Single-use beverage cartridge with coffee and flavoring material
The single-use beverage cartridge with separate compartments for coffee and flavoring addresses the challenge of inconsistent flavor integration by ensuring optimal mixing and extraction, enhancing taste and reducing the need for additional condiments.
Patent Information
- Authority / Receiving Office
- WO · WO
- Patent Type
- Applications
- Current Assignee / Owner
- REDDEN LEE
- Filing Date
- 2026-01-12
- Publication Date
- 2026-07-16
AI Technical Summary
Existing brewing technologies for single-serving beverages fail to effectively combine coffee grounds and flavoring materials in a way that maintains separation during storage and ensures optimal mixing and extraction during brewing, leading to inconsistent flavor profiles and inefficiencies.
A single-use beverage cartridge with separate compartments for coffee grounds and flavoring, using a filter to segregate and combine these components during brewing, allowing for efficient extraction and mixing of flavors.
Ensures consistent flavor integration and efficient brewing of single-serving beverages by maintaining separation of coffee and flavoring until brewing, resulting in enhanced taste and reduced need for additional condiments.
Smart Images

Figure US2026010984_16072026_PF_FP_ABST
Abstract
Description
LEOR-MO5-PCTSINGLE-USE BEVERAGE CARTRIDGE WITHCOFFEE AND FLAVORING MATERIALCROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This Application claims priority to U.S. Patent Application No. 19 / 016,920, filed on 10-JAN-2025, which is incorporated in its entirety by this reference.TECHNICAL FIELD
[0002] This invention relates generally to the field of brewed beverages and, more specifically, to a new and useful single-use beverage cartridge with coffee and flavoring material in the field of brewed beverages.BRIEF DESCRIPTION OF THE FIGURES
[0003] FIGURE 1 is a flowchart representation of a beverage cartridge;
[0004] FIGURE 2 is a flowchart representation of one variation of the beverage cartridge;
[0005] FIGURE 3 is a flowchart representation of one variation of the beverage cartridge;
[0006] FIGURE 4 is a flowchart representation of one variation of the beverage cartridge;
[0007] FIGURE 5 is a flowchart representation of one variation of the beverage cartridge;LEOR-MO5-PCT [ooo8] FIGURE 6 is a flowchart representation of one variation of the beverage cartridge;
[0009] FIGURE 7 is a flowchart representation of one variation of the beverage cartridge;
[0010] FIGURE 8 is a flowchart representation of one variation of the beverage cartridge;
[0011] FIGURE 9 is a graphical representation of a powdered flavoring of one variation of the beverage cartridge;
[0012] FIGURE 10 is a graphical representation of a liquid flavoring of one variation of the beverage cartridge;
[0013] FIGURE 11 is a flowchart representation of one variation of the beverage cartridge;
[0014] FIGURE 12 is a flowchart representation of one variation of the beverage cartridge; and
[0015] FIGURE 13 is a flowchart representation of one variation of the beverage cartridge.DESCRIPTION OF THE EMBODIMENTS
[0016] The following description of embodiments of the invention is not intended to limit the invention to these embodiments but rather to enable a person skilled in the art to make and use this invention. Variations, configurations, implementations, example implementations, and examples described herein are optional and are not exclusive to the variations, configurations, implementations, example implementations, and examples they describe. The invention described herein can include any and all permutations ofLEOR-MO5-PCT these variations, configurations, implementations, example implementations, and examples.u Beverage Cartridge with Double Lid
[0017] As shown in FIGURE 1, a beverage cartridge 100 includes: a cup 110; a filter 120; an upper lid 130; and a lower lid 140.
[0018] The cup no includes: an upper rim 112 defining an upper orifice 113; and a lower rim 114 defining a lower orifice 115.
[0019] The filter 120 is arranged within the cup no.
[0020] The upper lid 130: is arranged across the upper rim 112; encloses the upper orifice 113 of the cup no; cooperates with the filter 120 to define an upper internal cup volume 116 occupied by a first portion of coffee material 180 (or “beverage medium”); and is puncturable by an inlet needle of a brewing machine.
[0021] The lower lid 140: is arranged across the lower rim 114 of the cup no; encloses the lower orifice 115; cooperates with the cup 110 to define a lower internal cup volume 117 below the filter 120 and occupied by a second portion of flavoring material 190; and is puncturable by an outlet needle of the brewing machine.1.1 Variation: Double Lid with Coffee Grounds and Flavoring
[0022] As shown in FIGURES 1 and 8, one variation of the beverage cartridge 100 includes: a first portion of coffee grounds; and a second portion of flavoring.
[0023] In this variation, the cup 110 includes: an upper rim 112; and a lower rim 114.
[0024] In this variation, the filter 120 is arranged within the cup no.LEOR-MO5-PCT
[0025] In this variation, the upper lid 130: is arranged across the upper rim 112; cooperates with the filter 120 to define an upper internal cup volume 116 occupied by the first portion of coffee grounds; and is puncturable by an inlet needle of a brewing machine.
[0026] In this variation, the lower lid 140: is arranged across the lower rim 114 of the cup 110; cooperates with the cup no to define a lower internal cup volume 117 below the filter 120 and occupied by the second portion of flavoring; and is puncturable by an outlet needle of the brewing machine.1.2 Variation: Single Lid with Coffee Grounds and Flavoring
[0027] As shown in FIGURES 3-7, another variation of the beverage cartridge 100 includes a first portion of coffee material 180.
[0028] In this variation, the cup 110 includes: an upper rim 112; and a base.
[0029] In this variation, the filter 120 is arranged within the cup 110.
[0030] In this variation, the upper lid 130: is arranged across the upper rim 112; cooperates with the filter 120 to define an upper internal cup volume 116 occupied by the first portion of coffee material 180; and is puncturable by an inlet needle of a brewing machine.
[0031] In this variation, the beverage cartridge 100 also includes a second portion of flavoring material 190: arranged between the filter 120 and the base of the cup 110; and isolated from the first portion of coffee material 180.1.3 Variation: Single Lid with Coffee Grounds and FlavoringLEOR-MO5-PCT
[0032] As shown in FIGURES 3-7, another variation of the beverage cartridge 100 includes a first portion of coffee material 180.
[0033] In this variation, the cup 110 includes an upper rim 112.
[0034] In this variation, the filter 120 is arranged within the cup 110.
[0035] In this variation, the upper lid 130: is arranged across the upper rim 112; cooperates with the filter 120 to define an upper internal cup volume 116 occupied by the first portion of coffee material 180; and is puncturable by an inlet needle of a brewing machine.
[0036] In this variation, the beverage cartridge 100 also includes a second portion of flavoring material 190: arranged between the filter 120 and the base of the cup 110; and isolated from the first portion of coffee material 180.2. Applications
[0037] Generally, the beverage cartridge 100 defines a single-serving “pod” configured to load into an automatic pod-based brewing machine. In particular, the beverage cartridge too defines two internal volumes including: an upper internal cup volume 116 defined between an upper lid 130 (e.g., an aluminum foil lid) and a filter 120 and containing coffee grounds; and a lower internal cup volume 117 defined below the filter 120 (e.g., between the filter 120 and a base of the cup 110, between the filter 120 and a lower lid 140) and containing flavoring, such as a liquid or powdered dairy or non-dairy milk product and sugar.
[0038] More specifically, the beverage cartridge 100 can include: a frustoconical cup formed of a food-grade plastic (e.g., polypropylene, polyethylene terephthalate); an upper lid 130 formed of aluminum foil and / or a polyethylene film and laminated acrossLEOR-MO5-PCT an upper rim 112 of the cup 110; and a filter 120 formed of a food-grade paper or nonwoven synthetic fiber (e.g., polypropylene) and configured to pass water and coffee ground particulate while retaining larger coffee particles.
[0039] The beverage cartridge 100 also contains both: coffee grounds above the filter 120; and flavoring below the filter 120 and isolated from the coffee ground - such as by the filter 120, a separate internal seal below the filter 120, or a separate internal vessel - while the beverage cartridge too is stored. When the beverage cartridge too is loaded into a cup receptacle within the brewing machine, an inlet needle (or a cluster of inlet needles) of the brewing machine pierces the upper lid 130 of the beverage cartridge 100. Concurrently, an outlet needle of the brewing machine pierces the base or a lower lid 140 of the beverage cartridge 100. The inlet needle then feeds heated water under pressure into the upper internal cup volume 116. This heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors (e.g., oils, acids, sugars, volatile aromatic compounds) from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the flavoring material 190 in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle. The brewing machine then dispenses this coffee extraction and flavoring mixture, such as into a coffee mug.
[0040] Therefore, the beverage cartridge 100 can define two separate internal volumes that separately store coffee grounds and flavoring that are only combined in the presence of heated water pumped through the beverage cartridge 100 by a brewing machine.2.1 Powdered Flavoring in Lower Internal Cup VolumeLEOR-MO5-PCT
[0041] In one implementation shown in FIGURE 1, the beverage cartridge 100 stores dry, loose powdered flavoring in the lower internal cup volume 117.
[0042] In this implementation, when the inlet needle injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; wets and mixes with the dry, loose powdered flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.
[0043] In this implementation, the beverage cartridge 100 can also include an anticaking agent (e.g., silicon dioxide, tricalcium phosphate) to reduce clumping and improve mixing of the powdered flavoring with water flowing into the lower internal cup volume 117.2.2 Powdered Flavoring Tablet in Lower Internal Cup Volume
[0044] In another implementation shown in FIGURE 3, the flavoring material 190 includes a powder, compressed into a rigid flavoring tablet such as a circular disc and including an array of perforations smaller than the outlet needle, the perforations increasing a surface area of the tablet.
[0045] In this implementation, when the outlet needle pierces the base of the cup 110 or the lower lid 140 during a brew cycle, the flavoring material 190 tablet can: shield the filter 120 from puncture by the outlet needle; and (initially) form a rigid framework around the filter 120 to maintain a shape of the filter 120 and to prevent collapse of the filter 120 during injection of heated water under pressure into the upper internal cup volume 116.LEOR-MO5-PCT
[0046] When the inlet needle injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; flows around and through the flavoring material 190 tablet; dissolves flavoring from the surface of the flavoring material 190 tablet; and then exits the beverage cartridge 100 via the outlet needle.2.3 Liquid Flavoring in Bladder
[0047] In another implementation shown in FIGURE 4, the flavoring material 190 includes a liquid, such as: dairy cream and sugar; or a slurry of water, milk, or cream mixed with milk powder, sugar, corn syrup, dextrose, emulsifier, stabilizer or thickener, natural or artificial flavor, and / or preservative.
[0048] In this implementation, the flavoring material 190 is contained in a water-soluble bladder, such as a thin-film polyvinyl alcohol pouch; and this water-soluble bladder is stored in the beverage cartridge 100 below the filter 120.
[0049] When the outlet needle pierces the base of the cup 110 or the lower lid 140 during a brew cycle, the outlet needle can also pierce the water-soluble bladder such that the liquid flavoring flows out of the lower internal cup volume 117 via the outlet needle and / or flows across the lower internal cup volume 117. Furthermore, when the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; flows around and dissolves the water-solubleLEOR-MO5-PCT bladder; mixes with the liquid flavoring; and then exits the beverage cartridge 100 via the outlet needle.2.4 Liquid Flavoring in Blister
[0050] In another implementation shown in FIGURE 6, the base of the cup 110 defines a blister 119 (or semi-spherical dome) extending opposite the filter 120. In this implementation: the flavoring material 190 includes a liquid, as described above; and the beverage cartridge 100 further includes an internal seal bonded to the interior face of the base and sealing the liquid flavoring within the blister 119.
[0051] In this implementation, if a user desires a cup 110 of coffee with flavoring (e.g., milk and sugar), the user may depress the blister 119 inwardly toward the interior of the cup 110 prior to loading the beverage cartridge 100 into the brewing machine. Resulting increased fluid pressure within the blister 119 may tear the internal seal or delaminate the internal seal from the base of the cup 110, thereby releasing the flavoring material 190 into the lower internal cup volume 117.
[0052] Once the user loads the beverage cartridge 100 into the brewing machine, the inlet needle pierces the upper lid 130 of the beverage cartridge too and injects heated water into the upper internal cup volume 116. This heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the liquid flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.
[0053] Furthermore, in this implementation, the blister 119 can be centered on the base of the cup 110 and can circumscribe a diameter that maintains the blister 119 insetLEOR-MO5-PCT from the outlet needle of the brewing machine when the beverage cartridge 100 is loaded into the cup receptacle. Accordingly, if the user does not desire a cup no of coffee with flavoring, the user may not depress the blister 119 before loading the beverage cartridge 100 into the cup receptacle, thereby preserving the liquid flavoring within the blister 119.
