Dumbbell-shaped cushion block capable of controlling plate thickness and supporting lowered plate hanging mold and manufacturing tool thereof

Abstract

The present application provides a controllable plate thickness and support to reduce the dumbbell-shaped pad block of hanging mold, including two groups of round cake pad block, and two groups of round cake pad block are fixedly connected into a dumbbell shape through steel bar, the manufacturing tool includes mold frame and auxiliary device, the mold frame and auxiliary device are installed in cooperation, the mold frame includes limiting plate, limiting groove, annular mold and bottom plate, the limiting plate is symmetrically fixedly connected on both sides of the bottom plate, the adjacent side of the two limiting plates is provided with limiting groove, the annular mold is fixedly connected on the upper end surface of the bottom plate, the auxiliary device includes square steel pipe, connecting piece and adjusting plate, the square steel pipe is fixedly connected with the adjusting plate through the connecting piece, the pad block of the present application can control the plate thickness, can support the hanging mold and keep the larger stable core, the pad block itself does not affect the floor quality, and the manufacturing tool of the pad block can freely manufacture the pad block of different thickness.

Description

Technical Field

[0001] This invention relates to the field of building construction technology, specifically to a dumbbell-shaped pad block and its manufacturing tool that can control slab thickness and support the lowering of slab formwork. Background Technology

[0002] In the construction of cast-in-place floor slabs, the formwork support for the lowered slab areas of bathrooms and kitchens differs from other areas. The forming quality is relatively difficult to control. The suspended formwork method is generally used in areas with height differences. The most obvious difference from other formwork construction is that the bottom is unsupported or fixed in a special way. Generally, it bears lateral loads and needs to be kept stable. This formwork support method is relatively complicated to operate.

[0003] To expedite construction, formwork is typically supported on-site using spacers, which are then secured with wire ties to prevent lateral displacement. Mortar spacers are commonly used in the market, but their use has three significant drawbacks: the small contact area between the mortar spacer and the bottom formwork makes it unstable; the insufficient strength of the mortar spacer, which penetrates the floor slab, inevitably affects the slab's strength; and small local construction joints are formed at the interface between the spacer and the cast-in-place concrete, further increasing the risk of floor slab leakage. Summary of the Invention

[0004] (a) Technical problems to be solved

[0005] To address the shortcomings of existing technologies, this invention provides a dumbbell-shaped pad and its manufacturing tool for controlling slab thickness and supporting the suspended formwork of a lowered slab. This dumbbell-shaped pad can control slab thickness, support the suspended formwork, and maintain a large stable core, while the pad itself does not affect the quality of the floor slab, thus solving the problems mentioned in the background art.

[0006] (II) Technical Solution

[0007] To achieve the above objectives, the present invention is implemented through the following technical solution: a dumbbell-shaped pad that can control the plate thickness and support the lowering plate formwork, comprising a round disc pad and reinforcing bars, wherein there are two sets of round disc pads, and the two sets of round disc pads are fixedly connected by reinforcing bars to form a dumbbell shape.

[0008] In a preferred embodiment, the manufacturing tool includes a mold frame and an auxiliary device, which are installed together. The mold frame includes a limiting plate, a limiting groove, an annular mold, and a base plate. Two sets of limiting plates are symmetrically fixedly connected to both sides of the base plate. A limiting groove is opened on the adjacent side of the two sets of limiting plates. The annular mold is fixedly connected to the upper surface of the base plate. The auxiliary device includes a square steel tube, a connector, and an adjusting plate. The square steel tube is fixedly connected to the adjusting plate through the connector.

[0009] As the preferred embodiment of the present application, the square steel pipe and the upper end face of the adjusting plate are both provided with through holes, the size of the through holes is matched with the reinforcing steel bars, and the positions of the through holes of the square steel pipe and the upper end face of the adjusting plate are matched.

[0010] As the preferred embodiment of the present application, the adjusting plate comprises an adjusting plate body, an adjusting sliding block, a limiting column, an air nozzle and an adjusting sliding groove, the limiting column is fixedly connected to the side end face of the adjusting plate body, the air nozzle is fixedly connected to the front end face of the adjusting plate body, the adjusting sliding groove is arranged in the adjusting plate body, and the adjusting sliding block is slidingly connected to the adjusting sliding groove.

[0011] As the preferred embodiment of the present application, one end of the adjusting sliding block is exposed from the side of the adjusting plate body away from the square steel pipe, the size of the adjusting sliding block is matched with the adjusting sliding groove, and the air nozzle is communicated with the inside of the adjusting sliding groove.

