Full protection robot slider system

Abstract

The present invention relates to a robot slider system which is used in industrial automation applications and provides full protection against external factors and prevents access to the interior of external factors such as mud, water, dust, dirt, etc. thanks to its completely closed structure without any openings on its surface.

Description

[0001] DESCRIPTION

[0002] FULL PROTECTION ROBOT SLIDER SYSTEM

[0003] Field of the Invention

[0004] The present rebates to the robot slider system used in industrial automation applications.

[0005] In particular, the invention relates to a robot slider system which provides full protection against external factors and prevents access to the interior of external factors such as mud, water, dust, dirt, etc. thanks to its completely closed structure without any openings on its surface.

[0006] State of the art

[0007] The robot slider system is a critical component of industrial automation and plays a critical role in increasing the productivity of enterprises. Although the mentioned robot slider system is mainly used in gas metal arc welding and machining applications, they are robot tracks suitable for all kinds of robotic applications.

[0008] Although the robot slider systems in the state of the art are resistant to industrial conditions, they do not have the IP68 protection class feature because they are not completely closed in terms of general structure. The mentioned IP68 protection class is a class that guarantees waterproof and dustproof properties. This property ensures that the systems operate smoothly for a long time in humid environments or harsh environmental conditions. However, since existing slider systems do not have IP68 protection class, they are insufficient to provide full protection in harsh environments. When existing slider systems are placed on the trench floor, gaps appear at the edges and the trench must be opened deeper. On the other hand, existing slider systems are vulnerable to the passage of heavy machinery. This causes some limitations in terms of layout planning in the factory. In addition, existing slider systems take up a lot of space in industrial areas and have limited options in mounting height. There is also a loss of labor and time in the assembly and maintenance processes. However, since the energy efficiency of existing slider systems is limited due to their heavy structures, excessive power consumptionoccurs. For this reason, there was a need to eliminate the problems experienced in robot slider systems in the state of the art.

[0009] As a result of the aforementioned issues and the limited supply of available solutions, it became necessary to carry out an improvement in the relevant technical field.

[0010] Object of the Invention

[0011] The present invention relates to a full protection robot slider system which eliminates the abovementioned disadvantages and brings new advantages to the relevant technical field.

[0012] The main object of the present invention is to provide a robot slider system that provides full protection against external factors such as dust, liquid and dirt with its fully enclosed structure and IP68 protection level and thus provides a reliable performance in harsh industrial and outdoor conditions.

[0013] The object of the present invention is to provide a robot slider system whose reliability is increased by minimizing maintenance requirements thanks to the fact that all sensitive components are fully protected in a completely closed structure, and whose long life and uninterrupted operation is ensured thanks to its closed structure, while minimizing damages that may be caused by environmental factors and maintenance processes are less time consuming and less costly.

[0014] Another object of the present invention is to provide a robot slider system which has a structure that does not leave a gap when placed on the trench ground and thus provides an aesthetic appearance by being perfectly integrated into the floor.

[0015] Another object of the present invention is to provide a robot slider system which can be closed with fixed metal plates in case of a gap between the trench and the trench when it is placed on the trench ground, and which provides full compatibility with the ground, increases the safety level and also reduces the depth of the trench to be excavated with its low structure and provides cost savings.Another object of the present invention is to provide a robot slider system which, thanks to its reinforced structure, has a design over which heavy construction machinery can safely pass, thus providing flexibility in the layout planning of enterprises and making production processes more organized.

[0016] Another object of the present invention is to provide a robot slider system that offers flexibility in terms of mounting height in a compact structure and thus offers a wide range of use to the enterprises by enabling the workpieces to be mounted at lower points.

[0017] Another object of the present invention is to provide a robot slider system that makes assembly and maintenance processes fast and easy thanks to its modular design and saves labour and time in maintenance processes thanks to its lightweight structure.