[0054] When the outlet needle pierces the base of the cup 110 or the lower lid 140 during a brew cycle, the outlet needle can also pierce the water-soluble bladder such that the liquid flavoring flows out of the lower internal cup volume 117 via the outlet needle and / or flows across the lower internal cup volume 117. Furthermore, when the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; flows around and dissolves the water-soluble bladder; mixes with the liquid flavoring; and then exits the beverage cartridge 100 via the outlet needle.2. Liquid Flavoring Behind Internal Seal
[0055] In a similar implementation shown in FIGURE 7, the cup 110 includes an intermediate shoulder 118 between the upper rim 112 and the base or the lower rim 114 of the cup 110. In this implementation, an interior seal 160 (e.g., of aluminum foil) is bonded to the intermediate shoulder 118 and separates the upper internal cup volume 116 and the filter 120 from the lower internal cup volume 117. The flavoring material 190 includes a liquid, as described above, sealed within the lower internal cup volume 117 by the interior seal 160. A filter guard is also sealed within the lower internal cup volume 117 by the interior seal 160.LEOR-MO5-PCT
[0056] In this implementation, when the outlet needle pierces the base of the cup 110 or the lower lid 140 during a brew cycle, the outlet needle can also drive the filter guard upwardly against the interior seal 160, thereby: tearing the interior seal 160 and / or delaminating the interior seal 160 from the intermediate shoulder 118; and opening the lower internal cup volume 117 to the upper internal cup volume 116. When the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the liquid flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.2.6 Liquid Flavoring in Secondary Internal Vessel
[0057] In a similar implementation shown in FIGURE 8, the beverage cartridge 100 includes a secondary internal vessel 170 inverted and bonded to the base of the cup 110 to enclose the lower internal cup volume 117. In this implementation, the flavoring material 190 includes a liquid, as described above, sealed within the lower internal cup volume 117 between the secondary internal vessel 170 and the base of the cup 110.
[0058] In this implementation, when the outlet needle pierces the base of the cup 110 or the lower lid 140 during a brew cycle, the outlet needle can also drive against a rim of the secondary internal vessel 170, thereby: delaminating the secondary internal vessel 170 from the base of the cup 110; and opening the lower internal cup volume 117 to the upper internal cup volume 116. When the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from theLEOR-MO5-PCT coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the liquid flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.2.7 Powdered Flavoring Behind Removable Lower Lid
[0059] In yet another implementation shown in FIGURE 2, the beverage cartridge too: stores dry, loose powdered flavoring in the lower internal cup volume 117; and includes a lower lid 140 (e.g., formed of aluminum foil) with a pull tab 142. In this implementation, prior to insertion of the beverage cartridge 100 into the cup receptacle of a brewing machine, a user may remove the lower lid 140 from the cup 110 via the pull tab 142 and dispense the powdered flavoring into a coffee mug.
[0060] In this implementation, when the inlet needle injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the cup receptacle of the brewing machine; and then flows into through the outlet needle - arranged in a base of the cup receptacle - into the coffee mug.2.8 Other Beverages
[0061] The beverage cartridge 100 is described herein: as defining an upper internal cup volume 116 containing coffee grounds; as defining a lower internal cup volume 117 containing flavoring (e.g., liquid or powdered dairy or non-dairy milk); as including a filter 120 configured to pass water but retain the coffee grounds above the lower internal cup volume 117; and processable by an automatic brewing machine to brew a single serving of coffee in the upper internal cup volume 116, to mix this coffee with theLEOR-MO5-PCT flavoring material 190 in the lower internal cup volume 117, and to output a single serving of coffee and flavoring.
[0062] However, the beverage cartridge 100 can be configured to support brewing of other single-serving beverages with flavoring. For example, the beverage cartridge 100 can include: tea leaves stored in the upper internal cup volume 116; flavoring (e.g., liquid or powdered dairy or non-dairy milk) stored in the lower internal cup volume 117; a filter 120 configured to pass water by retaining tea leaves above the lower internal cup volume 117; and processable by the automatic brewing machine to brew a single serving of tea in the upper internal cup volume 116, to mix this tea with the flavoring material 190 in the lower internal cup volume 117, and to output a single serving of tea and flavoring.3. Manufacturing and Materials
[0063] Generally, the cup 110 can define a unitary structure formed of a polymer (e.g., polypropylene, polyethylene terephthalate), such as via injection molding, or thermoforming. Alternatively, as described below, the cup 110 can include multiple cup sections that are formed in similar materials and via similar techniques and then assembled (e.g., by heat sealing or thermal bonding) to form the cup 110.
[0064] The filter 120 can be formed of a food-grade paper (e.g., bleached or unbleached cellulose fiber paper) or a non-woven synthetic fiber (e.g., polypropylene). The filter 120 functions to retain the coffee grounds in the upper internal cup volume 116 during storage and to pass water and coffee ground particulate while retaining larger coffee grounds in the upper internal cup volume 116 during a brew cycle. In one implementation, the filter 120 is mechanically retained within the cup 110. In this implementation, the cup 110 can: define a circular filter seat 111 (or “filter groove”) insetLEOR-MO5-PCT from the upper rim 112 and circumscribing the upper orifice 113 defined by the cup 110; and include the upper edge of the filter 120 including a rigid or reinforced filter flange 122 that seats in, mechanically locks against, and / or seals against the filter seat 111. Additionally or alternatively, the upper edge or filter flange 122 of the filter 120 can be bonded (e.g., thermally or via an adhesive) or ultrasonically welded to the cup 110 proximal the upper rim 112 of the cup no.
[0065] The upper lid 130 can include an aluminum foil - such as with a polyethylene film coating - laminated across the upper rim 112 of the cup no. In particular, the upper lid 130 can: function as a barrier that resists oxygen, moisture, and light ingress through the upper orifice 113 of the cup no; and / or can mechanically retain the filter flange 122 within the filter seat 111. The upper lid 130 is also puncturable or (“pierceable”) by the inlet needle of the brewing machine. The upper rim 112 of the cup no can extend outwardly from the upper orifice 113, and the upper lid 130 can be bonded to and sealed against the upper rim 112 of the cup no, such as via heat sealing (i.e., thermal bonding).
[0066] In the variation of the beverage cartridge 100 described above that includes a lower lid 140, the cup 110 can define a lower orifice 115 and include a lower rim 114 that extends inwardly toward the lower orifice 115. In this variation, the beverage cartridge 100 can include a lower lid 140, such as formed of an aluminum foil (with a polyethylene film coating) bonded (e.g., heat-sealed) to the lower rim 114 to close the lower orifice 115 and seal the cup no against oxygen, moisture, and light ingress through the lower orifice 115. The lower lid 140 can also be puncturable or (“pierceable”) by the outlet needle of the brewing machine.LEOR-MO5-PCT
[0067] For example: the cup 110 can include a unitary injection-molded polypropylene structure; the upper lid 130 can include an aluminum foil bonded to the upper rim 112 of the cup 110; the lower lid 140 can include an aluminum foil bonded to the lower rim 114 of the cup 110; the filter 120 can include a conical cellulose paper structure; and the lower lid 140 can cooperate with the cup no to define an annular lower internal cup volume 117 that encircles the filter 120.
[0068] In one variation, the beverage cartridge 100 also includes a filter guard, such as formed of a food-safe polymer (e.g., polypropylene, polyethylene terephthalate) via injection molding. In particular, the filter guard can function to: support the filter 120; prevent collapse of the filter 120 during injection of water into the upper internal cup volume 116; mechanically retain the filter flange 122 near the upper lid 130; and / or shield the filter 120 from damage by the outlet needle during insertion of the outlet needle through the base of the cup 110 or the lower lid 140. The filter guard can thus be loaded into the cup 110 between the filter 120 and the base of the cup 110 or the lower lid 140.4. Coffee Material
[0069] Generally, the beverage cartridge too can include a first portion of coffee grounds (or “coffee material 180”) arranged in the upper internal cup volume 116 above the filter 120.
[0070] In one implementation, the beverage cartridge 100 includes between nine and fourteen grams of coffee grounds - that is, sufficient coffee grounds to yield between six and twelve ounces (or between 180 and 355 milliliters) of brewed coffee volume characterized as between “strong” and “weak.”LEOR-MO5-PCT
[0071] In one example, the coffee grounds are ground according to a medium grind characterized by particle sizes 0.8 and 1.0 millimeter in diameter. Alternatively, the coffee grounds can be ground according to a medium-fine grind characterized by particle sizes 0.6 and 0.8 millimeter in diameter.
[0072] However, the coffee material 180 can include any other type, volume, or mass coffee and in any other format or grind size.5. Flavoring
[0073] Generally, the beverage cartridge 100 can include a second portion of flavoring: arranged between the filter 120 and the base of the cup 110; and isolated from the first portion of coffee material 180 located above the filter 120. In particular, the beverage cartridge 100 can include between one part and two parts per mass of flavoring per two parts of coffee material 180. For example, the beverage cartridge 100 can include: between ten and fifteen grams of coffee grounds stored in the upper internal cup volume 116; and between seven and fourteen grams of flavoring stored in the lower internal cup volume 117.
[0074] In one implementation, the first portion of coffee material 180 includes a first mass of dry coffee grounds; and the second portion of flavoring material 190 includes a second mass of powdered instant creamer, wherein the second mass differs from the first mass by less than 20% such that the beverage cartridge 100 yields a cup 110 of coffee characterized by a coffee strength approximately matched to its creaminess. For example, the beverage cartridge 100 can include: twelve grams of coffee grounds and ten grams of flavoring; or twelve grams of coffee grounds and fourteen grams of flavoring.LEOR-MO5-PCT .i Dry Flavoring
[0075] In one implementation shown in FIGURE 9, the beverage cartridge 100 stores dry, loose powdered flavoring - such as an instant creamer - in the lower internal cup volume 117.
[0076] For example, the flavoring material 190 can include 60-70% by mass nonfat milk powder or non-dairy milk powder, which imparts creaminess, texture, and dairy or plant -based flavors when mixed with a volume of brewed coffee passing through the filter 120 during a brew cycle. The flavoring material 190 can also include 10-15% by mass of sweetener (e.g., sugar, corn syrup solids, sucralose, stevia) that adds sweetness and increases solubility of the flavoring material 190 in a volume of brewed coffee. The flavoring material 190 can further include 2-5% by mass of an emulsifier (e.g., lecithin, mono- or diglyceride) that increases mixture uniformity and reduces separation of the flavoring material 190 when mixed with the volume of brewed coffee. The flavoring material 190 can also include 1-3% by mass of stabilizers or thickeners (e.g., carrageenan, xanthan gum, guar gum, modified starches) that enhance texture and stability of the flavoring material 190 when mixed with the volume of brewed coffee.
[0077] In this example, the flavoring material 190 can further include 0.5-1% by mass of an anti-caking agent (e.g., silicon dioxide, tricalcium phosphate) that reduces clumping and increases free-flowing properties of the dry, powdered flavoring when mixed with the volume of brewed coffee in the lower internal cup volume 117. More specifically, the flavoring material 190 can include an anti-caking agent that improves mixing of the powdered flavoring with water flowing into the lower internal cup volumeLEOR-MO5-PCT
[0078] In this example, the flavoring material 190 can also include 1-2% by mass of natural or artificial flavors (e.g., vanilla solids, cocoa powder) that enhance taste and / or modify a flavor profile of the volume of coffee brewed in the beverage cartridge 100.
[0079] In this example, the flavoring material 190 can also include o.1-0.5% by mass of a preservative (e.g., potassium sorbate, sodium benzoate) that extends shelf life and / or prevents microbial growth in the beverage cartridge 100.
[0080] However, the flavoring material 190 - in a dry powdered format - can include any other component or ingredient, such as to affect creaminess, flavor, texture, color, solubility, storage stability, stability in hot water, and / or clumping when mixed with hot water within (or outside of the) the lower internal cup volume 117.5.1.1 Powdered Flavoring Amount v. Liquid Creamer
[0081] In one implementation, the beverage cartridge 100 can include: a first portion (or mass) of coffee material 180 (e.g., coffee grounds) sufficient to brew a cup of coffee (e.g., a strong eight-ounce, a moderate-strength ten-ounce, or a weak twelve-ounce cup of coffee); and a second portion of powdered flavoring material 190 approximately equivalent to two or three single-serving liquid creamer packets.
[0082] For example, a typical coffee consumer may prefer addition of two to three single-serve liquid creamer packets - each containing between five and seven milliliters of liquid creamer - to a cup of coffee. Between four and seven milliliters of liquid creamer may be equivalent to between three and five grams of dehydrated (e.g., dry, powdered) dairy or non-dairy solids. Therefore, the beverage cartridge 100 can include between ten and fourteen grams of powdered flavoring material 190 paired with between nine and fourteen grams of coffee grounds 180. Accordingly, the beverage cartridge 100 caninclude between ten and fourteen grams of powdered flavoring material 190 paired with between nine and fourteen grams of coffee grounds 180 that - when brewed in a brewing machine - yield a cup of coffee perceived as “milked,” “lightened,” or “creamy” without any further addition of flavoring to the cup of coffee outside of this brew cycle, thereby reducing or eliminating a need for separate coffee condiments. For example, the beverage cartridge 100 can include twelve grams of powdered flavoring material 190 paired with twelve grams of coffee grounds 180 that - when brewed in the brewing machine - yield a cup of coffee perceived as “creamy and balanced” without further addition of flavoring to the cup of coffee outside of this brew cycle.
[0083] Furthermore, this quantity of powdered flavoring material 190 can be incorporated into an existing internal volume of the cup 110: without altering the external geometry of the cup 110; without reducing a mass or volume of coffee material 180 within the cup no; and without reducing compatibility of the beverage cartridge 100 with existing brewing machines.
