves the copolymer is applied and dried to form a copolymer layer containing the copolymer, the copolymer layer satisfies nz > nx ≈ ny, where nx represents the refractive index in the in-plane direction of the copolymer layer that gives the maximum refractive index, ny represents the refractive index in the in-plane direction of the copolymer layer that is perpendicular to the direction of nx, and nz represents the refractive index in the thickness direction of the copolymer layer, according to any one of <13> to <17>.
[0025] The present invention provides a phase difference layer having a negative Rth / d value and a large absolute value, which can be manufactured with high productivity by a method that includes a step of applying a polymer-containing solution to a substrate and drying it, without requiring a stretching step; a multilayer phase difference film containing the phase difference layer; a manufacturing method that can manufacture the multilayer phase difference film containing the phase difference layer with high productivity; and a copolymer that can manufacture a phase difference layer having a negative Rth / d value and a large absolute value with high productivity.
[0026] This is a schematic cross-sectional view showing a multilayer phase difference film according to one embodiment of the present invention.
[0027] The present invention will be described in detail below with reference to embodiments and examples. However, the present invention is not limited to the embodiments and examples shown below, and can be modified and implemented as appropriate without departing from the scope of the claims and equivalents of the present invention. The components of the embodiments shown below can be combined as appropriate. For example, any numerical value selected from the group of numerical values listed as lower limits and any numerical value selected from the group of numerical values listed as upper limits can be combined as appropriate. Also, for example, the copolymer (P1) described later may include a combination of the structural unit exemplified as a structural unit represented by formula (1) and the structural unit exemplified as a structural unit represented by formula (2). In addition, in the figures, the same reference numerals are used for the same components, and their descriptions may be omitted.
[0028] In the following explanation, unless otherwise specified, "AA to BB" means "AA or greater and BB or less." Here, "AA" and "BB" represent numerical values, and AA < BB. Unless otherwise specified, the unit of "AA" is the same as the unit attached to "BB."
[0029] In the following description, unless otherwise specified, in preferred examples of structural units that may be included in copolymer (P1) and that are represented by formula (1), formula (1-1), formula (1-2), formula (1-3), or formula (1-4), and other structural units represented by formula (1), the left and right sides of the formula are not distinguished. For example, "structural unit represented by formula (1)" includes structural units represented by the structure in which the left and right sides of formula (1) are reversed.
[0030] Unless otherwise specified, any structural unit shown by a chemical formula in this specification that may have stereoisomers is included in all of them. A polymer containing such a structural unit may contain only one of the stereoisomers of that structural unit, or it may contain a combination of multiple stereoisomers of that structural unit.
[0031] In the following description, unless otherwise specified, the “may have substituents” embodiments include both the case without substituents (and therefore the unsubstituted case) and the case with substituents (and therefore the substituted case).
[0032] In the following description, "long film" refers to a film having a length of five times or more its width, preferably 10 times or more its width, and specifically a film of a length that can be wound into a roll for storage or transport. There is no particular upper limit to the length of the film; for example, it may be 100,000 times or less its width.
[0033] In the following explanation, unless otherwise specified, the slow axis of a film or layer refers to the slow axis within the plane of the film or layer.
[0034] In the following explanation, unless otherwise specified, the term "board" includes not only rigid members but also flexible members such as resin films.
[0035] In the following explanation, unless otherwise specified, a material with positive intrinsic birefringence means a material whose refractive index in the stretching direction is greater than its refractive index in the direction perpendicular to it. Similarly, unless otherwise specified, a material with negative intrinsic birefringence means a material whose refractive index in the stretching direction is less than its refractive index in the direction perpendicular to it. The value of intrinsic birefringence can be calculated from the dielectric constant distribution.
[0036] In the following explanation, the term "(meth)acrylic" includes "acrylic," "methacrylic," and combinations thereof. For example, the term "(meth)acrylic acid" includes "acrylic acid," "methacrylic acid," and combinations thereof, and the term "(meth)acrylic acid ester" includes "acrylic acid ester," "methacrylic acid ester," and combinations thereof.
[0037] A structural unit formed by polymerizing a monomer is called a "monomer unit," with "unit" added after the name of the monomer. For example, a structural unit formed by polymerizing styrene is called a styrene unit. However, the term "monomer unit" is not limited to its formation method. Typically, monomer units are repeating units.
[0038] In the following description, the in-plane retardation Re of a layer is given by the value Re = (nx - ny) × d unless otherwise specified. Also, the retardation Rth in the thickness direction of a layer is given by the value Rth = [{(nx + ny) / 2} - nz] × d unless otherwise specified. Here, nx represents the refractive index in the direction perpendicular to the thickness direction of the layer (in-plane direction) that gives the maximum refractive index. ny represents the refractive index in the aforementioned in-plane direction of the layer that is perpendicular to the direction of nx. nz represents the refractive index in the thickness direction of the layer. d represents the thickness of the layer. The measurement wavelength is 550 nm unless otherwise specified.
[0039] In the following description, the directions of the elements are defined as "parallel," "perpendicular," and "orthogonal" unless otherwise specified, and may include errors within a range that does not impair the effects of the present invention, for example, within a range of ±3°, ±2°, or ±1°.
[0040] In this specification, unless otherwise specified, alkyl groups may be branched or linear. Examples of alkyl groups having 1 to 6 carbon atoms include methyl, ethyl, isopropyl, n-propyl, n-butyl, isobutyl, sec-butyl, tert-butyl, n-pentyl, pentan-2-yl, pentan-3-yl, 2-methylbutan-2-yl, 2,2-dimethylpropyl, 3-methylbutyl, 3-methylbutan-2-yl, 2-methylbutyl, and n-hexyl groups.
[0041] Examples of substituents include C1-C6 alkyl groups; C1-C6 alkoxy groups (alkyloxy groups); cyano groups; nitro groups; and hydroxyl groups. In one embodiment, the substituents are preferably groups that do not contain halogen atoms. Examples of C1-C6 alkyl groups that a C1-C6 alkyloxy group may have are as described above.
[0042] <1. Copolymer (P1)> The copolymer (P1) according to one embodiment of the present invention contains a total of 60% by weight or more of structural units represented by the following formula (1) and structural units represented by the following formula (2).
[0043] The copolymer (P1) may contain only one type of structural unit represented by formula (1), or it may contain two or more types (for example, two, three, or four types). In one embodiment, the copolymer (P1) preferably contains only one type of structural unit represented by formula (1). In another embodiment, the copolymer (P1) preferably contains two or more types of structural units represented by formula (1), and more preferably contains two types.
[0044] The copolymer (P1) may contain only one type of structural unit represented by formula (2), or it may contain two or more types (for example, two, three, or four types). In one embodiment, the copolymer (P1) preferably contains only one type of structural unit represented by formula (2). In another embodiment, the copolymer (P1) preferably contains two or more types of structural units represented by formula (2), and more preferably contains two types.
[0045] The copolymer (P1) may be a linear copolymer or a graft copolymer, and is preferably a linear copolymer.
[0046]
[0047] In formula (1), R p This represents an optionally substituted phenyl group, an optionally substituted biphenylyl group, or an optionally substituted naphthyl group.
[0048] R p The phenyl group, biphenylyl group, or naphthyl group represented by may or may not have substituents. p If the phenyl group, biphenylyl group, or naphthyl group represented by has substituents, R p The phenyl group, biphenylyl group, or naphthyl group represented by may have only one substituent or may have multiple substituents. p When a phenyl group, biphenylyl group, or naphthyl group represented by has multiple substituents, these substituents may be different from each other or may be the same.
[0049] R p The substituents that the phenyl group, biphenylyl group, or naphthyl group may have, as represented by, do not contain halogen atoms. p When the phenyl group, biphenylyl group, or naphthyl group represented by the formula is unsubstituted, or has a substituent that does not contain a halogen atom, monomers for producing copolymer (P1) can be produced with minimal environmental impact.
[0050] R p Examples of substituents that may be present on a phenyl group, biphenylyl group, or naphthyl group represented by include cyano groups, nitro groups, C1-C6 alkyl groups, C1-C6 alkoxy groups, and hydroxyl groups.
[0051] R pThe substituents that the phenyl group represented by may have are preferably one or more selected from the group consisting of a cyano group, a nitro group, a C1-C6 alkyl group, and a C1-C6 alkoxy group (alkyloxy group); more preferably one or more selected from the group consisting of a cyano group, a C1-C6 alkyl group, and a C1-C6 alkoxy group; and still preferably one or more selected from the group consisting of a C1-C6 alkyl group and a cyano group.
[0052] R p The substituents that the biphenylyl group represented by may have are preferably one or more selected from the group consisting of a cyano group, a nitro group, a C1-C6 alkyl group, and a C1-C6 alkoxy group (alkyloxy group); more preferably one or more selected from the group consisting of a cyano group, a C1-C6 alkyl group, and a C1-C6 alkoxy group; and even more preferably one or more selected from the group consisting of a C1-C6 alkyl group and a cyano group.
[0053] R p The substituents that the naphthyl group represented by may have are preferably one or more selected from the group consisting of a cyano group, a nitro group, a C1-C6 alkyl group, and a C1-C6 alkoxy group (alkyloxy group); more preferably one or more selected from the group consisting of a cyano group, a C1-C6 alkyl group, and a C1-C6 alkoxy group; and still preferably one or more selected from the group consisting of a C1-C6 alkyl group and a cyano group.
[0054] R p Examples of phenyl groups represented by include unsubstituted phenyl groups, 4-cyanophenyl groups, and 4-nitrophenyl groups, with unsubstituted phenyl groups or 4-cyanophenyl groups being more preferred.
[0055] R p Examples of biphenylyl groups represented by this include the following groups and groups in which the hydrogen atoms of these groups are substituted with substituents.
[0056]
[0057] Among these, R pExamples of the biphenylyl group represented by [biphenylyl group represented by] include a group represented by formula (Bi-1) and a group in which a hydrogen atom of the group represented by formula (Bi-1) is substituted with a substituent, and a group represented by formula (Bi-1) is more preferable.
[0058] R p Examples of the naphthyl group represented by [naphthyl group represented by] include a 1-naphthyl group, a 2-naphthyl group, and a group in which a hydrogen atom of these groups is substituted with a substituent.
[0059] In formula (1), R q represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms. R q is preferably a hydrogen atom or a methyl group, and more preferably a hydrogen atom.
[0060] In one embodiment, in formula (1), the group represented by R p and the group represented by R q are preferably any of the following combinations. R p is a phenyl group which may have a substituent, and R q is a combination in which is a hydrogen atom. R p is a biphenylyl group which may have a substituent, and R q is a combination in which is a hydrogen atom. R p is a naphthyl group which may have a substituent, and R <00,00089>is a combination in which is a hydrogen atom.
[0061] In one embodiment, the copolymer (P1) contains, as a structural unit represented by formula (1), a structural unit represented by the following formula (1-1) or a structural unit represented by the following formula (1-2), or contains both a structural unit represented by the following formula (1-1) and a structural unit represented by the following formula (1-2).
[0062]
[0063] In formula (1-1), R p represents a phenyl group which may have a substituent, where the substituent does not include a halogen atom, R q represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.
[0064]
[0065] In formula (1-2), R p R represents a biphenylyl group which may have substituents, where the substituent does not contain a halogen atom. q This represents a hydrogen atom and an alkyl group having 1 to 3 carbon atoms.
[0066] In one embodiment, preferably, the copolymer (P1) contains 60% by weight or more of structural units represented by formula (1), specifically structural units represented by formula (1-3) or structural units represented by formula (1-4) and structural units represented by formula (2); or contains 60% by weight or more of both structural units represented by formula (1-3) and structural units represented by formula (1-4) and structural units represented by formula (2).
[0067] More preferably, the copolymer (P1) contains 60% by weight or more of the structural units represented by formula (1) below, specifically the structural units represented by formula (1-3) and the structural units represented by formula (2); or it contains 60% by weight or more of both the structural units represented by formula (1-3) and the structural units represented by formula (1-4) below, along with the structural unit represented by formula (2).
[0068]
[0069] In formula (1-3), R p represents a biphenylyl group which may have substituents, where the substituent does not contain a halogen atom.
[0070]
[0071] In formula (1-4), R p represents a phenyl group which may have substituents, where the substituent does not include a halogen atom.
[0072] In one embodiment, the structural unit represented by formula (1) is preferably one or more selected from the group consisting of styrene units; 4-cyanostyrene units; 4-vinylbiphenyl units; and 4-vinyl-4'-cyanobiphenyl units.