[0012] As the preferred embodiment of the present application, the connecting piece comprises a long bolt, a nut, a gasket and a spring, the nut is fixedly connected to the side end face of the connecting piece, the gasket is slidingly connected to the side end face of the nut, and one end of the spring is elastically connected to the lower end face of the gasket.

[0013] As the preferred embodiment of the present application, the two groups of nuts are fixedly connected to the two ends of the long bolt respectively, the two groups of gaskets are arranged at the side end face of the long bolt in a spaced manner, the two ends of the spring are elastically connected to the adjacent sides of the two groups of gaskets respectively, and the sleeve is arranged at the side end face of the long bolt.

[0014] As the preferred embodiment of the present application, the nut at one end of the long bolt is located at the adjacent side of the gasket, and the adjusting plate is located at the adjacent side of the nut at the other end of the long bolt.

[0015] (Three) beneficial effects

[0016] The present application provides a dumbbell-shaped cushion block capable of controlling the thickness of a plate and supporting a lowered plate and a mold, and a manufacturing tool thereof.

[0017] Beneficial effects:

[0018] 1. The distance between the two square steels can be adjusted by the adjusting bolt, so that the height of the entire dumbbell-shaped cushion block can be controlled to be suitable for floors of different thicknesses, and different thicknesses of dumbbell-shaped cushion blocks can be manufactured at one time by adjusting the sliding block, the air nozzle and the adjusting sliding groove, so that the suitability is better.

[0019] 2. The two concrete round cakes of the dumbbell-shaped cushion block are only connected by reinforcing steel bars, and can form an integral whole with the floor concrete when the floor is poured, so that the leakage hidden danger caused by the use of the cushion block can be eliminated; and since the cushion block has the same strength as the floor, the quality problem that the use of the cushion block affects the strength of the floor does not exist.

[0020] 3. The dumbbell-shaped cushion block has a larger contact area with the floor bottom mold, and is more stable when used to support the lowered plate and hanging mold;

[0021] 4. The thickness of the dumbbell-shaped cushion block can be made according to the thickness of the floor steel reinforcement protective layer, so the cushion block can also be used to control the thickness of the protective layer of the lower row of floor steel reinforcement;

[0022] 5. The device for making the cushion block is simple and practical, and can be reused, and the steel reinforcement for making the cushion block can also use the waste steel reinforcement on the construction site, which has strong practicality and economy. BRIEF DESCRIPTION OF DRAWINGS

[0023] Figure 1 The figure is a structural schematic diagram of the dumbbell-shaped cushion block of the present application which can control the thickness of the plate and support the lowered plate and hanging mold;

[0024] Figure 2 The figure is a structural schematic diagram of the tool for making the dumbbell-shaped cushion block of the present application which can control the thickness of the plate and support the lowered plate and hanging mold;

[0025] Figure 3 The figure is a structural schematic diagram of the mold frame of the present application;

[0026] Figure 4 The figure is a structural schematic diagram of the auxiliary device of the present application;

[0027] Figure 5 The figure is a structural schematic diagram of the adjusting plate of the present application;

[0028] Figure 6 The figure is a structural schematic diagram of the adjusting plate of the present application;

[0029] Figure 7 The figure is Figure 6 The figure is an enlarged view of structure A;

[0030] Figure 8 The figure is a structural schematic diagram of the connecting piece of the present application.

[0031] In the figure: 1 is a round cake cushion block, 2 is a steel reinforcement, 3 is a mold frame, 4 is an auxiliary device, 5 is a limiting plate, 6 is a limiting groove, 7 is a ring-shaped mold, 8 is a bottom plate, 9 is a square steel pipe, 10 is a connecting piece, 11 is an adjusting plate, 12 is a main body of the adjusting plate, 13 is an adjusting sliding block, 14 is a limiting column, 15 is an air nozzle, 16 is an adjusting sliding groove, 17 is a long bolt, 18 is a nut, 19 is a gasket, and 20 is a spring. DETAILED DESCRIPTION

[0032] The embodiments of the present application will be described in detail below, and examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by referring to the accompanying drawings are exemplary and are only used to explain the present application, and cannot be understood as a limitation of the present application.

[0033] In the description of the application, it is to be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, and do not indicate or imply that the devices or elements indicated thereby must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the application. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated thereby. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0034] In the description of the application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integral connection; it can be mechanical connection, or electrical connection or can communicate with each other; it can be directly connected, or indirectly connected through intermediate medium, or the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.