[0084] Therefore ,the beverage cartridge 100 can include matched masses of coffee material 180 and powdered flavoring material 190 sufficient to yield a single cup of coffee perceived as “milked,” “lightened,” “creamy,” and / or “balanced” by a typical coffee consumer.5.2 Wet Flavoring
[0085] Alternatively, the beverage cartridge 100 can store a liquid (or “wet”) flavoring - such as a creamer concentrate - in the lower internal cup volume 117, shown in FIGURE 10.LEOR-MO5-PCT
[0086] For example, the flavoring material 190 can include 60-70% by mass of a heavy cream concentrate, which imparts a richness and a creamy texture when mixed with a volume of brewed coffee passing through the filter 120 during a brew cycle. In this example, the flavoring material 190 can also include 15-20% by mass of a sweetener (e.g., sugar, corn syrup, dextrose), which adds sweetness and enhances a flavor profile of the flavoring material 190 when mixed with the volume of brewed coffee. The flavoring material 190 can further include 3-5% by mass of an emulsifier (e.g., lecithin), which can increase mixture uniformity and reduces separation of the flavoring material 190 when mixed with the volume of brewed coffee. The flavoring material 190 can also include 2-4% by mass of a stabilizer (e.g., xanthan gum), which may improve viscosity and stability of the flavoring material 190 when mixed with the volume of brewed coffee, including reducing separation of the flavoring material 190 from the volume of brewed coffee.
[0087] In this example, the flavoring material 190 can also include 1-2.5% by mass of natural or artificial flavors (e.g., vanilla extract), which impart a vanilla aroma and enhance an overall taste of the brewed coffee. The flavoring material 190 can further include o.3-o.7% by mass of a preservative (e.g., potassium sorbate), which may extend a shelflife of the flavoring material 190 by preventing microbial growth within the beverage cartridge 100.
[0088] In this example, the flavoring material 190 can further include 0.2-04% by mass of an anti-oxidant (e.g., tocopherol, vitamin E) to reduce oxidation and maintain freshness and flavor of the flavoring material 190. The flavoring material 190 can also include 1-2% by mass of a thickener (e.g., carrageenan), which may enhance mouthfeel and consistency of the flavoring material 190 mixed with the volume of brewed coffee.LEOR-MO5-PCT
[0089] However, the flavoring material 190 - in a liquid or slurry format - can include any other component or ingredient, such as to affect creaminess, flavor, texture, color, solubility, storage stability, and / or stability in hot water.6. Powdered Flavoring in Lower Internal Cup Volume
[0090] In one implementation shown in FIGURE 1: the first portion of coffee material 180 includes a first mass of coffee grounds; and the second portion of flavoring material 190 includes a second mass of powdered instant creamer. In particular, in this implementation, the beverage cartridge 100 stores: dry, loose coffee grounds in the upper internal cup volume 116; and dry, loose powdered flavoring in the lower internal cup volume 117.
[0091] In one example, the cup 110 defines a frustoconical section with an upper rim 112 and continuous base (i.e., absent a lower orifice 115) opposite the upper rim 112. In this example, to assemble the beverage cartridge 100, the second portion of the dry, powdered flavoring is loaded into the cup 110 (such as just before or after an inedible polymer filter guard 150 is loaded into the cup 110). The filter 120 is then installed in the cup 110 above the second portion of the dry, powdered flavoring (and the filter guard), and the first portion of the coffee material 180 (e.g., coffee grounds) is then loaded into the filter 120. Air is then purged from the cup no (e.g., with nitrogen) just prior to installing the upper lid 130 across the upper rim 112 of the cup no (e.g., via heat sealing or thermal bonding) to seal the coffee material 180, the filter 120, (the filter guard,) and the flavoring material 190 within the cup no.
[0092] In another example in which the beverage cartridge 100 includes both upper and lower lids 130, 140, the cup 110 defines a frustoconical section with: an upper rim 112LEOR-MO5-PCT extending outwardly and circumscribing an upper orifice 113; and a lower rim 114 extending inwardly and circumscribing a lower orifice 115. In this example, to assemble the beverage cartridge 100, the filter 120 is inserted into the cup 110 via the upper orifice 113 and seated on the filter seat 111 defined by the cup 110. The coffee material 180 is then loaded into the filter 120 via the upper orifice 113. The upper lid 130 is then installed across the upper rim 112 of the cup no (e.g., via heat sealing or thermal bonding). The cup no is then inverted, and the flavoring material 190 (and the inedible polymer filter guard 150) is then loaded into the cup 110 via the lower orifice 115. Air is then purged from the cup no (e.g., with nitrogen) via the lower orifice 115 just before the upper lid 130 is installed across the lower rim 114 of the cup no (e.g., via heat sealing or thermal bonding) to seal the coffee material 180, the filter 120, (the filter guard,) and the flavoring material 190 within the cup no.
[0093] However, in this implementation, the beverage cartridge 100 can be assembled - with dry coffee material 180 and dry flavoring - in any other way.
[0094] In this implementation, when the beverage cartridge 100 is loaded into the cup receptacle of the brewing machine, the inlet needle of the brewing machine pierces the upper lid 130, and the outlet needle of the brewing machine pierces the base of the cup 110 or the lower lid 140. The inlet needle then injects heated water into the upper internal cup volume 116. This heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; wets and mixes with the dry, loose powdered flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.LEOR-MO5-PCT
[0095] In this implementation, the beverage cartridge 100 can also include an anticaking agent (e.g., silicon dioxide, tricalcium phosphate) to reduce clumping and improve mixing of the powdered flavoring with water flowing into the lower internal cup volume 117.7. Powdered Flavoring in Upper and Lower Internal Cup Volumes
[0096] In one variation shown in FIGURE 11, the beverage cartridge 100 includes: a cup 110 including an upper rim 112 and a base; a filter 120 arranged within the cup 110 and characterized by a pore size; an upper lid 130 arranged across the upper rim 112 and puncturable by an inlet needle of a brewing machine; a first mass of coffee particles 180; a second mass of sugar particles; and a third mass of flavoring particles 190. The first mass of coffee particles 180: is characterized by a first particle size greater than the pore size; and is arranged between the filter 120 and the upper lid 130. The second mass of sugar particles: is characterized by a second particle size less than the first particle size; is mixed with the first mass of coffee particles 180; occupies interstitial volumes between coffee particles in the first mass of coffee particles 180; and is arranged between the filter 120 and the upper lid 130. The third mass of flavoring particles 190: is characterized by particle sizes greater than the pore size; is arranged between the filter 120 and the base of the cup 110; and cooperates with the second mass of sugar particles to form powdered instant creamer.
[0097] Generally, in this variation, insoluble flavoring particles and / or flavoring particles larger than pores of the filter 120 - such as milk fats and emulsions - can be loaded into the lower internal cup volume 117 (i.e., below the filter 120). Conversely, soluble flavoring particles and / or flavoring particles smaller than pores of the filter 120 -LEOR-MO5-PCT such as sugars - can be loaded into the upper internal cup volume 116, such as located co-spatially with the coffee material 180 above the filter 120.7.1 Partitioning Flavoring Materials by Particle Size and Solubility
[0098] More specifically, in this variation, the powdered flavoring material 190 can be partitioned into: a lower payload 194 containing particles that are insoluble, partially soluble, fat-bearing, or dimensionally larger than the filter pore size; and an upper payload 192 containing particles that are fully soluble in hot water and exhibit particle diameters below the filter pore size. The lower payload 194: is stored in the lower internal cup volume 117; is isolated from the coffee material 180 by the filter 120; and can include flavoring particles characterized by hydrophobic or amphiphilic surfaces (e.g., milk fats or fat-associated solids), emulsion fragments, spray-dried fat systems, encapsulated flavor carriers exceeding the pore size, and / or non-soluble or slowly hydrating solids. Furthermore, the lower payload 194 can be characterized by particle dimensions (e.g., diameter) between fifty and two-hundred microns. For example, the lower payload 194 can include: dried milk-fat agglomerates; emulsified dairy solids; and / or lipid-associated carriers.
[0099] The upper payload 192: is loaded into the upper internal cup volume 116; is mixed or layered with the coffee material 180; and includes materials characterized by rapid solubility in heated water, particle dimensions less than ten microns, and transport across the filter 120 once dissolved. For example, the upper payload 192 can include: sucrose crystals; confectioner’s sugar (e.g., one- to five-microns in diameter); micronized sweeteners; soluble carbohydrate powders; and / or protein powders.LEOR-MO5-PCT n.i Manufacturing with Separate Upper and Lower payload 1Q4S
[0100] Generally, the beverage cartridge 100 can be assembled by: dispensing the powdered flavoring material 190 into the bottom of the cup 110; bonding the edge of the filter 120 to the rim 112 of the cup 110; and then directing a blast of air into the cup no to fully distend the filter 120 into the cup 110, remove wrinkles and folds from the filter 120, and thus substantially maximize a volume between the filter 120 and the rim 112 of the cup no. The coffee material 180 can then be dispensed onto the filter 120 before sealing the upper lid 130 across the rim 112 of the cup no.
[0101] However, any fine, low-mass particles (e.g., sugars, micronized sweeteners) present in the lower internal cup volume 117 may be upset by the air blast, which may cause these smaller particles to migrate upwardly through the filter 120 and deposit onto the rim 112 of the cup no, which may interfere with adhesion of the upper lid 130 onto the rim 112 of the cup no, compromise integrity of this seal, reduce shelf life of the beverage cartridge 100 due to microleaks or partial seal defects, and / or alter a ratio of flavoring material 190 to coffee material 180 in the beverage cartridge 100.
[0102] Therefore, in this variation, the beverage cartridge 100 can be assembled by: dispensing the lower payload 194 - containing larger particles - into the bottom of the cup no; bonding the edge of the filter 120 to the rim 112 of the cup no; and then directing a blast of air into the cup no to shape the filter 120 within the cup no; mixing the coffee material 180 and the upper payload 192; dispensing the coffee material 180 and the upper payload 192 mixture onto the filter 120; and then sealing the upper lid 130 across the rim 112 of the cup no. Alternatively, the upper payload 192 can be dispensed onto the filter 120 before, after, or while dispensing the coffee material 180 onto the filter 120.LEOR-MO5-PCT
[0103] In this implementation, larger particles in the lower payload 194 may remain below the filter 120 during assembly of the beverage cartridge 100 due to the pore size of the filter 120, and small particles in the upper payload 192 may not be loaded into the cup 110 before the air blast is applied, thereby avoiding dispersal of dry powdered material onto sealing surfaces of the cup 110. The lower payload 194 also occupies an otherwise unused lower internal volume 117 of the cup no, thereby improving total volumetric efficiency of the beverage cartridge too while contributing to creaminess or body of the resulting beverage.
[0104] Conversely, smaller particles in the upper payload 192 - which may migrate through the filter 120 - are only loaded into the cup no after the air blast is applied. Therefore, the upper payload 192 is not exposed to the air blast, thereby reducing or eliminating risk of these smaller particles contaminating sealing surfaces on the cup no or the filter 120 prior to installation of the upper lid 130. In one example: the filter 120 is characterized by a pore size between ten and twenty microns; the upper payload 192 includes soluble solids (e.g., confectioner’s sugar, micronized carbohydrates) between one and ten microns in size; and the lower payload 194 includes milk fats and / or emulsified dairy particles between fifty and two-hundred microns in size.
[0105] Furthermore, fine sugars and other soluble solids in the upper payload 192 may nest within interstices (or “void fractions”) between coffee particles 180 above the filter 120 and may therefore not materially reduce the mass of coffee grounds 180 that can be loaded into the volume defined between the filter 120 and the upper lid 130. These fine sugars and other soluble solids in the upper payload 192 may dissolve rapidly in the presence of heated water injected into the beverage cartridge 100 and then permeate through the filter 120.LEOR-MO5-PCT8. Powdered Flavoring Tablet in Lower Internal Cup Volume
[0106] In another implementation shown in FIGURE 3: the first portion of coffee material 180 includes loose coffee grounds; and the second portion of flavoring material 190 includes a powder compressed into a rigid tablet. In this implementation: the tablet is interposed between the filter 120; the lower lid 140 is configured to shield the filter 120 from the outlet needle during insertion of the outlet needle through the base of the cup 110 or the lower lid 140 and / or to support the filter 120 in the filter seat 111); and the tablet is configured to dissolve in liquid (e.g., heated water with extracted coffee oils and particulate) flowing through the filter 120 and into the lower internal cup volume 117.
[0107] More specifically, in this implementation, the flavoring material 190 includes a powder compressed into a rigid flavoring tablet: that functions as a filter guard as described above; and that dissolves in coffee passing through the filter 120 and into the lower internal cup volume 117 before exiting the beverage cartridge 100 via the outlet needle. In this implementation, because the flavoring material 190 is compressed into a rigid tablet, the flavoring material 190 can (relatively) slowly dissolve into heater water as this water passes through the filter 120 and washes around the tablet, which may: limit clumping of flavoring material 190; yield more consistent distribution of the flavoring material 190 in the volume of liquid exiting the beverage cartridge 100 during the brew cycle; and yield more consistent dissolution of the flavoring material 190 - and thus more consistent flavor and texture - across many cups of coffee brewed from many instances of the beverage cartridge 100.8.1 Tablet GeometryLEOR-MO5-PCT [oio8] In this implementation and as shown in FIGURE 3, the flavoring material 190 can be compressed into a tablet defining a circular or annular disc configured to locate above and to span a large area of the base of the cup 110 or above the lower lid 140. For example, for the cup 110 characterized by a bottom diameter of 1.5 inches (or 38 millimeters), the flavoring material 190 can be compressed into an annular disc of a mass of ten grams, characterized by a density of 1.5 grams per cubic centimeter, exhibiting an outer diameter of 1.25 inches (or 32 millimeters), exhibiting an inner diameter of .2 inches (5 millimeters), and exhibiting a thickness of 0.35 inches (or 8.5 millimeters).
