A seabuckthorn raw pulp processing device

By designing a sea buckthorn raw juice processing device including a juice box and a reciprocating push plate, the problem of insufficient squeezing in the existing device is solved, more efficient secondary juicing and screen cleaning are achieved, and costs and blockage risks are reduced.

CN116941779BActive Publication Date: 2025-10-17XINJIANG DAHER BIOTECHNOLOGY CO LTD

Patent Information

Application Number
CN202310942371.0
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Priority Date
2023-02-08
Filing Date
2023-07-30
Publication Date
2025-10-17
Estimated Expiration
2043-07-30

AI Technical Summary

Technical Problem

The existing sea buckthorn pulp processing device has the problem of not squeezing out the pulp completely during the cutting process, resulting in waste.

Method used

A sea buckthorn raw juice processing device was designed, which included a juice box, a frame, a motor, a Jiaolong stirring frame, a gear shaft, a spur gear set, a screen and a connecting rod mechanism. The secondary juicing and squeezing were achieved through the reciprocating motion of the push plate, and the helical gear set and the cleaning mechanism were combined to prevent blockage.

Benefits of technology

It achieves a greater degree of waste reduction, reduces costs, and reduces the risk of clogging through the longitudinal dragon stirring frame, ensuring the cleaning effect of the screen.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application belongs to the field of agricultural machines, and particularly relates to a sea-buckthorn raw pulp processing device. The device comprises a juice extraction box, a frame, a motor, a Jiaolong stirring frame, a gear shaft, a spur gear set, a screen and a connecting rod mechanism. The frame is provided with a feeding port. The juice extraction box is provided with a discharge port and a feeding hole, and is fixedly connected with the frame. The motor is fixedly connected with the frame. The Jiaolong stirring frame comprises a shaft and a blade, which are fixedly connected, and the shaft is fixedly connected with the output shaft of the motor. The gear shaft is rotatably connected with the frame. The spur gear set comprises a driving spur gear and a driven spur gear. The connecting rod mechanism comprises a disc, a connecting rod and a push plate. The disc is coaxially fixedly connected with the gear set. The disc is provided with an eccentric hole. One end of the connecting rod is hingedly connected with the eccentric hole of the disc. The other end of the connecting rod is hingedly connected with the push plate. The screen is fixedly connected with the frame and located below the discharge port. The push plate is slidably connected with the screen. The secondary juice extraction and extrusion of the present application can reduce waste to a greater extent.
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Description

TECHNICAL FIELD

[0001] The application belongs to the field of agricultural machinery, and particularly relates to a sea-buckthorn pulp processing device. BACKGROUND

[0002] The sea-buckthorn pulp is mainly extracted from sea-buckthorn. The sea-buckthorn is a deciduous shrub with the characteristics of drought tolerance and sand resistance, and can survive on saline-alkali land, so it is widely used for water and soil conservation and is a plant with medicinal and edible properties. The roots, stems, leaves, flowers and fruits of the sea-buckthorn, especially the sea-buckthorn fruits, contain rich nutrients and bioactive substances. The sea-buckthorn pulp has the effects of reducing cholesterol, relieving phlegm and cough and nourishing the stomach.

