Piglet feed processing equipment
Through the integrated design of feed processing equipment, the use of airflow feed pipes and multiple processing units, the equipment's large area, high cost and low efficiency are solved, and efficient expansion granulation and space utilization are achieved.
Patent Information
- Application Number
- CN202310647893.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2023-06-02
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2043-06-02
AI Technical Summary
The existing feed processing equipment covers a large area, has high space costs, high material transportation costs and low production efficiency.
An integrated feed processing equipment is designed, including a vertical frame and multiple processing devices. The materials are fed into the equalizing unit through the air flow feeding pipe, premixed and processed in the mixing unit and the rolling and kneading unit, and then distributed to the puffing and crushing unit for puffing and granulation, shortening the feed path and compressing the equipment's footprint.
It improves space utilization, reduces equipment costs, enhances production efficiency, and is suitable for large-scale promotion.
Smart Images

Figure CN116636628B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of piglet breeding and relates to feed processing equipment for piglets. Background Art
[0002] Starter feed and nursery feed are feeds formulated to replace whole milk, with their primary ingredients being dairy byproducts. Starter feed is for suckling piglets, with its primary function being to induce early feeding, strengthen the gastrointestinal tract, and supplement the nutritional deficiencies of breast milk after three weeks. It is easily digestible and prevents diarrhea. Nursery feed is for weaned piglets, with its primary function being to be easily digestible, prevent diarrhea, and promote the transition of piglets from breast milk to corn and soybean meal-based feeds. The nutrient solution composition and concentration of starter feed and nursery feed produced by different manufacturers vary, including materials such as powdered corn, dairy products, fish meal, puffed soybeans, and soy protein concentrate. These starter feed and nursery feed ingredients generally undergo processes such as crushing, impurity removal, puffing, and re-crushing during production. The puffing process, in particular, matures the feed, helping to meet the feed production requirements for fresh-mature piglet rearing.
[0003] The actual floor space occupied by existing feed processing equipment is relatively large. For example, the extrusion screw in the puffing process has a large diameter and mostly extends in a horizontal spiral direction, so it is large in size and has high space costs. Secondly, the distribution span of different production processes is relatively large, which will also lead to high material transportation costs and significantly affect production efficiency. Summary of the Invention
[0004] In response to the technical problems existing in the above-mentioned feed processing equipment, the present invention proposes a feed processing equipment for piglets which has a reasonable design, integrates the functions of step-by-step mixing, tumbling, puffing and re-crushing, has high space utilization and is conducive to improving production efficiency.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present invention is that the feed processing equipment for piglets provided by the present invention includes a vertical frame, and a plurality of processing devices for processing feed are arranged on the vertical frame. The vertical frame includes three rows of mounting gears for installing the processing devices, and from top to bottom they are the first gear, the second gear and the third gear respectively. The processing device includes 4 equalizing units arranged in the first gear, the equalizing unit includes a equalizing box, and a plurality of airflow feeding pipes are arranged above the equalizing box. The power end of the airflow feeding pipe is provided with an air source, and a first material selection mechanism for selecting material is provided inside the equalizing box, and a equalizing outlet is provided at the bottom of the equalizing box. The processing device also includes 2 mixing units and 1 kneading unit arranged in the second gear and connected to the equalizing unit. The mixing unit and the kneading unit respectively include a mixing box and a kneading box. The mixing box is connected to the 2 equalizing boxes up and down, and the kneading box is arranged between the mixing boxes and on the left and right. The processing device further comprises a material distribution unit arranged in the third gear and connected to the tumbling and kneading unit in upper and lower directions, the material distribution unit comprises a material distribution box, the material distribution box, the tumbling and kneading box and the mixing box are all provided with a second material distribution mechanism, the driving ends of the first material distribution mechanism and the second material distribution mechanism are provided with a driving unit, and puffing and granulation units connected to the left and right of the material distribution unit are provided on both sides of the material distribution box, the puffing and granulation unit comprises a puffing box, the width and height of the puffing box are both less than 100 cm, three puffing chambers evenly distributed up and down and three discharge chambers connected to the puffing chambers at the same time are provided in the interior of the puffing box, an observation window is provided on the outside of the puffing chamber, an extrusion mechanism and an extrusion template are respectively provided in the interior and end of the puffing chamber, the puffing box is provided with a reduction motor transmission-connected to the extrusion mechanism at the end thereof away from the material distribution box, a granulation and crushing mechanism is provided in the discharge chamber, and a discharge port connected to the discharge chamber is provided at the bottom of the third gear.