[0018] Another object of the present invention is to provide a robot slider system that offers more suitable solutions for different industrial applications and environmental conditions thanks to its flexibility to be produced with different materials such as aluminium, steel and composite.

[0019] Another object of the present invention is to provide a robot slider system that increases energy efficiency thanks to its lightweight structure, reduces operational costs with low power consumption and provides long-term energy savings, as well as providing ease of assembly and transport.

[0020] Another object of the present invention is to provide a robot slider system with high strength and increased durability thanks to the special section profiles forming the main components of the linear motion fixed module.

[0021] Another object of the present invention is to provide a robot slider system in which the assembly and maintenance processes are greatly facilitated thanks to the lightweight structure of the profiles forming the main components of the linear motion fixed module, and thus the installation time is shortened and maintenance operations are carried out quickly and efficiently.Another object of the present invention is to provide a robot slider system that provides high efficiency and performance in industrial automation processes.

[0022] Another object of the present invention is to provide a robot slider system whose carrier body is suitable for mass production, which increases efficiency in the production process and shortens the production time by ensuring consistency and high quality during production thanks to its optimized structure.

[0023] Another object of the present invention is to provide a robot slider system that accelerates assembly and manufacturing processes thanks to its carrier structure consisting of three main parts, enables fast and error-free assembly operations and thus saves labour and cost.

[0024] Another object of the present invention is to provide a robot slider system whose structural integrity and durability are increased thanks to its carrier structure consisting of three main parts, which has a carrier that has a long life and reliable performance even under harsh working conditions by combining the parts harmoniously, and which minimizes possible failures and wear, reduces the need for maintenance and provides cost savings in long-term use.

[0025] Another object of the invention is to provide a robot slider system that provides the desired high accuracy movement in industrial automation applications thanks to the carrier that positions the external components on the relevant axis with high precision and repeatability.

[0026] The invention is a robot slider system used in industrial automation applications in order to fulfil all the above-mentioned and detailed description purposes, comprising of the following;

[0027] linear motion fixed module fixed on the floor by means of module legs positioned parallel to each other,

[0028] side profile on the side of the stopper, which is connected perpendicularly on the module legs and ensures that the robot slider system is aligned towards the floor,

[0029] side profile on the side of the drive side with drive mechanism, which is connected perpendicular to the module legs and parallel to the side profile onthe side of the stopper and ensures the robot slider system is aligned towards the floor,

[0030] subfloor covering sheet closed on module legs,

[0031] closing strip stretched by connecting to the inner edge of the side profile of the stopper side and the side profile of the drive side,

[0032] top cover closed between the closing strips,

[0033] side cover, which is connected to both ends of the linear motion fixed module and provides closure at both ends of the linear motion fixed module, carrier, which is located on the linear motion fixed module, enables external elements (robots, fixtures or workpieces) to move in the desired position by means of the drive side carrier leg with the drive mechanism located at the bottom and the stopper side carrier leg,

[0034] upper platform on the stopper side carrier leg and the drive side carrier leg, which allows external elements (robots, fixtures or workpieces) to be connected to the carrier,

[0035] closing strip cover, which is located under the drive side carrier leg and the stopper side carrier leg and ensures the continuity of the closing strips under the drive side carrier leg and the stopper side carrier leg,

[0036] pressure roller, which is connected to the end of the drive side carrier leg and the stopper side carrier leg and rolls on the surface of the tensioned closing strips as the carrier moves, allowing the closing strips to follow the trajectory of the carrier.

[0037] The structural and characteristic features of the present invention will be understood clearly by the following drawings and the detailed description made with reference to these drawings. Therefore the evaluation shall be made by taking these figures and the detailed description into consideration.

[0038] Figures Clarifying the Invention

[0039] Figure 1: General view of the robot slider system of the present invention.

[0040] Figure 2: Exploded view of the linear motion fixed module of the robot slider system of the present invention.

[0041] Figure 3a: View of the cable tractor tray of the robot slider system of the present invention being mounted inside the linear motion fixed module.Figure 3b: View of the cable tractor tray of the robot slider system of the present invention being mounted inside the linear motion fixed module in a preferred embodiment of the invention.