[0109] The tablet can also include an array of perforations - smaller than the outlet needle - that function to increase an effective surface area of the tablet and thus increase a dissolution rate of the tablet. For example, the tablet can include an array of perforations that increase an effective surface area of the table - and thus increase the dissolution rate of the tablet - such that at least 90% of the tablet dissolves in eight ounces of heated water passing through the beverage cartridge 100 within a 6o-second brew cycle. In the foregoing example in which flavoring forms a ten-gram annular tablet, the tablet can include ten holes that are .08 inch (or 2 millimeters) in diameter and patterned radially about the inner orifice of the tablet, which may increase a surface area of the tablet by more than 50% and thus increase a dissolution rate of the tablet during a brew cycle.
[0110] Additionally or alternatively, the tablet can include a set of ridges or dimples - such as radial or circular ridges or dimples facing the filter 120 - that function to increase the effective surface area of the tablet. However, the tablet can define any other geometry.8.2 BinderLEOR-MO5-PCT
[0111] In this implementation and shown in FIGURE 9, in addition to the components described above, the flavoring material 190 can also include a binder that maintains a structural integrity of the tablet when the beverage cartridge 100 is stored and also during a brew cycle. For example, the flavoring material 190 can include 10% by mass maltodextrin, a cellulose derivative (e.g., hydroxypropyl methylcellulose), or gum arabic.8.3 Brewing and Tablet Dissolution
[0112] Therefore, in this implementation, when the outlet needle pierces the base of the cup 110 or the lower lid 140 during a brew cycle, the flavoring material 190 tablet can: shield the filter 120 from puncture by the outlet needle; and (initially) form a rigid framework around the filter 120 to maintain a shape of the filter 120 and to prevent collapse of the filter 120 during injection of heated water under pressure into the upper internal cup volume 116.
[0113] When the inlet needle then injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; and passes through the filter 120 into the lower internal cup volume 117. This heated water then: flows around the flavoring material 190 tablet and through holes in the flavoring material 190 tablet; dissolves flavoring off of the surface of the flavoring material 190 tablet; and then exits the beverage cartridge 100 via the outlet needle.8.4 Flavoring PelletsLEOR-MO5-PCT
[0114] Alternatively, the flavoring material 190 can be compressed into multiple tablets (or “pellets”) stored between the filter 120 and the base of the cup 110 or the lower lid 140. For example, ten grams of the flavoring material 190 can be compressed into twenty, 0.5-gram lozenge pellets that are .16 inch (or 4 millimeters) in diameter and .42 inches (or 10.6 millimeters) in thickness. (These pellets can thus exhibit a surface area and dissolution rate similar to the ten-gram annular tablet described above.)8.5 Coated Polymer Filter Guard
[0115] In the implementation described above in which the beverage cartridge 100 includes a food-safe polymer insert (e.g., a polymer filter guard 150) configured to support the filter 120, mechanically retain the filter flange 122 near the upper lid 130, and / or shield the filter 120 from damage by the outlet needle, etc., the polymer filter guard 150 can be coated with the powdered flavoring, which can dissolve into heated water flowing through the filter 120 and into the lower internal cup volume 117 during a brew cycle.
[0116] In this implementation and shown in FIGURE 5, the insert can be formed of polypropylene, polyethylene terephthalate, or another food-safe polymer, such as via injection molding. As shown in FIGURE 5, the insert can also define an annular cage, such as including three annular hoops: of 1.0, 1.125, and 1.25 inches in diameter (or 24, 28, and 32 millimeters) in diameter; .8 inch (or 2 millimeters) in thickness; and connected by six equally-space azimuthal or vertical beams .8 inch (or 2 millimeters) in thickness. In this implementation, the insert can be coated with the flavoring material 190, such as ten grams of powdered flavoring containing 10% binder by weight and forming a .12-inch-thick (or 3-millimeter-thick) coating on all surfaces of the insert.LEOR-MO5-PCT
[0117] In this implementation, the flavoring material 190 can be spray-coated, dip-coated, or electrostatically coated onto the insert. However, the insert can define any other geometry and can be coated with the flavoring material 190 in any other way.8.6 Beverage Cartridge Assembly
[0118] In this implementation, the flavoring material 190 tablet, flavoring pellets, or flavoring-coated insert can be loaded into the base of the cup 110 before insertion of the filter 120, loading with coffee grounds, and closure of the upper orifice 113 of the cup no with the upper lid 130.
[0119] However, in this implementation, the beverage cartridge 100 can be assembled with the flavoring material 190 tablet, flavoring pellets, or flavoring-coated insert in any other way.Q. Friable Flavoring Tablet for Low-dust Cartridge Assembly
[0120] In one variation shown in FIGURE 13, the beverage cartridge includes: a first mass of coffee material; a cup including an upper rim and a base; a filter arranged within the cup and characterized by a pore size; an upper lid arranged across the upper rim, cooperating with the filter to define an upper internal cup volume occupied by the first mass of coffee material, and puncturable by an inlet needle of a brewing machine; and a second mass of flavoring material 190. The second mass of flavoring material 190: includes a first portion of flavoring particles characterized by particle sizes greater than the pore size; includes a second portion of sugar particles characterized by particle sizes less than the pore size; is arranged between the filter and the base of the cup; and is formed into a friable tablet configured to a) retain the second portion of sugar particlesLEOR-MO5-PCT within the cup during assembly of the beverage cartridge and b) fragment following assembly of the beverage cartridge.
[0121] In this variation, the flavoring material 190 is formed into a low-strength, friable tablet - that is, a fragile, frangible, brittle, crisp, and / or easily-broken puck, pellet, or other compressed or bonded mass. In this variation, the friable tablet is configured to: contain fine powdered flavoring material 190 during assembly of the beverage cartridge 100; and to later break and disintegrate into smaller particles following assembly of the beverage cartridge 100, thereby increasing surface area of the powdered flavoring material 190 and improving dissolution rate of the powdered flavoring material 190 during a brew cycle. In particular, during assembly: the friable tablet is loaded into the lower internal cup volume; the filter is positioned over the tablet; an air blast is directed toward the filter to distend and conform the filter within the cup; coffee grounds are loaded onto the filter; and the upper lid is applied to the rim of the cup.
[0122] In this variation, because the flavoring material 190 is formed into a friable tablet, fine powdered flavoring material 190 is immobilized and retained during application of the air blast onto the filter, thereby: preventing contamination of sealing surfaces on the filter and / or the rim of the cup; and achieving consistent dosing of powdered flavoring material 190 into the cup. However, because the friable tablet is fragile, the tablet may naturally fracture into smaller particles following assembly of the beverage cartridge 100 - such as during transport, regular handling, and / or intentional (vigorous) shaking of the beverage cartridge 100 by a user - before eventually being loaded into a brewing machine. Additionally or alternatively, upon completion of the beverage cartridge 100, the beverage cartridge 100 can be passed over a vibrating table or can otherwise be vibrated or mechanically shaken in order to impact the friable tabletLEOR-MO5-PCT against the wall of the cup, thereby fragmenting the friable tablet immediately after assembly of the beverage cartridge.Q.I Friable Tablet Production
[0123] In one implementation, the powdered flavoring material 190 is slightly compressed to form a coherent mass that: retains its solid geometry during assembly of the beverage cartridge too; is too weak or brittle to survive typical vibration or handling during shipping; and thus fractures into granular fragments before use in a brewing machine. For example, the powdered flavoring material 190 can be compressed to yield a compressive strength between 0.1 and 5 Newtons. In this example, because dairy-based powders may naturally bind under low pressure compression, the powdered flavoring material 190 may exclude additional binders. The powdered flavoring material 190 can thus form a semi-rigid “chalk-like” mass that: survives handling during assembly of the beverage cartridge; fragments under modest shock or shaking; and is carried out of the beverage cartridge via water flowing through a brewing machine during a brew cycle.
[0124] Additionally or alternatively, a small amount of liquid water can be mixed into the powdered flavoring material 190, and the powdered flavoring material 190 can then be loaded into a mold compressed into the friable tablet, and then dried. Alternatively, the mold can be wetted with water (or steam, humid air) before loading with dry powdered flavoring material 190. In this implementation, water applied to the powdered flavoring material 190 may partially dissolve lactose or carbohydrate components in the powdered flavoring material 190, thereby enabling the powdered flavoring material 190 to: establish crystalline bridges between adjacent powder particles once dried; and thus form predictable low-strength cohesion within the friable tablet. Forexample, addition of water to the powdered flavoring material 190 may activate lactose (e.g., via partial dissolution and recrystallization), maltodextrin, corn syrup solids, and / or natural fat content - in the powdered flavoring material 190 - as binders.
[0125] Additionally or alternatively, the powdered flavoring material 190 can be formed into the friable tablet via thermal crusting techniques. For example, the dry powdered flavoring material 190 can be loaded into a mold. The mold (and / or surrounding air) can then be rapidly heated to high temperature over a short duration to: soften sugar particles in the powdered flavoring material 190 near the surface of the mold; achieves “micro-caramelization” of sugars adjacent the surface mold, which yields a thin, mechanically-stable caramelized-sugar shell that encapsulates the dry powdered core contained therein.Q.2 Sweetness / Creaminess Control
[0126] In this variation, powdered flavoring material 190 may be loosely formed into the friable tablet such that deliberate shaking of the beverage cartridge 100 prior to loading into a brewing machine fragments the friable tablet into smaller and smaller fragments, thereby incrementally increasing surface area of the powdered flavoring material 190, incrementally increasing a rate of dissolution of the powdered flavoring material 190 into water during a brew cycle, incrementally increasing the total amount of the powdered flavoring material 190 that exits the beverage cartridge 100 during the brew cycle, and thus incrementally increasing the sweetness and / or creaminess of the resulting beverage.
[0127] Therefore, minimal shaking of the beverage cartridge 100 before the brew cycle may result in limited fragmentation of the friable tablet and thus a less sweet andless creamy beverage - and vice versa - thereby enabling a user to directly control sweetness and creaminess of the beverage by shaking the beverage cartridge 100 and without opening the beverage cartridge 100 or manually adding other condiments to the beverage.10. Sugar-Based Filter Guard + Separate Flavoring
[0128] In another variation shown in FIGURE 12, the beverage cartridge 100 includes: a cup 110 including an upper rim 112 and a base; a filter 120 arranged within the cup 110 and characterized by a pore size; an upper lid 130 arranged across the upper rim 112 and puncturable by an inlet needle of a brewing machine; a first mass of coffee material 180 arranged between the filter 120 and the upper lid 130; an edible filter guard; and a third mass of flavoring particles 190. The edible filter guard: includes a second mass of sugar; is arranged between the filter 120 and the base of the cup 110; is configured to shield the filter 120 from an outlet needle of the brewing machine; and is configured to dissolve into liquid passing through the filter 120 and into the outlet needle of the brewing machine during a brew cycle. The third mass of flavoring particles 190: is characterized by particle sizes greater than the pore size; and is arranged around the edible filter guard between the filter 120 and the base of the cup 110.
[0129] In this variation, the flavoring material 190 is separated into: a sugar payload; and a non-sugar payload. In this variation, the sugar payload is formed into a solid sugar filter guard: located in the lower internal cup volume 117; configured to shield the filter 120 from the lower needle of the brewing machine at the start of a brew cycle; and configured to dissolve into liquid flowing through the beverage cartridge 100 during a brew cycle to sweeten the resulting beverage. In particular, the sugar payload is pressed,LEOR-Mos-PCT molded, cast, crystallized, caramelized, bruleed, surface-hardened, or otherwise formed into a rigid solid sugar filter guard, such as described above. For example, the rigid solid sugar filter guard can be formed into a perforated disk, honeycomb, or lattice structure of diameter less than a diameter of the base of the cup no.
[0130] During assembly of the beverage cartridge 100, this solid sugar filter guard can be located in the lower internal cup volume 117 (i.e., below the filter 120). The nonsugar payload (i.e., dry powdered flavoring material 190 predominantly or entirely excluding sugars and containing powders of sizes greater than a pore size of the filter 120) is then dispensed into the cup 110 on top of the solid sugar filter guard. The filter 120 is then located in the cup no, bonded to the rim 112 of the cup 110, and shaped with a blast of air directed into the cup no. Because the non-sugar payload contains larger particles, these particles may remain within the lower internal cup volume 117 during the air blast. This air blast may also function to settle the non-sugar payload around the solid sugar filter guard and around the filter 120, thereby enabling the filter 120 to fully distend toward the base of the cup 110 with the solid sugar filter guard surrounding the filter 120 and increasing packing efficiency of contents of the beverage cartridge 100. Coffee material 180 is then loaded onto the filter 120, and the upper lid 130 is applied onto the rim 112 of the cup 110.
[0131] During a later brew cycle, water passing through the filter 120 into the lower internal cup volume 117 may both: carry the non-sugar payload out of the beverage cartridge 100; and dissolve the solid sugar filter guard and carry sugars from the solid sugar filter guard out of the beverage cartridge 100. Furthermore, because the solid sugar filter guard predominantly or fully dissolves into liquid passed through the beverage cartridge 100 during a brew cycle and the beverage cartridge 100 excludes a separateLEOR-MO5-PCT plastic filter guard, the residual mass of the beverage cartridge 100 maybe decreased. In particular, the solid sugar filter guard can function to both protect the filter 120 from the lower needle of the brewing machine and to fully dissolve into the beverage, thereby: limiting food waste; reducing plastic waste (i.e., because a plastic filter guard is fully omitted from the beverage cartridge 100); and increasing spatial efficiency of the beverage cartridge 100 (i.e., a total mass or volume of contents of the beverage cartridge 100 that are dispensed from the beverage cartridge 100 to form a beverage). More specifically, in this variation, the solid sugar filter guard dissolves out of the beverage cartridge 100 to sweeten the resulting beverage rather than remain as a waste element in the beverage cartridge 100 following completion of a brew cycle, thereby increasing effective volumetric efficiency of the beverage cartridge 100.10.2 Separation of Structural Sugar and Other Flavoring Materials
[0132] Therefore, in this variation, sugar in the powdered flavoring material 190 can be: separated from other powdered non-sugar components of the powdered flavoring material 190; and formed into a solid sugar body that guards the filter 120 from puncture by the lower needle of a brewing machine at the start of a brew cycle and substantially or fully dissolves upon completion of the brew cycle.