[0006] As a preference, the material distribution box, mixing box, tumbling box and distribution box are all 80×80×60cm 3 The top and bottom of the box body cooperate with the convex rails arranged between the mounting gears. The box body includes a front box cover and a rear box cover that are nested in front and behind. The inner wall of the rear box cover is a horizontal cylindrical surface, and the cylindrical surface is movably matched with the maximum rotation surface of the first material shifting mechanism and the second material shifting mechanism.
[0007] Preferably, a drumhead groove is provided at the front end of the front box cover, a center hole is provided at the center of the drumhead groove, and a combined bearing member is provided at the center hole.
[0008] Preferably, the combined bearing assembly includes a center sleeve nested with the center hole and a concentric bearing ring arranged on the inner side of the drumhead groove; the center sleeve movably cooperates with the rotation center of the first and second material shifting mechanisms; the inner side of the drumhead groove and the concentric bearing ring movably cooperate with the rotating end faces of the first and second material shifting mechanisms.
[0009] Preferably, a plurality of horizontal connection holes are provided on the front box cover at the corners of the drum surface groove, and the connection holes are used for installing bolts.
[0010] Preferably, the first material dispensing mechanism includes a first rotating shaft, a first transmission sleeve is provided at the end of the first rotating shaft, a first outer ring is provided on the outside of the first transmission sleeve, and a radial blade group fixedly connected to the first outer ring is provided on the side of the first outer ring, and the radial blade group includes a plurality of first radial sheets and a plurality of second radial sheets, and the plurality of first radial sheets are arranged between the second radial sheets, the length of the second radial sheets is greater than the length of the first radial sheets, and the radial blade group is provided with a spiral blade connected to the first transmission sleeve.
[0011] Preferably, the second material shifting mechanism includes a second rotating shaft, a second transmission sleeve is provided at the end of the second rotating shaft, a second outer ring is provided on the outside of the second transmission sleeve, and a plurality of shifting plates fixedly connected to the side of the second outer ring are provided.
[0012] Preferably, the driving unit includes two driving motors and two sets of pulley transmission mechanisms, and the pulley transmission mechanisms include a first-stage pulley belt group and a second-stage pulley belt group. The first-stage pulley belt group is used to simultaneously drive the first rotating shafts of two equalizing boxes and the second rotating shaft of a mixing box, and the two second-stage pulley belt groups are used to drive the second rotating shaft of the tumbling box and the second rotating shaft of the distribution box respectively.
[0013] Preferably, the granulation and crushing mechanism includes a shaft ring, and at least two cutting plates are provided on the side of the shaft ring. The cutting plates rotate along the end surface of the extrusion template and cut the puffed feed extruded by the extrusion template.
[0014] Preferably, the airflow feeding pipe includes a horizontal feeding part, the end of the horizontal feeding part is provided with a connecting part connected from top to bottom to the equalizing box, and the side of the horizontal feeding part is provided with an airflow conveying part cross-connected therewith.
[0015] Compared with the prior art, the advantages and positive effects of the present invention are:
[0016] 1. The feed processing equipment for piglets provided by the present invention has an air flow feeding pipe that drives different materials into four equalizing units. Every two equalizing units form a group, and their respective materials are first driven into the mixing unit for pre-mixing. The materials of the two mixing units are then driven into the tumbling unit for tumbling and mixing. The dividing unit is used to divide the tumbled materials into different puffing and crushing units, and the puffing and granulating unit performs puffing and granulation and discharges the feed reasonably.
[0017] 2. The feed processing equipment for piglets provided by the present invention provides a reasonable assembly basis for the material equalization unit, mixing unit, tumbling unit, material distribution unit and puffing and crushing unit by means of a vertical frame, and realizes integrated installation in a coordinated manner, which not only shortens the feeding path, but also compresses the actual floor space of the entire equipment, which is beneficial to saving costs and improving the comprehensive utilization rate of the equipment.