[0042] Figure 4: View of the closing strips of the robot slider system of the present invention being mounted on the linear motion fixed module.

[0043] Figure 4a: View of the closing strip of the robot slider system of the present invention being mounted on the linear motion fixed module in an alternative embodiment of the invention.

[0044] Figure 5: Exploded view of the robot slider system of the present invention.

[0045] Figure 6: Exploded view of the carrier of the robot slider system of the present invention.

[0046] Figure 7: View of the robot slider system of the present invention being mounted to the ground.

[0047] Description of the Part References

[0048] 10. Linear motion fixed module

[0049] 11. Module leg

[0050] 12. Side profile of the stopper side

[0051] 13. Side profile of the drive side

[0052] 14. Eagle

[0053] 15. Subfloor covering sheet

[0054] 16. Cable tractor tray

[0055] 17. Closing strip

[0056] 18. Upper cover

[0057] 19. Side cover

[0058] 20. Carrier

[0059] 21. Upper platform

[0060] 22. Drive side carrier leg

[0061] 221. Pressure roller

[0062] 222. Closing strip cover

[0063] 23. Stopper side carrier leg

[0064] 24. Carrier cable tray

[0065] Detailed Description of the InventionIn this detailed description, the preferred embodiments of the robot slider system of the present invention are described only for clarifying the subject matter in a manner such that no limiting effect is created.

[0066] Figure 1 shows the view of the robot slider system of the present invention. Accordingly, in its most basic form, the robot slider system comprises a linear motion fixed module (10) fixed to the ground, a carrier (20) located on the linear motion fixed module (10) and allowing the external elements (various robots, fixtures or workpieces) connected to it to move in the desired position.

[0067] As seen in Figure 2, the module leg (11), which forms the connection interface of the linear motion fixed module (10) with the ground, is made of special cross-section profiles. Said module legs (11) ensure optimum fixation of the robot slider system to the ground while preserving its structural integrity. At the same time, precise balance adjustment can be made through the components located on the module legs (11), which increases the accuracy and durability of the system and ensures long-lasting use.

[0068] The side profile of the stopper side (12), which is connected perpendicular to the module legs (11) positioned parallel to each other on the floor and parallel to the side profile of the drive side (13), ensures the correct alignment and functionality of the robot slider system to the floor while maintaining the integrity of the structure. In addition, thanks to the stoppers located on the side profile of the stopper side (12), unwanted accidents are prevented. The mentioned stoppers increase the security level of the system, minimize potential risks and support a safe working environment.

[0069] The side profile of the drive side (13), which is perpendicular to the module legs (11) and parallel to the side profile of the stopper side (12), has similar structural features with the side profile of the stopper side (12) and ensures the correct alignment and functionality of the robot slider system to the ground while maintaining the integrity of the structure. Said side profile of the drive side (13) contains the components of the drive mechanism, unlike the side profile of the stopper side (12). Said drive components enable the carrier (20) to move in the relevant axis with high precision, accuracy and repeatability.The eagles (14) connected to the subfloor covering sheet (15) covered on the module legs (11) are the intermediate elements that enable the connection of the upper covers (18) with the linear motion fixed module (10). Said eagles (14) support the compact structure of the slider top covers (18) by increasing the axial strength of the linear motion fixed module (10). In this way, it is ensured that heavy duty machines can pass safely through the robot slider system and the general stability of the system is strengthened.

[0070] The subfloor covering sheet (15), which is closed and connected to the module legs (11), supports the function of protecting the internal environment of the robot slider system from external factors. Said subfloor covering sheet (15) contributes to IP68 protection level by isolating the internal mechanisms of the linear motion fixed module (10) from dust, moisture and other environmental factors.