[0035] In the present application, unless otherwise explicitly specified and limited, the "upper" or "lower" of the first feature to the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the "above", "over" and "on" of the first feature to the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The "below", "under" and "under" of the first feature to the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0036] The disclosure that follows provides many different embodiments, or examples, for implementing different structures of the application. For the purpose of simplicity, the elements and settings of the particular examples below are described in some instances in considerable detail. Of course, they are merely examples and are in no way intended to limit the application. Further, the application can apply to other examples without departing from the application. For example, the same elements can be employed in different examples and / or examples can be employed in different settings etc. In other instances, well-known structures and settings are shown in block diagram form, rather than in detail, for the sake of brevity and clarity. In addition, the application provides examples of various specific processes and materials. However, it is contemplated that others can employ alternative specific processes and / or materials without departing from the application.

[0037] The embodiment of the application provides a dumbbell-shaped cushion block capable of controlling plate thickness and supporting a lowered plate and a hanging mold, which comprises two groups of round cake cushion blocks 1 and reinforcing steel bars 2, and the two groups of round cake cushion blocks 1 are fixedly connected into a dumbbell shape by the reinforcing steel bars 2.

[0038] The round cake cushion blocks 1 are made of concrete, the reinforcing steel bars 2 are made of reinforcing steel, and two groups of reinforcing steel bars 2 are arranged between the two groups of round cake cushion blocks 1, and the reinforcing steel bars 2 can also be waste reinforcing steel generated in the construction process.

[0039] The embodiment of the application also provides a manufacturing tool for the dumbbell-shaped cushion block capable of controlling plate thickness and supporting a lowered plate and a hanging mold, which comprises a mold frame 3 and an auxiliary device 4, the mold frame 3 and the auxiliary device 4 are installed in cooperation, the mold frame 3 comprises limiting plates 5, limiting grooves 6, annular molds 7 and a bottom plate 8, the two groups of limiting plates 5 are symmetrically and fixedly connected to the two sides of the bottom plate 8, the limiting grooves 6 are formed in the adjacent side of the two groups of limiting plates 5, the annular molds 7 are fixedly connected to the upper end face of the bottom plate 8, the auxiliary device 4 comprises square steel pipes 9, connecting pieces 10 and adjusting plates 11, and the square steel pipes 9 are fixedly connected with the adjusting plates 11 through the connecting pieces 10.

[0040] The annular molds 7 are made by cutting PVC round pipes, and the raw material is simple.

[0041] In the embodiment, the upper end faces of the square steel pipes 9 and the adjusting plates 11 are provided with through holes, the through holes are matched with the reinforcing steel bars 2 in size, the through holes on the upper end faces of the square steel pipes 9 and the adjusting plates 11 are matched in position, the reinforcing steel bars 2 can be inserted into the through holes, and the two groups of through holes are matched with the two groups of reinforcing steel bars 2 respectively.

[0042] Specifically, the adjusting plate 11 comprises an adjusting plate body 12, an adjusting sliding block 13, a limiting column 14, an air nozzle 15 and an adjusting sliding groove 16, the limiting column 14 is fixedly connected to the side end face of the adjusting plate body 12, the air nozzle 15 is fixedly connected to the front end face of the adjusting plate body 12, the adjusting sliding groove 16 is arranged in the adjusting plate body 12, the adjusting sliding block 13 is slidingly connected to the adjusting sliding groove 16, and the limiting column 14 is slidingly connected to the limiting groove 6.

[0043] Further, one end of the adjusting sliding block 13 is exposed from the side of the adjusting plate body 12 away from the square steel pipe 9, the adjusting sliding block 13 is matched with the adjusting sliding groove 16 in size, the air nozzle 15 is communicated with the inside of the adjusting sliding groove 16, and the air nozzle 15 is used to blow gas into the inside of the adjusting sliding groove 16, so that the adjusting sliding block 13 is pressed from one side of the adjusting plate body 12, and a group of limiting clamping blocks is arranged on the two sides of the adjusting sliding block 13, so that the adjusting sliding block 13 cannot come out of the adjusting sliding groove 16 completely under the action of the limiting clamping blocks, and the length of the reinforcing steel bars 2 in the single cushion block can be adjusted through the adjusting sliding block 13.