[0133] For example, these other dry powdered non-sugar components of the powdered flavoring material 190 can include four grams of powdered fats, emulsified dairy or non-dairy solids, spray-dried fat systems, and / or encapsulated flavor carriers, all of which maybe larger than the pore size of the filter 120. In this example, the powdered flavoring material 190 can also include eight grams of sugars, which are separatelyLEOR-MO5-PCT pressed, molded, cast, crystallized, caramelized, or otherwise formed into a rigid solid sugar body.11. Liquid Flavoring in Bladder
[0134] In another implementation shown in FIGURE 4, the first portion of coffee material 180 includes loose coffee grounds. The second portion of flavoring material 190 includes: a liquid creamer; and a water-soluble bladder containing the liquid creamer, arranged between the filter 120 and the lower lid 140, and configured to dissolve in liquid flowing through the filter 120 into the lower internal cup volume 117.
[0135] In particular, in this implementation, the flavoring material 190 includes a liquid as described above such as: dairy cream and sugar; or a slurry of water, milk, or cream mixed with milk powder, sugar, corn syrup, dextrose, emulsifier, stabilizer or thickener, natural or artificial flavor, and / or preservative. The flavoring material 190 is contained in a water-soluble bladder, such as a thin-film polyvinyl alcohol pouch, and this water-soluble bladder is stored in the lower internal cup volume 117 below the filter 120 of the beverage cartridge 100.
[0136] In this implementation, the bladder can include a casing or liner pre-formed (e.g., molded, extruded) - such as with an opening (or “mouth”) - in polyvinyl alcohol. This polyvinyl alcohol casing can then be filled with the flavoring material 190 in liquid form through this opening and then sealed across this opening (e.g., by heat sealing, thermal bonding, or partial gelling through local application of water) to fully enclose the flavoring material 190 within the casing and thus complete the bladder.
[0137] In this implementation, the bladder can be loaded in the base of the cup 110 before insertion of the filter 120, loading with coffee grounds, and closure of the cup noLEOR-MO5-PCT with the upper lid 130. Alternatively, the bladder can be installed through the lower orifice 115 of the cup 110 and then sealed within the cup 110 by the lower lid 140. However, in this implementation, the bladder can be formed in any other way and with any other material and can be assembled in the beverage cartridge 100 in any other way.11.1 Brewing and Bladder Dissolution
[0138] In this implementation, when the outlet needle pierces the base of the cup no or the lower lid 140 during a brew cycle, the outlet needle can also pierce the water-soluble bladder such that the liquid flavoring flows out of the lower internal cup volume 117 via the outlet needle and / or flows across the lower internal cup volume 117. Furthermore, when the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; flows around and dissolves the polyvinyl alcohol casing of the bladder; mixes with the liquid flavoring now released from bladder due to dissolution of the polyvinyl alcohol casing; and then exits the beverage cartridge 100 via the outlet needle.12. Liquid Flavoring in Blister
[0139] In another implementation, the second portion of flavoring material 190 includes a liquid creamer, as described above. In this implementation and as shown in FIGURE 6, the base of the cup 110: defines a blister 119 extending downwardly opposite the upper lid 130 to form a blister 119 volume; and is puncturable by an outlet needle of the brewing machine. In this implementation, the beverage cartridge 100 further includesLEOR-MO5-PCT an interior seal 160: sealed against the base to enclose the second portion of flavoring material 190 within the blister 119 volume; and configured to unseal from the base and to release the second portion of flavoring material 190 toward the filter 120 responsive to depression of the blister 119 toward the filter 120.
[0140] In particular, in this implementation, the base of the cup 110 defines a blister 119 (or semi-spherical dome) extending opposite the filter 120, and the flavoring material 190 - in liquid form - is sealed within the blister 119 by an internal seal (e.g., aluminum foil with polyethylene film coating) bonded to the interior face of the base of the cup 110.
[0141] The internal seal is configured to rupture and / or delaminate from the base of the cup no responsive to increased pressure between the interior seal 160 and the blister 119 resulting from depression of the blister 119 toward the filter 120. For example, the upper lid 130 can be formed of an aluminum foil .008 inch (or 0.2 millimeter) in thickness, and the interior seal 160 can be formed of an aluminum foil .003 inch (or 0.08 millimeter) in thickness and therefore more likely to rupture in the presence of a pressure differential across the interior seal 160. (In this implementation, the cup 110 can also be formed of a translucent or transparent polymer to enable a user to view into the cup 110 and verify condition of the seal before use of the beverage cartridge 100, such as to avoid brewing a cup 110 of coffee if the interior seal 160 previously failed and released liquid flavoring into the interior of the cup 110.)
[0142] The blister 119 - formed in the base of the cup 110 - can also be centered on an axis of the cup 110 and can define a maximum outer radius less than an offset distance between the center of the cup receptacle and the outlet needle in the brewing machine. Accordingly, the outlet needle: may not contact or pierce the blister 119 or the interior sealLEOR-MO5-PCT 16 o when inserted through the base of the cup no; and may therefore render the blister 119 undisturbed during a brew cycle.
[0143] In this implementation, if a user desires a cup 110 of coffee with flavoring, the user may depress the blister 119 inwardly toward the interior of the cup no prior to loading the beverage cartridge 100 into the brewing machine, as shown in FIGURE 6. The resulting increase in fluid pressure within the blister 119 may cause the internal seal to rupture or to delaminate from the base of the cup no, thereby releasing the liquid flavoring into the lower internal cup volume 117. Once the user loads the beverage cartridge 100 into the brewing machine, the inlet needle pierces the upper lid 130 of the beverage cartridge 100 and injects heated water into the upper internal cup volume 116. This heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the liquid flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.
[0144] However, if the user does not desire a cup 110 of coffee with flavoring, the user can place the beverage cartridge 100 into the cup receptacle in the brewing machine without depressing the blister 119 or rupturing the interior seal 160, thereby preserving the liquid flavoring within the blister 119.12.1 Multiple Blisters
[0145] In this implementation, the cup 110 can similarly define multiple blisters 119, each: containing liquid flavoring; sealed with an interior seal 160; and located inside of and / or outside of a circle centered on the base of the cup no and of a radius equal to an offset distance between the center of the cup receptacle and the outlet needle in theLEOR-MO5-PCT brewing machine such that the outlet needle clears (i. e. , does not pierce) these blisters 119 when the beverage cartridge 100 is loaded into the cup receptacle in the brewing machine.
[0146] In this implementation, the user may selectively depress these blisters 119 in order to control an amount of liquid flavoring released into a cup 110 of coffee brewed in the beverage cartridge 100.13. Liquid Flavoring Behind Internal Seal
[0147] In another implementation shown in FIGURE 7, the beverage cartridge 100 further includes an interior seal 160: arranged in the cup 110; interposed between the filter 120 and the lower lid 140; and cooperating with the lower lid 140 and the cup no to enclose the lower internal cup volume 117. The second portion of flavoring material 190 includes a liquid creamer sealed within the lower internal cup volume 117. The beverage cartridge 100 also includes a filter guard (or other food-safe polymer insert): sealed within the lower internal cup volume 117; configured to shield the filter 120 from the outlet needle during insertion of the outlet needle through the lower lid 140; and configured to tear the interior seal 160, to expose the upper internal cup volume 116 to the lower internal cup volume 117, when elevated by the outlet needle during insertion of the outlet needle through the lower lid 140. In this implementation, the cup 110 can also define an intermediate shoulder 118 between the upper rim 112 and the lower rim 114; and the interior seal 160 can be bonded to this intermediate shoulder 118.13.1 Filter Guard
[0148] In this implementation and as shown in FIGURE 7, the filter guard can define a circular geometry including a radial flat or other structure located on a radiusLEOR-MO5-PCT approximating an offset distance between the center of the cup receptacle and the outlet needle in the brewing machine. The filter 120 can also define a set of points (or “spikes”) extending upwardly from this radial flat and configured to pierce the interior seal 160. Accordingly, when the beverage cartridge 100 is loaded into the cup receptacle of the brewing machine, the outlet needle: pierces the base of the cup 110 or the lower lid 140; contacts the filter guard; lifts the filter guard; and drives the points on the filter guard upwardly into the interior seal 160, thereby tearing the interior seal 160 and releasing the liquid flavoring toward the filter 120.13.2 Cup Geometry and Assembly for Interior Seal
[0149] In one example, the cup 110 includes a unitary structure formed (e.g., molded, drawn) with: a base (or lower rim 114) extending horizontally across a bottom of the cup no; the upper rim 112 extending horizontally outwardly from the top of the cup no; and the intermediate shoulder 118 extending horizontally to connect upper and lower sections of the cup 110, such as offset above the base of the cup no by one-third of the total height of the cup 110. In this example, to assemble the beverage cartridge 100 excluding a lower lid 140, the filter guard is placed on the base of the cup 110, the liquid flavoring is loaded into the base of the cup no near and below the intermediate shoulder 118, and the interior seal 160 (e.g., an aluminum foil with polyethylene film coating on a single side) is then bonded to the intermediate shoulder 118, such as described above, to enclose the filter guard and the liquid flavoring in the lower internal cup volume 117. The filter 120 is then loaded into the upper orifice 113 of the cup no, such as with the filter flange 122 of the filter seat med in a filter seat 111 adjacent the upper rim 112 of the cup no. Coffee grounds are then loaded onto the filter 120, and the upper lid 130 (e.g.,LEOR-MO5-PCT aluminum foil with polyethylene film coating on a single side) is bonded to the upper rim 112 of the cup no to seal the filter 120 and the coffee grounds within the upper internal cup volume 116 and thus complete the beverage cartridge 100.
[0150] In the foregoing example, to assemble the beverage cartridge 100, including the lower lid 140, the interior seal 160 is first bonded to the intermediate shoulder 118, such as described above. The filter guard is then loaded into the lower orifice 115 of the cup 110 and set on the interior seal 160. The lower internal cup volume 117 - between the lower orifice 115 and the interior seal 160 - is then filled with the liquid flavoring, and the lower lid 140 (e.g., aluminum foil with polyethylene film coating on a single side) is bonded to lower rim 114 of the cup 110 to seal the liquid flavoring within the lower internal cup volume 117. The filter 120 is then loaded into the upper orifice 113 of the cup 110, such as with the filter flange 122 of the filter seat med in a filter seat 111 adjacent the upper rim 112 of the cup 110. Coffee grounds are then loaded onto filter, and the upper lid 130 (e.g., aluminum foil with polyethylene film coating on a single side) is bonded to the upper rim 112 of the cup 110 to seal the filter 120 and the coffee grounds within the upper internal cup volume 116 and thus complete the beverage cartridge 100.
[0151] In another example shown in FIGURE 7, the cup no is assembled from discrete cup sections, including an upper cup section and a lower cup section. The upper cup section can include: the upper rim that extends outwardly from the top of the upper cup section; and an intermediate lower rim extending inwardly from the bottom of the upper cup section. The lower cup section: is formed separately from the upper cup section; includes an intermediate upper rim extending inwardly or outwardly from the top of the lower cup section; and includes the lower rim 114 extending inwardly from the bottom of the lower cup section. In this example, to assemble the beverage cartridge too,LEOR-MO5-PCT the upper and lower cup sections are formed separately, such as via injection molding. The interior seal 160 (e.g., an aluminum foil with polyethylene film coating on both sides) is bonded to the intermediate lower rim 114 of upper cup section and then to the intermediate upper rim 112 of lower cup section (or vice versa) to form the cup 110 with integral interior seal 160 interposed between and bonded to the upper and lower cup sections. The filter guard is then loaded into the lower orifice 115 of the cup no and set on the interior seal 160. The lower internal cup volume 117 - between the lower orifice 115 and the interior seal 160 - is then filled with the liquid flavoring, and the lower lid 140 (e.g., aluminum foil with polyethylene film coating on a single side) is bonded to lower rim 114 of the cup 110 to seal the liquid flavoring within the lower internal cup volume 117. The filter 120 is then loaded into the upper orifice 113 of the cup 110, such as with the filter flange 122 of the filter seat med in a filter seat 111 adjacent the upper rim 112 of the cup no. Coffee grounds are then loaded into filter, and the upper lid 130 (e.g., aluminum foil with polyethylene film coating on a single side) is bonded to the upper rim 112 of the cup no to seal the filter 120 and the coffee grounds within the upper internal cup volume 116 and thus complete the beverage cartridge 100.13.3 Brew Cycle
[0152] In this implementation, when the outlet needle pierces the base of the cup no or the lower lid 140 during a brew cycle, the outlet needle can drive the filter guard upwardly against the interior seal 160, thereby: tearing the interior seal 160 and / or delaminating the interior seal 160 from the intermediate shoulder 118; and opening the lower internal cup volume 117 to the upper internal cup volume 116. When the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internalLEOR-MO5-PCT cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the liquid flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.14. Liquid Flavoring in Secondary Internal Vessel
[0153] In a similar implementation shown in FIGURE 8, the second portion of flavoring material 190 includes a liquid creamer sealed within the lower internal cup volume 117. In this implementation, the beverage cartridge 100 also includes a secondary internal vessel 170: defining a secondary rim bonded to the base of the cup 110 below the filter 120; and cooperating with the base of the cup 110 to define a lower internal cup volume 117 a) containing the second portion of flavoring material 190 and b) isolating the second portion of flavoring material 190 from the filter 120. In this implementation, the secondary rim of the secondary internal vessel 170 is configured to delaminate from the base of the cup 110 - thereby releasing the second portion of flavoring material 190 toward the filter 120 - responsive to insertion of an outlet needle of the brewing machine through the base of the cup 110.