[0071] The cable tractor tray (16) is connected to the inside or outside of the linear motion fixed module (10) on the subfloor covering sheet (15) as shown in Figures 3a and 3b, depending on the user preference, to ensure that the cable tractor and cables are securely stored without damage.

[0072] In order to ensure the IP68 protection level of the robot slider system, closing strips (17) are connected to the inner edge of the side profile of the stopper side (12) and the side profile of the drive side (13) as shown in figure 4 and top covers (18) are closed between the closing strips (17) in the linear motion fixed module (10) as shown in figure 5 to ensure full closure under IP68 conditions. In addition, side covers (19) are closed at both ends of the linear motion fixed module (10) to ensure closure at both ends of the linear motion fixed module (10).

[0073] In an alternative embodiment of the invention, the closing strip (17) may be a single piece as seen in Figure 4a.

[0074] When the closing strips (17) are mounted on the linear motion fixed module (10), the two ends of the closing strips (17) are connected to the linear motion fixed module (10) by passing through the pressure rollers (221) connected to the end of the drive side support leg (22) and the stopper side support leg (23) on the carrier (20). After the necessary tensioning, as the carrier (20) moves, the closing strips (17) roll on the pressure rollers (221) to follow the movements of the carrier (20) and keep the gapsbetween the carrier (20) and the linear motion fixed module (10) completely closed. Thus, the continuity of the closed area is ensured. With the continuous protection function of the closing strips (17), the internal environment of the robot slider system is completely isolated from the external environment and a long-lasting, reliable operation is ensured, while risky situations such as explosion are eliminated. The pressure rollers (221), which ensure the continuity of the closing strips (17), roll on the surface of the tensioned closing strips (17) as the carrier (20) moves, so that the closing strips (17) follow the trajectory of the carrier (20). In this way, the continuity of the closed structure within the robot slider system and the system's IP68 protection level are ensured. Thus, the internal environment of the robot slider system is completely isolated from external factors, resulting in a long-lasting, reliable and explosion-free working environment.

[0075] The linear motion fixed module (10) has a drive side carrier leg (22) and a stopper side carrier leg (23) at the bottom of the carrier (20), which is located on the linear motion fixed module (10) and enables the external elements connected to it to move in the desired position, as shown in Figure 6.

[0076] The drive side carrier leg (22) is the component that forms the drive side of the carrier (20). The drive side carrier leg (22), which consists of a high-strength housing, houses a drive mechanism for precise and highly accurate movement of the carrier (20) in the axial direction. In addition, the drive side carrier leg (22) ensures the correct alignment of the carrier (20) and increases its mobility.

[0077] The stopper side carrier leg (23) has the same structural and functional features as the drive side carrier leg (22), and its difference from the drive side carrier leg (22) is that it does not have a drive mechanism. All assembly, alignment and performance criteria specified for the drive side carrier leg (22) also apply to the stopper side carrier leg (23). The stopper side carrier leg (23) has an optimized structure to ensure the axial accuracy of the carrier (20) and its alignment with the robot slider system.

[0078] On the stop side carrier leg (23) and the drive side carrier leg (22), the upper platform (21) is connected to which external elements (various robots, fixtures or workpieces) are connected. There are holes on the upper platform (21) that enable external elements to be connected to the carrier (20). The upper platform (21), which can be composed of structures such as profiles, plates, etc. according to user needs,easily adapts to different industrial applications and increases the overall functionality of the system.

[0079] To ensure safe and efficient transfer of the cables in all directions on the carrier (20), the carrier cable tray (24) is attached to the lower surface of the drive side carrier leg (22) and the stopper side carrier leg (23). Said carrier cable tray (24) supports the overall operational efficiency of the robot slider system by increasing the flexibility of the energy input and output points of the carrier (20). At the same time, managing the cables in an organized and protected manner facilitates maintenance processes and ensures long-lasting and reliable operation.