[0044] In the embodiment, the connecting piece 10 comprises long bolts 17, nuts 18, gaskets 19 and springs 20, the nuts 18 are fixedly connected to the side end faces of the connecting piece 10, the gaskets 19 are slidingly connected to the side end faces of the nuts 18, and the springs 20 are elastically connected to the lower end faces of the gaskets 19.

[0045] Specifically, the nuts 18 are arranged on the two ends of the long bolts 17, the gaskets 19 are arranged on the side end faces of the long bolts 17, and the springs 20 are elastically connected to the adjacent sides of the two groups of gaskets 19.

[0046] Further, the square steel pipe 9 is located on the adjacent side of the nut 18 and the gasket 19 at one end of the long bolt 17, and the adjusting plate 11 is located on the adjacent side of the nut 18 and the gasket 19 at the other end of the long bolt 17, so that the distance between the square steel pipe 9 and the adjusting plate 11 is increased or decreased by twisting the nut 18, and the square steel pipe 9 and the adjusting plate 11 are supported by the gasket 19 and the spring 20, and the square steel pipe 9 or the adjusting plate 11 is clamped in the middle by the nut 18 and the gasket 19, which is more stable.

[0047] The distance between the square steel pipe 9 and the adjusting plate 11 can be adjusted by the nut 18, so as to control the thickness of the dumbbell-shaped cushion block.

[0048] In the embodiment, the method for manufacturing the dumbbell-shaped cushion block by using the tool for manufacturing the dumbbell-shaped cushion block with controllable plate thickness and supporting lowering plate hanging mold comprises the following steps.

[0049] Two steel bars 2 are used to pass through the through holes on the square steel tube 9 and the adjusting plate 11 to enter the inside of the annular mold 7, then the position of the steel bars 2 is adjusted so that the steel bars 2 contact the upper end surface of the bottom plate 8, concrete is injected into the inside of the annular mold 7, after the concrete is dried, the whole of the production tool and the finished product of the round cake cushion 1 inside the annular mold 7 is rotated by 180°, so that the round cake cushion 1 falls off from the inside of the annular mold 7, when the mold frame 3 is rotated, the lower end surface of the bottom plate 8 is placed on the ground, the position of the auxiliary device 4 is adjusted, so that the auxiliary device 4 remains vertical, and the end of the round cake cushion 1 poured by the steel bars 2 is above, so that the end of the round cake cushion 1 not poured by the steel bars 2 automatically slides into the inside of the annular mold 7, the distance between the square steel tube 9 and the adjusting plate 11 is adjusted through the nut 18, so that the round cake cushion 1 is placed on the side of the adjusting plate 11 away from the square steel tube 9, the side of the square steel tube 9 away from the adjusting plate 11 is placed above the annular mold 7, and part of the end of the round cake cushion 1 not poured by the steel bars 2 is in the inside of the annular mold 7, at the same time, the steel bars 2 do not contact the upper end surface of the bottom plate 8, then concrete is injected into the inside of the annular mold 7, and the pouring of the whole dumbbell-shaped cushion is completed.

[0050] Among them, the group of round cake cushions 1 poured by the steel bars 2 contacting the upper end surface of the bottom plate 8 is relatively easy to remove because the steel bars 2 penetrate the round cake cushions 1, when the two groups of round cake cushions 1 are poured, the group of round cake cushions 1 that can be removed is removed, then the auxiliary device 4 is removed from the mold frame 3, then the steel bar 2 with the round cake cushion 1 poured on one end is removed, the removed round cake cushion 1 is placed on the lower end of the steel bar 2, and when used, the end of the round cake cushion 1 can be removed and placed on the lower end,

[0051] Furthermore, when the second group of round cake cushions 1 is poured, if the lengths of the steel bars 2 are different, air is blown into the inside of the adjusting sliding groove 16 through the air nozzle 15, the adjusting sliding block 13 is lifted from one side of the adjusting plate main body 12, then the adjusting sliding block 13 lifts the round cake cushion 1, so that the other end of each group of steel bars 2 does not contact the upper end surface of the bottom plate 8, and dumbbell-shaped cushions of different heights can be poured at one time.

