Heat treatment equipment for induction heating steel wire

By designing heat treatment equipment for induction heating steel wire, and utilizing an automated control system and induction heating technology, the problems of low thermal energy utilization and environmental pollution have been solved, thereby improving steel wire performance and increasing production efficiency.

CN115612828BActive Publication Date: 2025-10-28MAANSHAN RUNFORD INTELLIGENT TECH CO LTD
View PDF 2 Cites 0 Cited by

Patent Information

Application Number
CN202211384899.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-11-07
Publication Date
2025-10-28
Estimated Expiration
2042-11-07

AI Technical Summary

Technical Problem

Existing technologies for heat treatment of steel wire have low thermal energy utilization rates, resulting in energy waste and low production efficiency. Furthermore, traditional processes may cause environmental pollution.

Method used

A heat treatment device for induction heating steel wire was designed, including a steel wire feeding device, a guiding and pressing device, an induction heating worktable, an induction heating device, a winding guiding and pressing device, a ball screw nut pair wire guide, and a steel wire winding and collecting device. The device is automated through a PLC control system and a servo motor drive system, which avoids direct contact with the steel wire and improves thermal efficiency and production efficiency.

Benefits of technology

It improves the overall performance of steel wire, including strength, bending, torsion, and elongation, avoids wire breakage, saves energy, reduces environmental pollution, and achieves intelligent operation and efficient heat treatment process.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN115612828B_ABST
    Figure CN115612828B_ABST
Patent Text Reader

Abstract

This invention discloses a heat treatment device for induction-heated steel wire, belonging to the field of steel wire heat treatment technology. It includes a steel wire feeding device, a first guiding and pressing device, an induction heating worktable, an induction heating device, a second guiding and pressing device, a ball screw nut pair wire guide, a steel wire winding and collecting device, and a control device. This invention can effectively improve the strength of different series of steel wires, enhance the comprehensive performance of the steel wire such as bending, torsion, and elongation; it can also improve the wear resistance of the steel wire, greatly avoiding wire breakage during production. Furthermore, it avoids the use of molten lead in traditional steel wire heating processes, thus preventing environmental pollution and reducing the production cost of steel wire. The non-contact heating process eliminates sparks, protecting the steel wire surface; simultaneously, the high thermal efficiency of induction heating achieves energy savings.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This invention relates to the field of steel wire heat treatment technology, and more specifically to a heat treatment device for induction heating steel wire. Background Technology

[0002] Steel wire requires various heat treatments, such as quenching, normalizing, and tempering, depending on production and usage needs. All these processes require heating to different temperatures and then cooling using media with varying cooling capacities. This heat treatment process has low thermal energy utilization, wastes energy, and has low production efficiency. Therefore, a heat treatment device for induction-heated steel wire is proposed. Summary of the Invention

[0003] The technical problem to be solved by this invention is: how to solve the problems of low thermal energy utilization, energy waste and low production efficiency in the prior art. The invention provides a heat treatment device for induction heating steel wire. This device can not only effectively improve the strength of different series of steel wires and enhance the comprehensive performance of steel wires such as bending, torsion and elongation, but also improve the wear resistance of steel wires and greatly avoid wire breakage during production. In addition, the high thermal efficiency of induction heating can achieve the effect of energy saving and environmental protection.

[0004] This invention solves the above-mentioned technical problems through the following technical solution: The invention includes a wire feeding device, a first guiding and pressing device, an induction heating worktable, an induction heating device, a second guiding and pressing device, a ball screw nut assembly wire guide, a wire winding and collecting device, and a control device; the induction heating device includes a housing and an induction heating box, the housing being disposed on the induction heating worktable, the induction heating box being disposed inside the housing, and an induction heating coil being disposed inside the induction heating box; the first guiding and pressing device and the second guiding and pressing device are disposed on the induction heating worktable. On the heating workbench, located on both sides of the machine housing, the wire feeding device, induction heating workbench, ball screw nut assembly wire guide, wire winding and collecting device, and control device are arranged sequentially from front to back. The control device includes a PLC control system and a servo motor drive system. The induction heating coil, wire feeding device, wire winding and collecting device, and ball screw nut assembly wire guide are electrically connected to the PLC control system, and the wire winding and collecting device and ball screw nut assembly wire guide are electrically connected to the servo motor drive system.