[0073] When the copolymer (P1) contains both the structural unit represented by the formula (1-3) and the structural unit represented by the formula (1-4) as the structural units represented by the formula (1), the molar ratio (formula (1-4) / formula (1-3)) of the structural unit represented by the formula (1-4) to the structural unit represented by the formula (1-3) is preferably 1 / 20 or more, more preferably 1 / 15 or more, still more preferably 1 / 10 or more, and preferably 20 or less, more preferably 15 or less, still more preferably 10 or less.
[0074]
[0075] In the formula (2), R x and R y each independently represents a hydrogen atom or a methyl group, and preferably both are hydrogen atoms.
[0076] In the formula (2), R a , R b , R c , R d , and R e each independently represents a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, a cyano group, a nitro group, -OR 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 , where R 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms. R a , R b , R c , R d , and R e are preferably each independently a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, or a phenyl group.
[0077] The alkyl group having 1 to 6 carbon atoms represented by R a , R b , R c , R d , or R e may be branched or linear. R a , R b , R c , R d , or R eThe C1-C6 alkyl group represented by is preferably a C1-C4 alkyl group, more preferably a C1-C3 alkyl group, and even more preferably a methyl group or an ethyl group.
[0078] R 1 The alkyl group having 1 to 6 carbon atoms represented by may be branched or linear. 1 The C1-C6 alkyl group represented by is preferably a C1-C5 alkyl group, more preferably a C1-C4 alkyl group, even more preferably a C1-C3 alkyl group, even more preferably a methyl group or an ethyl group, and even more preferably a methyl group.
[0079] In formula (2), preferably R a , R c , and R e At least one selected from each is independently an alkyl group having 1 to 6 carbon atoms, a phenyl group, or -OR 1 , or a cyano group; more preferably R a , R c , and R e At least one selected from these is independently a C1-C6 alkyl group, a cyano group, or a phenyl group, and is particularly preferably R a , R c , and R e At least one of the selected elements is independently an alkyl group or phenyl group having 1 to 6 carbon atoms.
[0080] In one embodiment, preferably, the copolymer (P1) includes, as structural units represented by formula (2), a structural unit represented by the following formula (2-1) or a structural unit represented by the following formula (2-2), or includes both a structural unit represented by the following formula (2-1) and a structural unit represented by the following formula (2-2).
[0081]
[0082] In formula (2-1), R x and R y Each of these independently represents either a hydrogen atom or a methyl group, preferably both being hydrogen atoms.
[0083] In formula (2-1), Ra , R b , R c , R d , and R e These are, independently, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, however, a , R b , R c , R d , and R e At least one selected from represents an alkyl group having 1 to 6 carbon atoms, preferably R a , R c , and R e At least one of the selected elements is an alkyl group having 1 to 6 carbon atoms.
[0084]
[0085] In formula (2-2), R x and R y Each of these independently represents either a hydrogen atom or a methyl group, preferably both being hydrogen atoms.
[0086] In formula (2-2), R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, a phenyl group, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, however, a , R b , R c , R d , and R e At least one selected from represents a phenyl group, preferably R a , R c , and R e At least one of the selected groups is a phenyl group.
[0087] Examples of structural units represented by formula (2) include N-phenylmaleimide units, N-(2-methylphenyl)maleimide units, N-(2-ethylphenyl)maleimide units, N-(2-n-propylphenyl)maleimide units, N-(2-isopropylphenyl)maleimide units, N-(2,6-dimethylphenyl)maleimide units, N-(2,6-diethylphenyl)maleimide units, N-(2,6-di-n-normalpropylphenyl)maleimide units, and N-(2,6-diisopropylphenyl)maleimide units.
[0088] The structural unit represented by formula (2) is preferably one or more selected from the group consisting of structural units represented by the following formulas.
[0089]
[0090] Examples of combinations of structural units represented by formula (1) and formula (2) that may be included in the copolymer (P1) are given below.
[0091] 4-Vinylbiphenyl units and structural units represented by formula (201) 4-Vinylbiphenyl units and structural units represented by formula (202) 4-Vinylbiphenyl units and structural units represented by formula (203) 4-Vinylbiphenyl units and structural units represented by formula (204) 4-Vinylbiphenyl units and structural units represented by formula (205) 4-Cyanostyrene units and structural units represented by formula (205), styrene units, 4-vinylbiphenyl units, and structural units represented by formula (201), styrene units, 4-vinylbiphenyl units, and structural units represented by formula (202), styrene units, 4-vinylbiphenyl units, and structural units represented by formula (203), styrene units, 4-vinylbiphenyl units, and structural units represented by formula (204), styrene units, 4-vinylbiphenyl units, and structural units represented by formula (205)
[0092] In one embodiment, copolymers containing a total of styrene units and structural units represented by formula (201) in preferably 60% by weight or more, more preferably 80% by weight or more, even more preferably 90% by weight or more, even more preferably 95% by weight or more, and even more preferably 98% by weight or more are excluded from copolymer (P1).
[0093] <Content ratio of structural units> The total content ratio of structural units represented by formula (1) and structural units represented by formula (2) in the copolymer (P1) is usually 60% by weight or more, preferably 80% by weight or more, more preferably 85% by weight or more, even more preferably 90% by weight or more, even more preferably 95% by weight or more, and even more preferably 98% by weight or more, and is usually 100% by weight or less, and may be 100% by weight. Here, the total of all structural units contained in copolymer (P1) is set to 100% by weight. By the copolymer (P1) containing structural units represented by formula (1) and structural units represented by formula (2) in the above ratio, a layer formed by a coating method using a liquid composition containing copolymer (P1) and a solvent can have a desired Rth / d value.
[0094] If copolymer (P1) contains multiple types of structural units represented by formula (1), the total content ratio of these multiple types of structural units shall be considered the content ratio of the structural unit represented by formula (1). If copolymer (P1) contains multiple types of structural units represented by formula (2), the total content ratio of these multiple types of structural units shall be considered the content ratio of the structural unit represented by formula (2).
[0095] From the viewpoint of significantly exhibiting the effects of the present invention, the structural units represented by formula (2) contained in the copolymer (P1) are preferably 20 mol% or more, more preferably 30 mol% or more, even more preferably 40 mol% or more, preferably 95 mol% or less, more preferably 90 mol% or less, even more preferably 80 mol% or less, and even more preferably 70 mol% or less, with the total of the structural units represented by formula (1) and the structural units represented by formula (2) contained in the copolymer (P1) being 100 mol%.
[0096] If copolymer (P1) contains multiple types of structural units represented by formula (1), the total mole percentage of these multiple types of structural units shall be considered as the mole percentage of the structural unit represented by formula (1). If copolymer (P1) contains multiple types of structural units represented by formula (2), the total mole percentage of these multiple types of structural units shall be considered as the mole percentage of the structural unit represented by formula (2).
[0097] The copolymer (P1) may contain any structural units other than the structural units represented by formula (1) and the structural units represented by formula (2). The copolymer (P1) may contain, for example, (meth)acrylic units as arbitrary structural units. (Meth)acrylic units mean (meth)acrylic acid units, (meth)acrylic acid ester units, and combinations thereof. (Meth)acrylic acid units represent structural units having a structure formed by polymerizing (meth)acrylic acid, and (meth)acrylic acid includes acrylic acid, methacrylic acid, and combinations thereof. (Meth)acrylic acid ester units represent structural units having a structure formed by polymerizing (meth)acrylic acid esters, and (meth)acrylic acid esters include acrylic acid esters, methacrylic acid esters, and combinations thereof. Examples of (meth)acrylic acid esters include alkyl (meth)acrylic acid esters, such as (C1-6) alkyl esters of acrylic acid, including methyl acrylate, ethyl acrylate, n-propyl acrylate, isopropyl acrylate, n-butyl acrylate, t-butyl acrylate, pentyl acrylate, and hexyl acrylate; and (C1-C6) alkyl esters of methacrylic acid, including methyl methacrylate, ethyl methacrylate, n-propyl methacrylate, isopropyl methacrylate, n-butyl methacrylate, t-butyl methacrylate, pentyl methacrylate, and hexyl methacrylate. (C1-C6) alkyl refers to alkyl with 1 to 6 carbon atoms.
[0098] In one embodiment, the copolymer (P1) may contain (meth)acrylic acid units and / or (meth)acrylic acid ester units. However, the amount of (meth)acrylic units in the copolymer (P1) may be small, and the copolymer (P1) may not contain (meth)acrylic units. In one embodiment, preferably, the total content of (meth)acrylic units in the copolymer (P1) is preferably 10% by weight or less, more preferably 5% by weight or less, even more preferably 1% by weight or less, usually 0% by weight or more, and may be 0% by weight, based on 100% by weight of the copolymer (P1). The amount of (meth)acrylic acid units and / or (meth)acrylic acid ester units may be small, and the copolymer may not contain (meth)acrylic acid units, may not contain (meth)acrylic acid ester units, or may not contain both (meth)acrylic acid units and (meth)acrylic acid ester units. In one example, the total content of (meth)acrylic acid units in copolymer (P1) is preferably 10% by weight or less, more preferably 5% by weight or less, even more preferably 1% by weight or less, and usually 0% by weight or more, and may be 0% by weight, based on 100% by weight of copolymer (P1). In another example, the total content of (meth)acrylic acid ester units in copolymer (P1) is preferably 10% by weight or less, more preferably 5% by weight or less, even more preferably 1% by weight or less, and may be 0% by weight, based on 100% by weight of copolymer (P1). In yet another example, the total content of (meth)acrylic acid units and (meth)acrylic acid ester units in copolymer (P1) is preferably 10% by weight or less, more preferably 5% by weight or less, even more preferably 1% by weight or less, and usually 0% by weight or more, and may be 0% by weight, based on 100% by weight of copolymer (P1). Conventionally, in the manufacture of films with a large negative Rth / d value, materials with negative intrinsic birefringence were sometimes used. However, materials with negative intrinsic birefringence generally tend to have low mechanical strength. Therefore, conventionally, it was possible to increase the mechanical strength of such materials by using tough (meth)acrylic units, i.e., (meth)acrylic acid units and / or (meth)acrylic acid ester units.In contrast, copolymer (P1) can have high mechanical strength even without (meth)acrylic units, i.e., (meth)acrylic acid units and / or (meth)acrylic acid ester units. Therefore, from the viewpoint of utilizing this advantage, it is preferable that the content of (meth)acrylic units, i.e., (meth)acrylic acid and / or (meth)acrylic acid ester units, be small.
[0099] From the viewpoint of increasing the mechanical strength of the layer formed from the copolymer (P1), the number-average molecular weight of the copolymer (P1) is preferably 30,000 or more, more preferably 40,000 or more, and even more preferably 50,000 or more. From the viewpoint of increasing the solubility of the copolymer (P1) in solvents, it is preferably 500,000 or less, more preferably 400,000 or less, and even more preferably 300,000 or less. Here, the number-average molecular weight of the copolymer (P1) may be a polystyrene-equivalent value measured by gel permeation chromatography (GPC).
[0100] <Refractive Index> When a layer formation test is performed in which a copolymer layer containing copolymer (P1) is formed by coating and drying a solution containing only copolymer (P1) and a solvent that dissolves copolymer (P1) (hereinafter also referred to as the test solution), the copolymer layer preferably satisfies nz > nx ≈ ny. Here, nx ≈ ny means that nx and ny of the copolymer layer are substantially the same value, that is, the value of nx - ny is usually 0.0010 or less, preferably 0.0005 or less, and more preferably 0.0002 or less. The value of nx - ny is usually 0.0000 or more, and preferably 0.0000.
[0101] A layer where nz > nx ≈ ny is useful as a viewing angle compensation film for liquid crystal displays, polarizing plates, etc., and copolymer (P1) is suitable for forming such a layer.
[0102] As a solvent for dissolving the copolymer (P1) in the layer formation test, for example, a solvent can be used that can prepare a 15% by weight solution in which all of the copolymer (P1) is dissolved, with the total weight ratio of copolymer (P1) and solvent being 100% by weight. Examples of solvents include ketone solvents such as cyclopentanone.
[0103] The concentration of the copolymer (P1) in the test solution during the layer formation test can be, for example, 10% to 20% by weight, or for example, 15 ± 1% by weight.