[0018] The device has reasonable design, simple structure, and integrates step-by-step mixing, tumbling, puffing and re-crushing functions. It has high space utilization and is conducive to improving production efficiency, and is suitable for large-scale promotion. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following is a brief introduction to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0020] Figure 1 An axonometric diagram of a feed processing device for piglets provided in an embodiment;
[0021] Figure 2 An axonometric view of the piglet feed processing equipment provided in the embodiment in another direction;
[0022] Figure 3 A side view of a feed processing device for piglets provided in an embodiment;
[0023] Figure 4 A front view of a feed processing device for piglets provided in an embodiment;
[0024] Figure 5 A schematic diagram of the internal structure of the material distribution unit and the puffing and granulation unit provided in the embodiment;
[0025] Figure 6 A cross-sectional view of a feed processing device for piglets provided in an embodiment taken along the FF direction;
[0026] Figure 7 A cross-sectional view of the feed processing equipment for piglets provided in the embodiment taken along line II;
[0027] Figure 8 A cross-sectional view of a piglet feed processing device provided in an embodiment taken along the JJ direction;
[0028] Figure 9 An axonometric view of the first material diverting mechanism provided in the embodiment;
[0029] Figure 10 for Figure 1 A magnified schematic diagram of the structure A in the middle;
[0030] Figure 11 for Figure 5 A magnified schematic diagram of structure B in the middle;
[0031] In the above figures, 1. stand; 11. first gear; 12. second gear; 13. third gear; 14. discharge port; 2. processing device; 21. material distribution unit; 211. material distribution box; 212. first material shifting mechanism; 212a. first rotating shaft; 212b. first transmission sleeve; 212c. first outer ring; 212d. radial blade group; 212d1. first radial blade; 212d2. second radial blade; 212e. spiral blade; 213. material distribution outlet; 22. mixing unit; 221. mixing box; 23. tumbling unit; 231. tumbling box; 24. material distribution unit; 241. material distribution box; 25. puffing granulation unit; 251. puffing box; 252. puffing chamber; 253. discharge chamber; 254. extrusion Mechanism; 255, extrusion template; 256, granulation and crushing mechanism; 2561, shaft ring; 2562, cutting plate; 257, observation window; 258, reduction motor; 26, second material shifting mechanism; 261, second rotating shaft; 262, second transmission sleeve; 263, second outer ring; 264, shifting plate; 27, box body; 271, front box cover; 272, rear box cover; 273, drum surface groove; 274, connecting hole; 3, air flow feeding pipe; 31, horizontal feeding part; 32, connecting part; 33, air flow conveying part; 4, combined bearing part; 41, center shaft sleeve; 42, concentric bearing ring; 5, drive unit; 51, drive motor; 52, pulley transmission mechanism; 521, first-stage pulley belt group; 522, second-stage pulley belt group. DETAILED DESCRIPTION
[0032] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other unless they conflict. For the convenience of description, the words "upper", "lower", "left", and "right" appearing below only indicate the upper, lower, left, and right directions consistent with the drawings themselves and do not limit the structure.
[0033] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0034] Examples, such as Figures 1 to 11 As shown, the feed processing equipment for piglets provided by the present invention includes a stand 1, on which a plurality of processing devices 2 for processing feed are arranged, the stand 1 includes three rows of mounting gears for mounting the processing devices 2 and are, from top to bottom, the first gear 11, the second gear 12 and the third gear 13, the upper wall and the lower wall of the first gear 11, the second gear 12 and the third gear 13 are all provided with convex rails that cooperate with each box body, the processing device 2 includes four equalizing units 21 arranged in the first gear 11, the equalizing unit 21 includes an equalizing box 211, and a equalizing box 211 is provided above the equalizing box 211. There are multiple air flow feeding pipes 3, the power end of the air flow feeding pipe 3 is provided with an air source, the interior of the equalizing box 211 is provided with a first material-dividing mechanism 212 for diverting the material, and the bottom of the equalizing box 211 is provided with an equalizing material outlet 213. The processing device 2 also includes two mixing units 22 and a tumbling unit 23 arranged in the second gear 12 and connected to the equalizing unit 21. The mixing unit 22 and the tumbling unit 23 respectively include a mixing box 221 and a tumbling box 231. The mixing box 221 is connected to the two equalizing boxes 211 up and down, and the tumbling box 231 is arranged between the mixing boxes 221 and on the left and right. The processing device 2 is interconnected, and the processing device 2 also includes a material distribution unit 24 arranged in the third gear 13 and connected to the rolling and kneading unit 23 in upper and lower directions. The material distribution unit 24 includes a material distribution box 241. The material distribution box 241, the rolling and kneading box 231 and the mixing box 221 are all provided with a second material distribution mechanism 26. The driving end of the first material distribution mechanism 212 and the second material distribution mechanism 26 is provided with a driving unit 5. The two sides of the material distribution box 241 are provided with an expansion granulation unit 25 connected to the left and right of the material distribution unit 24. The expansion granulation unit 25 includes an expansion box 251. The width and height of the expansion box 251 are both less than 100c m. The puffing box 251 is provided with three puffing chambers 252 evenly distributed vertically and three discharge chambers 253 connected to the puffing chambers 252. An observation window 257 is provided on the outside of the puffing chamber 252. An extrusion mechanism 254 and an extrusion template 255 are respectively provided inside and at the end of the puffing chamber 252. A reduction motor 258, which is transmission-connected to the extrusion mechanism 254, is provided at the end of the puffing box 251 away from the distribution box 241. A granulation and crushing mechanism 256 is provided in the discharge chamber 253. A discharge port 14 connected to the discharge chamber 253 is provided at the bottom of the third gear 13.