[0003] At present, a sea-buckthorn fruit primary processing device with a patent number CN218132262U is used for processing the sea-buckthorn pulp on the market. The device comprises a conveying device (1) and a primary processing device (2). The conveying device (1) comprises an inclined chute (11), the bottom of the chute (11) is supported on the base through a plurality of conveying supports (12), the bottom end of the chute (11) is provided with a feeding port (13) connected with the chute (11), the top end of the chute (11) is provided with a discharging port (14), a main transmission shaft (15) is coaxially arranged in the chute (11), a spiral blade (16) is arranged on the main transmission shaft (15), the bottom end of the spiral blade (16) is connected with one end of a speed reducer after penetrating through the chute (11), and the other end of the speed reducer is connected with the output shaft of a conveying motor (17). The primary processing device (2) comprises a tank body (201), the tank body (201) is supported on the base through a plurality of supporting legs (202), the top of the tank body (201) is provided with a feeding port (203), the bottom of the tank body (201) is provided with a discharging port (204), the discharging port (204) is arranged with a discharging valve, two groups of crushing devices (206) are arranged in the tank body (201), the two groups of crushing devices (206) are symmetrically arranged about the central axis of the tank body (201), a first pressure transmitter (207) is arranged in the tank body (201), the measuring rod of the first pressure transmitter (207) extends to the bottom of the tank body (201), a second pressure transmitter (208) is arranged in the tank body (201), and the measuring rod of the second pressure transmitter (208) extends to the upper part of the tank body (201).

[0004] The device ensures the continuous and stable production of the sea-buckthorn fruit pulp. However, there is a problem that the simple spiral blade cutting leaves many residues that are not squeezed clean, resulting in some waste. SUMMARY

[0005] The scheme provides a sea-buckthorn pulp processing device to solve the problem that the sea-buckthorn fruit is not squeezed clean.

[0006] To achieve the above object, the present scheme provides a sea buckthorn pulp processing device, comprising a juicer box, a rack, a motor, a dragon stirring frame, a gear shaft, a straight gear set, a screen and a connecting rod mechanism; the rack is provided with a feeding port; the juicer box is provided with a discharge port and a feeding hole, and the juicer box is fixedly connected with the rack; the motor is fixedly connected with the rack, the dragon stirring frame comprises a shaft and a blade, the shaft and the blade are fixedly connected, and the shaft is fixedly connected with the output shaft of the motor; the gear shaft is rotatably connected with the rack, the straight gear set comprises a driving straight gear and a driven straight gear, the driving straight gear is engaged with the driven straight gear, the driving straight gear is fixedly connected with the shaft of the dragon stirring frame in a concentric manner, and the driven straight gear is fixedly connected with the gear shaft in a concentric manner; the connecting rod mechanism comprises a disc, a connecting rod and a push plate, the disc is fixedly connected with the gear set in a coaxial manner, the disc is provided with an eccentric hole, one end of the connecting rod is hingedly connected with the eccentric hole of the disc, the other end of the connecting rod is hingedly connected with the push plate, the screen is fixedly connected with the rack and located below the discharge port, and the push plate is slidably connected with the screen.

[0007] The intermediate state of the present scheme refers to the position of the push plate in the middle of the stroke when the push plate reciprocates.

[0008] The principle of the present scheme is that the operator pours sea buckthorn fruits into the juicer box through the feeding port, starts the motor, and the dragon stirring frame starts to rotate, the sea buckthorn fruits are stirred and crushed to extract juice, at the same time, the straight gear rotates, through transmission, the gear shaft also starts to rotate, the disc on the gear shaft also starts to rotate, the connecting rod is connected to the eccentric of the disc, so when the disc rotates, the connecting rod will have a certain displacement change, and the connecting rod is connected to the push plate, so the push plate reciprocates, and the primary extracted juice and residual blocks fall on the screen and are subjected to secondary extrusion by the reciprocating movement of the push plate, and finally a large amount of sea buckthorn pulp is obtained from the bottom of the screen.

[0009] The present scheme has the following beneficial effects: 1. Secondary extraction can reduce waste to a greater extent. 2. Only one motor is needed to perform secondary extraction, reducing costs. 3. The longitudinal dragon stirring frame is less prone to blockage than the horizontal dragon stirring frame.