[0104] The coating thickness of the test solution in the layer formation test can be, for example, 5 μm to 15 μm, or 10 μm ± 1 μm, as the thickness of the solid content after drying (after solvent evaporation). The drying temperature in the layer formation test can be set appropriately according to the volatility of the solvent used, for example, 100°C to 120°C, or 120°C ± 1°C if the solvent is cyclopentanone. The drying time in the layer formation test can be set appropriately according to the volatility of the solvent used and the drying temperature, for example, 1 minute to 5 minutes, or 3 minutes.
[0105] When the above layer formation test is performed, the Rth / d of the copolymer layer is preferably (-3.5 × 10 -3 ) More preferably (-4.5 × 10 -3 ) More preferably (-5.0 × 10 -3 ) is less than or equal to (-20.0 × 10) -3 ) More preferably (-17.5 × 10 -3 ) More preferably (-15.0 × 10 -3 That's all.
[0106] <2. Method for Producing Copolymer (P1)> Copolymer (P1) can be produced using conventionally known methods. For example, copolymer (P1) can be produced by polymerizing a monomer composition containing monomer 1, which can obtain a structural unit represented by formula (1) by polymerization, and monomer 2, which can obtain a structural unit represented by formula (2) by polymerization, using a known method.
[0107] Examples of monomer 1 include styrene monomers such as styrene, cyanostyrene, and nitrostyrene; vinyl biphenyl monomers such as vinyl biphenyl; and vinyl naphthalene monomers such as vinyl naphthalene. Monomer 1 may be used alone or in combination of two or more types.
[0108] Examples of monomer 2 include N-phenylmaleimide, N-(2-methylphenyl)maleimide, N-(2-ethylphenyl)maleimide, N-(2-n-propylphenyl)maleimide, N-(2-isopropylphenyl)maleimide, N-(2,6-dimethylphenyl)maleimide, N-(2,6-diethylphenyl)maleimide, N-(2,6-di-n-n-propylphenyl)maleimide, and N-(2,6-diisopropylphenyl)maleimide. Monomer 2 may be used alone or in combination of two or more types.
[0109] Monomer 1 and monomer 2 can each be produced by known methods and are also commercially available. For example, monomer 1 and monomer 2 can each be synthesized by combining known synthetic reactions without particular limitations. Examples of literature describing known synthetic reactions include Sandler-Calo's Methods for the Synthesis of Organic Compounds by Functional Group [I] and [II] (Hirokawa Shoten), and MARCH'S ADVANCED ORGANIC CHEMISTRY SIXTH EDITION (by Michael B. Smith and Jerry March; WILEY). For example, monomer 2 can be synthesized by combining, for example, maleic anhydride, citraconic anhydride, or 2,3-dimethylmaleic anhydride with R in formula (2) above. a , R b , R c , R d , or R e It can be obtained by reacting a substituted aniline, which is substituted with a group represented by , under acidic conditions.
[0110] Copolymer (P1) can be synthesized by combining known polymerization reactions. Examples of literature describing known polymerization reactions include the Revised Radical Polymerization Handbook (published by NTS Corporation) and Basic Polymer Chemistry (published by Tokyo Kagaku Dojin Co., Ltd.), edited by the Society of Polymer Science, Japan. Radical polymerization is preferred as the polymerization method for obtaining copolymer (P1). The radical polymerization method is not particularly limited and includes methods such as bulk polymerization, solution polymerization, suspension polymerization, precipitation polymerization, and emulsion polymerization. From the viewpoint of improving the transparency of copolymer (P1), solution polymerization, emulsion polymerization, or suspension polymerization is preferred.
[0111] Examples of polymerization initiators used in polymerization reactions include azo-based polymerization initiators such as 2,2'-azobis(2,4-dimethylvaleronitrile), 2,2'-azobis(2-butyronitrile), 2,2'-azobisisobutyronitrile, dimethyl-2,2'-azobisisobutyrate, and 1,1'-azobis(cyclohexane-1-carbonitride); and organic peroxides such as benzoyl peroxide, lauryl peroxide, octanoyl peroxide, acetyl peroxide, di-t-butyl peroxide, t-butylcumyl peroxide, dicumyl peroxide, t-butyl peroxyacetate, t-butyl peroxybenzoate, perbutyl neodecanoate, and t-butyl peroxypivalate.
[0112] Examples of solvents used in polymerization reactions include alicyclic hydrocarbon solvents such as cyclohexane; aromatic hydrocarbon solvents such as toluene and xylene; alcohol solvents such as methanol, ethanol, propanol, and butanol; ether solvents such as dioxane, tetrahydropyran, tetrahydrofuran, and dibutyl ether; ketone solvents such as acetone and methyl ethyl ketone; ester solvents such as ethyl acetate and isopropyl acetate; aprotic polar solvents such as dimethyl sulfoxide, N,N-dimethylformamide, and N-methylpyrrolidone; water; and mixtures thereof.
[0113] The polymerization reaction system may contain an emulsifier. Examples of emulsifiers used in polymerization reactions (especially emulsion polymerization reactions) include anionic surfactants, cationic surfactants, and nonionic surfactants.
[0114] Examples of anionic surfactants include fatty acid salts such as sodium laurate, potassium myristate, sodium palmitate, potassium oleate, sodium linolenate, sodium rosinate, and potassium rosinate; alkylbenzene sulfonates such as sodium dodecylbenzenesulfonate, potassium dodecylbenzenesulfonate, sodium decylbenzenesulfonate, potassium decylbenzenesulfonate, sodium cetylbenzenesulfonate, and potassium cetylbenzenesulfonate; alkyl sulfosuccinates such as sodium di(2-ethylhexyl)sulfosuccinate, potassium di(2-ethylhexyl)sulfosuccinate, and sodium dioctylsulfosuccinate; alkyl sulfate esters such as sodium dodecyl sulfate and potassium dodecyl sulfate; polyoxyethylene alkyl ether sulfate esters such as sodium polyoxyethylene lauryl ether sulfate and potassium polyoxyethylene lauryl ether sulfate; and phosphate esters such as sodium lauryl phosphate, potassium lauryl phosphate, and sodium polyoxyethylene nonylphenyl ether phosphate. Among these anionic surfactants, fatty acid salts, alkyl sulfate salts, alkylbenzene sulfonates, and phosphate salts are preferred, with sodium dodecyl sulfate, sodium laurate, and sodium dodecylbenzenesulfonate being particularly preferred.
[0115] Examples of cationic surfactants include alkyltrimethylammonium chloride, dialkylammonium chloride, and benzylammonium chloride.
[0116] Examples of nonionic surfactants include polyoxyethylene alkyl ethers, polyoxyethylene alkylphenyl ethers, polyethylene glycol monostearate, sorbitan monostearate, polyoxyethylene alkyl esters, polyoxyethylene sorbitan alkyl esters, polyoxyethylene polyoxypropylene glycol, and polyethylene glycol monostearate. Among these nonionic surfactants, polyoxyethylene alkyl ethers, polyoxyethylene alkylphenyl ethers, polyoxyethylene polyoxypropylene glycol, and polyethylene glycol monostearate are preferred.
[0117] These emulsifiers may be used individually or in combination of two or more in any ratio. The amount of emulsifier used is not particularly limited, but is preferably 0.01 to 20 parts by weight, more preferably 0.1 to 10 parts by weight, per 100 parts by weight of the total amount of monomers to be radically polymerized.
[0118] The polymerization reaction system may contain a dispersion stabilizer. The dispersion stabilizer may be a compound used to disperse monomers in a water-containing medium (aqueous medium). The dispersion stabilizer can impart dispersibility to the monomers in an aqueous medium. Examples of dispersion stabilizers that can be used in polymerization reactions (especially suspension polymerization reactions) are not limited to organic dispersion stabilizers and inorganic dispersion stabilizers. Examples of organic dispersion stabilizers include water-soluble polymers such as polyvinyl alcohol, methylcellulose, and gelatin; and surfactants such as anionic surfactants, nonionic surfactants, and amphoteric surfactants. Examples of inorganic dispersion stabilizers include metal oxides such as aluminum oxide and titanium oxide; sulfates such as barium sulfate and calcium sulfate; carbonates such as barium carbonate, calcium carbonate, and magnesium carbonate; phosphates such as calcium phosphate, magnesium phosphate, and aluminum phosphate; metal hydroxides such as aluminum hydroxide, magnesium hydroxide, and ferric hydroxide; inorganic particles such as silica, titanium dioxide, and aluminum oxide; silicones; and metal soaps. Among these, inorganic dispersion stabilizers are preferred, phosphates and / or metal hydroxides are more preferred, and metal hydroxides are even more preferred.
[0119] Furthermore, among inorganic dispersion stabilizers, those with poor water solubility are preferred. In particular, it is preferable to use the poorly water-solubility inorganic dispersion stabilizer in the form of colloidal particles dispersed in an aqueous medium. That is, the inorganic dispersion stabilizer is preferably in the form of a colloidal dispersion containing colloidal particles of the poorly water-solubility inorganic dispersion stabilizer. By using the poorly water-solubility inorganic dispersion stabilizer in the form of a colloidal dispersion, the particle size distribution of monomer particles can be narrowed. In addition, the amount of residual inorganic dispersion stabilizer in the resulting polymer can be easily kept low by washing. This can further improve the reproducibility of the polymerization reaction and also contribute to the environmental stability of the polymer.
[0120] A colloidal dispersion containing colloidal particles of a poorly water-soluble inorganic dispersion stabilizer can be prepared, for example, by reacting an alkali metal hydroxide and / or an alkaline earth metal hydroxide with a water-soluble polyvalent metal salt (excluding alkaline earth metal hydroxides) in an aqueous medium.
[0121] Examples of alkali metal hydroxides include lithium hydroxide, sodium hydroxide, and potassium hydroxide. Examples of alkaline earth metal hydroxides include barium hydroxide and calcium hydroxide.
[0122] Water-soluble polyvalent metal salts are polyvalent metal salts that exhibit water solubility other than compounds corresponding to the alkaline earth metal hydroxides mentioned above. Examples of water-soluble polyvalent metal salts include magnesium metal salts such as magnesium chloride, magnesium phosphate, and magnesium sulfate; calcium metal salts such as calcium chloride, calcium nitrate, calcium acetate, and calcium sulfate; aluminum metal salts such as aluminum chloride and aluminum sulfate; barium salts such as barium chloride, barium nitrate, and barium acetate; and zinc salts such as zinc chloride, zinc nitrate, and zinc acetate. Among these, magnesium metal salts, calcium metal salts, and aluminum metal salts are preferred, magnesium metal salts are more preferred, and magnesium chloride is particularly preferred. Note that water-soluble polyvalent metal salts may be used individually or in combination of two or more.
[0123] The method for reacting the alkali metal hydroxide and / or alkaline earth metal hydroxide with the water-soluble polyvalent metal salt in an aqueous medium is not particularly limited, but one method is to mix an aqueous solution of the alkali metal hydroxide and / or alkaline earth metal hydroxide with an aqueous solution of the water-soluble polyvalent metal salt. From the viewpoint of being able to suitably control the particle size of the poorly water-soluble metal hydroxide colloid particles, a method of mixing by gradually adding an aqueous solution of the alkali metal hydroxide and / or alkaline earth metal hydroxide to the aqueous solution while stirring the aqueous solution of the water-soluble polyvalent metal salt is preferred.
[0124] The ratio of alkali metal hydroxide and / or alkaline earth metal hydroxide to water-soluble polyvalent metal salt is not particularly limited, but it is preferable that the amount of alkali metal hydroxide and / or alkaline earth metal hydroxide used be such that the chemical equivalent ratio b / a of the chemical equivalent b of the alkali metal hydroxide and / or alkaline earth metal hydroxide to the chemical equivalent a of the water-soluble polyvalent metal salt satisfies the relationship 0.3 ≤ b / a ≤ 1.0, and more preferably 0.4 ≤ b / a ≤ 1.0.
[0125] From the viewpoint of properly dispersing the monomer, the amount of dispersion stabilizer used is preferably 1 part by weight or more, more preferably 5 to 500 parts by weight, and even more preferably 10 to 300 parts by weight, per 100 parts by weight of the monomer.
[0126] The polymerization reaction temperature can be any temperature within the range in which the polymerization reaction proceeds, for example, 30°C to 200°C, or 30°C to 160°C. The polymerization reaction time can be any temperature within the range in which the polymerization reaction proceeds, for example, 1 hour or more, 2 hours or more, 3 hours or more, or 12 hours or less, 8.5 hours or less, or 8 hours or less.