[0005] Furthermore, both the wire feeding device and the wire winding and collecting device include a clamping mechanism, a roller, and a supporting mechanism. The roller is clamped on the clamping mechanism, the clamping mechanism is mounted on the supporting mechanism, and the supporting mechanism is mounted on the ground of the production site.

[0006] Furthermore, the clamping mechanism of the wire feeding device includes an air pump, an air filter, a pressure reducing valve, an oil mist lubricator, a reversing valve, a one-way speed regulating valve, a one-way valve, and a pneumatic chuck assembly. The air pump is connected to the pneumatic chuck assembly in sequence via the air filter, pressure reducing valve, oil mist lubricator, reversing valve, one-way speed regulating valve, and one-way valve. The pneumatic chuck assembly is fixedly connected to the support mechanism and clamps the roller. The air pump, the pressure reducing valve, the reversing valve, the one-way speed regulating valve, and the one-way valve are electrically connected to the PLC control system.

[0007] Furthermore, the pneumatic chuck assembly includes a pneumatic component, a chuck, and a clamping block, wherein the pneumatic component is slidably connected to the chuck, and the clamping block is connected to the pneumatic chuck.

[0008] Furthermore, the clamping mechanism of the wire feeding device clamps the wire feeding box onto the corresponding roller, and the clamping mechanism of the wire winding and collecting device clamps the wire taking-up box onto the corresponding roller.

[0009] Furthermore, the wire winding and collecting device also includes a first servo motor and a first reducer; the first servo motor is connected to the wire winding and collecting assembly through the first reducer, and the first servo motor is electrically connected to the servo motor drive system.

[0010] Furthermore, both the first guiding and pressing device and the second guiding and pressing device include a first guide wheel and a first pressing wheel arranged sequentially from front to back, and the first guide wheel and the first pressing wheel are connected to the induction heating worktable through a support base.

[0011] Furthermore, the induction heating device also includes two second guide wheels and two second pressing wheels. The second guide wheels and the second pressing wheels are connected to the induction heating workbench through a support base. One second guide wheel and one second pressing wheel form a wheel set. The two wheel sets are respectively located on both sides of the induction heating box and are both located inside the housing.

[0012] Furthermore, the ball screw nut pair type cable guide includes a second servo motor, a second reducer, a ball screw nut pair, a reciprocating cable guide mechanism, two limit switches, limit blocks, a ball screw nut pair type cable guide bracket, and a ball screw nut pair type cable guide base. The ball screw nut pair includes a ball screw nut and a ball screw, with the ball screw nut mounted on the ball screw. The reciprocating cable guide mechanism is mounted on the ball screw nut of the ball screw nut pair. The reciprocating cable guide mechanism includes a cable guide rod and a cable guide frame. The cable guide rod is mounted on the cable guide frame, and the cable guide frame is mounted on the ball screw nut. The ball screw nut pair and the ball screw nut pair type cable guide base are connected. A ball screw nut pair type wire guide bracket is rotatably connected, and the ball screw nut pair type wire guide bracket is connected to the ball screw nut pair type wire guide base. The limit block is connected to the wire guide frame in the re-wire guide mechanism. Two limit switches are respectively set on the ball screw nut pair type wire guide base, located on both sides of the limit block. The servo motor is set on the ball screw nut pair type wire guide bracket and connected to the ball screw nut through a second reducer. The ball screw nut pair type wire guide base is set on the production site ground. The second servo motor is electrically connected to the servo motor drive system, and the limit switches are electrically connected to the PLC control system.

[0013] The present invention has the following advantages over the prior art:

[0014] 1) It can effectively improve the strength of different series of steel wires and enhance the comprehensive performance of steel wires such as bending, torsion and elongation; it can also improve the wear resistance of steel wires, greatly avoiding the phenomenon of wire breakage during the production process. In addition, it avoids the use of lead liquid in the traditional steel wire heating process, so it will not cause environmental pollution and also reduce the production cost of steel wires; there is no contact with the steel wire surface and no spark phenomenon, protecting the steel wire surface; at the same time, the high thermal efficiency of induction heating can achieve the effect of energy saving.