[0035] Specifically, the stand 1 provides a reasonable assembly basis for the material grading unit 21, the mixing unit 22, the tumbling unit 23, the dividing unit 24 and the puffing and crushing unit 25, and realizes integrated installation in a coordinated manner, which not only shortens the feeding path, but also compresses the actual floor space of the entire equipment, which is beneficial to saving costs and improving the comprehensive utilization rate of the equipment. More specifically, the airflow feeding pipe 3 serves as a feeding channel, and can transport materials with wind as the power, reducing the investment in mechanical feeding mechanisms, which is beneficial to reducing the probability of equipment failure; the airflow feeding pipe 3 drives different feed raw materials such as powdered corn, dairy products, imported fish meal, puffed soybeans and soybean concentrated protein into the four material grading units 21, and the first material dispensing mechanism 212 disperses the agglomerated materials while dispensing the materials, so that the materials can enter the mixing unit 22 more evenly; each two material grading units 21 are grouped together and firstly drive their respective materials into two different The mixing unit 22 performs premixing. The second material transfer mechanism 26 in the mixing unit 22 transfers the premixed materials from the mixing unit 22 to the tumbling and kneading unit 23 for tumbling and mixing. All materials are tumbled and kneaded at a certain frequency and duration in the tumbling and kneading unit 23. The material distribution unit 24 then distributes the tumbled materials to different puffing and crushing units 25. Although the diameter of the puffing and granulating unit 25 is significantly smaller than that of existing large-scale equipment, the combined action of multiple puffing mechanisms and the extrusion die plate 255 ensures a sufficient working volume to ensure production efficiency in the workshop. After the puffed feed is extruded from the extrusion die plate 255, it is crushed and granulated by the granulation and crushing mechanism 256. The granulated feed is then discharged from the discharge port 14. The workshop conveyor can transport the granulated feed from below the third gear 13 to the workshop collection equipment. The observation window design allows staff to observe the actual extrusion process of the extruder mechanism in the puffing chamber, allowing for timely maintenance.
[0036] In order to improve the space intensiveness of the device, the material distribution box 211, the mixing box 221, the tumbling box 231 and the material distribution box 241 provided by the present invention are all 80×80×60 cm. 3 The box body 27, the top and bottom of the box body 27 cooperate with the cam rails provided between the mounting gears, and the box body includes a front box cover 271 and a rear box cover 272 nested in the front and rear, and the inner wall of the rear box cover 272 is a horizontal cylindrical surface, and the cylindrical surface is movably cooperated with the maximum rotation surface of the first material dispensing mechanism 212 and the second material dispensing mechanism 26. Among them, the box body adopts the combination of the front box cover 271 and the rear box cover 272 to form a material chamber, which can not only meet the movement needs of the material, but also facilitate targeted maintenance of part of the box body and its internal mechanism. The design of the cylindrical surface is conducive to the full transfer of materials from the inside of the box body to another box body in the first material dispensing mechanism 212 and the second material dispensing mechanism 26. The volume design of the box body, especially the fact that the entire equipment can be assembled together in a wall-mounted manner, can greatly ensure the space utilization rate of the equipment while meeting the production volume requirements.