[0010] Further, it further comprises a valve piece, the valve piece is fixedly connected with the shaft of the dragon stirring frame, the valve piece is provided with an arc-shaped hole matched with the discharge port, the transmission ratio of the driving straight gear to the driven straight gear is 1, and the arc-shaped hole is a semicircular arc. In the initial state, the discharge port is located at the initial position of the semicircular arc-shaped hole of the valve piece, when the dragon stirring frame rotates, it will also drive the valve piece to rotate, and the discharge is performed. When the push plate retreats in the intermediate state, the discharge port and the initial position of the arc-shaped hole coincide, when the push block advances in the intermediate state, the discharge port and the end position of the arc-shaped hole coincide, and the intermittent discharge prevents the pulp from falling behind the push plate.

[0011] Further, the device further comprises a helical gear set, the helical gear set comprises a driving helical gear, a driven helical gear and an output shaft, the driving helical gear is engaged with the driven helical gear, the transmission ratio of the driving helical gear and the driven helical gear is 1, the driving helical gear is fixedly connected with the gear shaft, the driven helical gear is fixedly connected with the output shaft in a concentric manner, the output shaft is rotatably connected with the rack, the cleaning mechanism is arranged on the output shaft, the rack is provided with a residue discharging port, the residue discharging port is located above the screen, and the cleaning mechanism sweeps the pomace out of the residue discharging port. In the initial state, the pressing rod is in a vertical state, the push block is in an intermediate state, and the discharge port is at the initial position of the arc hole, when the pressing rod is at 45 degrees, the push block is in a state of extrusion and retreat, and the pressing rod is prevented from cleaning the extruded pulp and touching the push block. The device can drive the cleaning mechanism by gear transmission with one motor, and meanwhile, the device can prevent the screen from being blocked by pomace.

[0012] Further, the device further comprises a conduit, one end of the conduit is communicated with the discharge port of the juicing box, and the other end of the conduit is arranged on the screen. After the sea dragon stirring frame cuts the sea buckthorn fruit, the conduit smoothly guides the sea buckthorn fruit to the screen, and pomace is prevented from falling outside.

[0013] Further, the device further comprises a spring set, the spring set comprises four compression springs, one end of the spring is fixedly connected with the rack, and the other end of the spring is fixedly connected with the screen. When the pulp falls on the screen, the push plate extrudes the pulp, when the push plate retracts, the pressing rod brushes the surface of the screen, the screen is intermittently pressed, the spring starts to vibrate, and the pomace stuck in the screen is shaken out.

[0014] Further, the cleaning mechanism is a plurality of long-handle pressing rods, the plurality of long-handle pressing rods are fixedly connected with each other, and the top end of the pressing rod is in an arc shape. When the output shaft rotates, the pressing rod structure is driven to rotate, the pressing rod structure sweeps the screen, the pomace on the screen is swept out of the residue discharging port, the screen is prevented from being blocked, and the arc-shaped top end structure is more convenient for extruding and vibrating the screen. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 To illustrate the upper and lower isogonal axonometric drawing of the sea buckthorn raw pulp processing device,

[0016] Figure 2 To illustrate the intermediate state drawing of the push block structure of the sea buckthorn raw pulp processing device,

[0017] Figure 3 To illustrate the intermediate state drawing of the valve piece structure when the push block of the sea buckthorn raw pulp processing device is in the intermediate state,

[0018] Figure 4 To illustrate the retreat state drawing of the push block structure of the sea buckthorn raw pulp processing device,

[0019] Figure 5This is a state diagram of the valve plate structure when the push block is in the retreated state in a sea buckthorn puree processing device according to an embodiment of the present invention.

[0020] Figure 6 This is a diagram showing the extrusion state of a push block structure in a sea buckthorn puree processing device according to an embodiment of the present invention.

[0021] Figure 7 This is a state diagram of the valve plate structure in the push block extrusion state in a sea buckthorn puree processing device according to an embodiment of the present invention. Specific implementation methods

[0022] The symbols in the drawings of the specification include: frame 1, spur gear set 2, gear shaft 3, helical gear set 4, connecting rod mechanism 5, screen 6, spring set 7, pressure rod structure 8, conduit 9, Jiaolong stirring frame 10, juice box 11, motor 12, valve plate 13, discharge port 14, arc hole 15.

