A demoulding mechanism for an injection mold of a buckle mounting seat
By designing a mold release mechanism including a transverse plate, a hoist rod, a first hoisting assembly and a second hoisting assembly, the problem of easy damage to the snap-mounted mount in the prior art is solved, and more efficient and safe removal is achieved Modification process.
Patent Information
- Application Number
- CN202410541213.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2024-04-30
- Publication Date
- 2025-02-11
- Estimated Expiration
- 2044-04-30
AI Technical Summary
The mold release mechanism of the existing snap mount injection mold can easily cause the snap mount to be scratched or damaged, reducing the mold release effect.
A mold release mechanism including a transverse plate, a hoist rod, a first hoist assembly and a second hoist assembly are designed. By combining the first hoist assembly and the second hoist assembly, the slowly reciprocating and rising of the hoist rod is achieved. Exercise to avoid forced ejection at one time.
The mold release mechanism can more smoothly remove the snap mount from the mold, reducing the demolding problem caused by tearing or jamming, improve the demolding effect and avoid damage to the snap mount.
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Figure CN118493786B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of injection molding demoulding mechanisms, and in particular to a demoulding mechanism for an injection mold of a buckle mounting seat. Background Art
[0002] The clip mount injection mold refers to the mold used to manufacture the clip mount during the injection molding process. This mold is usually used to produce various plastic parts, such as automotive parts, home appliance parts, etc., and plays a very important role in production. During the injection molding of the clip mount, a demoulding mechanism is required to demould the completed clip mount.
[0003] The current demoulding mechanism of the injection mold of the clip mounting seat usually pushes the clip mounting seat out of the mold at one time through a push rod. Since the clip mounting seat that has just been injection molded is tightly connected to the injection mold, this demoulding method will cause the push rod to rigidly push the clip mounting seat, which may easily cause scratches or damage to the clip mounting seat, reducing the demoulding effect. Therefore, it is urgent to design a demoulding mechanism for the injection mold of the clip mounting seat. Summary of the invention
[0004] The purpose of the present invention is to solve the problems existing in the prior art and to propose a demoulding mechanism for an injection mold of a snap-fit mounting seat.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions:
[0006] A demoulding mechanism for a snap-fit mounting seat injection mold comprises a mold and also includes:
[0007] A horizontal plate, which is horizontally arranged inside the mold;
[0008] There are four top rods, which are evenly and vertically installed at the four ends of the top of the horizontal plate;
[0009] A first jacking assembly, which is arranged inside the mold and is used to reciprocate the horizontal plate up and down in the vertical plane;
[0010] The second lifting assembly has two second lifting assemblies, which are symmetrically arranged inside the mold, and are used to slowly lift the first lifting assembly.
[0011] As a further technical solution of the present invention, a mold cavity is opened on the top of the mold, and four evenly distributed through holes are opened on the top of the mold cavity. Four push rods pass through the four through holes respectively. Limiting columns are vertically fixedly installed at the four ends of the mold, and the surface of each limiting column is slidably set inside the horizontal plate.
[0012] As a further technical solution of the present invention, the first lifting assembly includes: a top plate, which is horizontally arranged inside the mold, the top plate is located below the cross plate, and spring rods are fixedly installed at the four ends of the bottom of the top plate, and the ends of the four spring rods are fixedly installed at the bottom of the mold.
[0013] As a further technical solution of the present invention, a dual-axis motor is fixedly installed on the top of the top plate, and the output shafts at both ends of the dual-axis motor are fixedly installed with shafts, and an eccentric wheel is fixedly installed on the end of each shaft away from the dual-axis motor, and a rotating plate is rotatably installed on the outer edge of the side of each eccentric wheel away from the corresponding shaft, and the top end of the rotating plate is rotatably installed on the bottom of the horizontal plate.
[0014] As a further technical solution of the present invention, the second lifting assembly includes: a round roller, which is vertically rotatably arranged inside the mold, and a first rotating shaft is fixedly installed at the center of the end of the round roller, and the first rotating shaft is rotatably installed at the bottom of the mold.
