A continuous marshaling device at the end of a conveyor line
Through the combination of negative pressure assembly and reversing conveying roller, the problem of low efficiency of cargo end marshaling is solved, and the rapid continuous reversing and transportation of goods is realized, the efficiency of cargo marshaling and palletizing is improved, the operation is simplified and the failure rate is reduced.
Patent Information
- Application Number
- CN202211454911.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-11-21
- Publication Date
- 2024-12-10
- Estimated Expiration
- 2042-11-21
AI Technical Summary
The existing cargo delivery system is in a closed and high-temperature carriage, and the cargo terminal marshaling efficiency is low, resulting in low manual handling efficiency and easy physical damage. The interrupted operation of the cross reversing mechanism affects the continuous delivery efficiency of the goods.
Design a continuous marshaling device at the end of the conveyor line, using the combination of negative pressure components and the reversing conveyor rollers, fixing the corners of the goods through the negative pressure components, realizing the reversing of the goods on the original plane, improving the reversing efficiency, and passing the goods Positioning conveyor lines and belt conveyor lines enable fast and continuous loading and transportation of goods.
It improves the efficiency of cargo marshaling and palletizing, realizes fast and continuous reversing transportation of goods, reduces the failure rate, improves the stability and efficiency of cargo transportation, and simplifies the lifting and reversing operations.
Smart Images

Figure CN115557181B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cargo transportation, and in particular to a continuous marshaling device at the end of a conveyor line. Background Art
[0002] Goods are usually stacked on pallets in warehouses. When loading and stacking goods, the pallets are usually transported to the interior of the vehicle by forklifts, and the goods on the pallets are loaded and unloaded manually. Manual handling of goods is extremely inefficient, especially in closed, high-temperature vehicles. Workers can easily suffer physical damage from long-term continuous work.
[0003] The cargo quick loading system independently developed by our company can quickly unload, convey, marshal and move the cargo on the pallet, and realizes automated operation in the process of cargo transportation, without manual handling, which improves the speed of cargo handling, can connect operations, and can be applied to cargo palletizing in various environments; at the end of the entire system, the cargo needs to be lifted and reversed through a cross-reversing mechanism to adjust the posture of the rectangular cargo so that it can be marshaled at the end with the correct posture, and finally the cargo after marshaling is palletized by the palletizing robot arm; in the actual palletizing process, the cargo needs to be lifted and rotated by the lifting mechanism of the cross-reversing mechanism, and the whole process is carried out intermittently. During the lifting and reversing process of the previous cargo, the subsequent cargo cannot be transported. For the continuously transported cargo, the lifting and reversing time is long, which affects the efficiency of cargo transportation, and ultimately affects the efficiency of the quick loading of the entire system and prolongs the time of cargo palletizing; therefore, how to improve the efficiency of the terminal marshaling area and realize the rapid and continuous reversing transportation of cargo is a problem that needs to be solved.
[0004] Relevant patent documents may refer to: A containerized cargo intelligent quick loading system (CN113460715A), A container loading vehicle conveying system (CN115027895A). Summary of the invention
[0005] In view of the above problems, the present invention provides a continuous grouping device at the end of a conveyor line, which realizes continuous and efficient adjustment of the posture of goods and improves the efficiency of goods grouping and palletizing.
[0006] To solve the above problems, the technical solution adopted by the present invention is:
[0007] A continuous marshaling device at the end of a conveyor line comprises a first conveyor line and a second conveyor line, wherein a predetermined angle is formed between the first conveyor line and the second conveyor line, a cargo reversing device is arranged between the first conveyor line and the second conveyor line, the cargo reversing device comprises a reversing mounting frame, a reversing conveying roller is rotatably connected to the inner wall of the reversing mounting frame, a reversing accommodating opening is opened at the upper end of the reversing mounting frame, a negative pressure component is arranged inside the reversing accommodating opening, the negative pressure component is close to the inner wall of the first side of the reversing mounting frame, a lifting component is arranged inside the reversing mounting frame, wherein the negative pressure component is controlled to move linearly through the lifting component to pass through the accommodating opening, and the reversing A first electric control device is arranged in the mounting frame, wherein the rotation of the reversing conveying roller is controlled by the first electric control device, and the cargo reversing device also includes a central controller, and the central controller is electrically connected to the first electric control device and the jacking assembly; a negative pressure assembly is arranged to fix and limit the front end corner position of the cargo through the negative pressure assembly, and during the rotation of the reversing conveying roller, the edge part of the cargo can be controlled to rotate around the negative pressure assembly, so that the cargo can realize the reversing process on the original plane. Compared with the traditional cross jacking assembly or belt reversing in different directions, the reversing efficiency is higher and the reversing effect is better, which greatly improves the efficiency of cargo grouping and stacking.
