A production process for machine-inserted breathable wigs and its products

Abstract

A process for producing a machine-inserted breathable wig mainly comprises: inserting hair into production materials comprising a net material and glutinous rice water-soluble paper by a machine to produce a machine-inserted semi-finished product; removing unnecessary production materials, leaving 5mm-10mm of hair roots; shaving the hair roots, leaving 2mm-2.5mm; applying fixing glue to the hair roots within 2mm from the end of the hair roots, and repeating this process 2-5 times after drying; pressing the hair roots down in the direction of hair flow to adhere the hair roots to achieve the purpose of fixing; removing the glutinous rice water-soluble paper, applying a layer of soft net, and ironing to cause the hair roots to adhere to the soft net again, making the hair more secure; applying another layer of net material on the soft net; fixing and drying to set the hair; and after thorough drying, soaking the hair in water to remove the glutinous rice water-soluble glue.

Description

Technical Field

[0001] The invention belongs to the technical field of wig production, and particularly relates to a production process for machine-inserted breathable wigs and products thereof. Background Art

[0002] The production of wig products is generally divided into manual and machine-inserted. Machine-inserted wigs, machine-inserted hair blocks and machine-inserted hair set accessories use the principle of a machine to hook the hair onto the net material. The production process of a machine-inserted wig in the prior art is as follows: a foam board, a mesh material coated with glutinous rice hydrosol, and leather are laid out in sequence from bottom to top and fixed; hair is inserted into the prepared production materials by a machine to produce a semi-finished machine-inserted wig; the leather and the mesh material are separated by about 1 cm, and the leather portion is cut and removed; the product is fixed with the hair root side facing upward, and the hair roots are shaved off, leaving 1 mm; fixing glue is applied to the mesh material and the hair roots, and the application is repeated 2-3 times after drying; the hair roots are pressed down in the direction of hair flow to adhere to the mesh material to achieve the purpose of fixing; the hair roots are pressed at high temperature to bend the hair roots and then adhered to the mesh material as a whole; a second layer of mesh material is applied, glue is applied around the mesh material, and the surface is blown dry; the root surface of the product is fixed to the arc-shaped mold, and then dried to set the shape; after thorough drying, the foam board is removed, and the product is immersed in water to remove the glutinous rice hydrosol.

[0003] In the production process of conventional machine-inserted wigs, the fixing glue is applied to the mesh and the hair roots at the same time, and the hair roots are pressed down and directly adhered to the mesh. After drying, this layer of glue without gaps blocks all the holes in the mesh, thereby preventing air from penetrating and circulating. The product is not breathable, and the skin on the head is blocked from breathing after wearing it, causing a stuffy feeling and being very uncomfortable. Summary of the Invention

[0004] In order to solve the above technical problems, the present invention provides a production process for machine-inserted breathable wigs and its products, which solve the non-breathable problem of machine-inserted wig products. The skin on the head can breathe smoothly after wearing the wig, and the breathability is close to that of hand-crocheted wig products.

[0005] In order to achieve the above technical objectives, the technical means adopted by the present invention are:

[0006] S1: Lay out the lower foam board, silicone layer, glutinous rice water-soluble paper, mesh material, and upper foam board from bottom to top and fix them;

[0007] S2: Using a machine, insert the hair into the production material prepared in the above step S1 to produce a machine-inserted semi-finished product;

[0008] S3: Remove the lower foam plate and silicone layer on the hair root surface of the semi-finished machine-inserted product at the same time, and reserve 5mm-10mm of hair root;

[0009] S4: Fix the product with the hair root facing upwards, and shave the hair root, leaving 2mm-2.5mm;

[0010] S5: Apply the fixing glue to the hair roots within 2mm from the end of the hair roots, and repeat 2-5 times after drying;

[0011] S6: Press the hair roots down in the direction of hair flow to make the hair roots adhere to each other to achieve the purpose of fixation;

[0012] S7: Remove the glutinous rice water-soluble paper, apply a layer of soft net and then iron it to make the hair roots adhere to the soft net again, making the hair stronger;

[0013] S8: Apply another layer of mesh material on the soft net, apply glue around the new mesh material and blow dry the surface;

[0014] S9: Fixing the root surface of the product obtained in S8 to the arc-shaped mold and then drying and shaping;

[0015] S10: After thorough drying, remove the upper foam board and soak in water to remove the glutinous rice hydrosol.