[0023] The embodiment is basically as shown in the attached Figure 1 As shown:

[0024] This solution provides a sea buckthorn pulp processing device. The overall frame 1 is rectangular, with dimensions of 2 meters high, 80 centimeters wide and 1.2 meters long. A bearing hole (not shown) is provided on the top, and an output bearing hole is provided 50 centimeters from the ground on the left side. Two limit baffles are provided inside the frame. The limit baffle is fixed at the lower left corner, is 40 centimeters long and 40 centimeters high, and has a slag discharge trough in the middle of the limit baffle. The two limit baffles are 40 centimeters apart.

[0025] As attached Figure 2 、 3, 4 are shown: also includes straight gear set 2, gear shaft 3, helical gear set 4, linkage 5, screen 6, spring set 7, pressure bar structure 8, conduit 9, Long mixing frame 10, juice box 11, motor 12. Motor 12 is a rotating motor, fixed on the top of the rack, using the flange connection, motor output shaft speed is 500 revolutions per minute, the motor output shaft is fixedly connected with the driving straight gear and Long mixing frame, the transmission ratio of the driving straight gear and the driven straight gear is 1, in order to meet the push plate in the extrusion, the discharge port without fruit pulp down. The transmission ratio of the driving helical gear and the driven helical gear of the helical gear set 4 is 1, in order to clean up after the push plate completes the extrusion. The blade radius of Long mixing frame 10 is 40 cm, the end of Long mixing frame is provided with a circular valve piece, which just blocks the discharge port, the valve piece is provided with an arc hole, which is intermittently coincided with the discharge port, so that the through time of sea buckthorn juice can be controlled by the rotating speed, the containing width of juice box 11 is 42 cm, the length is 42 cm, the top of the juice box has a feed port, the bottom has a wedge-shaped discharge port, the discharge port is communicated with a conduit 9. Gear shaft 3 is connected with rack 1 through bearing, gear shaft 3 is fixedly connected with driving helical gear, the transmission ratio of the helical gear is 1, which ensures that the push plate retracts, the top of the pressure bar structure 8 is circular arc, the length is just enough to press the screen, so that the screen vibrates and the surface of the screen is cleaned.

[0026] Linkage 5 is composed of disc, hinge, connecting rod and push plate, the disc is coaxially fixedly connected with the gear shaft, and is connected with the connecting rod through the eccentric hole, the other end of the connecting rod is connected with the push rod hinge, the diameter of the disc is 25 cm, the distance between the eccentric hole and the center is 15 cm, the reciprocating stroke of the push plate is 30 cm, the push plate is located in the middle of the limiting baffle, and the width is 40 cm. The screen 6 is located between the two limiting baffles, and the distance from the ground is 10 cm. The screen 6 has 50 meshes and is connected with the push plate in sliding mode. Spring set 7 is composed of four compression springs and is located below the screen 6 on the rack 1, one end of the spring set is fixedly connected with the screen 6, and the other end is fixedly connected with the rack 1. The conduit 9 is a flexible conduit.

[0027] The initial state is that the discharge port is located at the starting position of the arc hole of the valve piece, the push plate is located in the middle state of extrusion and retraction, and the pressure bar is in the vertical state. Start the motor 12, the operator pours the sea buckthorn fruit from the feed port, the motor 12 drives the Long mixing frame 10 to start stirring, the sea buckthorn fruit is stirred and crushed in the juice box 11, at the same time, the straight gear set 2 drives the gear shaft 3 to start rotating, the gear shaft 3 drives the disc to rotate, the eccentric hole of the disc pulls the connecting rod, the connecting rod drives the push rod to make reciprocating motion, at the same time, the gear shaft 3 drives the helical gear set to rotate, and the helical gear set 4 drives the pressure bar structure 8 to rotate.

