A vibrating bowl for feeding a tattoo needle assembling machine

By setting up a sorting device for the air pipe and metal pipe in the vibrating plate for loading the tattoo needle assembly machine, the problem of electrostatic interference of materials is solved, effective elimination of static electricity and control of material posture is achieved, and the assembly process is ensured smoothly.

CN112938358BActive Publication Date: 2025-07-29SUZHOU XIANGCHEN DISTRICT LENGFENG MEDICAL INSTR CO LTD
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Patent Information

Application Number
CN202110465910.7
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-28
Publication Date
2025-07-29
Estimated Expiration
2041-04-28

AI Technical Summary

Technical Problem

When existing tattoo needle assembly machines use vibrating discs to feed materials, static electricity is generated due to the friction between small and light materials such as elastic parts made of plastic and rubber, causing interference in the assembly process.

Method used

A vibrating disk for feeding of tattoo needle assembly machine is designed, including a base, a siding plate, a track, a sensor and a sorting device. The gas is blown out by a gas pipe to blow off the material, and the gas is ionized through a metal tube electrically connected to the high-voltage power supply to eliminate static electricity on the material.

Benefits of technology

Effectively eliminates static electricity on the material, ensures the smooth progress of the assembly process, and does not affect the detection accuracy of the sensor, and is energy-saving and efficient.

✦ Generated by Eureka AI based on patent content.

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    Figure CN112938358B_ABST
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Abstract

The vibrating bowl for feeding the tattoo needle assembling machine provided by the present invention includes a base, a surrounding plate, a track, a sensor, and a sorting device. Among them, the surrounding plate is connected to the edge of the base and extends vertically upward. The cavity formed between its inner wall and the upper surface of the base is used to hold the materials for assembling tattoo needles. The track is connected to the inner wall of the surrounding plate and spirally ascends. The materials in the cavity enter the tattoo needle assembling machine through the track. The sensor is located above the surrounding plate and is aligned with the cavity. The sensor is used to detect the amount of materials in the cavity. The sorting device includes an air pipe arranged on the side of the track close to the surrounding plate. The gas blown out by the air pipe is used to blow off the inclined and toppled materials on the track. By providing a metal pipe electrically connected to a high-voltage power source at the end of the air pipe facing the track, the gas can be guided by the metal pipe, and the gas can also be ionized by the metal pipe. When the gas flows through the materials on the track, it can not only blow off the inclined and toppled materials, but also eliminate the static electricity attached to the materials.
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Description

Technical Field

[0001] The present invention relates to the field of tattoo needle processing, and particularly to a vibrating bowl for feeding a tattoo needle assembling machine. Background Art

[0002] Most of the existing tattoo needles are assembled from components such as a housing, a needle assembly, an elastic member, an end cap, and a needle tip. In order to improve production efficiency, most of them are produced by fully automatic assembling machines, and each assembling component is fed through a vibrating bowl. When transferring materials, especially when transferring small and light materials such as elastic members and end caps made of plastic and rubber, the mutual friction between the materials and between the materials and the vibrating bowl will generate static electricity on the materials. After the static electricity-carrying materials enter the assembling machine, they will interfere with the assembling process. Summary of the Invention

[0003] The purpose of the present invention is to overcome the shortcomings of the prior art and provide a vibrating bowl for feeding a tattoo needle assembling machine that can eliminate static electricity on materials.

[0004] To achieve the above purpose, the technical solution provided by the present invention is a vibrating bowl for feeding a tattoo needle assembling machine, including:

[0005] A base;

[0006] A surrounding plate, the surrounding plate is connected to the edge of the base and extends vertically upward, and the cavity formed between the inner wall of the surrounding plate and the upper surface of the base is used for holding materials for assembling tattoo needles;

[0007] A track, the track is connected to the inner wall of the surrounding plate and spirals upward, and the materials in the cavity enter the tattoo needle assembling machine through the track;

[0008] A sensor, the sensor is located above the surrounding plate and aligned with the cavity, and the sensor is used to detect the amount of materials in the cavity;

[0009] A sorting device, the sorting device includes an air pipe arranged on the side of the track close to the surrounding plate, and the gas blown out by the air pipe is used to blow off the materials that are inclined or toppled on the track;

[0010] The end of the air pipe facing the track is provided with a metal pipe electrically connected to a high-voltage power supply, the metal pipe is used to guide the gas, and the metal pipe is also used to ionize the gas.

[0011] Preferably, the sorting device further includes a dust suction pipe, and the dust suction pipe and the metal pipe are arranged on both sides of the track.