[0016] Preferably, the mesh material in step S1 is polyurethane leather with a thickness of 0.2 mm to 1 mm.

[0017] Furthermore, the thickness of the upper foam plate and the lower foam plate are both 3 mm, and the thickness of the silicone layer is 0.5 mm to 1 mm.

[0018] A machine-inserted breathable wig product is prepared by the above steps, including a machine-inserted wig, a machine-inserted hair piece or a machine-inserted hair set accessory.

[0019] The beneficial effects of the present invention are as follows: 1) first shave the hair roots and reserve 2mm-2.5mm, then apply fixing glue to the hair roots within 2mm from the end of the hair roots, press the hair roots down according to the direction of hair flow, so that the hair roots adhere to each other to achieve the purpose of fixing. Compared with the prior art of directly applying glue to the net material and the hair roots, this process makes the hair roots adhere to each other, which not only ensures that the hair roots interact with each other when the hair is pulled on the back of the product to achieve the purpose of firmness, but also solves the technical problem of needing to apply a layer of fixing glue on the net material, which causes airtightness; 2) After shaving the hair roots, reserve 2mm-2.5mm. The choice of this length is creative. If it is too short, the fixing glue will penetrate into the net material along with the hair roots, making it airtight. If it is too long, when the hair roots are pressed down, the product will become hard due to the increase in the number of hair roots, and the product will lose its proper state; 3) Apply fixing glue to the hair roots within 2mm from the end of the hair roots, and reserve 2mm-2 .5mm hair roots, which not only ensures the fixing effect of the hair roots, but also ensures that the fixing glue cannot be applied too close to the mesh material. Because the fixing glue is liquid, applying it too close will cause the glue to penetrate into the mesh material along with the hair roots, which is difficult to control and requires a reserve for operational errors; 4) The important function of the glutinous rice water-soluble paper is to prevent the glue from being smeared on the mesh material when applying the fixing glue. It not only serves to isolate the fixing glue from the underlying mesh material, but also forms an isolation between the hair roots and the mesh material after the glue is applied. It will dissolve and disappear in water after the finished product is completed, thereby achieving unobstructed gaps in the mesh material and good air permeability; 5) The design of the soft mesh ensures that the hair roots will adhere to each other and then adhere to the soft mesh again, thereby forming adhesion to a third party, which will further achieve the purpose of strengthening the hair; 6) The machine-inserted wig, machine-inserted hair piece or machine-inserted hair set accessories produced by the machine-inserted wig production process of the present invention solves the problem of non-breathability of machine-inserted wig products, approaches the air permeability of hand-crocheted wig products, and the product is more beautiful and realistic than hand-crocheted wig products. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the product structure after applying fixing glue to the hair roots in step S5

[0021] In the picture, 1. hair root surface, 2. glutinous rice water-soluble paper, 3. mesh material, 4. upper foam board, 5. hair, 6. hair root, 7. hair root end, 8. fixing glue. DETAILED DESCRIPTION

[0022] Combined with attachment Figure 1 The present invention will be explained in detail by the following examples.

[0023] Example 1

[0024] A process for producing a machine-inserted breathable wig comprises the following steps:

[0025] S1: Lay out the 3mm lower foam board, 1mm silicone layer, glutinous rice water-soluble paper 2, mesh material 3, and 3mm upper foam board 4 from bottom to top and fix them;

[0026] S2: Using a machine, the hair 5 is inserted into the production material prepared in step S1 to produce a machine-inserted semi-finished product;

[0027] S3: Remove the foam plate and silicone layer at the bottom of the hair root surface 1 of the semi-finished machine-inserted product, and reserve 5mm-10mm of hair root 6;

[0028] S4: Fix the product with the root side 1 facing up, shave the root 6 and leave 2mm-2.5mm;

[0029] S5: Apply fixing glue 8 to the hair root 6 within 2 mm from the end 7 of the hair root, and repeat 2-5 times after drying.