[0080] Under the drive side carrier leg (22) and the stopper side carrier leg (23), the closing strip cover (222) is closed. Said closing strip cover (222) ensures the continuity of the closing strips (17) under the drive side carrier leg (22) and the stopper side carrier leg (23). At the same time, the closing strip cover (222) supports the integrity of the robot slider system by ensuring the continuity of the completely closed structure in the carrier (20).

[0081] The assembly of the robot slider system subject to the invention is as follows;

[0082] After the assembly of the linear motion fixed module (10) and the carrier (20) is completed, the linear motion fixed module (10) and the carrier must be assembled together as the last step. In the first step, the linear motion fixed module (10) is placed on the ground and leveled. Then, the closing strips (17) are passed through the pressure rollers (221) connected to the end of the drive side carrier leg (22) and the stopper side carrier leg (23), and the connection of the carrier strips (17) to the carrier (20) is ensured. Then the linear motion fixed module (10) and the carrier (20) are aligned precisely and easily. After these operations have been completed, the drive components between the linear motion fixed module (10) and the carrier (20) are adjusted and the necessary final tensioning, etc. is carried out. This enables the linear motion fixed module (10) and carrier (20) to be mounted with high precision and accuracy. Once these steps have been completed, the carrier (20) and the linear motion fixed module (10) are correctly mounted together. The top covers (18) and side covers (19) of the linear motion fixed module (10) are then assembled to ensure fullenclosure in IP68 conditions. As the last stage, the robot slider system is leveled and fixed to the place where it will be used, as seen in Figure 7.

Claims

CLAIMS1. Robot slider system used in industrial automation applications, characterized in that, it comprises the following;linear motion fixed module (10) fixed on the floor by means of module legs (11) positioned parallel to each other,side profile on the side of the stopper (12), which is connected perpendicularly on the module legs (11) and ensures that the robot slider system is aligned towards the floor,side profile on the side of the drive side (13) with drive mechanism, which is connected perpendicular to the module legs (11) and parallel to the side profile on the side of the stopper (12) and ensures the robot slider system is aligned towards the floor,subfloor covering sheet (15) closed on module legs (11),closing strip (17) stretched by connecting to the inner edge of the side profile of the stopper side (12) and the side profile of the drive side (13),top cover (18) closed between the closing strips (17),side cover (19), which is connected to both ends of the linear motion fixed module (10) and provides closure at both ends of the linear motion fixed module (10),carrier (20), which is located on the linear motion fixed module (10), enables external elements (robots, fixtures or workpieces) to move in the desired position by means of the drive side carrier leg (22) with the drive mechanism located at the bottom and the stopper side carrier leg (23),upper platform (21) on the stopper side carrier leg (23) and the drive side carrier leg (22), which allows external elements (robots, fixtures or workpieces) to be connected to the carrier (20),closing strip cover (222), which is located under the drive side carrier leg (22) and the stopper side carrier leg (23) and ensures the continuity of the closing strips (17) under the drive side carrier leg (22) and the stopper side carrier leg (23),pressure roller (221), which is connected to the end of the drive side carrier leg (22) and the stopper side carrier leg (23) and rolls on the surface of the tensioned closing strips (17) as the carrier (20) moves,allowing the closing strips (17) to follow the trajectory of the carrier (20).

2. A robot slider system according to claim 1, characterized in that; it comprises an eagle (14) which is connected to said subfloor covering sheet (15) and which provides the connection of the upper covers (18) with the linear motion fixed module (10).

3. A robot slider system according to claim 1, characterized in that; it comprises a hole on said upper platform (21) for connecting external elements to said carrier (20).

4. A robot slider system according to claim 1, characterized in that; it comprises a cable tractor tray (16) which is connected to the inside or outside of the linear motion fixed module (10) on said subfloor covering sheet (15) and which provides a cable tractor and cable storage.

5. A robot slider system according to claim 1, characterized in that; it comprises said drive side carrier leg (22) and said carrier cable tray (24) which is connected to the lower surface of the stopper side carrier leg (23) and which allows the cables to be transferred in all directions on the carrier (20).

Images