[0008] Preferably, the second conveyor line includes a cargo positioning conveyor line, the cargo positioning conveyor line includes a positioning mounting frame, a cargo steering assembly is provided at the end of the first end of the cargo positioning conveyor line, the cargo steering assembly includes a steering mounting frame, a plurality of steering conveying rollers are rotatably connected to the inner wall of the steering mounting frame, a belt conveyor line is provided in the positioning mounting frame, the belt conveyor line extends toward the direction of the cargo steering assembly and partially extends out, a receiving groove for accommodating the belt conveyor line is provided on the side wall of the cargo steering assembly, the first end of the belt conveyor line is movably connected to the positioning mounting frame, and a lifting control unit is provided at the second end of the belt conveyor line.
[0009] Preferably, a positioning mounting plate is fixedly connected to the upper end of the steering mounting frame, a baffle is installed on the side wall of the positioning mounting plate, and an elastic member is provided between the baffle and the positioning mounting plate.
[0010] Preferably, a cargo temporary storage platform is provided at the end of the second end of the cargo positioning conveyor line, and the cargo temporary storage platform includes a temporary storage mounting frame, and a plurality of temporary storage conveying rollers are rotatably connected to the inner wall of the temporary storage mounting frame, and a second electric control device is provided on the outer wall of the temporary storage mounting frame for controlling the rotation of the temporary storage conveying rollers.
[0011] Preferably, the lifting assembly includes a lifting mounting cylinder, the inner wall of the lifting mounting cylinder is slidably connected to a lifting piston, the side wall of the lifting piston is fixedly connected to a lifting support rod, the end of the lifting support rod passes through the lifting mounting cylinder and is sealed and slidably connected thereto, the negative pressure assembly is installed at the end of the lifting support rod, a first chamber is formed between the lifting piston and the inner wall of the lifting mounting cylinder, the first chamber is connected to a negative pressure device, the first chamber is connected to the negative pressure assembly, and an elastic element is connected between the lifting piston and the inner wall of the lifting mounting cylinder.
[0012] Preferably, the negative pressure assembly includes a negative pressure mounting plate, a plurality of negative pressure suction cups are fixedly connected to the upper end surface of the negative pressure mounting plate, the negative pressure suction cups are communicated with the first chamber, the lower end of the negative pressure mounting plate is rotatably connected to the lifting support rod through a rotating connecting piece, and a torsional elastic component is arranged between the lifting support rod and the negative pressure mounting plate.
[0013] Preferably, a second chamber is formed between the lifting piston and the inner wall of the lifting installation cylinder, the second chamber is connected to a storage box through a connecting pipe, and a conductive component is arranged at the bottom of the second chamber.
[0014] Preferably, the inner wall of the reversing mounting frame is rotatably connected with a first posture correction roller and a second posture correction roller, and the surfaces of the first posture correction roller and the second posture correction roller are fixedly connected with a serpentine friction strip, and the first posture correction roller and the second posture correction roller are respectively located on both sides of the negative pressure component.
[0015] Preferably, the first conveyor line comprises a conveyor mounting frame, the inner wall of the conveyor mounting frame is rotatably connected to a plurality of bearing rollers, and a predetermined gap is provided between two adjacent bearing rollers.
[0016] Preferably, a temporary storage component is provided on one side of the first conveyor line, and the temporary storage component includes a temporary storage mounting plate, a temporary storage material fork is fixedly mounted on the first side of the temporary storage mounting plate, and a first movable joint and a second movable joint are provided on the second side of the temporary storage mounting plate, wherein the temporary storage mounting plate is controlled to move linearly in the first direction by the first movable joint, and the first movable joint is controlled to move linearly in the second direction by the second movable joint.
[0017] The beneficial effects of the present invention are:
[0018] 1. By setting the negative pressure component, the front corner position of the goods can be fixed and limited by the negative pressure component. During the rotation of the reversing conveyor roller, the edge of the goods can be controlled to rotate around the negative pressure component, so that the goods can achieve the reversing process on the original plane. Compared with the traditional cross-lifting component or belt reversing in different directions, its reversing efficiency is higher and the reversing effect is better, which greatly improves the efficiency of cargo marshaling and stacking.