[0015] 2) Through the human-machine interface of this equipment, the operator only needs to input the relevant control parameters according to the different sizes of the steel wire. The rest of the testing and heating processes are automatically completed under the PLC control system, which reduces labor intensity, improves efficiency, and realizes the intelligent heat treatment of steel wire. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the heat treatment equipment for induction heating steel wire in an embodiment of the present invention;

[0017] Figure 2 This is a top view of the heat treatment equipment for induction heating steel wire in an embodiment of the present invention;

[0018] Figure 3It is a partial side view structural schematic diagram of the ball screw nut pair type wire arranging device in an embodiment of the present invention;

[0019] Figure 4 It is a schematic diagram of the clamping mechanism of the wire feeding device in an embodiment of the present invention;

[0020] Figure 5 It is a schematic diagram of the clamping mechanism of the wire winding and collecting device in an embodiment of the present invention. Specific embodiments

[0021] The embodiments of the present invention will be described in detail below. These embodiments are implemented on the premise of the technical solution of the present invention, and detailed implementation manners and specific operation processes are given. However, the protection scope of the present invention is not limited to the following embodiments.

[0022] This embodiment provides a technical solution: a heat treatment device for induction heating of steel wires, used for induction heating of multiple steel wires 1 ≤ N ≤ 50. The heat treatment device for each steel wire includes a wire feeding device 1, a guiding and pressing device 2, an induction heating workbench 6, an induction heating device 3, a winding guiding and pressing device 4, a ball screw nut pair type wire arranging device 8, a wire winding and collecting device 5, and a control device 7 (including a PLC control system, a servo motor drive system, and an operation panel), which are assembled according to the heating process requirements. The wire feeding device 1 and the wire winding and collecting device 5 are respectively arranged at both ends of the induction heating workbench 6;

[0023] The wire feeding device 1 is a feeding device, including a clamping mechanism 13, a roller 12, and a support mechanism 11. The support mechanism 11 is welded by steel profiles, and the support mechanism 11 is welded with reinforcing ribs to improve its strength and stiffness. The support mechanism 11 is fixed to the ground of the production site by bolts and screws and concrete is poured at the same time; the roller 12 is made of high-strength wear-resistant materials; the clamping mechanism 13 includes an air pump 131, an air filter 132, a pressure reducing valve 133, an oil mist lubricator 134, a directional control valve 135, a one-way speed control valve 136, a one-way valve 137, and a pneumatic chuck assembly. The pneumatic chuck assembly includes a pneumatic component 138, a chuck 139, and a clamping block 1310, and the pneumatic chuck assembly is made of high-strength wear-resistant materials. First, press the clamping button on the operation panel of the control device 7. After the PLC control system receives the clamping signal and starts the air pump (0 < T < 60 s), the high-pressure gas output by the air pump is regulated by the air filter, pressure reducing valve, oil mist lubricator, directional control valve, one-way speed control valve, and one-way valve to drive the pneumatic chuck assembly to work. The pneumatic component 138 drives the chuck 139 slidably connected to it, and the chuck 139带动与其固连的夹紧块1310将钢丝放线盒夹紧于滚筒12。(It seems there is a typo here. Maybe it should be "the chuck 139 drives the clamping block 1310 fixedly connected to it to clamp the wire pay-off box on the roller 12.")

[0024] The guiding and pressing device 2 includes a guiding wheel 21 and a guiding and pressing wheel 22. The guiding wheel 21 includes a guiding wheel body, a bearing, and a guiding wheel bracket. The guiding wheel body is made of high-strength wear-resistant material and is rotatably connected to the guiding wheel bracket via the bearing. The guiding wheel bracket is welded from steel profiles and is fixedly connected to the induction heating worktable 6 by bolts and screws. The guiding and pressing wheel 22 includes a guiding and pressing wheel body, a bearing, and a guiding and pressing wheel bracket. The guiding and pressing wheel body is made of high-strength wear-resistant material and is rotatably connected to the guiding and pressing wheel bracket via the bearing. The guiding and pressing wheel bracket is welded from steel profiles and is fixedly connected to the induction heating worktable 6 by bolts and screws. When the PLC control system starts the servo motor of the wire winding and collecting device 5, it drives the drum body of the wire winding and collecting device 5 to rotate, dragging the wire along. The guide wheel 21 and the guide clamping wheel 22 clamp the wire released from the wire feeding box on the wire feeding device 1 (clamping force ≥ 2N) and guide the wire to accurately enter the induction heating device 3.