[0037] To improve the transmission performance of the first and second material diverting mechanisms 212 and 26, the present invention provides a combined bearing assembly 4 on the front housing cover 271. The combined bearing assembly 4 is used to reduce the rotational resistance of the first and second material diverting mechanisms 212 and 26. Furthermore, a drumhead groove 273 is provided at the front end of the front housing cover 271. A center hole is provided at the center of the drumhead groove 273 for mounting the combined bearing assembly 4. The design of the drumhead groove 273 and the center hole effectively increases the heat exchange area between the center of the housing and the external environment, reducing moisture in the material during transfer and reducing heat generated along the transmission path, thereby ensuring the normal operation of the equipment.
[0038] In order to improve the utilization rate of the combined bearing component 4, the combined bearing component 4 provided by the present invention includes a central sleeve 41 nested with the center hole and a concentric bearing ring 42 disposed inside the drumhead groove 273. The central sleeve 41 flexibly cooperates with the rotation center of the first and second material selection mechanisms 212 and 26, while the inside of the drumhead groove 273 and the concentric bearing ring 42 flexibly cooperate with the rotation end surfaces of the first and second material selection mechanisms 212 and 26. The mating surfaces of the central sleeve 41 and the concentric bearing ring 42 with the first and second material selection mechanisms 212 and 26 are smooth, and the concentric bearing ring 42 also increases the radial working span and transmission area of the combined bearing component 4, which has a positive significance for improving the rotational stability of the first and second material selection mechanisms 212 and 26.
[0039] In order to improve the stability of all boxes on the stand 1, the present invention provides a plurality of horizontal connection holes 274 at the corners of the drum surface groove 273 on the front box cover 271. The connection holes 274 are used to install bolts, which can connect adjacent boxes 27 and the expansion box 251.
[0040] In order to improve the material-pickup effect of the first material-pickup mechanism 212, the first material-pickup mechanism 212 provided by the present invention includes a first rotating shaft 212a, a first transmission sleeve 212b is provided at the end of the first rotating shaft 212a, a first outer ring 212c is provided on the outside of the first transmission sleeve 212b, the end of the first outer ring 212c is an annular blocking surface that cooperates with the inner side of the drum surface groove 273, and the annular blocking surface is provided with an annular groove that cooperates with the concentric bearing ring 42; the side of the first outer ring 212c is provided with a radial blade group 212d fixedly connected to it, the radial blade group 212d includes a plurality of first radial pieces 212d1 and a plurality of second radial pieces 212d2, the plurality of first radial pieces 212d1 are arranged between the second radial pieces 212d2, the length of the second radial pieces 212d2 is greater than the length of the first radial pieces 212d1, and the radial blade group 212d is provided with a spiral blade 212e connected to the first transmission sleeve 212b. Among them, after the first transmission sleeve 212b and the first outer ring 212c are connected in transmission, the power of the rotating shaft can be effectively transmitted to the radial blade group 212d and the spiral blade 212e, and the combination of the two is a hollow structure. On the one hand, it can provide a larger heat dissipation area for the box body and external equipment, and on the other hand, it can reduce the thickness of the material between the inner wall of the box body and the first material selection mechanism 212. In addition, due to the cutting effect of the spiral blade 212e, the thickness will not cause large-scale agglomeration of the material during the material selection process, and will not increase the working torque of the first rotating shaft 212a, thereby improving the material selection efficiency of the first material selection mechanism 212, and to a certain extent, it is also beneficial to extend the actual service life of the first material selection mechanism 212.
[0041] In order to improve the material selection efficiency of the second material selection mechanism 26, the second material selection mechanism 26 provided by the present invention includes a second rotating shaft 261, and a second transmission sleeve 262 is provided at the end of the second rotating shaft 261. The end of the second transmission sleeve 262 is an annular blocking surface that cooperates with the inner side of the drum surface groove 273, and the annular blocking surface is provided with an annular groove that cooperates with the concentric bearing ring 42. A second outer ring 263 is provided on the outside of the second transmission sleeve 262, and a plurality of selector plates 264 fixedly connected to it are provided on the side of the second outer ring 263. After the second transmission sleeve 262 and the second outer ring 263 are connected in transmission, the power of the rotating shaft can be effectively transmitted to the shift plate 264; the combination of the second transmission sleeve 262 and the second outer ring 263 is also a hollow structure, which can provide hard conditions for efficient heat exchange between the box and external equipment on the one hand, and on the other hand, it can reduce the thickness of the material between the inner wall of the box and the first shifting mechanism 212, and this thickness will not cause large-scale agglomeration of the material during the shifting process, and will not increase the working torque of the second rotating shaft 261, thereby improving the shifting efficiency of the second shifting mechanism 26, and to a certain extent, it is also beneficial to extend the actual service life of the second shifting mechanism 26.