[0127] The copolymer (P1) contains structural units represented by formula (1) and structural units represented by formula (2), and the polymerization reaction proceeds in good yield under mild conditions such as 30°C to 140°C, with a short reaction time of 10 hours or less.
[0128] <3. Applications of Copolymer (P1)> Layers formed by solution casting from a liquid composition containing copolymer (P1) and optional components and solvents as needed typically have a negative Rth / d and a large absolute value of Rth / d. Therefore, copolymer (P1) can be suitably used to easily manufacture phase difference layers, which can be used as optical compensation layers for optical elements such as liquid crystal displays and polarizing plates, with a small number of steps using solution casting.
[0129] <4. Phase Difference Layer> The phase difference layer according to one embodiment of the present invention has a normal Rth / d of (-20.0 × 10 -3 ) or more (-3.5 x 10 -3 ) or less, and containing copolymer (P1). The copolymer (P1) contained in the phase difference layer is the copolymer (P1) described above, and contains a total of 60% by weight or more of the structural units represented by formula (1) and the structural units represented by formula (2). Examples and preferred examples of copolymer (P1) contained in the phase difference layer are the same as the examples described above.
[0130] The phase difference layer may contain only one type of copolymer (P1), or it may contain two or more types in any proportion.
[0131] The phase difference layer may contain any components in addition to the copolymer (P1), as long as they do not hinder the effects of the present invention. Examples of optional components include polymers other than copolymer (P1); antioxidants; ultraviolet absorbers; antistatic agents; surfactants; colorants such as pigments and dyes; lubricants; plasticizers; and fillers.
[0132] The content of copolymer (P1) in the phase difference layer is preferably 60% by weight or more, more preferably 70% by weight or more, even more preferably 80% by weight or more, and even more preferably 90% by weight or more, with the total content of all components constituting the phase difference layer being 100% by weight, and is usually 100% by weight or less, and may be 100% by weight. Here, if the phase difference layer contains two or more types of copolymer (P1), it is preferable that the sum of the content of the two or more types of copolymer (P1) contained in the phase difference layer falls within the above content range.
[0133] The Rth / d of the phase difference layer is typically (-20.0 × 10⁻⁶). -3) or more, and usually (-3.5 × 10 -3 ) Preferably (-4.5 × 10 -3 ) More preferably (-5.0 × 10 -3 The following is the result. This allows the phase difference layer to function well as an optical compensation layer for optical elements such as liquid crystal displays and polarizing plates.
[0134] The phase difference layer contains a copolymer (P1), which allows the Rth / d of the phase difference layer to be within the aforementioned range.
[0135] The thickness of the phase difference layer is preferably 25 μm or less, more preferably 20 μm or less, and even more preferably 15 μm or less, and is usually greater than 0 μm, for example, 1 μm or more. Since the phase difference layer contains a copolymer (P1), even when the thickness of the phase difference layer is small, it can be a layer with a negative retardation Rth in the thickness direction and a large absolute value.
[0136] The Rth of the phase difference layer can be measured using a phase difference meter (for example, AxoScan from Axometrics).
[0137] The thickness d of the phase difference layer can be measured using an optical film thickness measurement system (for example, the F20 from Filmetrix).
[0138] <Method for Manufacturing the Phase Difference Layer> The phase difference layer can be manufactured using a copolymer (P1) by any method. The phase difference layer may be manufactured by methods such as solution casting or melt extrusion. It is preferable to manufacture the phase difference layer by solution casting because it is possible to easily manufacture a phase difference layer with a small thickness. Solution casting is a method of obtaining a layer of raw materials by applying a liquid composition (preferably a solution of the raw materials) obtained by dissolving raw materials in a solvent to a support and removing the solvent by drying.
[0139] When a phase difference layer is manufactured by a solution casting method, examples of supports to which a liquid composition containing a copolymer (P1) and a solvent is applied include glass plates, metal plates, and resin films. A long phase difference layer may be obtained by applying the liquid composition to a continuously conveyed support. The support may be a stretched resin film or an unstretched resin film. The support may also be a multilayer body comprising multiple layers.
[0140] Any method can be used to apply the liquid composition containing the copolymer (P1) and solvent to a support, including curtain coating, extrusion coating, roll coating, spin coating, dip coating, bar coating, spray coating, slide coating, print coating, gravure coating, die coating, and gap coating.
[0141] The phase difference layer formed on the support by the solution casting method may be peeled off from the support and used as a phase difference film, or it may be used as a multilayer body including the phase difference layer and the support.
[0142] Any solvent capable of dissolving all or part of the copolymer (P1) can be used as the solvent in the liquid composition used in the solution casting method. Examples of such solvents are not limited to cyclohexane or other alicyclic hydrocarbon solvents; toluene or xylene or other aromatic hydrocarbon solvents; methanol or ethanol or propanol or butanol or other alcohol solvents; dioxane or tetrahydrofuran or other ether solvents; ketone solvents or acetone or methyl ethyl ketone or cyclohexanone or other ester solvents such as isopropyl acetate or other ester solvents.
[0143] The concentration of the copolymer (P1) in the liquid composition can be arbitrarily set according to the coating conditions such as the thickness of the phase difference layer to be formed and the coating speed. For example, with the weight of the liquid composition being 100% by weight, the concentration can be, for example, 5% or more by weight, for example, 10% or more by weight, for example, 40% or less by weight, for example, 30% or less by weight.
[0144] Any drying method can be used in the solution casting method, including, for example, heat drying, vacuum drying, hot air drying, or a combination thereof.
[0145] The method for manufacturing the phase difference layer may include any additional steps in combination with the above-mentioned steps. For example, the method for manufacturing the phase difference layer may include a step of stretching or shrinking the layer formed by the solution casting method. However, from the viewpoint of taking advantage of the benefit that a large absolute value of Rth / d can be obtained without stretching or shrinking, it is preferable that the method for manufacturing the phase difference layer does not include stretching or shrinking the layer formed by the solution casting method.
[0146] <5. Multilayer phase difference film> A multilayer phase difference film according to one embodiment of the present invention includes the phase difference layer and a substrate layer, wherein the phase difference layer is provided directly on the substrate layer.
[0147] The multilayer phase difference film according to this embodiment will be described below with reference to the figures. Figure 1 is a schematic cross-sectional view showing a multilayer phase difference film according to one embodiment of the present invention. The multilayer phase difference film 100 comprises a phase difference layer 110 and a base layer 120. The phase difference layer 110 is provided directly on the base layer 120. That is, there is no arbitrary layer between the phase difference layer 110 and the base layer 120. In this embodiment, the base layer 120 has a single-layer structure, but in another embodiment, the base layer may have a multilayer structure. In another embodiment, the base layer includes an anchor layer that has the function of improving the adhesion between the base layer and the phase difference layer, and the anchor layer provided on the base layer may be directly connected to the phase difference layer.
[0148] The base layer is preferably a resin layer. The resin usually contains a polymer. The base layer preferably contains a cyclic olefin polymer. A cyclic olefin polymer means a polymer or its hydride having structural units obtained by polymerizing a cyclic olefin. The cyclic olefin may or may not have substituents. A cyclic olefin polymer contains a cyclic structure within its molecule. Typically, a cyclic olefin polymer has an alicyclic structure in the repeating units of the polymer. A cyclic olefin polymer can be a polymer having an alicyclic structure in the main chain, a polymer having an alicyclic structure in the side chains, a polymer having an alicyclic structure in both the main chain and side chains, or a mixture of two or more of these in any ratio. From the viewpoint of mechanical strength and heat resistance, a cyclic olefin polymer containing an alicyclic structure in the main chain is preferred.
[0149] Examples of alicyclic structures include saturated alicyclic hydrocarbon (cycloalkane) structures and unsaturated alicyclic hydrocarbon (cycloalkene, cycloalkyne) structures. Among these, cycloalkane and cycloalkene structures are preferred from the viewpoint of mechanical strength and heat resistance, and cycloalkane structures are particularly preferred.
[0150] The range of the number of carbon atoms constituting the alicyclic structure is preferably 4 or more, more preferably 5 or more, preferably 30 or less, more preferably 20 or less, and particularly preferably 15 or less per alicyclic structure. When the number of carbon atoms constituting the alicyclic structure is within the above range, mechanical strength, heat resistance, and moldability are highly balanced.
[0151] In cyclic olefin polymers, the proportion of repeating units having an alicyclic structure to the total number of repeating units is preferably 55% by weight or more, more preferably 70% by weight or more, and even more preferably 90% by weight or more. When the proportion of repeating units having an alicyclic structure to the total number of repeating units is within this range, transparency and heat resistance are good.
[0152] Among cyclic olefin polymers, norbornene polymers are preferred. Examples of norbornene polymers include ring-opening polymers of monomers having a norbornene structure and their hydrides; addition polymers of monomers having a norbornene structure and their hydrides. Examples of ring-opening polymers of monomers having a norbornene structure include ring-opening homopolymers of one type of monomer having a norbornene structure, ring-opening copolymers of two or more types of monomers having a norbornene structure, and ring-opening copolymers of a monomer having a norbornene structure and any monomer copolymerizable therewith. Examples of addition polymers of monomers having a norbornene structure include addition homopolymers of one type of monomer having a norbornene structure, addition copolymers of two or more types of monomers having a norbornene structure, and addition copolymers of a monomer having a norbornene structure and any monomer copolymerizable therewith. Among these, hydrides of ring-opening polymers of monomers having a norbornene structure, addition copolymers of monomers having a norbornene structure and α-olefins, and hydrides of addition copolymers of monomers having a norbornene structure and α-olefins are preferred.
[0153] Examples of monomers having a norbornene structure include bicyclo[2.2.1]hept-2-ene (common name: norbornene), tricyclo[4.3.0.1 2,5 Deca-3,7-diene (common name: dicyclopentadiene), 7,8-benzotricyclo[4.3.0.1 2,5 Deca-3-ene (common name: metanotetrahydrofluorene), tetracyclo[4.4.0.1 2,5 1. 7,10 Examples include dodeca-3-ene (common name: tetracyclododecene) and derivatives of these compounds (for example, those having substituents on the ring). Here, examples of substituents include alkyl groups, alkylene groups, polar groups, etc. Multiple substituents may be bonded to the ring, either identical or different in nature. Monomers having a norbornene structure may be used individually or in combination of two or more types.
[0154] Examples of polar groups include heteroatoms or groups of atoms containing heteroatoms. Examples of heteroatoms include oxygen atoms, nitrogen atoms, sulfur atoms, silicon atoms, and halogen atoms. Specific examples of polar groups include carboxyl groups, carbonyloxycarbonyl groups, epoxy groups, hydroxyl groups, oxy groups, ester groups, silanol groups, silyl groups, amino groups, nitrile groups, and sulfonic acid groups.
[0155] Examples of monomers capable of ring-opening copolymerization with monomers having a norbornene structure include monocyclic olefins such as cyclohexene, cycloheptene, and cyclooctene, and their derivatives; and cyclic conjugated dienes such as cyclohexadiene and cycloheptadiene, and their derivatives. Monomers capable of ring-opening copolymerization with monomers having a norbornene structure may be used individually or in combination of two or more types.
[0156] Ring-opening polymers of monomers having a norbornene structure can be produced, for example, by polymerizing or copolymerizing monomers in the presence of a ring-opening polymerization catalyst.
[0157] In addition copolymers of monomers having a norbornene structure and α-olefins, examples of α-olefins include α-olefins having 2 to 20 carbon atoms, such as ethylene, propylene, and 1-butene, and their derivatives. Among these, ethylene is preferred. One type of α-olefin may be used alone, or two or more types may be used in combination.
[0158] Addition polymers of monomers having a norbornene structure can be produced, for example, by polymerizing or copolymerizing monomers in the presence of an addition polymerization catalyst.
[0159] The hydrides of the ring-opening polymers and addition polymers described above can be produced, for example, by hydrogenating the carbon-carbon unsaturated bonds by preferably 90% or more in a solution of the ring-opening polymer or addition polymer in the presence of a hydrogenation catalyst containing a transition metal such as nickel or palladium.
[0160] Examples of norbornene polymer trade names include "ZEONOR" and "ZEONEX" from Nippon Zeon Corporation; "ARTON" from JSR Corporation; and "APPEL" from Mitsui Chemicals, Inc.
[0161] Norbornene polymers may be used individually or in combination of two or more types.