[0019] 2. By setting up a cargo positioning conveyor line, the cargo can be quickly transported from the second conveyor line to the surface of the cargo reversing device. The lifting control unit controls the lifting of the second end of the belt conveyor line to ensure that the cargo can be adjusted in direction to achieve continuous loading and conveying. By setting up a longer belt conveyor line, the cargo can be temporarily stored and the amount of cargo transported per unit time can be increased. The cargo can still be transported during the movement of the end of the belt conveyor line, thereby improving the efficiency of cargo transportation. By setting up auxiliary supporting rollers, the cargo can be carried and the stability of cargo transportation can be improved.
[0020] 3. By setting up a special lifting component, the lifting action and adsorption and fixing action can be achieved through the negative pressure equipment, and the control is simpler; the negative pressure component after lifting can be closely attached to the corners of the cargo, ensuring the effect of negative pressure adsorption and the stability of the cargo during negative pressure fixation; the electrorheological fluid and the conductive component are set in the second chamber to limit and fix the lifting support rod and the negative pressure component after lifting, ensuring that they are located at the rated position, which can ensure the stability of cargo turning, improve the efficiency of switching and reduce the failure rate of switching. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0022] Figure 2 For the present invention Figure 1 A schematic diagram of a top view structure;
[0023] Figure 3 It is a schematic diagram of the three-dimensional structure of the second conveyor line of the present invention;
[0024] Figure 4 For the present invention Figure 3 A schematic diagram of a top view structure;
[0025] Figure 5 For the present invention Figure 4 AA line cross-sectional structural diagram;
[0026] Figure 6 It is a schematic diagram of the three-dimensional structure of the cargo reversing device of the present invention;
[0027] Figure 7 For the present invention Figure 6 A schematic diagram of a top view structure;
[0028] Figure 8 For the present invention Figure 7 BB line cross-sectional structure diagram;
[0029] Fig. 9 For the present invention Figure 8 Enlarged structural diagram at C.
[0030] In the figure: 1. first conveyor line; 101. conveyor mounting frame; 102. bearing roller; 103. notch; 2. temporary storage assembly; 201. temporary storage fork; 202. temporary storage mounting plate; 203. first movable joint; 204. second movable joint; 3. cargo reversing device; 301. reversing mounting frame; 302. reversing conveyor roller; 303. first posture correction roller; 304. second posture correction roller; 305. negative pressure assembly; 3051. negative pressure suction cup; 3052. negative pressure mounting plate; 3053. rotating connector; 306. lifting Components; 3061, jacking installation cylinder; 3062, jacking support rod; 3063, elastic element; 3064, jacking piston; 4, cargo positioning conveyor line; 401, positioning installation frame; 402, belt conveyor line; 403, auxiliary supporting roller; 404, lifting control unit; 405, cargo steering component; 4051, steering installation frame; 4052, receiving groove; 4053, steering conveyor roller; 406, baffle; 5, cargo temporary storage platform; 501, temporary storage installation frame; 502, temporary storage conveyor roller; 503, second electronic control device. DETAILED DESCRIPTION
[0031] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0032] Reference Figure 1-9 A continuous marshaling device at the end of a conveyor line comprises a first conveyor line 1 and a second conveyor line, wherein a predetermined angle exists between the first conveyor line 1 and the second conveyor line, and a cargo reversing device 3 is arranged between the first conveyor line 1 and the second conveyor line to attach Figure 1 For example, there is a 90° angle between the first conveyor line 1 and the second conveyor line. The goods on the second conveyor line need to be reversed by the goods reversing device 3 and conveyed to the upper end of the first conveyor line 1 for grouping. Finally, the grouped goods are transferred by a mechanical arm on one side to realize the terminal stacking process. It should be noted here that most of the goods are rectangular and are placed on pallets in a horizontal and vertical orientation. Finally, they need to be stacked in the same direction in the carriage. Therefore, the direction of the goods on the pallet that do not meet the requirements needs to be adjusted so that they can meet the needs of terminal stacking.