[0052] In conclusion, the dumbbell-shaped cushion block capable of controlling the thickness of the slab and supporting the lowered slab formwork and the manufacturing tool thereof have the advantages that the distance between the two square steels can be adjusted by the adjusting bolt, so that the height of the dumbbell-shaped cushion block can be controlled to be suitable for slabs with different thicknesses, the dumbbell-shaped cushion block with different thicknesses can be manufactured at one time by adjusting the sliding block, the air nozzle and the adjusting sliding groove, and the applicability is better; the two concrete round cakes of the dumbbell-shaped cushion block are connected only by the reinforcing bars, and can form an integral whole with the slab concrete when the slab is poured, so that the leakage hidden danger caused by the cushion block can be eliminated; since the cushion block has the same strength as the slab, the quality problem that the strength of the slab is affected by the cushion block does not exist; the dumbbell-shaped cushion block has a larger contact area with the bottom formwork of the slab, and has better stability when supporting the lowered slab formwork; the thickness of the dumbbell-shaped cushion block can be manufactured according to the thickness of the reinforcing bar protection layer of the slab, so that the cushion block can also be used to control the thickness of the protection layer of the reinforcing bars arranged under the slab; the device for manufacturing the cushion block is simple and practical, and can be repeatedly used, and the reinforcing bars for manufacturing the cushion block can also be the waste reinforcing bars on the construction site, so that the dumbbell-shaped cushion block has strong practicability and economy.

[0053] Although the embodiments of the present application have been shown and described, it is to be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A tool for manufacturing a dumbbell-shaped pad block that can control plate thickness and support a lowering plate lifting mold, characterized in that: The manufacturing tool includes a mold frame (3) and an auxiliary device (4). The mold frame (3) and the auxiliary device (4) are installed together. The mold frame (3) includes a limiting plate (5), a limiting groove (6), an annular mold (7), and a base plate (8). The limiting plates (5) are symmetrically fixedly connected to both sides of the base plate (8) in two sets. The two sets of limiting plates (5) have a limiting groove (6) on the adjacent side. The annular mold (7) is fixedly connected to the upper end face of the base plate (8). The auxiliary device (4) includes a square steel pipe (9), a connector (10), and an adjusting plate (11). The square steel pipe (9) is fixedly connected to the adjusting plate (11) through the connector (10). Both the square steel tube (9) and the adjusting plate (11) have through holes on their upper surfaces. The size of the through holes is adapted to the size of the reinforcing bar (2), and the positions of the through holes on the upper surfaces of the square steel tube (9) and the adjusting plate (11) are adapted to each other. The adjusting plate (11) includes an adjusting plate body (12), an adjusting slider (13), a limiting post (14), an air nozzle (15), and an adjusting groove (16). The limiting post (14) is fixedly connected to the side end face of the adjusting plate body (12), the air nozzle (15) is fixedly connected to the front end face of the adjusting plate body (12), the adjusting groove (16) is opened inside the adjusting plate body (12), and the adjusting slider (13) is slidably connected inside the adjusting groove (16). One end of the adjusting slider (13) protrudes from the side of the adjusting plate body (12) away from the square steel tube (9). The size of the adjusting slider (13) is adapted to the adjusting groove (16). The air nozzle (15) is connected to the inside of the adjusting groove (16). The dumbbell-shaped pad made by the manufacturing tool includes a round disc pad (1) and a steel bar (2). There are two sets of round disc pads (1), and the two sets of round disc pads (1) are fixedly connected to form a dumbbell shape by the steel bar (2).

2. The tool for manufacturing a dumbbell-shaped pad block for controlling plate thickness and supporting the lowering plate lifting mold according to claim 1, characterized in that: The connector (10) includes a long bolt (17), a nut (18), a washer (19) and a spring (20). The nut (18) is fixedly connected to the side end face of the connector (10), the washer (19) is slidably connected to the side end face of the nut (18), and one end of the spring (20) is elastically connected to the lower end face of the washer (19).

3. The tool for manufacturing a dumbbell-shaped pad block for controlling plate thickness and supporting the lowering plate lifting mold according to claim 2, characterized in that: The nuts (18) are fixedly connected to both ends of the long bolt (17) in two sets. The washers (19) are in two sets and are spaced apart on the side end face of the long bolt (17). The two ends of the spring (20) are elastically connected to the adjacent side of the two sets of washers (19). The spring (20) is sleeved on the side end face of the long bolt (17).

4. The tool for manufacturing a dumbbell-shaped pad block for controlling plate thickness and supporting the lowering plate lifting mold according to claim 3, characterized in that: The square steel tube (9) is located on the side adjacent to the nut (18) and washer (19) at one end of the long bolt (17), and the adjusting plate (11) is located on the side adjacent to the nut (18) and washer (19) at the other end of the long bolt (17).

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