[0012] More preferably, a metal filter screen is arranged at the pipe orifice of the dust suction pipe, and the metal filter screen is grounded.

[0013] Preferably, an insulating sleeve is sleeved on the outer wall of the metal tube.

[0014] Preferably, a metal needle is arranged in the middle of the metal tube, the tip of the metal needle is aligned with the track, and the metal needle is electrically connected to the high-voltage power supply.

[0015] More preferably, the tip of the metal needle is flush with the pipe orifice plane of the metal tube or is located inside the pipe orifice plane.

[0016] More preferably, the outer wall of the metal needle and the inner wall of the metal tube are connected by a support rod made of insulating material.

[0017] More preferably, there are multiple support rods, and the multiple support rods are evenly distributed annularly along the axis of the metal needle.

[0018] More preferably, the ends of all the support rods close to the metal needle are connected to form an installation ring, and the metal needle is embedded in the installation ring.

[0019] More preferably, the metal tube is connected to the surrounding plate through a mounting plate. The mounting plate includes a first mounting plate, a second mounting plate and a third mounting plate. The end of the first mounting plate away from the track is connected to the inner wall of the surrounding plate, the end of the first mounting plate close to the track is suspended, the cross section of the second mounting plate is L-shaped, the second mounting plate includes a horizontal plate and a vertical plate, the horizontal plate is rotatably and movably connected to the end of the first mounting plate close to the track, the third mounting plate is movably connected up and down to the vertical plate, and the metal tube passes through the third mounting plate.

[0020] Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art:

[0021] The vibrating disk for feeding the tattoo needle assembling machine provided by the present invention includes a base, a surrounding plate, a track, a sensor and a sorting device. Among them, the surrounding plate is connected to the edge of the base and extends vertically upward. The cavity formed between its inner wall and the upper surface of the base is used to hold the materials for assembling the tattoo needles. The track is connected to the inner wall of the surrounding plate and spirals upward. The materials in the cavity enter the tattoo needle assembling machine through the track. The sensor is located above the surrounding plate and is aligned with the cavity. The sensor is used to detect the amount of materials in the cavity. The sorting device includes an air pipe arranged on the side of the track close to the surrounding plate. The gas blown out by the air pipe is used to blow off the inclined and toppled materials on the track. By arranging a metal tube electrically connected to the high-voltage power supply at the end of the air pipe facing the track, the gas can be guided by the metal tube, and the gas can also be ionized by the metal tube. When the gas flows through the materials on the track, it can not only blow off the inclined and toppled materials, but also eliminate the static electricity attached to the materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 is a top view schematic diagram of a preferred embodiment of the present invention, in which the high-voltage power supply and its connection lines are hidden.

[0023] Figure 2 is Figure 1 a partial enlarged schematic diagram at position A in

[0024] Figure 3 is Figure 2 a sectional view schematic diagram in the B-B direction in , with the base and the enclosure panel hidden.

[0025] Figure 4 is Figure 3 a partial enlarged schematic diagram at position C in

[0026] Wherein:

[0027] 10. Base; 20. Enclosure panel; 30. Track; 40. Sensor; 50. Sorting device; 51. Air pipe; 511. Metal pipe; 512. Insulating pipe; 513. Metal needle; 514. Support rod; 515. Mounting ring; 52. Dust suction pipe; 521. Metal filter screen; 60. Mounting plate; 61. First mounting plate; 611. Bolt; 62. Second mounting plate; 621. Horizontal plate; 622. Vertical plate; 623. Open slot; 624. Waist-shaped slot; 63. Third mounting plate. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0028] The following describes in detail the preferred embodiments of the present invention with reference to the accompanying drawings, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more definite definition of the protection scope of the present invention.

[0029] The up and down directions described in the present invention refer to Figure 3 the up and down directions in