[0025] The induction heating device 3 includes a housing 31, heating guide wheels 32 and 35, an induction heating box 34, and heating clamping wheels 33 and 36. The housing 31 is fixedly installed on the induction heating worktable 6 with bolts and screws. The heating guide wheel 32 is installed on the induction heating worktable 6 through a heating guide wheel support seat and is located behind the clamping wheel 22. The heating clamping wheel 33 is installed on the induction heating worktable 6 through a heating clamping wheel support seat. The induction heating box 34 is fixedly installed on the induction heating worktable 6 with bolts and screws and has an induction heating coil installed inside. The heating guide wheel 35 is installed on the induction heating worktable 6 through a heating guide wheel support seat. The heating clamping wheel 36 is installed on the induction heating worktable 6 through a heating clamping wheel support seat.

[0026] The casing 31 is made of steel plate and is fixedly connected to the induction heating worktable 6 by bolts and screws. The heating guide wheel 32 includes a heating guide wheel body, a bearing, and a heating guide wheel bracket. The heating guide wheel body is made of high-strength wear-resistant material and is rotatably connected to the heating guide wheel bracket via the bearing. The heating guide wheel bracket is welded from steel profiles and is fixedly connected to the induction heating worktable 6 by bolts and screws. The heating pressure wheel 33 includes a heating pressure wheel body, a bearing, and a heating pressure wheel bracket. The heating pressure wheel body is made of high-strength wear-resistant material and is rotatably connected to the heating pressure wheel bracket via the bearing. The heating pressure wheel bracket is welded from steel profiles and is fixedly connected to the induction heating worktable 6 by bolts and screws. The induction heating box 3... 4. The induction heating box 34 is made of steel plate and is fixedly installed on the workbench to be heated by bolts and screws, and an induction heating coil is installed inside. The heating guide wheel 35 includes a heating guide wheel body, a bearing, and a heating guide wheel bracket. The heating guide wheel body is made of high-strength wear-resistant material and is rotatably connected to the heating guide wheel bracket via the bearing. The heating guide wheel bracket is welded from steel profiles and is fixedly connected to the induction heating workbench 6 by bolts and screws. The heating pressure wheel 36 includes a heating pressure wheel body, a bearing, and a heating pressure wheel bracket. The heating pressure wheel body is made of high-strength wear-resistant material and is rotatably connected to the heating pressure wheel bracket via the bearing. The heating pressure wheel bracket is welded from steel profiles and is fixedly connected to the induction heating workbench 6 by bolts and screws. Heating guide wheel 32 and heating clamping wheel 33 further clamp the steel wire guided by guide guide wheel 21 and guide clamping wheel 22, and guide the steel wire to accurately enter the induction heating box 34 of the induction heating device 3. The induction heating coil in the induction heating box 34 is connected to an external high-frequency induction power supply with a frequency of 80-100kHz (suitable for steel wire with a diameter of 2.8-4.0mm) or an external ultrasonic induction power supply with a frequency of 30-50kHz (suitable for steel wire with a diameter of 1.0-2.6mm). Heating guide wheel 35 and heating clamping wheel 36 further clamp the steel wire after it has been induction heated by the induction heating box 34 (clamping force ≥2N), and guide the steel wire to accurately run out of the induction heating device 3.

[0027] The winding guide and clamping device 4 includes a winding guide wheel 41 and a winding clamping wheel 42. The winding guide wheel 41 is mounted on the rear end of the induction heating worktable 6 through a winding guide wheel support seat, and the winding clamping wheel 42 is mounted on the induction heating worktable 6 through a winding clamping wheel support seat and is located behind the winding guide wheel 41.

[0028] The winding guide wheel 41 includes a winding guide wheel body, a bearing, and a winding guide wheel bracket. The winding guide wheel body is made of high-strength wear-resistant material and is rotatably connected to the winding heating guide wheel bracket via the bearing. The winding guide wheel bracket is welded from steel profiles. The winding guide wheel 41 is installed at the rear end of the induction heating worktable 6 using bolts and screws. The winding clamping wheel 42 includes a winding clamping wheel body, a bearing, and a winding clamping wheel bracket. The winding clamping wheel body is made of high-strength wear-resistant material and is rotatably connected to the winding clamping guide wheel bracket via the bearing. The winding clamping wheel bracket is welded from steel profiles and is fixedly connected to the induction heating worktable 6 using bolts and screws. The winding guide wheel 41 and the winding clamping wheel 42 clamp the steel wire (clamping force ≥ 2N).