[0154] In particular, in this implementation, the beverage cartridge 100 includes a secondary internal vessel 170 inverted and bonded to the base of the cup no to enclose the lower internal cup volume 117. For example, the secondary internal vessel 170 can: be formed of a food-safe polymer (e.g., polypropylene, polyethylene terephthalate), such as via injection molding, blow molding, or thermoforming; define a secondary base and a secondary rim offset from the secondary rim and extending outwardly; and can define a frustoconical geometry similar to and smaller - in height and diameter - than the cupLEOR-MO5-PCT no. Accordingly, the secondary rim of the secondary internal vessel 170 can be bonded to the base of the cup 110 to enclose the lower internal cup volume 117.
[0155] Furthermore, the secondary rim of the secondary can define an outer radius greater than and an inner radius less than an offset distance between the center of the cup receptacle and the outlet needle in the brewing machine. Accordingly, the outlet needle of the brewing machine can contact the secondary rim of the secondary internal vessel 170 after piercing the base of the cup 110 or the lower lid 140 following insertion of the beverage cartridge 100 into the cup receptacle of the brewing machine.
[0156] In the implementation described above in which the beverage cartridge 100 excludes a lower lid 140, the secondary rim of the secondary internal vessel 170 can also exhibit a thickness greater than (e.g., twice, thrice) the thickness of the base of the cup 110 such that the outlet needle of the brewing machine may pierce the base of the cup 110, but not the secondary rim. Rather, the secondary rim of the secondary internal vessel 170 can be weakly bonded to the base of the cup 110, such as with a food-safe adhesive that exhibits high adhesivity and low cohesivity such that the adhesive fractures under tension between the base of the cup no and the secondary rim of the secondary internal vessel 170 induced by the outlet needle piercing the base of the cup 110 and contacting the thicker - less pierceable - secondary rim.
[0157] Alternatively, the cup 110 can include a lower rim 114 and a lower orifice 115, and the beverage cartridge 100 can include a lower lid 140 bonded to the lower rim 114 to seal this lower orifice 115. In this implementation, the secondary rim of the secondary internal vessel 170 can be bonded to the interior surface of the lower rim 114, and the lower lid 140 can be bonded across the outer surface of the lower rim 114 to enclose and seal the lower internal cup volume 117. In this implementation, the secondaryLEOR-MO5-PCT rim can be thicker (or otherwise less pierceable) than the lower rim 114 of the cup 110 and can be similarly bonded to the lower rim 114 of the cup 110 such that the outlet needle separates the secondary rim of the secondary internal vessel 170 from the lower rim 114 of the cup 110 rather than pierce the secondary rim.14.1 Beverage Cartridge Assembly
[0158] In this implementation, to assemble the beverage cartridge 100 that includes a lower lid 140, the secondary internal vessel 170 can be inverted, and the secondary rim of the secondary internal vessel 170 can be bonded to the interior surface of the lower rim 114 of the cup no. The lower internal cup volume 117 thus formed between the lower rim 114 of the cup 110 and the secondary internal vessel 170 is then filled with liquid flavoring. The lower lid 140 is then bonded to the outer surface of the lower rim 114 to seal the liquid flavoring within the lower internal cup volume 117. The filter 120 is then loaded into the upper orifice 113 of the cup no, such as with the filter flange 122 of the filter seat med in a filter seat 111 adjacent the upper rim 112 of the cup 110. Coffee grounds are then loaded into the filter 120, and the upper lid 130 (e.g., aluminum foil with polyethylene film coating on a single side) is bonded to the upper rim 112 of the cup 110 to seal the filter 120 and the coffee grounds within the upper internal cup volume 116 and thus complete the beverage cartridge 100.14.2 Brew Cycle
[0159] In this implementation, when the outlet needle pierces the base of the cup no or the lower lid 140 during a brew cycle, the outlet needle can also drive against the secondary rim of the secondary internal vessel 170, thereby: delaminating the secondaryLEOR-MO5-PCT rim of the secondary internal vessel 170 from the base or the lower rim 114 of the cup 110; and opening the lower internal cup volume 117 to the upper internal cup volume 116. When the inlet needle (concurrently) pierces the upper lid 130 and injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the lower internal cup volume 117; mixes with the liquid flavoring in the lower internal cup volume 117; and then exits the beverage cartridge 100 via the outlet needle.15. Beverage Cartridge with Liquid Flavoring for Removal Before Brew Cycle
[0160] In yet another implementation, the beverage cartridge 100: stores liquid flavoring sealed within the lower internal cup volume 117; and includes a lower lid 140 with pull tab 142 configured to enable a user to remove the lower lid 140 and to dispense the liquid flavoring into a coffee mug prior to insertion of the beverage cartridge 100 into the cup receptacle of the brewing machine.
[0161] In this implementation, the beverage cartridge 100 can include an interior seal 160, as described above, that cooperates with a lower section of the cup 110 and the lower lid 140 to enclose the lower internal cup volume 117. In this implementation, the interior seal 160 can be located at a vertical position within the cup 110 such that the interior seal 160 is reachable and pierceable by the outlet needle.
[0162] Alternatively, in this implementation, the beverage cartridge 100 can include a secondary vessel, as described above, bonded to the lower rim 114 (or to the interior wall) of the cup 110 and that cooperates with a lower section of the cup no and the lower lid 140 to enclose the lower internal cup volume 117. In this implementation,LEOR-MO5-PCT the secondary rim of the secondary vessel and the lower rim 114 of the cup 110 can circumscribe a radius less than the offset distance between the center of the cup receptacle and the outlet needle in the brewing machine. Accordingly, the outlet needle may pierce the lower rim 114 of the cup 110 to enter the lower internal cup volume 117. Alternatively, the secondary rim of the secondary vessel and the lower rim 114 of the cup 110: can circumscribe a radius approximating the offset distance between the center of the cup receptacle and the outlet needle in the brewing machine; and can both be pierceable by the outlet needle of the brewing machine. Accordingly, the outlet needle may pierce both the secondary rim of the secondary vessel and the lower rim 114 of the cup 110 to enter a volume exposed to the filter 120 in order to access water exiting the filter 120.
[0163] In this implementation, the lower internal cup volume 117 can be filled with the liquid flavoring and then sealed with the lower lid 140, such as an aluminum foil lid with integral pull tab 142. Thus, in this implementation, a user may: draw the lower lid 140 off of the bottom of the beverage cartridge 100 - via the integral pull tab 142 - to open the lower internal cup volume 117; dispense the liquid flavoring from the lower internal cup volume 117 into a coffee mug; install the beverage cartridge 100 in the cup receptacle of the brewing machine; and then initiate a brew cycle.16. Powdered Flavoring Behind Removable Lower Lid
[0164] In a similar implementation shown in FIGURE 2: the cup 110 defines a lower rim 114 and a lower orifice 115; the flavoring material 190 includes a dry, loose powdered flavoring as described above; and the beverage cartridge 100 includes the lower lid 140 - with integral pull tab 142 - bonded to the lower rim 114 of the cup 110 and sealing the flavoring material 190 within the cup no.LEOR-MO5-PCT
[0165] For example, in this implementation, the first portion of coffee material 180 can include loose coffee grounds; and the second portion of flavoring material 190 can include powdered instant creamer arranged between the filter 120 and the lower lid 140. In this example, the lower lid 140: includes a pull tab 142; and is removable from the lower rim 114 of the cup 110 to release the second portion of flavoring material 190 into a vessel prior to insertion of the cup no into the brewing machine.
[0166] In particular, in this implementation, the beverage cartridge 100: stores dry, loose powdered flavoring in the lower internal cup volume 117; and includes a lower lid 140 (e.g., aluminum foil) with integral pull tab 142. In this implementation, prior to insertion of the beverage cartridge 100 into the cup receptacle of a brewing machine, a user may remove the lower lid 140 from the cup 110 via the pull tab 142 and dispense the powdered flavoring into a coffee mug. When the inlet needle injects heated water into the upper internal cup volume 116, this heated water: wets the coffee grounds in the upper internal cup volume 116; extracts flavors from the coffee grounds; passes through the filter 120 into the cup receptacle of the brewing machine; and then flows into through the outlet needle - arranged in a base of the cup receptacle - into the coffee mug.17. Beverage Ratio and Internal Volume Allocation
[0167] Furthermore, the beverage cartridge 100 can be configured for use with brewing machines limited to discrete brew volumes, such as six-ounce, eight-ounce, or twelve-ounce brew cycles. Accordingly, the mass ratio of coffee material 180 to powdered flavoring material 190, as well as the geometry of the filter 120 and the relative sizes of the upper and lower internal cup volumes 116, 117, can be selected to produce beverages of different styles - including drip-style coffee, lightly creamed coffee, cafe-au-lait-styleLEOR-MO5-PCT beverages, and milk-forward beverages - without requiring changes to the brewing machine or to an external geometry of the beverage cartridge 100.
[0168] In this variation, a beverage system can include: a first beverage cartridge; and a second beverage cartridge. The first beverage cartridge can be configured to produce a first brewed beverage of a first beverage type and include: a first mass of coffee material; a first cup defining a cup geometry and including a first upper rim and a first base puncturable by an outlet needle of a brewing machine; a first filter arranged within the first cup and isolating a first upper internal cup volume of the first cup from a first lower internal cup volume of the first cup; a first upper lid arranged across the first upper rim, cooperating with the first filter to enclose the first mass of coffee material within the first upper internal cup volume, and puncturable by the inlet needle of the brewing machine; and a first mass of powdered flavoring material arranged between the first filter and the first base of the first cup.
[0169] The second beverage cartridge is configured to produce a second brewed beverage of a second beverage type different from the first beverage type. The second beverage cartridge can include: a second mass of coffee material less than the first mass of coffee material; a second cup defining the cup geometry and including a second upper rim and a second base puncturable by the outlet needle of the brewing machine; a second filter arranged within the second cup and isolating a second upper internal cup volume of the second cup from a second lower internal cup volume of the second cup, the second upper internal cup volume of the second cup smaller than the first upper internal cup volume of the first cup; a second upper lid arranged across the second upper rim, cooperating with the second filter to enclose the second mass of coffee material within the second upper internal cup volume, and puncturable by the inlet needle of the brewing machine; and aLEOR-MO5-PCT second mass of powdered flavoring material greater than the first mass of powdered flavoring material arranged between the second filter and the second base of the second cup.
[0170] 17.1 Drip Coffee
[0171] As described above, the beverage cartridge 100 can be configured to brew a cup of drip-style coffee augmented with a powdered creamer, wherein a first portion of coffee material 180 and a second portion of powdered flavoring material 190 are stored in proportions selected to approximate common manual addition of liquid creamer to brewed coffee. For example, the beverage cartridge 100 can include dry coffee grounds and powdered creamer in proportions that - when brewed - yield an eight-ounce cup of drip-style coffee with an amount of creamer equivalent to manual addition of two or three single-serve liquid creamer portions (e.g., two or three 0.4-ounce servings of half-and-half). In this implementation, the powdered flavoring material 190 may include the powdered dairy or non-dairy creamer formulated to dissolve into liquid passing through the beverage cartridge too during a brew cycle, such that the resulting beverage exhibits creaminess and mouthfeel comparable to drip coffee prepared with separately added liquid creamer.
[0172] In this implementation, the first portion of coffee material 180 and the second portion of powdered flavoring material 190 can be selected to exhibit a mass ratio of approximately one-to-one, such as within ±20% of parity, as described above. For example, the beverage cartridge 100 can include between ten and fourteen grams of coffee grounds and between ten and fourteen grams of powdered creamer. In this example, theLEOR-MO5-PCT beverage cartridge 100 can be configured to brew an eight-ounce beverage characterized by a brewed-coffee-to-liquid-creamer equivalent ratio of approximately eight-to-one, consistent with a typical consumer preference for lightly creamed drip coffee. In this implementation, the filter 120 can define a frustoconical geometry that extends deep into the cup 110 to partition an internal volume of the cup 110 into an upper internal cup volume 116 and a lower internal cup volume 117 of approximately equal volume.17.2 Cafe au Lait
[0173] In another implementation, the beverage cartridge 100 is configured to brew a cafe-au-lait-style beverage, wherein a first portion of coffee material 180 and a second portion of powdered flavoring material 190 are stored in proportions selected to yield a beverage characterized by approximately equal volumes of brewed coffee and creamer. For example, the beverage cartridge 100 can include a mass ratio of approximately one-to-four (±10%) of coffee grounds to powdered creamer. In this example, the beverage cartridge 100 can be configured to brew a six-ounce beverage including approximately three ounces of brewed coffee and approximately three ounces of creamer equivalent.