[0030] As Figures 1-4As shown in the figure, the vibrating disk for feeding the tattoo needle assembling machine provided by the present invention includes: a base 10, a surrounding plate 20, a track 30, a sensor 40, and a sorting device 50. Among them, a vibration source is arranged inside the base 10, the surrounding plate 20 is connected to the edge of the base 10 and extends vertically upward. The surrounding plate 20 encloses an annular shape. The cavity formed between the inner wall of the surrounding plate 20 and the upper surface of the base 10 is used to hold the materials for assembling tattoo needles. The track 30 is connected to the inner wall of the surrounding plate 20 and spirally ascends. The materials in the cavity enter the tattoo needle assembling machine through the track 30. The sensor 40 is located above the surrounding plate 20 and is aligned with the cavity. The sensor 40 is used to detect the amount of materials in the cavity. The sensor 40 is an optical fiber sensor. The detection range of the sensor 40 in the cavity is a circular area, which is convenient for timely replenishing materials. The sensor 40 is an optical fiber sensor. The sorting device 50 includes an air pipe 51 and a dust suction pipe 52. The air pipe 51 is arranged on the side of the track 30 close to the surrounding plate 20. The gas blown out by the air pipe 51 is used to blow off the inclined and toppled materials on the track 20, so that the materials entering the tattoo needle assembling machine are all in the same posture. The dust suction pipe 52 and the metal pipe 51 are respectively arranged on both sides of the track 30. The pipe orifice of the dust suction pipe 52 is in a horn shape and is aligned with the pipe orifice of the air pipe 51. The dust suction pipe 52 is used for dust suction and preventing the gas blown out by the air pipe 51 from blowing the materials in the cavity or at other positions of the track 20.

[0031] In this embodiment, the end of the air pipe 51 facing the track is provided with a metal pipe 511 electrically connected to a high-voltage power supply. A metal filter net 521 is arranged at the pipe orifice of the dust suction pipe 52. The metal filter net 521 is grounded. The metal filter net 521 is used for filtering materials. The advantages of such a setting are as follows:

[0032] 1. The gas blown out by the air pipe 51 can be guided through the metal pipe 511.

[0033] 2. The gas blown out by the air pipe 51 can be ionized by the tip discharge at the edge of the metal pipe 511. When the gas flows through the materials on the track 30, the static electricity attached to the materials can be neutralized and eliminated.

[0034] 3. An electric field can be formed between the metal pipe 511 and the metal filter net 521 to enhance the dust suction effect of the dust suction pipe 52.

[0035] 4. When the inclined and toppled materials are blown off, the falling position of the materials is limited by the metal filter net 521 to prevent them from falling into the area detected by the sensor.

[0036] 5. When the blown-off materials hit the filter net 521, the static electricity on the materials can be fully conducted.

[0037] 6. The sorting device 50 can be arranged at any position on the track 30 without considering the influence on the sensor 40.

[0038] In order to enhance the ionization effect of the metal tube 511 on the gas blown out of the air pipe 51, in this embodiment, a metal needle 513 is provided in the middle of the metal tube 511, the needle tip of the metal needle 513 is aligned with the track 30, the metal needle 513 is electrically connected to the high-voltage power supply, and the outer wall of the metal needle 513 is connected to the inner wall of the metal tube 511 by a support rod 514. The support rod 514 is made of insulating material. There are four support rods 514. These four support rods 514 are evenly distributed in a ring along the axis of the metal needle 513. The ends of all the support rods 514 near the metal needle 513 are connected to each other to form a The mounting ring 515 and the metal needle 513 are embedded in the mounting ring 515. The advantage of such a setting is that the metal needle 513 can be easily disassembled and assembled. Specifically, the metal needle 513 can be embedded in the mounting ring 515 outside the metal tube 511, and then the metal needle 513, the support rod 514 and the mounting ring 515 are moved into the metal tube 511 as a whole, and the end of the support rod 514 is fixed to the inner wall of the metal tube 511 by the bolts on the tube wall of the metal tube 511, and the space divided by the support rod 514 is equal in size to avoid affecting the direction of the gas blown out of the air pipe 51.

[0039] To improve safety, in this embodiment, the needle tip of the metal needle 513 is flush with the plane of the tube opening of the metal tube 511 , and an insulating sleeve 512 is provided on the outer wall of the metal tube 511 .

[0040] In order to facilitate the adjustment of the direction of the metal tube 511 so that the gas discharged from the metal tube 511 can smoothly blow down the tilted and dumped materials on the track 30, in this embodiment, the metal tube 511 is connected to the inner wall of the enclosure 20 through the mounting plate 60. Specifically, the mounting plate 60 includes a first mounting plate 61, a second mounting plate 62 and a third mounting plate 63. The first mounting plate 61 is parallel to the horizontal plane. The end of the first mounting plate 61 away from the track 30 is connected to the inner wall of the enclosure 20. The end of the first mounting plate 61 close to the track 30 is suspended in the air. The cross-section of the second mounting plate 62 is L-shaped. The second mounting plate 62 includes a horizontal plate 621 and a vertical plate 622. The horizontal plate An open slot 623 is provided on 621, and a locking bolt 611 is provided on the first mounting plate 61. The locking bolt 611 passes through the open slot 623 and is tightened to lock the horizontal plate 621 on the first mounting plate 61. When the locking bolt 611 is loosened, the horizontal plate 621 can rotate around the locking bolt 611 and can move horizontally along the extension direction of the open slot 623. A waist-shaped slot 624 extending in the up and down directions is provided on the vertical plate 622. The third mounting plate 63 is connected to the vertical plate 622 by a bolt passing through the waist-shaped slot 624, so that the third mounting plate 63 can be connected to the vertical plate 622 by moving up and down, and the metal tube 511 is passed through the third mounting plate 63.