[0162] The weight-average molecular weight Mw of the cyclic olefin polymer is preferably 10,000 or more, more preferably 15,000 or more, particularly preferably 20,000 or more, preferably 100,000 or less, more preferably 80,000 or less, and particularly preferably 50,000 or less. When the weight-average molecular weight is within this range, the mechanical strength and moldability of the resin containing the cyclic olefin polymer are highly balanced.
[0163] The thickness of the substrate layer can be arbitrarily set from the standpoint of the mechanical strength of the substrate layer and the required retardation, and can be, for example, 5 μm or more, for example, 10 μm or more, for example, 200 μm or less, for example, 100 μm or less.
[0164] As described above, the base layer may have a multilayer structure. For example, the base layer may comprise a layer of resin containing a cyclic olefin polymer and the anchor layer. Examples of anchor layers include layers containing cured products of various resins including polymers. Examples of materials for forming the anchor layer include resins containing a (meth)acrylic polymer and a crosslinking agent such as an oxazoline compound. Examples of (meth)acrylic polymers include polymers having (meth)acrylic acid ester units. The thickness of the anchor layer can be, for example, 80 nm or more, for example 90 nm or more, and for example 1.0 μm or less.
[0165] The retardation of the substrate layer can be any value that can achieve the retardation required for the multilayer phase difference film. In one embodiment, the in-plane retardation Re of the substrate layer is preferably 110 nm or more, more preferably 120 nm or more, even more preferably 130 nm or more, preferably 160 nm or less, more preferably 155 nm or less, and even more preferably 150 nm or less. In one embodiment, the thickness-direction retardation Rth of the substrate layer is preferably 40 nm or more, more preferably 45 nm or more, even more preferably 50 nm or more, preferably 150 nm or less, more preferably 140 nm or less, and even more preferably 130 nm or less.
[0166] <6. Method for Manufacturing a Multilayer Phase Difference Film> The above-mentioned multilayer phase difference film can be manufactured by any method. From the viewpoint of easily manufacturing the phase difference layer contained in the multilayer phase difference film with a small number of steps, it is preferable to manufacture the multilayer phase difference film by a method that includes the following steps (1) and (2) in this order. Step (1): A step of preparing a base layer. Step (2): A step of applying a liquid composition containing the copolymer (P1) and a solvent onto the base layer. In addition to steps (1) and (2), the multilayer phase difference film may include any other steps. A preferred method for manufacturing a multilayer phase difference film will be described below.
[0167] <6.1. Process (1)> The base layer may be manufactured by any method, for example, the method described below, or a commercially available product may be used.
[0168] The base layer can be manufactured by any method, and can be produced from a resin containing a polymer (e.g., a cyclic olefin polymer) by melt molding or solution casting. More specific examples of melt molding methods include extrusion molding, press molding, inflation molding, injection molding, blow molding, and stretch molding. Among these methods, extrusion molding, inflation molding, and press molding are preferred for obtaining a base layer with excellent mechanical strength and surface accuracy, and extrusion molding is particularly preferred from the viewpoint of efficiently and easily manufacturing the base layer. It is preferable to manufacture long base layers due to their excellent manufacturing efficiency.
[0169] The base layer may be manufactured by a method that includes stretching a resin film formed by the method described above before stretching. The direction of stretching is arbitrary; for example, a long resin film before stretching may be stretched substantially in the longitudinal direction, or it may be stretched in a direction that forms an angle with respect to the longitudinal direction, for example, in the range of 0°±10°, for example, in the range of 0°±8°, for example, in the range of 0°±5°, or for example, in the range of 0°±3°. Since resins containing cyclic olefin polymers usually have a positive intrinsic birefringence, a film of a resin containing a cyclic olefin polymer usually exhibits a slow axis in the stretching direction when stretched. A multilayer phase difference film containing a substrate layer having an in-plane slow phase axis in approximately the longitudinal direction can be efficiently manufactured by laminating it with a linear polarizer having an absorption axis or transmission axis in the longitudinal direction, so that their respective longitudinal directions coincide, resulting in a laminate in which the slow phase axis of the multilayer phase difference film and the absorption axis of the linear polarizer are in a predetermined angular relationship (approximately 0° or 90°).
[0170] The base layer may be manufactured, for example, by a method that includes performing a modification treatment such as corona treatment or plasma treatment on the surface of a resin film formed by the above method before or after stretching.
[0171] If the base layer includes an anchor layer, the base layer may be manufactured by a method that includes forming the anchor layer on a layer of resin containing a polymer such as a cyclic olefin polymer.
[0172] <6.2. Process (2)> The liquid composition applied to the substrate layer includes the copolymer (P1) and a solvent. Examples of solvents included in the liquid composition are not particularly limited and include solvents that can be used when manufacturing the phase difference layer by the solution casting method. The concentration of copolymer (P1) in the liquid composition can be arbitrarily set according to the thickness of the phase difference layer to be formed, the coating speed, and other coating conditions, and can be, for example, within the same range as the concentration of copolymer (P1) in the liquid composition that can be used when manufacturing the phase difference layer by the solution casting method.
[0173] <6.3. Optional Steps> Examples of optional steps include, for example, a step of drying the liquid composition applied to the substrate layer, and a step of laminating the multilayer phase difference film to an optical element such as a liquid crystal display. An optional step may include a step of stretching the multilayer phase difference film, but since the phase difference layer obtained by drying the liquid composition has a negative Rth / d and a large absolute value even without a stretching step, it is preferable not to include a step of stretching the multilayer phase difference film from the viewpoint of obtaining a multilayer phase difference film with the desired retardation in a small number of steps.
[0174] The present invention will be specifically described below with reference to examples. However, the present invention is not limited to the examples shown below, and can be modified and implemented as appropriate without departing from the scope of the claims and equivalents of the present invention.
[0175] In the following explanation, "%" and "parts" used to express quantities refer to weight unless otherwise specified. Furthermore, the operations described below were performed under normal temperature (20°C ± 15°C) and atmospheric pressure (1 atm) conditions unless otherwise specified.
[0176] <Measurement and Evaluation Method> (Thickness) The thickness of the film or layer was measured using a film thickness measuring system (Filmetrics "F20").
[0177] (Method for measuring phase difference) The phase differences Re and Rth were measured using a phase difference meter (AxoScan, manufactured by Axometrics) at a temperature of 23°C. When determining the physical properties of each layer of an inseparable multilayer material, the measurement target was measured from multiple directions and the properties were calculated by fitting analysis using the accompanying multilayer analysis software. The measurement wavelength was 550 nm.
[0178] (Measurement of Number-Average Molecular Weight) The number-average molecular weight of the polymer was measured using an HLC-8420 GPC (manufactured by Tosoh Corporation). The GPC conditions were as follows: Temperature: 40°C Column: TSKgel guardcolumn SuperH-H 4.6 mm x 3.5 cm, TSKgel SuperH5000 6.0 mm x 15 cm, TSKgel SuperH4000 6.0 mm x 15 cm, and TSKgel SuperH2000 6.0 mm x 15 cm were used in series. Injection volume: 50 microliters Solvent: Tetrahydrofuran Flow rate: 0.5 mL / min Reference: Polystyrene Sample concentration: 0.5 wt%
[0179] (Method for measuring film strength) The strength of the phase difference layer (film strength) was evaluated according to JIS K5600-5-6 (adhesion (cross-cut method)) using the multilayer phase difference films obtained in the examples and comparative examples. A grid pattern of 5 vertical x 5 horizontal cuts was made in the coated film, which is the phase difference layer, and the coated film was divided into 16 sections. The interval between the cuts was 1 mm. A tape peel test was performed by attaching tape to the cuts and peeling it off, and the film strength was evaluated on a scale of 0 to 5. The smaller the evaluation number, the less peeling there was and the greater the film strength. 0: The edges of the sections of the coated film are perfectly smooth, and there is no damage to the sections at all. 1: There is slight peeling at the intersections of the cuts in the coated film. Peeling is less than 5%. 2: Peeling occurs along the edges of the sections of the coated film and / or at the intersections of the cuts. Peeling is 5% or more and less than 15%. 3: Large areas of peeling, either partially or entirely, along the edges of the coated film sections; and / or several sections are partially or entirely peeled. The peeling is between 15% and 35%. 4: Large areas of peeling, either partially or entirely, along the edges of the coated film sections; and / or several sections are partially or entirely peeled. The peeling is less than 35%. 5: The entire coated film section is peeled and destroyed.
[0180] <Synthesis Example 1: Synthesis of Compound 1>
[0181]
[0182] In a four-port reactor equipped with a thermometer, 19.7 g (0.18 mol) of 2-methylaniline and 700 ml of acetic acid were added under a nitrogen stream. To this solution, 20.0 g (0.20 mol) of maleic anhydride was slowly added while maintaining the temperature at 20-30°C. After stirring at room temperature for 30 minutes, the temperature was raised in an oil bath and heated under reflux for 9 hours. After the reaction was complete, the mixture was cooled to room temperature, and the reaction solution was added to 2 liters of distilled water and extracted twice with 500 ml of ethyl acetate. The resulting ethyl acetate layer was washed five times with 300 ml of distilled water. The ethyl acetate layer was further washed with 500 ml of saturated brine, and then the ethyl acetate layer was dried over anhydrous sodium sulfate, and the sodium sulfate was filtered off. The resulting ethyl acetate layer was concentrated under reduced pressure using a rotary evaporator to obtain a pale yellow solid. This pale yellow solid was purified by silica gel column chromatography (toluene:ethyl acetate = 90:10 (volume ratio)) to obtain 30.3 g of compound 1 as a pale yellow solid (yield: 88.3 mol%). The structure is 1 It was identified by H-NMR. 1 The H-NMR spectral data is shown below. 1 H-NMR (500MHz, CDCl 3 , TMS, δppm): 7.36-7.25 (m, 3H), 7.11 (d, 1H, J=7.5Hz), 6.86 (s, 2H), 2.16 (s, 3H).
[0183] <Synthesis Example 2: Synthesis of Compound 2>
[0184]
[0185] In a four-port reactor equipped with a thermometer, 22.2 g (0.18 mol) of 2-ethylaniline and 700 ml of acetic acid were added under a nitrogen stream. To this solution, 20.0 g (0.20 mol) of maleic anhydride was slowly added while maintaining the temperature at 20-30°C. After stirring at room temperature for 30 minutes, the temperature was raised in an oil bath and heated under reflux for 9 hours. After the reaction was complete, the mixture was cooled to room temperature, and the reaction solution was added to 2 liters of distilled water and extracted twice with 500 ml of ethyl acetate. The resulting ethyl acetate layer was washed five times with 300 ml of distilled water. The ethyl acetate layer was further washed with 500 ml of saturated brine, and then the ethyl acetate layer was dried over anhydrous sodium sulfate, and the sodium sulfate was filtered off. The resulting ethyl acetate layer was concentrated under reduced pressure using a rotary evaporator to obtain a pale yellow solid. This pale yellow solid was purified by silica gel column chromatography (toluene:ethyl acetate = 90:10 (volume ratio)) to obtain 33.3 g of compound 2 as a pale yellow solid (yield: 90.2 mol%). The structure is 1 It was identified by H-NMR. 1 The H-NMR spectral data is shown below. 1 H-NMR (500MHz, CDCl 3 , TMS, δppm): 7.42-7.36 (m, 2H), 7.29 (ddd, 1H, J = 2.0Hz, 7.5Hz, 7.5Hz), 7.08 (dd , 1H, J=1.0Hz, 7.5Hz), 6.86 (s, 2H), 2.46 (q, 2H, J=7.7Hz), 1.16 (t, 3H, J=7.7Hz).