[0042] In order to improve the transmission efficiency of the first material diverter mechanism 212 and the second material diverter mechanism 26, the drive unit 5 provided by the present invention includes two drive motors 51 and two sets of pulley transmission mechanisms 52. The pulley transmission mechanism 52 includes a first-stage pulley belt group 521 and a second-stage pulley belt group 522. The first-stage pulley belt group 521 is used to simultaneously drive the first rotating shaft 212a of the two material equalizing boxes 211 and the second rotating shaft 261 of the one mixing box 221, and the two second-stage pulley belt groups 522 are used to drive the second rotating shaft 261 of the tumbling box 231 and the second rotating shaft 261 of the distribution box 241 respectively. Among them, pulleys are provided on the first rotating shaft 212a and the second rotating shaft 261 of the distribution box 241, and the belts of the first-stage pulley belt group 521 are driven in a triangular trajectory; the pulley installed on the second rotating shaft 261 in the center of the mixing box 221 is a double-track pulley, and the pulleys of the tumbling box 231 and the distribution box 241 are connected to the second pulley groove of the double-track pulley through belts, thereby establishing a second-stage transmission relationship. Two driving motors 51 are arranged in the second gear 12 and distributed on both sides of the two mixing units 22, and the first-stage pulley belt group 521 and the second-stage pulley belt group 522 input power to the equalizing box 211 and the mixing box, while also input power to the tumbling box 231 and the distribution box 241 respectively.
[0043] To improve the pelletizing efficiency of the present invention, the pelletizing and crushing mechanism 256 includes a shaft ring 2561 with at least two cutting plates 2562 mounted on its side. The cutting plates 2562 rotate along the end surface of the extrusion die plate 255 and cut the extruded feed from the extrusion die plate 255. The central shaft of the extrusion mechanism 254 is in driving connection with the shaft ring 2561. The shaft ring 2561 rotates in response to the reduction motor 258, and the cutting plates 2562 cut the extruded feed into pellets, thereby achieving pelletization. The feed extruded from multiple extrusion chambers 252 on the same side is pre-collected in the discharge chamber 253 and then discharged in an orderly manner from the discharge port 14 at the bottom of the discharge chamber 253 onto the workshop conveyor.
[0044] To improve the compatibility between the airflow feeding conduit 3 and the material distribution box 211, the present invention provides an airflow feeding conduit 3 comprising a horizontal feeding section 31. A connecting section 32, which connects to the material distribution box 211 from top to bottom, is provided at the end of the horizontal feeding section 31. An airflow conveying section 33, which cross-connects with the horizontal feeding section 31, is provided on the side of the horizontal feeding section 31. The airflow conveying section 33 is powered by a wind source, which is then driven into the various material distribution boxes 211 along with the material. The material distribution boxes 211 are provided with balancing holes for equalizing air pressure, and a filter is installed in these balancing holes to ensure air pressure balance throughout the entire device.
[0045] The above description is merely a preferred embodiment of the present invention and does not constitute any other form of limitation to the present invention. Any person skilled in the art may utilize the technical contents disclosed above to change or modify them into equivalent embodiments with equivalent changes for application in other fields. However, any simple modification, equivalent change, and modification of the above embodiments made in accordance with the technical essence of the present invention without departing from the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.