[0029] The wire winding and collecting device 5 includes a servo motor, a reducer, and a wire winding and collecting assembly. The wire winding and collecting assembly is installed on the ground by bolts and screws. The CPU module, power module, digital module, analog module, and servo motor drive system of the PLC control system are installed in the electrical control cabinet. The human-machine interface module, keyboard, and mouse of the PLC control system are assembled on the outside of the electrical control cabinet. The servo motor drive system is connected to the servo motor of the wire winding and collecting device 5 through a cable.

[0030] Among them, the wire winding and collecting assembly includes a winding and collecting mechanism clamping mechanism 51, a winding and collecting mechanism drum 52, and a winding and collecting mechanism support mechanism 53. The winding and collecting mechanism support mechanism 53 is welded by steel profiles and is installed on the ground of the production site through bolts and screws. The winding and collecting mechanism clamping mechanism 51 includes a winding and collecting mechanism air pump 511, a winding and collecting mechanism air filter 512, a winding and collecting mechanism pressure reducing valve 513, a winding and collecting mechanism oil mist separator 514, a winding and collecting mechanism reversing valve 515, a winding and collecting mechanism one-way speed control valve 516, a winding and collecting mechanism one-way valve 517, a servo motor 518, a reducer 519, and a winding and collecting mechanism pneumatic chuck assembly. The winding and collecting mechanism pneumatic chuck assembly includes a winding and collecting mechanism pneumatic component 5110, a winding and collecting mechanism chuck 5111, and a winding and collecting mechanism clamping block 5112. The winding and collecting mechanism pneumatic chuck assembly is made of high-strength wear-resistant materials. The winding and collecting mechanism air pump 511 is connected to the winding and collecting mechanism pneumatic chuck assembly through the winding and collecting mechanism air filter 512, the winding and collecting mechanism pressure reducing valve 513, the winding and collecting mechanism oil mist separator 514, the winding and collecting mechanism reversing valve 515, the winding and collecting mechanism one-way speed control valve 516, and the winding and collecting mechanism one-way valve 517. The winding and collecting mechanism air pump 511, the winding and collecting mechanism pressure reducing valve 513, the winding and collecting mechanism reversing valve 515, the winding and collecting mechanism one-way speed control valve 516, the winding and collecting mechanism one-way valve 517, and the servo motor 518 of the winding and collecting mechanism clamping mechanism are electrically connected to the PLC control system. The clamping mechanism 51 uses a pneumatic chuck assembly to clamp the wire take-up box on the winding and collecting mechanism drum 52. The servo motor 518, the reducer 519, and the winding and collecting mechanism pneumatic component 5110 are installed on the winding mechanism support frame through bolts and screws.

[0031] When the clamping button on the operation panel of the control device 7 is pressed and the PLC control system receives the clamping signal and then starts the air pump (0 < T < 60 s), the high-pressure gas output by the winding and collecting mechanism air pump passes through the regulation of the winding and collecting mechanism air filter, the winding and collecting mechanism pressure reducing valve, the winding and collecting mechanism oil mist separator, the winding and collecting mechanism reversing valve, the winding and collecting mechanism one-way speed control valve, and the winding and collecting mechanism one-way valve to drive the winding and collecting mechanism pneumatic chuck assembly to work. The winding and collecting mechanism pneumatic component 5110 drives the winding and collecting mechanism chuck 5111 slidably connected to it, and the winding and collecting mechanism chuck 5111带动与其固连的缠绕收集机构夹紧块5112将钢丝放线盒夹紧于滚筒52。

[0032] The induction heating workbench 6 is welded by steel profiles and is fixedly connected to the ground of the production site with bolts and screws while pouring concrete.