[0174] In this implementation, the filter 120 can define a frustoconical geometry that extends partially into the cup 110 to partition the internal volume of the cup 110 into an upper internal cup volume 116 containing approximately twenty percent of the total internal volume and a lower internal cup volume 117 containing approximately eighty percent of the total internal volume. In this configuration, the smaller upper internal cup volume 116 contains a reduced mass of coffee material 180 sufficient to produce a concentrated coffee extraction while the larger lower internal cup volume 117 contains aLEOR-MO5-PCT greater mass of powdered flavoring material 190 that dissolves into liquid passing through the beverage cartridge 100 during the brew cycle to produce a cafe-au-lait-style beverage.17.3 Latte
[0175] In yet another implementation, the beverage cartridge 100 is configured to brew a milk-forward beverage with a reduced coffee fraction. For example, the beverage cartridge too can include a mass ratio of approximately one-to-eight (±10%) of coffee grounds to powdered creamer. In one example, the beverage cartridge 100 can be configured to brew a six-ounce beverage including approximately one-and-a-half ounces of brewed coffee and approximately four-and-a-half ounces of creamer equivalent.
[0176] In this implementation, the filter 120 can define a shallow semi-spherical geometry that partitions the internal volume of the cup 110 into an upper internal cup volume 116 containing approximately twelve percent of the total internal volume and a lower internal cup volume 117 containing approximately eighty-eight percent of the total internal volume. In this configuration, the upper internal cup volume 116 contains a relatively small mass of coffee material 180 configured to yield a concentrated coffee extraction, while the lower internal cup volume 117 contains a substantially larger mass of powdered flavoring material 190 configured to dissolve into liquid passing through the beverage cartridge 100 during the brew cycle.17.4 Red-Eye Beverage
[0177] In another implementation, the beverage cartridge 100 is configured to brew a red-eye-style beverage, wherein a first portion of coffee material 180 is stored inLEOR-MO5-PCT the upper internal cup volume 116 and a second portion of flavoring material 190 stored in the lower internal cup volume 117 includes instant espresso. In this implementation, the beverage cartridge 100 is configured to produce a brewed coffee beverage augmented with an additional espresso equivalent dissolved from the lower internal cup volume 117 during a brew cycle.
[0178] For example, the beverage cartridge 100 can include between nine and fourteen grams of coffee grounds stored in the upper internal cup volume 116 and between five and nine grams of instant espresso powder stored in the lower internal cup volume 117. In this example, the beverage cartridge 100 can be configured to brew an eight-ounce beverage including approximately seven ounces of drip-style brewed coffee extracted from the coffee grounds and approximately one ounce of espresso-equivalent dissolved from the instant espresso powder, corresponding to a conventional red-eye beverage profile.
[0179] In this implementation, the mass ratio of coffee grounds to instant espresso powder can be approximately one-to-one or two-to-one (±20%), depending on a desired strength of the espresso component relative to the brewed coffee component. The instant espresso powder may dissolve rapidly in liquid passing through the filter 120 and into the lower internal cup volume 117 during the brew cycle, such that the espresso component is fully integrated into the brewed coffee prior to exiting the beverage cartridge 100.
[0180] In this implementation, the filter 120 can define a frustoconical geometry that partitions the internal volume of the cup 110 into an upper internal cup volume 116 sized to contain the coffee grounds and a lower internal cup volume 117 sized to contain the instant espresso powder, without requiring changes to an external geometry of theLEOR-MO5-PCT beverage cartridge 100 or to a brewing machine configured to brew fixed volumes such as six-, eight-, or twelve-ounce beverages.17.5 Dirty Chai Beverage
[0181] In another implementation, the beverage cartridge 100 is configured to brew a dirty-chai-style beverage, wherein a first portion of coffee material 180 is stored in the upper internal cup volume 116 and a second portion of flavoring material 190 stored in the lower internal cup volume 117 includes a chai powder. In this implementation, the beverage cartridge 100 is configured to produce a chai-based beverage augmented with brewed coffee extracted from the coffee grounds during a brew cycle.
[0182] For example, the beverage cartridge 100 can include between four and eight grams of coffee grounds stored in the upper internal cup volume 116 and between eighteen and thirty grams of chai powder stored in the lower internal cup volume 117. In this example, the beverage cartridge 100 can be configured to brew a six-ounce beverage including approximately one to two ounces of brewed coffee extracted from the coffee grounds and approximately four to five ounces of chai-equivalent liquid dissolved and extracted from the chai powder, corresponding to a milk-forward dirty-chai beverage profile.
[0183] In this implementation, the mass ratio of coffee grounds to chai powder can be approximately one-to-three to one-to-five (±20%), depending on a desired intensity of chai flavor relative to coffee flavor. The chai powder may include tea solids, spices, sweeteners, and powdered dairy or non-dairy components configured to dissolve and / or extract into liquid passing through the filter 120 and into the lower internal cup volume 117 during the brew cycle.LEOR-MO5-PCT
[0184] In this implementation, the filter 120 can define a shallow semi-spherical geometry that partitions the internal volume of the cup 110 into a relatively smaller upper internal cup volume 116 containing the coffee grounds and a relatively larger lower internal cup volume 117 containing the chai powder. In this configuration, the beverage cartridge 100 can produce a dirty-chai-style beverage without requiring manual addition of milk, sweetener, or spices outside of the brew cycle and without modifying a brewing machine configured to brew fixed volumes such as six- or eight-ounce beverages.
[0185] As a person skilled in the art will recognize from the previous detailed description and from the figures and claims, modifications and changes can be made to the embodiments of the invention without departing from the scope of this invention as defined in the following claims.
Claims
LEOR-MO5-PCTCLAIMSI claim:
1. A beverage cartridge comprising:• a first mass of coffee material;• a cup comprising:o an upper rim; ando a base;• a filter:o arranged within the cup; ando characterized by a pore size;• an upper lid:o arranged across the upper rim;o cooperating with the filter to define an upper internal cup volume occupied by the first mass of coffee material; ando puncturable by an inlet needle of a brewing machine; and• a second mass of flavoring material:o comprising:■ a first portion of flavoring particles characterized by particle sizes greater than the pore size; and■ a second portion of sugar particles characterized by particle sizes less than the pore size;o arranged between the filter and the base of the cup; ando formed into a friable tablet configured to:LEOR-MO5-PCT ■ retain the second portion of sugar particles within the cup during assembly of the beverage cartridge; and■ fragment following assembly of the beverage cartridge.
2. The beverage cartridge of Claim i:• wherein the second mass of flavoring material is formed into the friable tablet configured to:o retain the second portion of sugar particles below the filter during application of an air blast into the cup to shape the filter prior to dispensation of the first mass of coffee material onto the filter during assembly of the beverage cartridge; ando fragment during handling of the beverage cartridge following assembly of the beverage cartridge.
3. The beverage cartridge of Claim 1:• wherein the second mass of flavoring material is formed into the friable tablet configured to:o retain the second portion of sugar particles below the filter during application of an air blast into the cup to shape the filter prior to dispensation of the first mass of coffee material onto the filter during assembly of the beverage cartridge; ando fragment upon impact against the cup when the beverage cartridge is shaken following assembly of the beverage cartridge.4- The beverage cartridge of Claim 1, wherein the second mass of flavoring material comprises a dry powder compressed to form the friable tablet.
5. The beverage cartridge of Claim 1:• wherein the first portion of flavoring particles comprises a dry dairy component; and • wherein the friable tablet is formed by:o introducing water to the second mass of flavoring material to partially dissolve the dry dairy component; ando molding the second mass of flavoring material into the friable tablet.
6. The beverage cartridge of Claim 1:• wherein the first portion of flavoring particles comprises a dry powder; and• wherein the friable tablet is formed by:o heating the second mass of flavoring material within a mold to form a brittle sugar shell encapsulating the first portion of flavoring particles.
7. The beverage cartridge of Claim 1:• wherein the second mass of flavoring material comprises a powdered instant creamer;and• wherein the second mass differs from the first mass by less than 20%.
8. A beverage cartridge comprising:• a cup comprising:LEOR-MO5-PCT o an upper rim; ando a base;• a filter:o arranged within the cup; ando characterized by a pore size;• an upper lid:o arranged across the upper rim; ando puncturable by an inlet needle of a brewing machine;• a first mass of coffee material arranged between the filter and the upper lid;• an edible filter guard:o comprising a second mass of sugar;o arranged between the filter and the base of the cup;o configured to shield the filter from an outlet needle of the brewing machine;ando configured to dissolve into liquid passing through the filter and into the outlet needle of the brewing machine during a brew cycle; and• a third mass of flavoring particles:o characterized by particle sizes greater than the pore size; ando arranged around the edible filter guard between the filter and the base of the cup.
9. The beverage cartridge of Claim 8, wherein the second mass of sugar is cast to form the edible filter guard.LEOR-MO5-PCT 10. The beverage cartridge of Claim 8:• wherein the second mass of sugar and the third mass of flavoring particles form a powdered instant creamer; and• wherein a sum of the second mass and the third mass differs from the first mass by less than 20%.
11. A beverage cartridge comprising:• a cup comprising:o an upper rim; ando a base;• a filter:o arranged within the cup; ando characterized by a pore size;• an upper lid:o arranged across the upper rim; ando puncturable by an inlet needle of a brewing machine;• a first mass of coffee particles:o characterize by a first particle size greater than the pore size; ando arranged between the filter and the upper lid;• a second mass of sugar particles:o characterized by a second particle size less than first particle size;o mixed with the first mass of coffee particles;o occupying interstitial volumes between coffee particles in the first mass of coffee particles; ando arranged between the filter and the upper lid; and• a third mass of flavoring particles:o characterized by particle sizes greater than the pore size;o arranged between the filter and the base of the cup; ando cooperating with the second mass of sugar particles to form powdered instant creamer.
12. The beverage cartridge of Claim n, wherein the second mass of sugar particles comprises confectioners sugar.
13. The beverage cartridge of Claim 11:• wherein the filter is bonded to the rim of the cup following dispensation of the third mass of flavoring particles into the cup; and• wherein the first mass of coffee particles and the second mass of sugar particles are dispended onto the filter following application of an air blast into the cup to shape the filter within the cup.
14. The beverage cartridge of Claim 11:• wherein the second mass of sugar particles and the third mass of flavoring particles form a powdered instant creamer; and• wherein a sum of the second mass and the third mass differs from the first mass by less than 20%.
15. A beverage system comprising:• a first beverage cartridge configured to produce a first brewed beverage of a first beverage type and comprising:o a first mass of coffee material;o a first cup defining a cup geometry and comprising:■ a first upper rim; and■ a first base puncturable by an outlet needle of a brewing machine; o a first filter:■ arranged within the first cup; and■ isolating a first upper internal cup volume of the first cup from a first lower internal cup volume of the first cup;o a first upper lid:■ arranged across the first upper rim;■ cooperating with the first filter to enclose the first mass of coffee material within the first upper internal cup volume; and ■ puncturable by the inlet needle of the brewing machine; and o a first mass of powdered flavoring material arranged between the first filter and the first base of the first cup; and• a second beverage cartridge configured to produce a second brewed beverage of a second beverage type different from the first beverage type, the second beverage cartridge comprising:o a second mass of coffee material less than the first mass of coffee material; o a second cup defining the cup geometry and comprising:■ a second upper rim; and■ a second base puncturable by the outlet needle of the brewing machine;o a second filter:■ arranged within the second cup; and■ isolating a second upper internal cup volume of the second cup from a second lower internal cup volume of the second cup, the second upper internal cup volume of the second cup smaller than the first upper internal cup volume of the first cup;o a second upper lid:■ arranged across the second upper rim;■ cooperating with the second filter to enclose the second mass of coffee material within the second upper internal cup volume; and■ puncturable by the inlet needle of the brewing machine; and o a second mass of powdered flavoring material:■ greater than the first mass of powdered flavoring material; and■ arranged between the second filter and the second base of the second cup.
16. A beverage cartridge comprising:• a cup comprising:o an upper rim defining an upper orifice; ando a lower rim defining a lower orifice;• an upper lid:o arranged across the upper rim of the cup;o closing the upper orifice of the cup; ando puncturable by an inlet needle of a brewing machine;• a lower lid:o arranged across the lower rim of the cup;o closing the lower orifice of the cup; ando puncturable by an outlet needle of the brewing machine;• a filter:o arranged within the cup;o bonded to the cup proximal the upper rim;o defining a conical geometry inset from an interior wall of the cup;o cooperating with the upper lid to define an upper internal cup volume occupied by a first portion of a coffee material;o extending downwardly toward the lower rim and past a vertical center of the cup to form a lower annular internal cup volume, below the upper internal cup volume, occupied by a second portion of a flavoring material;o configured to isolate the first portion of the coffee material from the second portion of the flavoring material; ando configured to pass a liquid from the upper internal cup volume into the lower annular internal cup volume and across the second portion of the flavoring material; and• a filter guard:o arranged between the filter and the lower lid; ando configured to support the filter during injection of the liquid into the upper internal cup volume via the inlet needle of the brewing machine.LEOR-MO5-PCT 17- The beverage cartridge of Claim 16, further comprising the second portion of the flavoring material comprising less than 2% by mass of an anti-caking agent configured:• to reduce clumping of the flavoring; and• to maintain flow of the second portion of the flavoring into the outlet needle during flow of the liquid, through the filter, into the lower annular internal cup volume.
18. The beverage cartridge of Claim 16, further comprising:• the first portion of the coffee material comprising a first mass of coffee grounds; and • the second portion of the flavoring material comprising a second mass of powdered instant creamer, the second mass differing from the first mass by less than 20%.