[0015] As a further technical solution of the present invention, arc-shaped inclined grooves and straight grooves are provided on the surface of the round roller, the arc-shaped inclined grooves and the straight grooves are connected end to end, the arc-shaped inclined grooves and the straight grooves are connected, sliding columns are slidably installed inside the arc-shaped inclined grooves and the straight grooves, and the ends of the sliding columns away from the round rollers are fixedly installed on the side of the top plate.
[0016] As a further technical solution of the present invention, a ratchet is fixedly sleeved on the surface of the first rotating shaft, and a pawl is rotatably installed on the bottom of the mold through a torsion shaft, and the end of the pawl is located between adjacent ratchet teeth of the ratchet.
[0017] As a further technical solution of the present invention, a second pulley is fixedly sleeved on the surface of the first rotating shaft, the second rotating shaft is rotatably installed at the bottom of the mold, the first pulley is fixedly installed on the top of the second rotating shaft, and belts are sleeved on the surfaces of the first pulley and the second pulley.
[0018] As a further technical solution of the present invention, a first bevel gear is fixedly sleeved on the corresponding shaft surface, the first bevel gear is a missing gear, a second bevel gear is meshed with the side of the first bevel gear, a sleeve is vertically fixedly installed on the bottom of the second bevel gear, the sleeve surface is rotatably installed inside the top plate, and a sleeve rod is vertically slidably installed on the end of the sleeve through a spline, and the end of the sleeve rod is fixedly installed at the top center of the first pulley.
[0019] The beneficial effects of the present invention are:
[0020] The present invention, through the arrangement of the first lifting component and the second lifting component, can make the push rod reciprocate and move slowly upward at the same time, so that the push rod can slowly reciprocate upward to push the buckle mounting seat to separate it from the mold, which can better ensure that the buckle mounting seat is smoothly released from the mold, reduce the demoulding difficulties caused by tearing or jamming, avoid the push rod being pushed out once, and forcefully demoulding the buckle mounting seat from the mold, causing damage to the buckle mounting seat, thereby improving the effect of demoulding the buckle mounting seat. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic structural diagram of a demoulding mechanism of a snap-fit mounting seat injection mold proposed by the present invention;
[0022] Figure 2 This is a schematic diagram of a side sectional structure of a mold of a demoulding mechanism of a snap-fit mounting seat injection mold proposed by the present invention;
[0023] Figure 3 It is a schematic structural diagram of a demoulding mechanism of a snap-fit mounting seat injection mold proposed by the present invention after the mold is removed;
[0024] Figure 4 for Figure 3 A magnified schematic diagram of part A;
[0025] Figure 5 This is a schematic diagram of the top structure of a top plate of a demoulding mechanism of an injection mold for a snap-fit mounting seat proposed by the present invention;
[0026] Figure 6 A schematic diagram of a round roller and its connection structure of a demoulding mechanism of a snap-fit mounting seat injection mold proposed by the present invention;
[0027] Figure 7 The present invention is a schematic structural diagram of a demoulding mechanism of a snap-fit mounting seat injection mold after removing the round roller.
[0028] In the figure: 1. mold; 2. ejector rod; 3. cross plate; 4. limiting column; 5. ejector plate; 6. spring rod; 7. round roller; 8. arc-shaped inclined groove; 9. straight groove; 10. first rotating shaft; 11. ratchet; 12. pawl; 14. second rotating shaft; 15. dual-axis motor; 16. shaft rod; 17. belt; 18. first pulley; 19. second pulley; 20. sliding column; 21. sleeve; 22. sleeve rod; 23. eccentric wheel; 24. rotating plate; 25. first bevel gear; 26. second bevel gear. DETAILED DESCRIPTION
[0029] In order to make the technical means, creative features, objectives and effects achieved by the present invention easy to understand, the present invention is further explained below in conjunction with specific implementation methods.