[0033] Please refer to the attached Figure 6 - Attachment Figure 8; The cargo reversing device 3 includes a reversing mounting frame 301, the inner wall of the reversing mounting frame 301 is rotatably connected to a reversing conveying roller 302, the upper end of the reversing mounting frame 301 is provided with a reversing accommodating opening, a negative pressure component 305 is arranged inside the reversing accommodating opening, the negative pressure component 305 is close to the inner wall of the first side of the reversing mounting frame 301, and there is a predetermined spacing between the two, and a jacking component 306 is arranged inside the reversing mounting frame 301, wherein the negative pressure component 305 is controlled to move linearly through the jacking component 306 to pass through the accommodating opening, when the direction of the cargo needs to be adjusted, the reversing conveying roller 302 is used to control the cargo to move to a predetermined position at the upper end of the cargo reversing device 3, and the direction of cargo transportation is defined as the front end, that is, the corner of the front end of the cargo is opposite to the position of the negative pressure component 305, and the negative pressure component 306 is used to control the negative pressure component 305 to move linearly through the negative pressure component 305. 5 The corners of the goods are adsorbed and fixed; then the reversing conveying roller 302 is controlled to rotate, and the side of the reversing conveying roller 302 away from the corner of the goods will rotate around the negative pressure component 305 during the rotation process, and finally the goods are rotated 90° to realize the reversing process of the goods; it should be noted here that when the corners of the goods are limited, the edges of the goods will continue to move under the action of friction, and the negative pressure component can rotate around its own axis. At this time, the goods can rotate with the negative pressure component 305 as the axis to realize the reversing process. Compared with the conventional method of setting two conveyor belts to move in different directions, the effect of this reversing method will not be affected by the posture and size of the goods, and the reversing process is fast, which improves the efficiency of cargo grouping and transportation.
[0034] A first electric control device is arranged in the reversing mounting frame 301, wherein the rotation of the reversing conveying roller 302 is controlled by the first electric control device, and the cargo reversing device 3 also includes a central controller, which is electrically connected to the first electric control device and the jacking assembly 306, wherein the first control device and the jacking assembly 306 are connected and controlled by the central controller, and the action process of the two is coordinated to quickly realize the reversal of the cargo; it should be noted here that compared with the traditional jacking mechanism for lifting and reversing the cargo, this method does not need to lift the cargo, and only needs to limit and fix the corners of the cargo during the transportation of the cargo, and then continue to control the rotation of the reversing conveying roller 302 to realize the reversal process of the cargo; compared with the traditional reversing method, this method is simple and convenient, does not require the jacking work process, improves the work efficiency, and can reverse the cargo of different weights, reducing the requirements for equipment load.
[0035] See attached drawings Figure 3 - Attachment Figure 5; Wherein the second conveyor line includes a cargo positioning conveyor line 4, the cargo positioning conveyor line 4 includes a positioning mounting frame 401, a cargo steering assembly 405 is provided at the first end of the cargo positioning conveyor line 4, the cargo steering assembly 405 includes a steering mounting frame 4051, and the inner wall of the steering mounting frame 4051 is rotatably connected to a plurality of steering conveying rollers 4053, a belt conveyor line 402 is provided in the positioning mounting frame 401, the belt conveyor line 402 extends toward the direction of the cargo steering assembly 405 and partially extends out, and a accommodating groove 4052 for accommodating the belt conveyor line 402 is provided on the side wall of the cargo steering assembly 405, wherein the conveying direction of the belt conveyor line 402 is inconsistent with the conveying direction of the steering conveying roller 4053, and the goods can be conveyed to the upper end of the cargo steering assembly 405 through the belt conveyor line 402, and the subsequent belt conveyor line 402 descends, and the goods are conveyed to the upper end of the cargo reversing device 3 through the cargo steering assembly 405 for reversing operation; wherein the belt conveyor The first end of the line 402 is movably connected to the positioning mounting frame 401, and the second end of the belt conveyor line 402 is provided with a lifting control unit 404. The lifting control unit 404 can adopt a common lifting hydraulic rod and an elastic sliding support, and its elastic sliding support is connected to the second end of the belt conveyor line 402, so as to realize the lifting and lowering control of the second end of the belt conveyor line 402, thereby allowing the belt conveyor line 402 to enter and exit the accommodating groove 4052; when the surface of the belt conveyor line 402 is higher than the steering conveyor roller 4053, the goods move synchronously on the belt conveyor line 402 during the conveying process to realize transmission; when the surface of the belt conveyor line 402 is lower than the top of the steering conveyor roller 4053, the goods are against the upper end of the steering conveyor roller 4053, and the goods can be transmitted through the steering conveyor roller 4053 to realize the transmission process, wherein the lifting control unit 404 controls the movement of the upper end of the belt conveyor line 402, which is a prior art and does not involve improvement, and will not be repeated here.