[0030] S6: Press the hair roots 6 down in the direction of hair flow so that the hair roots 6 adhere to each other to achieve the purpose of fixation;

[0031] S7: Remove the glutinous rice water-soluble paper 2, apply a layer of soft net and then iron, so that the hair roots 6 are adhered to the soft net again, making the hair stronger;

[0032] S8: Apply another layer of mesh material on the soft net, apply glue around the new mesh material and blow dry the surface;

[0033] S9: Fixing the root surface 1 of the product obtained in S8 to the arc-shaped mold and then drying and shaping;

[0034] S10: After being thoroughly dried, the upper foam plate 4 is removed and the glutinous rice hydrosol is removed by soaking in water.

[0035] Example 2

[0036] A process for producing a machine-inserted breathable wig comprises the following steps:

[0037] S1: Lay out a 3mm lower foam board, a 0.5mm silicone layer, glutinous rice water-soluble paper 2, 0.2mm thick polyurethane leather, and a 3mm upper foam board 4 from bottom to top and fix them;

[0038] S2: Using a machine, insert the hair 5 into the production material prepared in step S1 to produce a machine-inserted semi-finished product;

[0039] S3: Remove the foam plate and silicone layer at the bottom of the hair root surface 1 of the semi-finished machine-inserted product, and reserve 5mm-10mm of hair root 6;

[0040] S4: Fix the product with the root side 1 facing up, shave the root 6 and leave 2mm-2.5mm;

[0041] S5: Apply fixing glue 8 to the hair root 6 within 2 mm from the end 7 of the hair root, and repeat 2-5 times after drying.

[0042] S6: Press the hair roots 6 down in the direction of hair flow so that the hair roots 6 adhere to each other to achieve the purpose of fixation;

[0043] S7: Remove the glutinous rice water-soluble paper 2, apply a layer of soft net and then iron, so that the hair roots 6 are adhered to the soft net again, making the hair stronger;

[0044] S8: Apply another layer of mesh material on the soft net, apply glue around the new mesh material and blow dry the surface;

[0045] S9: Fixing the root surface 1 of the product obtained in S8 to the arc-shaped mold and then drying and shaping;

[0046] S10: After being thoroughly dried, the upper foam plate 4 is removed and the glutinous rice hydrosol is removed by soaking in water.

Claims

1. A process for producing a machine-inserted breathable wig, characterized in that: The following steps are involved: S1: Lay out the lower foam board, silicone layer, glutinous rice water-soluble paper, mesh material, and upper foam board from bottom to top and fix them; S2: Using a machine, insert the hair into the production material prepared in the above step S1 to produce a machine-inserted semi-finished product; S3: Remove the lower foam plate and silicone layer on the hair root surface of the semi-finished machine-inserted product at the same time, and reserve 5mm-10mm of hair root; S4: Fix the product with the hair root facing upwards, and shave the hair root, leaving 2mm-2.5mm; S5: Apply the fixing glue to the hair roots within 2mm from the end of the hair roots, and repeat 2-5 times after drying; S6: Press the hair roots down in the direction of hair flow to make the hair roots adhere to each other to achieve the purpose of fixation; S7: Remove the glutinous rice water-soluble paper, apply a layer of soft net and iron it, so that the hair roots and the soft net will adhere to each other again, making the hair stronger; S8: Apply another layer of mesh material on the soft net, apply glue around the new mesh material and blow dry the surface; S9: Fixing the root surface of the product obtained in S8 to the arc-shaped mold and then drying and shaping; S10: After thorough drying, remove the upper foam board and soak in water to remove the glutinous rice hydrosol.

2. A process for producing a machine-inserted breathable wig according to claim 1, characterized in that: The mesh material in step S1 is polyurethane leather with a thickness of 0.2mm-1mm.

3. The process for producing a machine-inserted breathable wig according to claim 1, wherein: The thickness of the upper foam plate and the lower foam plate are both 3 mm, and the thickness of the silica gel layer is 0.5 mm to 1 mm.

4. A machine-inserted breathable wig product, comprising a machine-inserted wig, a machine-inserted hairpiece, or a machine-inserted hairpiece accessory, characterized in that: The invention relates to a machine-inserted breathable wig production process according to any one of claims 1 to 3.

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