Claims
1. A feed processing device for piglets, comprising a stand, on which a plurality of processing devices for processing feed are arranged, characterized in that: The stand includes three rows of mounting gears for installing the processing device, which are the first gear, the second gear and the third gear from top to bottom. The processing device includes four material balancing units arranged in the first gear. The material balancing unit includes a material balancing box. A plurality of airflow feeding pipes are arranged above the material balancing box. The power end of the airflow feeding pipe is provided with an air source. A first material shifting mechanism for shifting materials is provided inside the material balancing box. A material balancing outlet is provided at the bottom of the material balancing box. The processing device also includes two mixing units and one tumbling unit arranged in the second gear and connected to the material balancing unit. The mixing unit and the tumbling unit respectively include a mixing box and a tumbling box. The mixing box is connected to the two material balancing boxes up and down. The tumbling box is arranged between the mixing boxes and is connected to the mixing boxes on the left and right. The processing device also includes a mixing box arranged in the third gear and connected to the tumbling unit up and down. A connected material distribution unit, the material distribution unit includes a material distribution box, the material distribution box, the tumbling box and the mixing box are each provided with a second material distribution mechanism, the driving ends of the first material distribution mechanism and the second material distribution mechanism are provided with a driving unit, and puffing granulation units connected to the left and right of the material distribution unit are provided on both sides of the material distribution box, the puffing granulation unit includes a puffing box, the width and height of the puffing box are both less than 100 cm, three puffing chambers evenly distributed up and down and a discharge chamber connected to the three puffing chambers at the same time are provided inside the puffing box, an observation window is provided on the outside of the puffing chamber, an extrusion mechanism and an extrusion template are respectively provided inside and at the end of the puffing chamber, the puffing box is provided with a reduction motor transmission-connected to the extrusion mechanism at the end away from the material distribution box, a granulation and crushing mechanism is provided in the discharge chamber, and a discharge port connected to the discharge chamber is provided at the bottom of the third gear.
2. The piglet feed processing equipment according to claim 1, characterized in that: The material distribution box, mixing box, tumbling box and material distribution box are all 80×80×60cm 3 The top and bottom of the box body cooperate with the convex rails arranged between the mounting gears. The box body includes a front box cover and a rear box cover that are nested in front and behind. The inner wall of the rear box cover is a horizontal cylindrical surface, and the cylindrical surface is movably matched with the maximum rotation surface of the first material shifting mechanism and the second material shifting mechanism.
3. The piglet feed processing equipment according to claim 2, characterized in that: The front end of the front box cover is provided with a drum surface groove, the center of the drum surface groove is provided with a center hole, and the center hole is provided with a combined bearing component.
4. The piglet feed processing equipment according to claim 3, characterized in that: The combined bearing assembly includes a central sleeve nested with the central hole and a concentric bearing ring arranged on the inner side of the drumhead groove. The central sleeve is movably engaged with the rotation center of the first and second material shifting mechanisms. The inner side of the drumhead groove and the concentric bearing ring are movably engaged with the rotation end faces of the first and second material shifting mechanisms.
5. The piglet feed processing equipment according to claim 4, characterized in that: The front box cover is provided with a plurality of horizontal connection holes at the corners of the drum surface groove, and the connection holes are used for installing bolts.
6. The piglet feed processing equipment according to claim 1, characterized in that: The first material dispensing mechanism includes a first rotating shaft, a first transmission sleeve is provided at the end of the first rotating shaft, a first outer ring is provided on the outside of the first transmission sleeve, and a radial blade group fixedly connected to the first outer ring is provided on the side of the first outer ring. The radial blade group includes a plurality of first radial sheets and a plurality of second radial sheets. The plurality of first radial sheets are arranged between the second radial sheets. The length of the second radial sheets is greater than that of the first radial sheets. The radial blade group is provided with spiral blades connected to the first transmission sleeve.
7. The piglet feed processing equipment according to claim 6, characterized in that: The second material shifting mechanism includes a second rotating shaft, a second transmission sleeve is provided at the end of the second rotating shaft, a second outer ring is provided on the outside of the second transmission sleeve, and a plurality of shifting plates fixedly connected to the second outer ring are provided on the side surface of the second outer ring.
8. The piglet feed processing equipment according to claim 7, characterized in that: The driving unit includes two driving motors and two sets of pulley transmission mechanisms. The pulley transmission mechanisms include a first-stage pulley belt group and a second-stage pulley belt group. The first-stage pulley belt group is used to simultaneously drive the first rotating shafts of two equalizing boxes and the second rotating shaft of a mixing box. The two second-stage pulley belt groups are used to drive the second rotating shaft of the tumbling box and the second rotating shaft of the distribution box respectively.
9. The piglet feed processing equipment according to claim 1, characterized in that: The granulation and pulverization mechanism comprises a shaft ring, and at least two cutting plates are arranged on the side of the shaft ring. The cutting plates rotate along the end surface of the extrusion template and cut the expanded feed extruded by the extrusion template.
10. The piglet feed processing equipment according to claim 1, characterized in that: The airflow feeding pipeline includes a horizontal feeding part, the end of the horizontal feeding part is provided with a connecting part that communicates with the material equalizing box from top to bottom, and the side of the horizontal feeding part is provided with an airflow conveying part that cross-communicates with the horizontal feeding part.
Citation Information
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