[0036] It should be noted here that the belt conveyor line 402 extends toward the direction of the cargo turning component 405 and is relatively long, so multiple cargoes can be conveyed simultaneously without affecting the efficiency of cargo conveying. When the detection element detects that the cargo at the top of the belt conveyor line 402 is located at a predetermined position above the cargo turning component 405, the lifting control unit 404 is controlled to drive the belt conveyor line 402 to descend, thereby realizing the cargo dropping process. During the dropping process, the belt conveyor line 402 can still control the movement of the cargo and control the cargo not to exceed the range and collide with the cargo turning component 405. In addition, an auxiliary supporting roller 403 can be installed on the inner wall of the positioning mounting frame 401. The auxiliary supporting roller 403 is against the inner wall of the surface of the belt conveyor line 402, so that the cargo at the upper end of the belt conveyor line 402 can be supported to ensure the stability of cargo transportation.
[0037] A positioning mounting plate is fixedly connected to the upper end of the steering mounting frame 4051, and a baffle 406 is installed on the side wall of the positioning mounting plate. An elastic member is arranged between the baffle 406 and the positioning mounting plate, and the elastic member can be selected as a sponge pad. The baffle 406 is located at the end of the belt conveyor line 402. By arranging the above components, the goods can be limited and blocked to prevent them from exceeding the working range, and the posture of the goods can also be corrected at the same time. In the process of the belt conveyor line 402 driving the goods to move, the end of the goods contacts and abuts against the side wall of the baffle 406, so that the surface of the goods is flush with the baffle, which is convenient for subsequent transportation.
[0038] A cargo temporary storage platform 5 is provided at the end of the second end of the cargo positioning conveyor line 4. The cargo temporary storage platform 5 includes a temporary storage mounting frame 501. The inner wall of the temporary storage mounting frame 501 is rotatably connected to a plurality of temporary storage conveying rollers 502. The outer wall of the temporary storage mounting frame 501 is provided with a second electric control device 503 for controlling the rotation of the temporary storage conveying rollers 502. The rotation of the temporary storage conveying rollers 502 is controlled by the second electric control device 503 to achieve control of the cargo. By providing the cargo temporary storage platform 5, the cargo can be temporarily stored. When the conveying speed of the cargo at the end is inconsistent, the cargo can be installed in an orderly manner at a certain distance and moved to the upper end of the belt conveyor line 402 by controlling the different rotations of the temporary storage conveying rollers 502, so as to ensure the continuous transportation of the cargo and improve the efficiency of cargo transportation.
[0039] Please refer to the attached Fig. 9; The lifting component 306 includes a lifting installation cylinder 3061, the inner wall of the lifting installation cylinder 3061 is slidably connected with a lifting piston 3064, the side wall of the lifting piston 3064 is fixedly connected with a lifting support rod 3062, the end of the lifting support rod 3062 passes through the lifting installation cylinder 3061 and is sealed and slidably connected thereto, the negative pressure component 305 is installed at the end of the lifting support rod 3062, a first chamber is formed between the lifting piston 3064 and the inner wall of the lifting installation cylinder 3061, the first chamber is connected with a negative pressure device, the first chamber is connected with the negative pressure component 305, an elastic element 3063 is connected between the lifting piston 3064 and the inner wall of the lifting installation cylinder 3061, wherein the negative pressure generated by the negative pressure device can reduce the pressure in the first chamber, thereby controlling the lifting piston 3064 to move upward so that the negative pressure component 305 at the upper end can It can move upward and press against the goods so that the negative pressure component 305 and the lower end of the goods are fixed by negative pressure. It should be noted here that the air hole diameter of the negative pressure suction cup 3051 is relatively small. When the negative pressure device generates negative pressure, its air extraction rate is greater than the air intake rate at the negative pressure suction cup 3051. The pressure difference generated at this time can drive the lifting piston 3064 to rise to realize the fixing process; and when the negative pressure component 305 rises to a predetermined position, the negative pressure device stops working after the fixation with the goods is completed; compared with the control of the traditional telescopic rod through the above-mentioned lifting component 306, its control process is simpler, and the negative pressure component 305 can be pressed against the lower end of the goods, and its control process is simpler. The control process can be realized by the negative pressure device, which is simple and reliable. The electrical control process in this article is all existing technology without improvement, and will not be repeated.