[0186] <Synthesis Example 3: Synthesis of Compound 3>
[0187]
[0188] In a four-port reactor equipped with a thermometer, 32.3 g (0.22 mol) of 2,6-diethylaniline and 800 ml of acetic acid were added under a nitrogen stream. To this solution, 25.0 g (0.26 mol) of maleic anhydride was slowly added while maintaining the temperature at 20-30°C. After stirring at room temperature for 30 minutes, the temperature was raised in an oil bath and heated under reflux for 10 hours. After the reaction was complete, the mixture was cooled to room temperature, and the reaction solution was added to 2 liters of distilled water and extracted twice with 500 ml of ethyl acetate. The resulting ethyl acetate layer was washed five times with 300 ml of distilled water. The ethyl acetate layer was further washed with 500 ml of saturated brine, and then the ethyl acetate layer was dried over anhydrous sodium sulfate, and the sodium sulfate was filtered off. The resulting ethyl acetate layer was concentrated under reduced pressure using a rotary evaporator to obtain a pale yellow solid. This pale yellow solid was purified by silica gel column chromatography (hexane:ethyl acetate = 80:20 (volume ratio)) to obtain 44.3 g of compound 3 as a pale yellow solid (yield: 89.1 mol%). The structure is 1 It was identified by H-NMR. 1 The H-NMR spectral data is shown below. 1 H-NMR (500MHz, CDCl 3 , TMS, δppm): 7.36 (dd, 1H, J=7.5Hz, 7.5Hz), 7.20 (d, 2H, J=7.5Hz), 6.86 (s, 2H), 2.40 (q, 4H, J=7.5Hz), 1.13 (t, 6H, J=7.5Hz).
[0189] <Synthesis Example 4: Synthesis of Compound 4>
[0190]
[0191] In a four-port reactor equipped with a thermometer, 15.5 g (0.092 mol) of 2-aminobiphenyl and 500 ml of acetic acid were added under a nitrogen stream. To this solution, 10.0 g (0.10 mol) of maleic anhydride was slowly added while maintaining the temperature at 20-30°C. After stirring at room temperature for 30 minutes, the temperature was raised in an oil bath and heated under reflux for 7 hours. After the reaction was complete, the mixture was cooled to room temperature, and the reaction solution was added to 1.5 liters of distilled water and extracted twice with 300 ml of ethyl acetate. The resulting ethyl acetate layer was washed five times with 300 ml of distilled water. The ethyl acetate layer was further washed with 300 ml of saturated brine, and the ethyl acetate layer was dried over anhydrous sodium sulfate, after which the sodium sulfate was filtered off. The resulting ethyl acetate layer was concentrated under reduced pressure using a rotary evaporator to obtain a pale yellow solid. This pale yellow solid was purified by silica gel column chromatography (hexane:ethyl acetate = 70:30 (volume ratio)) to obtain 17.7 g of compound 4 as a pale yellow solid (yield: 77.3 mol%). The structure is 1 It was identified by H-NMR. 1 The H-NMR spectral data is shown below. 1 H-NMR (500MHz, CDCl 3 , TMS, δppm): 7.80-7.45 (m, 3H), 7.35-7.29 (m, 3H), 7.26-7.25 (m, 1H), 7.22-7.20 (m, 2H), 6.65 (s, 2H).
[0192] <Polymerization Example 1: Synthesis of Copolymer 1> 5.0 g (48.0 mmol) of styrene from which the polymerization inhibitor had been removed, 9.0 g (48.0 mmol) of compound 1 synthesized in Synthesis Example 1, 25 ml of toluene, and 20.5 mg (0.13 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 50 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 12.5 g of copolymer 1 (yield: 89.3% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was found to be 78,700. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units to compound units was 54 / 46 (mol%).
[0193] <Polymerization Example 2: Synthesis of Copolymer 2> 5.0 g (48.0 mmol) of styrene from which the polymerization inhibitor had been removed, 9.7 g (48.0 mmol) of compound 2 synthesized in Synthesis Example 2, 25 ml of toluene, and 20.5 mg (0.13 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 4 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 50 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 13.2 g of copolymer 2 (yield: 90.0% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was found to be 84,600. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units to compound units was 56 / 44 (mol%).
[0194] <Polymerization Example 3: Synthesis of Copolymer 3> 5.0 g (48.0 mmol) of styrene from which the polymerization inhibitor had been removed, 11.7 g (48.0 mmol) of compound 3 synthesized in Synthesis Example 3, 25 ml of toluene, and 20.5 mg (0.13 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 4 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 60 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 14.4 g of copolymer 3 (yield: 90.2% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 77,100. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units to compound units (3 units) was 50 / 50 (mol%).
[0195] <Polymerization Example 4: Synthesis of Copolymer 4> 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 7.6 g (33.3 mmol) of compound 3 synthesized in Synthesis Example 3, 25 ml of toluene, and 16.0 mg (0.098 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 60 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 11.6 g of copolymer 4 (yield: 92.3% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was found to be 87,600. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 58 / 42 (mol%).
[0196] <Polymerization Example 5: Synthesis of Copolymer 5> 1.9 g (18.3 mmol) of styrene from which the polymerization inhibitor had been removed, 3.3 g (18.3 mmol) of 4-vinyl biphenyl, 8.4 g (36.6 mmol) of compound 3 synthesized in Synthesis Example 3, 20 ml of toluene, and 18.0 mg (0.11 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and a nitrogen purging operation was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 55 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 12.5 g of copolymer 5 (yield: 91.8% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 105,000. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 ) and, 13 C-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units / 4-vinylbiphenyl units / compound units (3 units) was 25 / 25 / 50 (mol%).
[0197] <Polymerization Example 6: Synthesis of Copolymer 6> 5.0 g (48.0 mmol) of styrene from which the polymerization inhibitor had been removed, 12.0 g (48.0 mmol) of compound 4 synthesized in Synthesis Example 4, 20 ml of tetrahydropyran, and 15.4 mg (0.094 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and the nitrogen purging operation, in which nitrogen was introduced, was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 85°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 60 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 15.3 g of copolymer 6 (yield: 90.4% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was found to be 86,800. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units to compound units (4 units) was 49 / 51 (mol%).
[0198] <Polymerization Example 7: Synthesis of Copolymer 7> 5.0 g (38.7 mmol) of 4-cyanostyrene from which the polymerization inhibitor had been removed, 8.9 g (38.7 mmol) of compound 3 synthesized in Synthesis Example 3, 30 ml of toluene, and 19.1 mg (0.12 mmol) of 2,2'-azobis(isobutyronitrile), which is the polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 60 ml of tetrahydrofuran, removed from the container, and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 12.9 g of copolymer 7 (yield: 93.3% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 69,800. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-cyanostyrene units to 3 units of the compound was 53 / 47 (mol%).
[0199] <Polymerization Example 8: Synthesis of Copolymer 8> 5.0 g (48.0 mmol) of styrene from which the polymerization inhibitor had been removed, 11.0 g (48.0 mmol) of compound 3 synthesized in Synthesis Example 3, 25 ml of toluene, and 11.7 mg (0.048 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 10 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 14.8 g of copolymer 8 (yield: 92.4% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was found to be 216,200. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units to compound units (3 units) was 54 / 46 (mol%).
[0200] <Polymerization Example 9: Synthesis of Copolymer 9> 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 6.36 g (27.7 mmol) of compound 3 synthesized in Synthesis Example 3, 10 ml of toluene, and 6.8 mg (0.028 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 9 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 10.8 g of copolymer 9 (yield: 95.5% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 341,700. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 61 / 39 (mol%).
[0201] <Polymerization Example 10: Synthesis of Copolymer 10> 2.0 g (19.2 mmol) of styrene with the polymerization inhibitor removed, 3.46 g (19.2 mmol) of 4-vinylbiphenyl with the polymerization inhibitor removed, 8.8 g (38.4 mmol) of compound 3 synthesized in Synthesis Example 3, 20 ml of toluene, and 9.4 mg (0.038 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in a 100°C oil bath and held for 8.5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 12.7 g of copolymer 10 (yield: 89.2% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 72,200. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of styrene units / 4-vinylbiphenyl units / compound units (3 units) was 7 / 45 / 48 (mol%).
[0202] <Polymerization Example 11: Synthesis of Copolymer 11> 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 1.9 g (8.3 mmol) of compound 3 synthesized in Synthesis Example 3, 7.5 ml of toluene, and 3.5 mg (0.014 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in a 100°C oil bath and held for 9.5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 6.4 g of copolymer 11 (yield: 93.4% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 113,500. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 77 / 23 (mol%).
[0203] <Polymerization Example 12: Synthesis of Copolymer 12> 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 0.64 g (2.77 mmol) of compound 3 synthesized in Synthesis Example 3, 6 ml of toluene, and 3.0 mg (0.012 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 9.5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 5.2 g of copolymer 12 (yield: 92.2% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 139,000. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 89 / 11 (mol%).
[0204] <Polymerization Example 13: Synthesis of Copolymer 13> 7.0 g (38.8 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 8.9 g (38.8 mmol) of compound 3 synthesized in Synthesis Example 3, 0.14 g (1.9 mmol) of acrylic acid, 32 ml of toluene, and 7.8 mg (0.032 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) were placed in a 200 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 85°C and held for 16 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 15.0 g of copolymer 13 (yield: 94.8% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 101,300. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on the results, the ratio of 4-vinylbiphenyl units / compound units / acrylic acid units was 57 / 42 / 1 (mol%) and 51.4 / 48.2 / 0.4 (weight%).
[0205] <Polymerization Example 14: Synthesis of Copolymer 14> A 200 ml sealed pressure-resistant glass container was filled with 7.0 g (38.8 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 8.9 g (38.8 mmol) of compound 3 synthesized in Synthesis Example 3, 0.14 g (1.9 mmol) of acrylic acid, 32 ml of toluene, and 10.0 mg (0.032 mmol) of the polymerization initiator VAm-110 (2,2'-azobis(N-butyl-2-methylpropionamide)) and sealed. The container was then depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in a 100°C oil bath and held for 17 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 100 ml of tetrahydrofuran, removed from the container, and added dropwise to 1 liter of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 14.6 g of copolymer 14 (yield: 92.2% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number-average molecular weight was 105,400. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on the results, the ratio of 4-vinylbiphenyl units / 3 units of compound / acrylic acid was 55.0 / 44.7 / 0.3 (mol%) and 49.1 / 50.8 / 0.1 (weight%).
[0206] <Polymerization Example 15: Synthesis of Copolymer 15> In a 100 ml sealed pressure-resistant glass container, 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 6.36 g (27.7 mmol) of compound 3 synthesized in Synthesis Example 3, 45.6 mg (0.28 mmol) of AIBN (2,2'-azobisisobutyronitrile), a polymerization initiator, and 45 g of a 5% by weight aqueous solution of sodium dodecyl sulfate were vigorously stirred at room temperature. After that, the container was depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. Radical polymerization was carried out by placing this pressure-resistant glass container in an oil bath at 75°C and holding it for 3 hours. After the polymerization reaction was complete, it was cooled and 20 g of tetrahydrofuran was added to precipitate the polymer. The precipitated solid was recovered by vacuum filtration, and the filtrate was washed with water. The obtained solid was dissolved in 102 g of tetrahydrofuran, and this solution was then added dropwise to 568 g of vigorously stirred methanol for reprecipitation and purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 10.5 g of copolymer 15 (yield: 92.5% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 306,300. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 59 / 41 (mol%).
[0207] <Polymerization Example 16: Synthesis of Copolymer 16> In a 100 ml sealed pressure-resistant glass container, 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 6.36 g (27.7 mmol) of compound 3 synthesized in Synthesis Example 3, and 37 g of a 7.7 wt% sodium laurate aqueous solution were vigorously stirred at room temperature. Then, the container was depressurized using a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the container with nitrogen. This pressure-resistant glass container was placed in an oil bath at 75°C and held for 15 minutes to emulsify. Then, at 75°C, a solution of AIBN (2,2'-azobisisobutyronitrile): 45.6 mg (0.28 mmol) dissolved in 1.5 ml of toluene, which is the polymerization initiator, was added. Radical polymerization was carried out by holding at 75°C for 3 hours. After the polymerization reaction was complete, the mixture was cooled and 20 g of tetrahydrofuran was added to precipitate the polymer. The precipitated solid was recovered by vacuum filtration, and the filtrate was washed with water. The obtained solid was dissolved in 102 g of tetrahydrofuran, and this solution was added dropwise to 300 g of vigorously stirred methanol for reprecipitation purification. The obtained polymer was further dissolved in 51 g of tetrahydrofuran. This solution was added dropwise to 230 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 9.9 g of copolymer 16 (yield: 87.3 wt%). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 140,300. The copolymer composition ratio was: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 58 / 42 (mol%).