[0033] It should be noted that there is an unclear part in the translation of item , where "缠绕收集机构卡盘5111带动与其固连的缠绕收集机构夹紧块5112将钢丝放线盒夹紧于滚筒52" has an unclear expression "带动与其固连的", which may need to be further clarified in the original text for a more accurate translation.The ball screw nut pair cable guide 8 includes a ball screw nut pair 81, a ball screw nut pair cable guide bracket 82, a reducer 83, a servo motor 84, a limit switch 85, a limit stop 87, a reciprocating cable guide mechanism 88, and a ball screw nut pair cable guide base 89. The cable guide rod 86 is bolted to the reciprocating cable guide mechanism 88, which is mounted on the ball screw nut in the ball screw nut pair 81. The ball screw nut pair 81 is rotatably connected to the ball screw nut pair cable guide bracket 82 via bearings. The ball screw nut pair cable guide bracket 82 is connected via… Bolts and screws are fixed to the base 89 of the ball screw nut pair type cable guide. A limit switch 85 is installed on the base 89, and a limit stop 87 is installed on the reciprocating cable guide mechanism 88. A servo motor 84 and a reducer 83 are installed on the bracket 82 of the ball screw nut pair type cable guide via bolts and screws, and are connected to the ball screw in the ball screw nut pair 81 via the reducer 83. The base 89 of the ball screw nut pair type cable guide is welded from steel profiles and is fixed to the ground of the production site with bolts and screws and then cast in concrete. In this embodiment, all bearings are lubricated with grease.

[0034] The power supply module is connected to the CPU module, digital input module, analog input module, human-machine interface module, and servo motor drive system of the PLC control system via cables. The CPU module is connected via wires to the buttons of the external human-machine interface module, the air pump 131 and the air pump 511 of the winding and collecting mechanism on the equipment, the pressure reducing valve 133 and the pressure reducing valve 513 of the winding and collecting mechanism, the reversing valve 135 and the reversing valve 515 of the winding and collecting mechanism, the one-way speed regulating valve 136 and the one-way speed regulating valve 516 of the winding and collecting mechanism, the one-way valve 137 and the one-way valve 517 of the winding and collecting mechanism, the limit switch 85, and the alarm light. The CPU module is connected to the digital input module and the analog input module via signal lines. The digital input module is connected to the servo motor drive system via signal lines, and the analog input module is connected to the speed sensor, the pressure sensor of the clamping mechanism, and the air pump via signal lines. To achieve induction heating of steel wires of different sizes, relevant heating process parameters can be set through the display of the human-machine interface module to achieve automatic heating control by the PLC control system.

[0035] Under the control of the PLC control system, the steel wire feeding device 1, the guiding and pressing device 2, the induction heating device 3, the winding guiding and pressing device 4, the ball screw nut pair wire guide 8, and the steel wire winding and collecting device 5 are linked together to complete the real-time detection of induction heating of steel wires of different sizes.

[0036] Working principle: After the operator presses the start button on the device control interface, the PLC control system issues an automatic heating start command. First, the induction heating coil in the induction heating box 34 of the induction heating device 3 is powered on, and the air pump 131 and the winding and collecting mechanism air pump 511 are powered on for pressurization work. After a period of power-on (0 < T < 60 s), the clamping force (≥50 N) applied by the clamping mechanism 13 of the wire feeding device automatically clamps the wire unwinding box, and the clamping force (≥50 N) applied by the clamping mechanism 51 of the winding and collecting mechanism air pump automatically clamps the wire winding box. The servo motor 518 of the wire winding and collecting device 5 is started, driving the drum 52 of the wire winding and collecting device 5 to rotate, dragging wires of different size series (80 m / min ≤ ν ≤ 300 m / min) so that the wire feeding device 1 can unwind the wire and the wire winding and collecting device 5 can wind the wire. The servo motor 84 of the ball screw nut pair type wire arranging device 8 is started, driving the reciprocating wire arranging mechanism 88 and the wire arranging optical rod 86 to achieve wire reciprocating wire arranging. When the limit stop 87 of the ball screw nut pair type wire arranging device 8 contacts the limit switch 85 of the ball screw nut pair type wire arranging device 8, the limit switch 85 sends a signal to the PLC control system 7. The PLC control system 7 receives the signal from the limit switch 85 and issues a control signal for the servo motor 84 of the ball screw nut pair type wire arranging device 8 to reverse. When the limit stop 87 of the ball screw nut pair type wire arranging device 8 contacts another limit switch 85 of the ball screw nut pair type wire arranging device 8, the limit switch 85 sends a signal to the PLC control system 7. The PLC control system 7 receives the signal from the limit switch 85 and issues a control signal for the servo motor 84 of the ball screw nut pair type wire arranging device 8 to rotate forward. This process is repeated until the induction heating treatment process of a box of wires is completed.

[0037] Although the embodiments of the present invention have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limitations on the present invention. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present invention.