[0040] The negative pressure component 305 includes a negative pressure mounting plate 3052, and a plurality of negative pressure suction cups 3051 are fixedly connected to the upper end surface of the negative pressure mounting plate 3052, and the negative pressure suction cups 3051 are communicated with the first chamber, and the lower end of the negative pressure mounting plate 3052 is rotatably connected to the jacking support rod 3062 via a rotating connection 3053, and the rotating connection 3053 can be selected as a bearing, and a torsion elastic component is arranged between the jacking support rod 3062 and the negative pressure mounting plate 3052, and the torsion elastic component can be selected as a torsion spring, and under the action of the torsion spring, the negative pressure mounting plate 3052 can be in a predetermined position, and after the negative pressure suction cup 3051 is fixed to the cargo and the reversing conveying roller 302 is rotated, the cargo can rotate around the negative pressure component 305, thereby realizing the cargo reversal process.
[0041] A second chamber is formed between the lifting piston 3064 and the inner wall of the lifting installation cylinder 3061. The second chamber is connected to a storage box through a connecting pipe. Electrorheological fluid is arranged in the storage box. A conductive component is arranged at the bottom of the second chamber. The conductive component can be selected as two metal protrusions, which can conduct electricity to the electrorheological fluid. The current changes from liquid to solid under the conductive state, and the state conversion can be realized. The electrorheological fluid is an existing liquid; wherein the lifting support rod 3062 can suck the electrorheological fluid from the storage box into the second chamber during the lifting process, and the lifting piston 3064 and the lifting support rod 3062 can be fixed after the lifting component 306 is lifted and fixed, and the electrorheological fluid is controlled to be solid, so as to ensure the stability of the terminal negative pressure component 305 in the vertical position, and ensure its stable state, so as to avoid the negative pressure component 305 from being separated from the cargo during the turning process, resulting in the inability to turn the cargo; by arranging the electrorheological fluid in the second chamber, the stability of the lifting component 306 after lifting can be ensured.
[0042] The inner wall of the reversing mounting frame 301 is rotatably connected with a first posture correction roller 303 and a second posture correction roller 304, and the surfaces of the first posture correction roller 303 and the second posture correction roller 304 are fixedly connected with serpentine friction strips, which will generate tangential friction force during the rotation process; the first posture correction roller 303 and the second posture correction roller 304 are respectively located on both sides of the negative pressure component 305, wherein the first posture correction roller 303 and the second posture correction roller 304 are respectively controlled by the third electric control device and the fourth electric control device; by controlling the second posture correction roller 303 and the second posture correction roller 304, the first posture correction roller 303 and the second posture correction roller 304 are respectively controlled by the third electric control device and the fourth electric control device; The rotation of the correction roller 304 can control the distance between the goods before reversing and the inner wall of the reversing mounting frame 301, so that it is located at the upper end of the negative pressure component 305 at a suitable position, thereby ensuring the stability of the goods reversing; by controlling the rotation of the first posture correction roller 303, the goods after reversing can be adjusted, and the goods after reversing can be adjusted to correct the goods with deviations in the reversing angle; both of them play a role in assisting reversing; it should be noted here that when reversing, the corners of the goods are located at the inner wall of the reversing mounting frame 301 with a distance, which can ensure the stability of the goods when reversing.
[0043] Please refer to the attached Figure 1 , Attachment Figure 2 ; The first conveyor line 1 includes a conveyor mounting frame 101, and a plurality of load-bearing rollers 102 are rotatably connected to the inner wall of the conveyor mounting frame 101. A predetermined gap 103 is provided between two adjacent load-bearing rollers 102, and the size of the gap 103 is adapted to the size of the material fork at the end of the robot arm, so that the material fork can enter to realize the transfer and stacking of the goods; the load-bearing rollers 102 are all powered rollers, which can be controlled separately so that the goods can move at the upper end of the first conveyor line 1.