[0208] <Polymerization Example 17: Synthesis of Copolymer 17> In a 100 ml sealed pressure-resistant glass container, 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 5.09 g (22.19 mmol) of compound 3 synthesized in Synthesis Example 3, 0.4 g (5.55 mmol) of acrylic acid, 45.6 mg (0.28 mmol) of AIBN (2,2'-azobisisobutyronitrile) as a polymerization initiator, and 45 g of a 5 wt% aqueous solution of Naroacty CL-140 (manufactured by Sanyo Chemical Industries, Ltd., nonionic surfactant, polyoxyalkylene alkyl ether) were vigorously stirred at room temperature. After that, the inside of the container was depressurized with a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the inside of the container with nitrogen. Radical polymerization was carried out by placing this pressure-resistant glass container in an oil bath at 75°C and holding it for 3 hours. After the polymerization reaction was complete, it was cooled and 25 g of tetrahydrofuran was added to precipitate the polymer. The precipitated solid was recovered by vacuum filtration, and the filtrate was washed with water. The obtained solid was dissolved in 200 g of tetrahydrofuran, and this solution was added dropwise to 524 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The obtained polymer was further dissolved in 160 g of tetrahydrofuran. This solution was added dropwise to 200 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 9.1 g of copolymer 17 (yield: 86.7 wt%). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 318,900. The copolymer composition ratio was: 1 H-NMR measurement (DMSO-d 6 Based on the results, the ratio of 4-vinylbiphenyl units / compound units / acrylic acid units was 58.8 / 39.7 / 1.5 (mol%) and 53.5 / 46.0 / 0.5 (weight%).
[0209] <Polymerization Example 18: Synthesis of Copolymer 18> In a 100 ml sealed pressure-resistant glass container, 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 5.09 g (22.19 mmol) of compound 3 synthesized in Synthesis Example 3, 0.4 g (5.55 mmol) of acrylic acid, 45.6 mg (0.28 mmol) of AIBN (2,2'-azobisisobutyronitrile) as a polymerization initiator, and 43 g of a 5% by weight aqueous solution of sodium dodecyl sulfate were vigorously stirred at room temperature. After that, the inside of the container was depressurized with a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the inside of the container with nitrogen. Radical polymerization was carried out by placing this pressure-resistant glass container in an oil bath at 75°C and holding it for 3 hours. After the polymerization reaction was complete, it was cooled and 13 g of tetrahydrofuran was added to precipitate the polymer. The precipitated solid was recovered by vacuum filtration, and the filtrate was washed with water. The obtained solid was dissolved in 200 g of tetrahydrofuran, and this solution was added dropwise to 520 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The obtained polymer was then dissolved in 160 g of tetrahydrofuran. This solution was added dropwise to 200 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. Finally, the obtained solid was dissolved in 76 g of tetrahydrofuran, and this solution was added dropwise to 420 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 8.8 g of copolymer 18 (yield: 83.7 wt%). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 391,100. The copolymer composition ratio was: 1 H-NMR measurement (DMSO-d 6 Based on the results, the ratio of 4-vinylbiphenyl units / compound units / acrylic acid units was 60.0 / 39.3 / 0.7 (mol%) and 54.4 / 45.3 / 0.3 (weight%).
[0210] <Polymerization Example 19: Synthesis of Copolymer 19> In a 100 ml sealed pressure-resistant glass container, 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 5.09 g (22.19 mmol) of compound 3 synthesized in Synthesis Example 3, 0.4 g (5.55 mmol) of acrylic acid, 45.6 mg (0.28 mmol) of AIBN (2,2'-azobisisobutyronitrile) as a polymerization initiator, and 42 g of a 5 wt% aqueous solution of a mixture mainly composed of sodium dodecylbenzenesulfonate (Teika Power L142 (manufactured by Teika Co., Ltd.)) were vigorously stirred at room temperature. After that, the inside of the container was depressurized with a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the inside of the container with nitrogen. Radical polymerization was carried out by placing this pressure-resistant glass container in an oil bath at 75°C and holding it for 3 hours. After the polymerization reaction was complete, it was cooled and 20 g of tetrahydrofuran was added to precipitate the polymer. The precipitated solid was recovered by vacuum filtration, and the filtrate was washed with water. The obtained solid was dissolved in 200 g of tetrahydrofuran, and this solution was added dropwise to 520 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The obtained polymer was further dissolved in 200 g of tetrahydrofuran. This solution was added dropwise to 200 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. Finally, the obtained solid was dissolved in 76 g of tetrahydrofuran, and this solution was added dropwise to 420 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 8.5 g of copolymer 19 (yield: 80.7 wt%). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 376,700. The copolymer composition ratio was: 1 H-NMR measurement (DMSO-d 6 Based on the results, the ratio of 4-vinylbiphenyl units / compound units / acrylic acid units was 60.4 / 39.0 / 0.6 (mol%) and 54.8 / 45.0 / 0.2 (weight%).
[0211] <Polymerization Example 20: Synthesis of Copolymer 20> In a 100 ml sealed pressure-resistant glass container, 5.0 g (27.7 mmol) of 4-vinylbiphenyl from which the polymerization inhibitor had been removed, 5.09 g (22.19 mmol) of compound 3 synthesized in Synthesis Example 3, 0.4 g (5.55 mmol) of acrylic acid, and 33 g of a 5 wt% aqueous solution of a mixture mainly composed of sodium dodecylbenzenesulfonate (Teika Power L142 (manufactured by Teika Co., Ltd.)) were vigorously stirred at room temperature. After that, the inside of the container was depressurized with a diaphragm pump, and the nitrogen purging operation was repeated five times to completely purge the inside of the container with nitrogen. This pressure-resistant glass container was placed in an oil bath at 85°C and emulsified for 15 minutes. At 85°C, a solution of V-40 (1,1'-azobis(cyclohexane-1-carbonitride)): 13.6 mg (0.06 mmol) dissolved in 1.5 ml of toluene was added, and radical polymerization was carried out by holding for 3 hours. After the polymerization reaction was complete and the mixture was cooled, the reaction solution was reprecipitated in 600 ml of vigorously stirred methanol. The precipitated solid was recovered by vacuum filtration, and the filtrate was washed with water. The obtained solid was dissolved in 100 g of tetrahydrofuran, and this solution was added dropwise to 600 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The obtained polymer was further dissolved in 50 g of tetrahydrofuran. This solution was added dropwise to 400 g of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration, and the filtrate was washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 9.5 g of copolymer 20 (yield: 90.1% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 178,500. The copolymer composition ratio was: 1 H-NMR measurement (DMSO-d 6 Based on the results, the ratio of 4-vinylbiphenyl units / compound 3 units / acrylic acid units was 56.9 / 42.8 / 0.3 (mol%) and 51.1 / 48.8 / 0.1 (weight%).
[0212] <Polymerization Example 21: Synthesis of Copolymer 21> 16.4 g of 1 mol / L magnesium chloride aqueous solution was added to a 200 ml sealed pressure-resistant glass container, and 59.5 g of 0.49 mol / L sodium hydroxide aqueous solution was slowly added dropwise while vigorously stirring at room temperature to prepare a colloidal solution of magnesium hydroxide. After that, the mixture was stirred vigorously at room temperature for 5 minutes, and then the temperature was raised to 85°C. 4.5 g (25.0 mmol) of 4-vinyl biphenyl and 4.0 g (17.5 mmol) of compound 3 synthesized in Synthesis Example 3 were added in solid form to this colloidal solution, and the mixture was stirred vigorously for 10 minutes to prepare a suspension. After that, the container was slightly depressurized using a diaphragm pump, and the nitrogen purging operation was repeated 5 times to completely purge the container with nitrogen. While vigorously stirring at 85°C, a solution of 51.9 mg (0.21 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) dissolved in 1.5 ml of toluene was added, and radical polymerization was carried out at 85°C for 9 hours. After the polymerization reaction was complete, the mixture was cooled, and then 20% by weight aqueous sulfuric acid was added to acidify the reaction solution until the pH became 2, and the mixture was stirred at room temperature for 15 minutes. The precipitated polymer was then recovered by vacuum filtration, the filtrate was washed with water, and then washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 8.3 g of copolymer 21 (yield: 98.7% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 214,700. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 64 / 36 (mol%).
[0213] <Polymerization Example 22: Synthesis of Copolymer 22> 16.4 g of 1 mol / L magnesium chloride aqueous solution was added to a 200 ml sealed pressure-resistant glass container, and 59.5 g of 0.49 mol / L sodium hydroxide aqueous solution was slowly added dropwise while vigorously stirring at room temperature to prepare a colloidal solution of magnesium hydroxide. After that, the mixture was stirred vigorously at room temperature for 5 minutes, and then the temperature was raised to 85°C. 4.5 g (25.0 mmol) of 4-vinyl biphenyl and 4.0 g (17.5 mmol) of compound 3 synthesized in Synthesis Example 3 were added in solid form to this colloidal solution, and the mixture was stirred vigorously for 10 minutes to prepare a suspension. After that, the container was slightly depressurized using a diaphragm pump, and the nitrogen purging operation was repeated 5 times to completely purge the container with nitrogen. While vigorously stirring at 85°C, a solution of 51.9 mg (0.21 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) dissolved in 1.5 ml of toluene was added, and radical polymerization was carried out at 85°C for 9 hours. After the polymerization reaction was complete, the mixture was cooled, and then 20% by weight aqueous sulfuric acid was added to acidify the reaction solution until the pH became 2, and the mixture was stirred at room temperature for 15 minutes. The precipitated polymer was then recovered by vacuum filtration, and the filtrate was washed with water. The obtained polymer was dissolved in 80 ml of tetrahydrofuran, and this solution was added dropwise to 500 ml of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration and washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 8.0 g of copolymer 22 (yield: 94.1% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 215,500. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 ) The result was 4-vinylbiphenyl units / 3 units of compound = 60 / 40 (mol%).
[0214] <Polymerization Example 23: Synthesis of Copolymer 23> 19.7 g of 1 mol / L magnesium chloride aqueous solution was added to a 200 ml sealed pressure-resistant glass container, and 70.4 g of 0.49 mol / L sodium hydroxide aqueous solution was slowly added dropwise while vigorously stirring at room temperature to prepare a colloidal solution of magnesium hydroxide. After that, the mixture was stirred vigorously at room temperature for 5 minutes, and then the temperature was raised to 85°C. 4.5 g (25.0 mmol) of 4-vinyl biphenyl and 5.7 g (25.0 mmol) of compound 3 synthesized in Synthesis Example 3 were added in solid form to this colloidal solution, and the mixture was stirred vigorously for 10 minutes to prepare a suspension. After that, the container was slightly depressurized using a diaphragm pump, and the nitrogen purging operation was repeated 5 times to completely purge the container with nitrogen. While vigorously stirring at 85°C, a solution of 61.0 mg (0.25 mmol) of the polymerization initiator V-40 (1,1'-azobis(cyclohexane-1-carbonitride)) dissolved in 1.5 ml of toluene was added, and radical polymerization was carried out at 85°C for 9 hours. After the polymerization reaction was complete, the mixture was cooled, and then 20% by weight aqueous sulfuric acid was added to acidify the reaction solution until the pH became 2, and the mixture was stirred at room temperature for 15 minutes. The precipitated polymer was then recovered by vacuum filtration, and the filtrate was washed with water. The obtained polymer was dissolved in 85 ml of tetrahydrofuran, and this solution was added dropwise to 550 ml of vigorously stirred methanol for reprecipitation purification. The precipitated polymer was recovered by vacuum filtration and washed with methanol. The recovered polymer was vacuum dried at 100°C for 6 hours to obtain 9.4 g of copolymer 23 (yield: 92.2% by weight). The molecular weight of the obtained copolymer was measured by GPC, and the number average molecular weight was 251,500. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the ratio of 4-vinylbiphenyl units to 3 units of the compound was 55 / 45 (mol%).
[0215] <Polymerization Example C1: Polymerization of Styrene> 20.0 g (0.19 mol) of styrene from which the polymerization inhibitor had been removed, 20 ml of toluene, and 25.2 mg (0.15 mmol) of 2,2'-azobis(isobutyronitrile), a polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 80 ml of tetrahydrofuran, removed from the container, and precipitated by adding it dropwise to 300 ml of methanol. The polymer was recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 19.0 g of polystyrene (yield: 95.1% by weight). The molecular weight of the obtained polymer was measured by GPC, and the number average molecular weight was 100,000.
[0216] <Polymerization Example C2: Polymerization of 4-Vinylbiphenyl> 20.0 g (0.11 mol) of 4-vinylbiphenyl, from which the polymerization inhibitor had been removed, 20 ml of toluene, and 21.9 mg (0.13 mmol) of 2,2'-azobis(isobutyronitrile), a polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 80 ml of tetrahydrofuran, removed from the container, and added dropwise to 300 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 18.8 g of poly(4-vinylbiphenyl) (yield: 94.0 wt%). When the molecular weight of the obtained polymer was measured by GPC, the number-average molecular weight was found to be 110,000.