[0028] The juice drops through the arc-shaped hole on the screen 6, when the arc-shaped hole is not connected with the discharge port, the push plate is just from the backward to the middle state of extrusion, and the pressure rod is in the vertical state again, when the push plate reaches the limit position to extrude the pulp, the pressure rod is in the horizontal state, and the arc-shaped hole is still in the disconnected state, when the push plate returns to the middle state of extrusion to the backward, the pressure rod is in the vertical state, and the residual material stuck in the screen 6 is shaken away from the screen 6, and the arc-shaped hole is connected with the discharge port, and the juice begins to fall along the conduit 9. When the push plate is completely backward, the pressure rod is in the horizontal state to remove the fruit residue, and the pulp falls on the screen 6 through the conduit 9. The final product of the original pulp flows out from the screen 6, and the operator can set the original pulp box below the screen 6 for collection.

[0029] The second juicing and extruding scheme can reduce waste to a greater extent. Meanwhile, only one motor is needed to perform the second juicing, reducing the cost. Then, the longitudinal dragon stirring frame is adopted, which is less prone to blockage than the horizontal dragon stirring frame. Moreover, the surface of the screen 6 is cleaned after each extrusion and juicing, effectively preventing the problem of screen 6 blockage.

[0030] The above is only an embodiment of the present application, and the specific structure and characteristics of the scheme are not described in detail. It should be noted that for those skilled in the art, without departing from the structure of the present application, a number of modifications and improvements can be made, which should also be considered as the protection scope of the present application, and these will not affect the effect and practicality of the present application. The protection scope of the present application should be subject to the content of its claims, and the specific implementation mode and the like in the specification can be used to explain the content of the claims.

Claims

1. A sea buckthorn puree processing device, comprising a juice extraction box, characterized in that: - tached to said driving mechanism, a floating feeder mounted on 'ramid's upper right corner and a floating feeder mounted on 'ramid's lower left corner having a paving stone and a 240 degree rotation thereof. The paving stone is then pivotally connected to a bottom end of a chain which is pivotally connected to the bottom end of the chain. The paving stone is then pivotally connected to a bottom end of a chain which is pivotally connected to the bottom end of the chain. It also includes a valve plate, which is fixedly connected to the shaft of the Jiaolong stirring frame. The valve plate is provided with an arc hole that matches the discharge port. The transmission ratio of the driving spur gear and the driven spur gear is 1. The arc hole is a semicircular arc. In the initial state, the discharge port is located at the initial position of the arc hole. The machine also includes a helical gear set, the helical gear set includes a driving helical gear, a driven helical gear and an output shaft, the driving helical gear is meshed with the driven helical gear, the transmission ratio of the driving helical gear and the driven helical gear is 1, the driving helical gear is fixedly connected to the gear shaft, the driven helical gear is concentrically fixedly connected to the output shaft, the output shaft is rotatably connected to the frame, a cleaning mechanism is provided on the output shaft, the frame is provided with a slag discharge port, the slag discharge port is matched with the cleaning mechanism, and in the initial state, the pressure rod is in a vertical state and the push plate is in a middle state; It also includes a spring group, which includes four compression springs, one end of the spring is fixedly connected to the frame, and the other end of the spring is fixedly connected to the screen; The cleaning mechanism comprises a plurality of pressure rods, which are fixedly connected to each other, and the top ends of the pressure rods are arc-shaped.

2. The device for processing sea buckthorn pulp according to claim 1, characterized in that: It also includes a conduit, one end of which is communicated with the discharge port of the juice box, and the other end of which is arranged above the screen.

Citation Information

Patent Citations

  • Hippophae rhamnoides fruit granule primary treatment device

    CN218132262U

  • Agricultural fruit and vegetable continuous juicing device

    CN112477240A

  • Sea -buckthorn is juicer for intensive processing

    CN208768893U

Cited By

  • Energy-saving grinding device for sea-buckthorn processing

    CN121945250A