[0044] In the traditional setting mode, the robot arm can only realize the action and transfer the goods collectively after the goods at the upper end of the first conveyor line 1 are grouped. This often results in the phenomenon that the robot arm waits for the goods, or the goods wait for the robot arm. In order to overcome the above problems and improve the transportation efficiency of the goods; a temporary storage component 2 is arranged on one side of the first conveyor line 1, and the temporary storage component 2 includes a temporary storage mounting plate 202, a temporary storage material fork 201 is fixedly installed on the first side of the temporary storage mounting plate 202, and a first movable joint 203 and a second movable joint 204 are arranged on the second side of the temporary storage mounting plate 202, wherein the temporary storage mounting plate 202 is controlled by the first movable joint 203. The mounting plate 202 moves linearly in a first direction, and the first movable joint 203 is controlled to move linearly in a second direction through the second movable joint 204, wherein the first movable joint 203 and the second movable joint 204 can select common electric-controlled telescopic devices to control the temporary storage mounting plate 202 and the temporary storage material fork 201 to move in two directions to realize the control process; by setting the temporary storage component 2, after the goods are grouped at the upper end of the first conveyor line 1, the temporary storage material fork 201 is used to lift and temporarily store the goods to ensure the continuous transportation of subsequent goods and the continuous transfer of the robot arm, thereby improving the efficiency of goods transfer and stacking.
[0045] During the working process of the present invention, the goods that need to be stacked pass through the goods temporary storage platform, the goods positioning conveyor line, the goods reversing device, and the first conveyor line in sequence. The goods are conveyed, reversed, and grouped, and finally neatly stacked on the upper end of the first conveyor line. The robotic arm on one side of the first conveyor line can synchronously lift the neatly stacked goods, and quickly stack the goods at a predetermined position through the robotic arm to realize unmanned automatic and rapid stacking.
[0046] First, the goods are transported through the belt conveyor line from the upper end of the goods temporary storage platform to the predetermined position on the upper surface of the goods turning component. When the goods are at the predetermined position on the upper end of the goods turning component, the end of the belt conveyor line is controlled to descend by the lifting control unit. At this time, the end of the belt conveyor line enters the receiving groove and shrinks. The surface of the belt conveyor line is lower than the upper end surface of the steering conveyor roller. At this time, the goods are transferred and transported by the steering conveyor roller, so that the goods are turned to move toward the direction of the goods reversing device.
[0047] Then the goods are moved to the predetermined position under the drive of the reversing conveyor roller, that is, the corners of the front end of the moving goods are at the corresponding position of the negative pressure component. At this time, the negative pressure equipment works to control the lifting component to lift the negative pressure component at the top to make it against the lower end of the goods, and under the action of negative pressure, the negative pressure component fixes and limits the corners of the lower end of the goods to prepare for the subsequent reversal of the goods.
[0048] After the negative pressure component and the front corner of the goods are firmly attracted, the reversing conveyor roller is controlled to rotate again. Since the front corner of the goods is fixed, the rotating reversing conveyor roller can control the goods to move away from the corner, allowing it to rotate around the negative pressure component as the center. After rotating 90°, the goods are transformed from the first posture to the second posture that meets the stacking requirements. At this time, the negative pressure equipment and negative pressure components and other workpieces stop working, and the limit on the corners of the goods disappears.
[0049] Finally, the goods are linearly moved along the predetermined direction as needed and neatly placed at the upper end of the first conveyor line to complete the grouping process. The grouped goods can be temporarily stored through the temporary storage component, and the subsequent robotic arm can transfer the goods at the upper end of the temporary storage component.