[0217] <Polymerization Example C3: Polymerization of Compound 3> 20.0 g (87.2 mmol) of Compound 3 synthesized in Synthesis Example 3, 20 ml of toluene, and 14.3 mg (0.087 mmol) of 2,2'-azobis(isobutyronitrile), a polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in a 100°C oil bath and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was removed from the container and added dropwise to 200 ml of methanol to precipitate the polymer, which was then recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 2.0 g of polymer of Compound 3 (yield: 10.2% by weight). The molecular weight of the obtained polymer was measured by GPC, and the number average molecular weight was 13,400.
[0218] <Polymerization Example C4: Polymerization of 4-Cyanostyrene> 20.0 g (0.15 mol) of 4-cyanostyrene, 20 ml of toluene, and 30.5 mg (0.19 mmol) of 2,2'-azobis(isobutyronitrile), a polymerization initiator, were placed in a 100 ml sealed pressure-resistant glass container and sealed. Then, the container was depressurized using a diaphragm pump, and nitrogen purging was performed five times to completely purge the container with nitrogen. After that, the pressure-resistant glass container was placed in an oil bath at 100°C and held for 5 hours to carry out radical polymerization. After the polymerization reaction was complete, the polymer was diluted with 80 ml of tetrahydrofuran, removed from the container, and precipitated by adding it dropwise to 500 ml of methanol. The polymer was recovered by vacuum filtration. The recovered polymer was vacuum-dried at 100°C for 6 hours to obtain 17.6 g of poly(4-cyanostyrene) (yield: 88.0 wt%). When the molecular weight of the obtained polymer was measured by GPC, the number-average molecular weight was found to be 63,000.
[0219] <Polymerization Example C5: Polymerization of N-n-butylmaleimide> Polymerization was carried out in the same manner as in Synthesis Example 1 of Japanese Patent Application Publication No. 2011-197181 to obtain poly(N-n-butylmaleimide). The polymerization conditions and yield are as shown in Table 2. The molecular weight of the obtained polymer was measured by GPC, and the number average molecular weight was 120,000.
[0220] <Polymerization Example C6: Polymerization of N-phenylmaleimide and isobutene> Polymerization was carried out in the same manner as in Synthesis Example 1 of Japanese Patent Application Publication No. 2006-45368 to obtain an N-phenylmaleimide-isobutene copolymer. The polymerization conditions and yield are as shown in Table 2. The molecular weight of the obtained polymer was measured by GPC, and the number average molecular weight was 90,000. The copolymer composition ratio was as follows: 1 H-NMR measurement (DMSO-d 6 Based on this, the N-phenylmaleimide unit / isobutene unit ratio was 57 / 43 (mol%).
[0221] <Example 1> (1-1. Preparation of the base layer) (Melting extrusion of resin film) A pelletized resin containing a norbornene polymer (manufactured by Nippon Zeon Co., Ltd.; glass transition temperature 126°C) was dried at 100°C for 5 hours. The dried resin was supplied to an extruder and extruded in a sheet form from a T-die onto a casting drum through a polymer pipe and polymer filter. The extruded resin was cooled to obtain a long, unstretched resin film with a thickness of 100 μm. The obtained resin film was wound onto a roll and recovered.
[0222] (Stretching of resin film) The resin film was pulled from the roll and continuously fed into a longitudinal stretcher. The resin film was then uniaxially stretched in the longitudinal direction at a 90° angle to the width direction at a stretching temperature of 135°C and a stretching ratio of 1.35 times, to obtain a long stretched resin film A. The phase difference of resin film A was Re 142 nm and Rth 73 nm.
[0223] (Formation of anchor layer) An anchoring solution was prepared by mixing 100 parts by weight of acrylic emulsion (TOCRYL4402 from Toyo Chem Co., Ltd.), 30 parts by weight of oxazoline resin emulsion (Epocross KE2020E from Nippon Shokubai Co., Ltd.), and 700 parts by weight of water. The stretched resin film A was pulled from the roll, and the surface of the resin film A was subjected to a process of 80 W・min / m 2 After corona treatment, an anchoring solution was applied to a thickness of 0.5 μm and dried at 100°C for 2 minutes to form an anchoring layer on resin film A, thereby obtaining a substrate layer comprising resin film A made of a resin containing norbornene polymer and an anchoring layer.
[0224] (1-2. Formation of the Phase Difference Layer) A resin solution (liquid composition) was prepared by dissolving the copolymer 1 synthesized in polymerization example 1 in cyclopentanone at a concentration of 15% by weight. The resin solution was applied to the anchor layer of the base layer so that its thickness after drying was 10 μm, and dried at 120°C for 3 minutes to form a phase difference layer containing copolymer 1 on the base layer. This resulted in a multilayer phase difference film comprising a base layer and a phase difference layer directly provided on the anchor layer of the base layer. The obtained multilayer phase difference film was wound onto a roll and recovered.
[0225] The thickness d and thickness direction retardation Rth of the phase difference layer contained in the obtained multilayer phase difference film were measured using the method described above. The film strength of the phase difference layer was also evaluated using the method described above.
[0226] <Examples 2-23, Comparative Examples 1-6> In (1-2), copolymer 1 was replaced with a copolymer or polymer from the polymerization examples listed in Table 1 or Table 2. Except for the operations described above, the procedure was the same as in Example 1 to form a phase difference layer on the substrate layer and obtain a multilayer phase difference film. The thickness d and thickness direction retardation Rth of the phase difference layer contained in the obtained multilayer phase difference film were measured by the method described above. The film strength of the phase difference layer was also evaluated by the method described above.
[0227] <Results> The results are shown in the table below. The abbreviations in the composition (molar ratio) column in the table have the following meanings: St: Styrene unit VB: 4-vinyl biphenyl unit CNSt: 4-cyanostyrene unit BuM: N-n-butylmaleimide unit PhM: N-phenylmaleimide unit iBu: Isobutene unit AA: Acrylic acid unit U1, U2, U3, and U4: Compound 1 unit, Compound 2 unit, Compound 3 unit, and Compound 4 unit Also, the "Molecular weight (M)" in the table N ) represents the number-average molecular weight. Rth / d = Rth / d (nm / μm) × 10 -3 That is the case.
[0228]
[0229]
[0230] "*1" in Table 2: Indicates that the obtained phase difference layer was too brittle to be measured.
[0231] The copolymer according to the example can be produced in good yield under mild, short polymerization conditions and has a number-average molecular weight of 30,000 to 500,000. Furthermore, a phase difference layer with good strength and an Rth / d within the desired range can be formed from the copolymer according to the example by solution casting.
[0232] The copolymer according to Comparative Example 3 had a low molecular weight, and a phase difference layer with good strength could not be formed from the copolymer according to Comparative Example 3. A phase difference layer with Rth / d within the desired range could not be formed from the copolymer according to the Comparative Example by the solution casting method.
[0233] 100 Multilayer phase difference film 110 Phase difference layer 120 Substrate layer
Claims
1. A retardation layer in which Rth / d is not less than (-20.0×10 -3 ) and not more than (-3.5×10 -3 ), where Rth represents the retardation in the thickness direction of the retardation layer and d represents the thickness of the retardation layer, and the retardation layer contains a copolymer (P1) containing, in total, 60% by weight or more of a structural unit represented by the following formula (1) and a structural unit represented by the following formula (2). (In formula (1), p represents a phenyl group which may have a substituent, a biphenylyl group which may have a substituent, or a naphthyl group which may have a substituent, where the substituent does not contain a halogen atom, and q represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.) (In formula (2), x and y each independently represent a hydrogen atom or a methyl group, and a , b , c , d , and e each independently represent a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, a cyano group, a nitro group, -OR 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 , where 1 represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.) 2. The phase difference layer according to claim 1, wherein the copolymer (P1) includes two or more structural units represented by formula (1).
3. The phase difference layer according to claim 1, wherein the copolymer (P1) comprises a structural unit represented by the following formula (1-1) or a structural unit represented by the following formula (1-2), or a structural unit represented by the following formula (1-1) and a structural unit represented by the following formula (1-2). (In formula (1-1), R p R represents a phenyl group which may have substituents, where the substituent does not contain a halogen atom. q (This represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.) (In formula (1-2), R p R represents a biphenylyl group which may have substituents, where the substituent does not contain a halogen atom. q (This represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms.) 4. The phase difference layer according to claim 1, wherein the copolymer (P1) includes two or more structural units represented by formula (2).
5. The phase difference layer according to claim 1, wherein the copolymer (P1) comprises a structural unit represented by the following formula (2-1) or a structural unit represented by the following formula (2-2). (In formula (2-1), R x and R y Each of these independently represents a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, however, a , R b , R c , R d , and R e At least one of the selected elements represents an alkyl group having 1 to 6 carbon atoms. (In formula (2-2), R x and R y Each of these independently represents a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, a phenyl group, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 R represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms, however, a , R b , R c , R d , and R e At least one of the selected elements represents a phenyl group.
6. The phase difference layer according to claim 1, wherein the copolymer (P1) contains 20 mol% to 95 mol% of the structural units represented by formula (2), with the total amount of structural units represented by formula (1) and structural units represented by formula (2) contained in the copolymer (P1) being 100 mol%.
7. The phase difference layer according to claim 1, wherein the copolymer (P1) has a number-average molecular weight in terms of polystyrene, measured by gel permeation chromatography, of 30,000 or more and 500,000 or less.
8. The phase difference layer according to claim 1, wherein the copolymer (P1) contains (meth)acrylic units.
9. The phase difference layer according to claim 1, wherein the copolymer (P1) does not contain (meth)acrylic units, or contains (meth)acrylic units, and the total amount of (meth)acrylic units is 0% by weight or more and 10% by weight or less with respect to 100% by weight of the copolymer (P1).
10. A multilayer phase difference film comprising a phase difference layer according to claim 1 and a base layer, wherein the phase difference layer is provided directly on the base layer.
11. The multilayer phase difference film according to claim 10, wherein the base layer comprises a cyclic olefin polymer.
12. A method for manufacturing a multilayer phase difference film according to claim 10, comprising the steps of: preparing the base layer; and applying a liquid composition containing the copolymer (P1) and a solvent onto the base layer.
13. A copolymer containing, in total, 60% by weight or more of structural units represented by the following formulas (1-3), or structural units represented by the following formulas (1-3), structural units represented by the following formulas (1-4), and structural units represented by the following formula (2). (In formula (1-3), R p (wherein represents a biphenylyl group which may have substituents, the substituents do not include halogen atoms.) (In formula (1-4), R p (where the substituents may have substituents, the substituents do not include halogen atoms.) (In formula (2), R x and R y Each of these independently represents a hydrogen atom or a methyl group, and R a , R b , R c , R d , and R e These are, independently, a hydrogen atom, an alkyl group having 1 to 6 carbon atoms, a phenyl group, a cyano group, a nitro group, and -OR. 1 , -C(=O)-R 1 , or -O-C(=O)-R 1 This represents, and here, R 1 (This represents a hydrogen atom or an alkyl group having 1 to 6 carbon atoms.) 14. The copolymer according to claim 13, comprising structural units represented by formula (1-3) and structural units represented by formula (1-4).
15. The copolymer according to claim 13, comprising two or more structural units represented by formula (2).
16. The copolymer according to claim 13, wherein the total amount of structural units represented by formula (1-3), structural units represented by formula (1-4), and structural units represented by formula (2) in the copolymer is 100 mol%, and the copolymer contains 20 mol% to 95 mol% of the structural unit represented by formula (2).
17. The copolymer according to claim 13, wherein the number-average molecular weight in terms of polystyrene, as measured by gel permeation chromatography, is 30,000 or more and 500,000 or less.
18. The copolymer according to claim 13, in which a layer formation test is performed by coating and drying a solution containing only the copolymer and a solvent for dissolving the copolymer to form a copolymer layer containing the copolymer, the copolymer layer satisfies nz > nx ≈ ny, where nx represents the refractive index in the in-plane direction of the copolymer layer that gives the maximum refractive index, ny represents the refractive index in the in-plane direction of the copolymer layer that is perpendicular to the direction of nx, and nz represents the refractive index in the thickness direction of the copolymer layer.