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0031] Please see attached Figure 1 -Attached Figure 7 , a demoulding mechanism of a snap-on mounting seat injection mold, comprising a mold 1, and also comprising: a horizontal plate 3, a push rod 2, a first lifting assembly and a second lifting assembly, the horizontal plate 3 is horizontally arranged inside the mold 1, there are four push rods 2, and the four push rods 2 are evenly and vertically installed at the four ends of the top of the horizontal plate 3, the first lifting assembly is arranged inside the mold 1, and the first lifting assembly is used to reciprocate up and down the horizontal plate 3 in the vertical plane, there are two second lifting assemblies, and the two second lifting assemblies are symmetrically arranged inside the mold 1, and the second lifting assembly is used to slowly lift the first lifting assembly;
[0032] As described above, the ejector rod 2 is realized to move upward once and then move upward for a certain distance as a whole, and the buckle mounting seat can be ejected from the mold by reciprocating in sequence.
[0033] Please see attached Figure 1 -Attached Figure 2 In a preferred embodiment, a mold cavity is formed on the top of the mold 1, and four evenly distributed through holes are formed on the top of the mold cavity. Four ejector rods 2 pass through the four through holes respectively. Limiting columns 4 are vertically fixedly installed at the four ends of the mold 1, and the surface of each limiting column 4 is slidably arranged inside the horizontal plate 3;
[0034] Specifically, the limiting column 4 is used to limit the transverse plate 3 .
[0035] Please see attached Figure 1 -Attached Figure 7 In a preferred embodiment, the first lifting assembly includes: a top plate 5, which is horizontally arranged inside the mold 1, and the top plate 5 is located below the cross plate 3. Spring rods 6 are fixedly installed at the four ends of the bottom of the top plate 5, and the ends of the four spring rods 6 are fixedly installed at the bottom of the mold 1. A dual-axis motor 15 is fixedly installed on the top of the top plate 5, and shafts 16 are fixedly installed on the output shafts at both ends of the dual-axis motor 15. An eccentric wheel 23 is fixedly installed at the end of each shaft rod 16 away from the dual-axis motor 15, and a rotating plate 24 is rotatably installed on the outer edge of the side of each eccentric wheel 23 away from the corresponding shaft rod 16, and the top end of the rotating plate 24 is rotatably installed at the bottom of the cross plate 3.
[0036] Please see attached Figure 1 -Attached Figure 7In a preferred embodiment, the second lifting assembly includes: a round roller 7, which is vertically rotatably arranged inside the mold 1, a first rotating shaft 10 is fixedly installed at the center of the end of the round roller 7, and the first rotating shaft 10 is rotatably installed at the bottom of the mold 1. An arc-shaped inclined groove 8 and a straight groove 9 are opened on the surface of the round roller 7. The arc-shaped inclined groove 8 and the straight groove 9 are connected end to end, and the arc-shaped inclined groove 8 and the straight groove 9 are connected. A sliding column 20 is slidably installed inside the arc-shaped inclined groove 8 and the straight groove 9. The end of the sliding column 20 away from the round roller 7 is fixedly installed on the side of the top plate 5. A ratchet 11 is fixedly sleeved on the surface of the first rotating shaft 10, and a ratchet pawl 12 is rotatably installed on the bottom of the mold 1 through a torsion shaft, and the end of the ratchet pawl 12 is located adjacent to the ratchet 11. Between the ratchet teeth, a second pulley 19 is fixedly sleeved on the surface of the first rotating shaft 10, a second rotating shaft 14 is rotatably installed at the bottom of the mold 1, a first pulley 18 is fixedly installed on the top of the second rotating shaft 14, a belt 17 is sleeved on the surfaces of the first pulley 18 and the second pulley 19, a first bevel gear 25 is fixedly sleeved on the surface of the corresponding shaft 16, the first bevel gear 25 is a missing gear, a second bevel gear 26 is meshed on the side of the first bevel gear 25, a sleeve 21 is vertically fixedly installed on the bottom of the second bevel gear 26, the surface of the sleeve 21 is rotatably installed inside the top plate 5, a sleeve rod 22 is vertically slidably installed on the end of the sleeve 21 through a spline, and the end of the sleeve rod 22 is fixedly installed at the top center of the first pulley 18.