Claims

1. A heat treatment device for induction heating steel wire, characterized in that, include: The system comprises a wire feeding device, a first guiding and pressing device, an induction heating worktable, an induction heating device, a second guiding and pressing device, a ball screw nut assembly wire guide, a wire winding and collecting device, and a control device. The induction heating device includes a housing and an induction heating box. The housing is located on the induction heating worktable, and the induction heating box is located inside the housing. An induction heating coil is installed inside the induction heating box. The first and second guiding and pressing devices are located on the induction heating worktable on both sides of the housing. The wire feeding device, induction heating worktable, ball screw nut assembly wire guide, wire winding and collecting device, and control device are arranged sequentially from front to back. The control device includes a PLC control system and a servo motor drive system. The induction heating coil, wire feeding device, wire winding and collecting device, and ball screw nut assembly wire guide are electrically connected to the PLC control system, and the wire winding and collecting device and ball screw nut assembly wire guide are electrically connected to the servo motor drive system. The wire feeding device and the wire winding and collecting device both include a clamping mechanism, a roller, and a supporting mechanism. The roller is clamped on the clamping mechanism, the clamping mechanism is mounted on the supporting mechanism, and the supporting mechanism is mounted on the ground of the production site. The clamping mechanism of the wire feeding device includes an air pump, an air filter, a pressure reducing valve, an oil mist lubricator, a reversing valve, a one-way speed regulating valve, a one-way valve, and a pneumatic chuck assembly. The air pump is connected to the pneumatic chuck assembly in sequence via the air filter, pressure reducing valve, oil mist lubricator, reversing valve, one-way speed regulating valve, and one-way valve. The pneumatic chuck assembly is fixedly connected to the support mechanism and clamps the roller. The air pump, the pressure reducing valve, the reversing valve, the one-way speed regulating valve, and the one-way valve are electrically connected to the PLC control system. The pneumatic chuck assembly includes a pneumatic component, a chuck, and a clamping block. The pneumatic component is slidably connected to the chuck, and the clamping block is connected to the pneumatic chuck. The clamping mechanism of the wire feeding device clamps the wire feeding box onto the corresponding roller, and the clamping mechanism of the wire winding and collecting device clamps the wire taking-up box onto the corresponding roller. The wire winding and collecting device further includes a first servo motor and a first reducer; the first servo motor is connected to the wire winding and collecting assembly through the first reducer, and the first servo motor is electrically connected to the servo motor drive system; Both the first guiding and pressing device and the second guiding and pressing device include a first guide wheel and a first pressing wheel arranged sequentially from front to back. The first guide wheel and the first pressing wheel are both connected to the induction heating worktable through a support base. The induction heating device also includes two second guide wheels and two second pressing wheels. The second guide wheels and the second pressing wheels are connected to the induction heating workbench through a support base. One second guide wheel and one second pressing wheel form a wheel set. The two wheel sets are respectively set on both sides of the induction heating box and are located inside the housing.

2. The heat treatment equipment for induction heating steel wire according to claim 1, characterized in that: The ball screw nut pair cable guide includes a second servo motor, a second reducer, a ball screw nut pair, a reciprocating cable guide mechanism, two limit switches, limit blocks, a ball screw nut pair cable guide bracket, and a ball screw nut pair cable guide base. The ball screw nut pair includes a ball screw nut and a ball screw, with the ball screw nut mounted on the ball screw. The reciprocating cable guide mechanism is mounted on the ball screw nut of the ball screw nut pair. The reciprocating cable guide mechanism includes a cable guide rod and a cable guide frame. The cable guide rod is mounted on the cable guide frame, which is mounted on the ball screw nut. The ball screw nut pair and the ball screw... The ball screw nut-type cable guide bracket is rotatably connected, and the ball screw nut-type cable guide bracket is connected to the ball screw nut-type cable guide base. The limit block is connected to the cable guide frame in the re-cable guide mechanism. Two limit switches are respectively set on the ball screw nut-type cable guide base, located on both sides of the limit block. The servo motor is set on the ball screw nut-type cable guide bracket and connected to the ball screw nut through a second reducer. The ball screw nut-type cable guide base is set on the production site ground. The second servo motor is electrically connected to the servo motor drive system, and the limit switches are electrically connected to the PLC control system.

Citation Information

Patent Citations

  • Wire arranging compensation device and wire arranging compensation method of wire cutting all-powerful winding machine

    CN103588025A

  • Numerical control steel wire induction heat treatment production system

    CN106801137A