19. The beverage cartridge of Claim 16, further comprising:• the first portion of the coffee material comprising loose coffee grounds; and• the second portion of the flavoring material comprising a powder compressed into a rigid tablet:o interposed between the filter and the lower lid;o configured to shield the filter from the outlet needle during insertion of the outlet needle through the lower lid; ando configured to dissolve in the liquid flowing through the filter and into the lower internal cup volume.LEOR-MO5-PCT 20. The beverage cartridge of Claim 19, wherein the second portion of the flavoring material comprises powdered instant creamer compressed into the rigid tablet, the rigid tablet defining a circular outer geometry and an array of perforations.
21. The beverage cartridge of Claim 16, further comprising:• the first portion of the coffee material comprising loose coffee grounds; and• the second portion of the flavoring material:o comprising powdered instant creamer; ando arranged in the lower annular internal cup volume between the filter and the lower lid.
22. The beverage cartridge of Claim 16, wherein the filter guard is further configured to shield the filter from the outlet needle during insertion of the outlet needle through the lower lid.
23. The beverage cartridge of Claim 16:• wherein the cup comprises a unitary injection-molded polypropylene structure; • wherein the upper lid comprises aluminum foil bonded to the upper rim of the cup;• wherein the lower lid comprises aluminum foil bonded to the lower rim of the cup;• wherein the filter comprises a conical cellulose paper structure; and• wherein the lower lid cooperates with the cup and the filter to define the lower annular internal cup volume comprising an annular volume encircling the filter.
24. A beverage cartridge comprising:• a first mass of coffee grounds;• a cup comprising:o an upper rim; ando a base;• a filter:o arranged within the cup;o coupled to the cup proximal the upper rim of the cup;o defining a conical geometry inset from an interior wall of the cup; and o extending downwardly toward the base of the cup and past a vertical center of the cup to form:■ an upper internal cup volume above the filter and occupied by the first mass of coffee grounds; and■ a lower annular internal cup volume below the filter and occupied by the second mass of the flavoring material;• an upper lid:o arranged across the upper rim of the cup; ando puncturable by an inlet needle of a brewing machine;• a second mass of a flavoring material:o arranged between the filter and the base of the cup;o isolated from the first portion of the coffee material by the filter; and o comprising:■ a powdered dairy product;■ a sweetener; and■ less than 2% by mass of an anti-caking agent configured to reduce clumping of the flavoring material; and• wherein the first mass of coffee grounds and the second mass of the flavoring material differ by less than 20%.
25. The beverage cartridge of Claim 24:• wherein the cup further comprises a lower rim; and• further comprising a lower lid:o arranged across the lower rim of the cup;o cooperating with the cup and the filter to define the lower annular internal cup volume; ando puncturable by an outlet needle of the brewing machine.
26. The beverage cartridge of Claim 24, wherein the second mass of the flavoring comprises less than 2% by mass of an anti-caking agent configured:• to reduce clumping of the flavoring; and• to maintain flow of the second portion of the flavoring into the outlet needle during flow of a liquid into the upper internal cup volume via the inlet needle, through the filter, and into the lower annular internal cup volume.
27. The beverage cartridge of Claim 24:• wherein the cup further comprises a lower rim;• wherein the first portion of the coffee material comprises loose coffee grounds;LEOR-MO5-PCT • wherein the second portion of the flavoring material:o comprises powdered instant creamer; ando is arranged between the filter and the lower lid; and• further comprising a lower lid:o arranged across the lower rim of the cup.
28. The beverage cartridge of Claim 24:• further comprising a filter guard:o configured to shield the filter from outlet needle of the brewing machine during insertion of the outlet needle through the base of the cup; ando configured to support the filter during injection of the liquid into the upper internal cup volume via the inlet needle of the brewing machine.
29. The beverage cartridge of Claim 24:• wherein the first portion of the coffee material comprises loose coffee grounds; and • wherein the second portion of the flavoring material comprises a powder compressed into a rigid tablet:o interposed between the filter and the base of the cup;o configured to shield the filter from an outlet needle of the brewing machine during insertion of the outlet needle through the base of the cup; and o configured to dissolve in the liquid flowing through the filter and toward the outlet needle.
30. A beverage cartridge comprising:LEOR-MO5-PCT • a first portion of coffee grounds;• a second portion of a flavoring;• a cup comprising:o an upper rim; ando a lower rim;• an upper lid:o arranged across the upper rim; ando puncturable by an inlet needle of a brewing machine;• a filter:o arranged within the cup;o coupled to the cup proximal the upper rim;o defining a conical geometry inset from an interior wall of the cup;o cooperating with the upper lid to define an upper internal cup volume occupied by the first portion of coffee grounds;o extending downwardly toward the lower rim and past a vertical center of the cup to form a lower annular internal cup volume, below the upper internal cup volume, occupied by the second portion of the flavoring; ando configured to isolate the first portion of coffee grounds from the second portion of the flavoring;o configured to pass a liquid from the upper internal cup volume into the lower annular internal cup volume;• a lower lid:o arranged across the lower rim of the cup;o puncturable by an outlet needle of the brewing machine; andLEOR-MO5-PCT • wherein the second portion of the flavoring comprises less than 2% by mass of an anticaking agent configured to reduce clumping of the flavoring and to maintain flow of the second portion of the flavoring into the outlet needle during flow of the liquid, through the filter, into the lower annular internal cup volume.
31. A beverage cartridge comprising:• a cup comprising:o an upper rim defining upper orifice; ando a lower rim defining lower orifice;• a filter arranged within the cup;• an upper lid:o arranged across the upper rim;o enclosing the upper orifice of the cup;o cooperating with the filter to define an upper internal cup volume occupied by a first portion of coffee material; ando puncturable by an inlet needle of a brewing machine; and• a lower lid:o arranged across the lower rim of the cup;o enclosing the lower orifice;o cooperating with the cup to define a lower internal cup volume:■ below the filter; and■ occupied by a second portion of flavoring material; ando puncturable by an outlet needle of the brewing machine.
32. The beverage cartridge of Claim 31, further comprising:• the first portion of coffee material comprising a first mass of coffee grounds; and • the second portion of flavoring material comprising a second mass of powdered instant creamer, the second mass differing from the first mass by less than 20%.
33. The beverage cartridge of Claim 31, further comprising:• the first portion of coffee material comprising loose coffee grounds; and• the second portion of flavoring material comprising a powder compressed into a rigid tablet:o interposed between the filter and the lower lid;o configured to shield the filter from the outlet needle during insertion of the outlet needle through the lower lid; ando configured to dissolve in liquid flowing through the filter and into the lower internal cup volume.
34. The beverage cartridge of Claim 33, wherein the second portion of flavoring material comprises powdered instant creamer compressed into the rigid tablet, the rigid tablet defining a circular outer geometry and an array of perforations.
35. The beverage cartridge of Claim 31, further comprising:• the first portion of coffee material comprising loose coffee grounds; and• the second portion of flavoring material comprising:o a liquid creamer; ando a water-soluble bladder:LEOR-MO5-PCT ■ containing the liquid creamer;■ arranged between the filter and the lower lid; and■ configured to dissolve in liquid flowing through the filter into the lower internal cup volume.
36. The beverage cartridge of Claim 35:• wherein the liquid creamer comprises a bovine milk fat and sugar; and• wherein the water-soluble bladder comprises a polyvinyl alcohol film.
37. The beverage cartridge of Claim 31:• further comprising:o the first portion of coffee material comprising loose coffee grounds; and o the second portion of flavoring material:■ comprising powdered instant creamer; and■ arranged between the filter and the lower lid; and• wherein the lower lid:o comprises a pull tab; ando is removable from the lower rim of the cup to release the second portion of flavoring material into a vessel prior to insertion of the cup into the brewing machine.
38. The beverage cartridge of Claim 31:• further comprising:o an interior seal:LEOR-MO5-PCT ■ arranged in the cup;■ interposed between the filter and the lower lid; and■ cooperating with the lower lid and the cup to enclose the lower internal cup volume;o the second portion of flavoring material comprising a liquid creamer sealed within the lower internal cup volume; ando a filter guard:■ sealed within the lower internal cup volume;■ configured to shield the filter from the outlet needle during insertion of the outlet needle through the lower lid; and■ configured to tear the interior seal, to expose the upper internal cup volume to the lower internal cup volume, when elevated by the outlet needle during insertion of the outlet needle through the lower lid.
39. The beverage cartridge of Claim 38:• wherein the cup defines an intermediate shoulder between the upper rim and the lower rim; and• wherein the interior seal is bonded to the intermediate shoulder.
40. The beverage cartridge of Claim 31:• wherein the cup comprises a unitary injection-molded polypropylene structure;• wherein the upper lid comprises aluminum foil bonded to the upper rim of the cup;• wherein the lower lid comprises aluminum foil bonded to the lower rim of the cup;• wherein the filter comprises a conical cellulose paper structure; andLEOR-MO5-PCT • wherein the lower lid cooperates with the cup to define the lower internal cup volume comprising an annular volume encircling the filter.
41. A beverage cartridge comprising:• a first portion of coffee material;• a cup comprising:o an upper rim; ando a base;• a filter arranged within the cup;• an upper lid:o arranged across the upper rim;o cooperating with the filter to define an upper internal cup volume occupied by the first portion of coffee material; ando puncturable by an inlet needle of a brewing machine; and• a second portion of flavoring material:o arranged between the filter and the base of the cup; ando isolated from the first portion of coffee material.
42. The beverage cartridge of Claim 41:• wherein the first portion of coffee material comprises a first mass of coffee grounds;and• wherein the second portion of flavoring material comprises a second mass of powdered dairy product and sugar, the second mass differing from the first mass by less than 20%.LEOR-MO5-PCT43- The beverage cartridge of Claim 41:• wherein the second portion of flavoring material comprises a liquid creamer;• wherein the base of the cup:o defines a blister extending downwardly opposite the upper lid to form a blister volume; ando is puncturable by an outlet needle of the brewing machine; and• further comprising an interior seal:o sealed against the base to enclose the second portion of flavoring material within the blister volume; ando configured to unseal from the base and to release the second portion of flavoring material toward the filter responsive to depression of the blister toward the filter.
44. The beverage cartridge of Claim 41:• wherein the cup further comprises a lower rim; and• further comprising a lower lid:o arranged across the lower rim of the cup;o cooperating with the cup to define a lower internal cup volume:■ below the filter; and■ occupied by the second portion of flavoring material; and o puncturable by an outlet needle of the brewing machine.
45. The beverage cartridge of Claim 41:LEOR-MO5-PCT • wherein the cup further comprises a lower rim;• wherein the first portion of coffee material comprises loose coffee grounds;• wherein the second portion of flavoring material:o comprises powdered instant creamer; ando is arranged between the filter and the lower lid; and• further comprising a lower lid:o arranged across the lower rim of the cup;o comprising a pull tab; ando removable from the lower rim of the cup to release the second portion of flavoring material into a vessel prior to insertion of the cup into the brewing machine.
46. The beverage cartridge of Claim 41:• further comprising:o an interior seal:■ arranged in the cup;■ interposed between the filter and the base of the cup; and ■ cooperating with the base of the cup to enclose a lower internal cup volume;• wherein the second portion of flavoring material comprises a liquid creamer sealed within the lower internal cup volume; and• further comprising a filter guard:o sealed within the lower internal cup volume;o configured to shield the filter from outlet needle of the brewing machine during insertion of the outlet needle through the base of the cup; ando configured to tear the interior seal, to expose the upper internal cup volume to the lower internal cup volume, when elevated by the outlet needle during insertion of the outlet needle through the base of the cup.
47. The beverage cartridge of Claim 41:• wherein the first portion of coffee material comprises loose coffee grounds; and • wherein the second portion of flavoring material comprises a powder compressed into a rigid tablet:o interposed between the filter and the base of the cup;o configured to shield the filter from an outlet needle of the brewing machine during insertion of the outlet needle through the base of the cup; and o configured to dissolve in liquid flowing through the filter and toward the outlet needle.
48. The beverage cartridge of Claim 41:• wherein the second portion of flavoring material comprises a liquid creamer sealed within the lower internal cup volume;• further comprising a secondary internal vessel:o defining a secondary rim bonded to the base of the cup below the filter; and o cooperating with the base of the cup to define a lower internal cup volume:■ containing the second portion of flavoring material; and ■ isolating the second portion of flavoring material from the filter; and• wherein the secondary rim of the secondary internal vessel is configured to delaminate from the base of the cup and to release the second portion of flavoring material toward the filter responsive to insertion of an outlet needle of the brewing machine through the base of the cup.
49. The beverage cartridge of Claim 41:• wherein the first portion of coffee material comprises loose coffee grounds; and • wherein the second portion of flavoring material comprises:o a liquid creamer; ando a water-soluble bladder:■ containing the liquid creamer;■ arranged between the filter and the base of the cup; and ■ configured to dissolve in liquid flowing through the filter toward the base of the cup.
50. A beverage cartridge comprising:• a first portion of coffee grounds;• a second portion of flavoring;• a cup comprising:o an upper rim; ando a lower rim;• a filter arranged within the cup;• an upper lid:o arranged across the upper rim;o cooperating with the filter to define an upper internal cup volume occupied by the first portion of coffee grounds; ando puncturable by an inlet needle of a brewing machine; and• a lower lid:o arranged across the lower rim of the cup;o cooperating with the cup to define a lower internal cup volume:■ below the filter; and■ occupied by the second portion of flavoring; ando puncturable by an outlet needle of the brewing machine.