[0041] In the above embodiment, the metal tube 511 , the metal needle 513 , and the metal filter 521 are all made of copper.

[0042] The vibrating bowl for feeding the tattoo needle assembling machine provided by the present invention, by setting a sorting device including an air pipe and a dust suction pipe, can not only blow down the materials inclined or toppled on the track, but also recycle the gas blown out by the air pipe to prevent these gases from blowing the materials in the cavity or other positions of the track, and can also suck dust through the dust suction pipe; by setting a metal pipe at the end of the air pipe and a metal filter screen at the pipe orifice of the dust suction pipe, connecting the metal pipe to a high-voltage power supply and grounding the metal filter screen, an electric field can be formed between the metal pipe and the metal filter screen, which can not only better remove the static electricity on the materials, but also improve the dust suction effect of the dust suction pipe, and can also control the position of the blown-down materials and remove the static electricity on the blown-down materials. The sorting device can be set at any position of the track without interfering with the sensor. This vibrating bowl can accurately eliminate the static electricity on the materials, with low energy consumption and good effect.

[0043] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations.

[0044] The above embodiments are only for illustrating the technical concept and characteristics of the present invention, and their purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly. It is not intended to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims

1. A vibrating bowl for feeding a tattoo needle assembly machine, comprising: A base; A surrounding plate, which is connected to the edge of the base and extends vertically upward. The cavity formed between the inner wall of the surrounding plate and the upper surface of the base is used to hold the materials for assembling tattoo needles; A track, which is connected to the inner wall of the surrounding plate and spirals upward. The materials in the cavity enter the tattoo needle assembly machine through the track; A sensor, which is located above the surrounding plate and aligned with the cavity. The sensor is used to detect the amount of materials in the cavity; A sorting device, which includes an air pipe arranged on one side of the track close to the surrounding plate. The gas blown out by the air pipe is used to blow off the inclined and toppled materials on the track; Characterized in that: The end of the air pipe facing the track is provided with a metal pipe electrically connected to a high-voltage power supply. An insulating sleeve is sleeved on the outer wall of the metal pipe. The metal pipe is used to guide the gas and also used to ionize the gas. The sorting device further includes a dust suction pipe. The dust suction pipe and the metal pipe are arranged on both sides of the track respectively. The nozzle of the dust suction pipe is in a horn shape and aligned with the nozzle of the metal pipe. A metal filter screen is arranged at the nozzle of the dust suction pipe and the metal filter screen is grounded.

2. The vibrating bowl for feeding the tattoo needle assembling machine according to claim 1, wherein: A metal needle is arranged in the middle of the metal pipe. The tip of the metal needle is aligned with the track and the metal needle is electrically connected to the high-voltage power supply.

3. The vibrating bowl for feeding the tattoo needle assembling machine according to claim 2, wherein: The tip of the metal needle is flush with the nozzle plane of the metal pipe or located inside the nozzle plane.

4. The vibrating bowl for feeding the tattoo needle assembling machine according to claim 2, wherein: The outer wall of the metal needle and the inner wall of the metal pipe are connected by a support rod, and the support rod is made of insulating material.

5. The vibrating bowl for feeding the tattoo needle assembling machine according to claim 4, wherein: There are multiple support rods, and the multiple support rods are evenly distributed annularly along the axis of the metal needle.

6. The vibrating bowl for feeding the tattoo needle assembling machine according to claim 5, characterized in that: All the ends of the support rods close to the metal needle are connected to form an installation ring, and the metal needle is embedded in the installation ring.

7. The vibrating bowl for feeding the tattoo needle assembling machine according to any one of claims 1-6, characterized in that: The metal pipe is connected to the surrounding plate through an installation plate. The installation plate includes a first installation plate, a second installation plate and a third installation plate. The end of the first installation plate away from the track is connected to the inner wall of the surrounding plate. The end of the first installation plate close to the track is suspended. The cross section of the second installation plate is in an L shape. The second installation plate includes a horizontal plate and a vertical plate. The horizontal plate is rotatably and movably connected to the end of the first installation plate close to the track. The third installation plate is movably connected to the vertical plate up and down, and the metal pipe passes through the third installation plate.

Citation Information

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