[0050] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims
1. A conveyor line end continuous grouping device, comprising a first conveyor line (1) and a second conveyor line, wherein a predetermined angle exists between the first conveyor line (1) and the second conveyor line, and characterized in that: A cargo reversing device (3) is arranged between the first conveyor line (1) and the second conveyor line, the cargo reversing device (3) comprising a reversing mounting frame (301), the inner wall of the reversing mounting frame (301) being rotatably connected to a reversing conveying roller (302), the upper end of the reversing mounting frame (301) being provided with a reversing accommodating opening, a negative pressure component (305) being arranged inside the reversing accommodating opening, the negative pressure component (305) being close to the inner wall of a first side of the reversing mounting frame (301), a lifting component (306) being arranged inside the reversing mounting frame (301), wherein the negative pressure component (305) is controlled to move linearly through the lifting component (306) so as to pass through the accommodating opening, a first electric control device being arranged inside the reversing mounting frame (301), wherein the rotation of the reversing conveying roller (302) is controlled through the first electric control device, and the cargo reversing device (3) further comprises a central controller, wherein the central controller is electrically connected to the first electric control device and the lifting component (306); The second conveyor line comprises a cargo positioning conveyor line (4), the cargo positioning conveyor line (4) comprises a positioning mounting frame (401), a cargo steering assembly (405) is arranged at the end of a first end of the cargo positioning conveyor line (4), the cargo steering assembly (405) comprises a steering mounting frame (4051), a plurality of steering conveyor rollers (4053) are rotatably connected to the inner wall of the steering mounting frame (4051), a belt conveyor line (402) is arranged in the positioning mounting frame (401), the belt conveyor line (402) extends toward the cargo steering assembly (405) and partially protrudes, a accommodating groove (4052) for accommodating the belt conveyor line (402) is opened on the side wall of the cargo steering assembly (405), the first end of the belt conveyor line (402) is movably connected to the positioning mounting frame (401), and a lifting control unit (404) is arranged at the second end of the belt conveyor line (402); The lifting assembly (306) comprises a lifting installation cylinder (3061), the inner wall of which is slidably connected to a lifting piston (3064), the side wall of which is fixedly connected to a lifting support rod (3062), the end of which passes through the lifting installation cylinder (3061) and is sealingly and slidably connected thereto, the negative pressure assembly (305) is mounted on the end of the lifting support rod (3062), a first chamber is formed between the lifting piston (3064) and the inner wall of the lifting installation cylinder (3061), the first chamber is connected to a negative pressure device, the first chamber is connected to the negative pressure assembly (305), and an elastic element (3063) is connected between the lifting piston (3064) and the inner wall of the lifting installation cylinder (3061); The negative pressure assembly (305) comprises a negative pressure mounting plate (3052), a plurality of negative pressure suction cups (3051) are fixedly connected to the upper surface of the negative pressure mounting plate (3052), the negative pressure suction cups (3051) are connected to the first chamber, the lower end of the negative pressure mounting plate (3052) is rotatably connected to a lifting support rod (3062) via a rotating connection member (3053), and a torsional elastic component is provided between the lifting support rod (3062) and the negative pressure mounting plate (3052); The inner wall of the reversing mounting frame (301) is rotatably connected to a first posture correction roller (303) and a second posture correction roller (304); the surfaces of the first posture correction roller (303) and the second posture correction roller (304) are fixedly connected to serpentine friction strips; the first posture correction roller (303) and the second posture correction roller (304) are respectively located on both sides of the negative pressure component (305).
2. A conveyor line end continuous marshaling device according to claim 1, characterized in that: The upper end of the steering mounting frame (4051) is fixedly connected to a positioning mounting plate, a baffle (406) is installed on the side wall of the positioning mounting plate, and an elastic member is provided between the baffle (406) and the positioning mounting plate.
3. A conveyor line end continuous marshaling device according to claim 1, characterized in that: A cargo temporary storage platform (5) is provided at the second end of the cargo positioning conveyor line (4), and the cargo temporary storage platform (5) comprises a temporary storage mounting frame (501), the inner wall of the temporary storage mounting frame (501) is rotatably connected to a plurality of temporary storage conveying rollers (502), and the outer wall of the temporary storage mounting frame (501) is provided with a second electric control device (503) for controlling the rotation of the temporary storage conveying rollers (502).
4. A conveyor line end continuous marshaling device according to claim 1, characterized in that: A second chamber is formed between the lifting piston (3064) and the inner wall of the lifting installation cylinder (3061), the second chamber is connected to the storage box via a connecting pipe, and a conductive component is arranged at the bottom of the second chamber.
5. A conveyor line end continuous marshaling device according to claim 1, characterized in that: The first conveyor line (1) comprises a conveyor mounting frame (101), the inner wall of the conveyor mounting frame (101) being rotatably connected to a plurality of bearing rollers (102), and a predetermined gap (103) is provided between two adjacent bearing rollers (102).
6. A conveyor line end continuous marshaling device according to claim 5, characterized in that: A temporary storage component (2) is arranged on one side of the first conveyor line (1), and the temporary storage component (2) comprises a temporary storage mounting plate (202), a temporary storage material fork (201) is fixedly mounted on a first side of the temporary storage mounting plate (202), and a first movable joint (203) and a second movable joint (204) are arranged on a second side of the temporary storage mounting plate (202), wherein the temporary storage mounting plate (202) is controlled to move linearly in a first direction by the first movable joint (203), and the first movable joint (203) is controlled to move linearly in a second direction by the second movable joint (204).