[0037] The working principle of the present invention is as follows: when the injection-molded buckle mounting seat needs to be ejected and demolded, it is only necessary to start the dual-axis motor 15 to drive the two shafts 16 to rotate, the rotation of the two shafts 16 drives the two first bevel gears 25 (missing gears) and the two eccentric wheels 23 to rotate, the rotation of the eccentric wheels 23 drives the rotating plate 24 to rotate, the rotation of the rotating plate 24 drives the cross plate 3 to reciprocate in the vertical direction, the reciprocating movement of the cross plate 3 drives the ejector rod 2 to reciprocate, so as to facilitate multiple reciprocating ejection of the buckle mounting seat;
[0038] The first bevel gear 25 rotates intermittently to drive the second bevel gear 26 to rotate, the second bevel gear 26 rotates to drive the sleeve 21 to rotate, the sleeve 21 rotates to drive the sleeve rod 22 to rotate, the sleeve rod 22 rotates to drive the first pulley 18 to rotate, the first pulley 18 rotates to drive the belt 17 to rotate, the belt 17 rotates to drive the second pulley 19 to rotate, the second pulley 19 rotates to drive the first shaft 10 to rotate, the first shaft 10 rotates to drive the roller 7 and the ratchet 11 to rotate, due to the action of the ratchet 12, the first shaft 10 and the roller 7 rotate. The roller 7 will only rotate in the reverse direction and will not rotate forward, so that the round roller 7 will not rotate when rotating, thereby improving the stability of the round roller 7. The rotation of the round roller 7 drives the arc-shaped inclined groove 8 and the straight groove 9 to rotate. Since the slide column 20 is located inside the arc-shaped inclined groove 8 and the straight groove 9, the slide column 20 will move upward. The upward movement of the slide column 20 drives the top plate 5 to move upward and causes the spring rod 6 to generate tension, further realizing that the top rod 2 moves up and down once and then moves upward as a whole for a distance, and the buckle mounting seat can be ejected and demolded by reciprocating in sequence;
[0039] When the slide post 20 moves to the top end of the arc-shaped bevel groove 8 (located at the connection between the top end of the arc-shaped bevel groove 8 and the straight groove 9), the demoulding of the buckle mounting seat is completed. The tension generated by the spring rod 6 will cause the top plate 5 to move downward. The downward movement of the top plate 5 drives the slide post 20 to move downward along the straight groove 9, so that the slide post 20 is re-located at the connection between the end of the arc-shaped bevel groove 8 and the straight groove 9. In summary, the demoulding of the buckle mounting seat can be completed.
[0040] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.
Claims
1. A demoulding mechanism for a snap-fit mounting seat injection mold, comprising a mold (1), characterized in that: Also includes: A horizontal plate (3), wherein the horizontal plate (3) is horizontally arranged inside the mold (1); A top rod (2), wherein there are four top rods (2), and the four top rods (2) are evenly and vertically installed at the four ends of the top of the horizontal plate (3); A first lifting component, the first lifting component is arranged inside the mold (1), and the first lifting component is used to reciprocate the horizontal plate (3) up and down in a vertical plane; A second lifting assembly, wherein there are two second lifting assemblies, the two second lifting assemblies are symmetrically arranged inside the mold (1), and the second lifting assemblies are used to slowly lift the first lifting assembly; The mold (1) has a mold cavity at the top, and four evenly distributed through holes are formed at the top of the mold cavity. Four ejector rods (2) pass through the four through holes respectively. Limiting columns (4) are vertically fixedly installed at four ends of the mold (1), and the surface of each limiting column (4) is slidably arranged inside the horizontal plate (3); The first lifting assembly comprises: a top plate (5), the top plate (5) being horizontally arranged inside the mold (1), the top plate (5) being located below the cross plate (3), the four ends of the bottom of the top plate (5) being fixedly mounted with spring rods (6), the ends of the four spring rods (6) being fixedly mounted on the bottom of the mold (1); A dual-axis motor (15) is fixedly mounted on the top of the top plate (5), shafts (16) are fixedly mounted on the output shafts at both ends of the dual-axis motor (15), an eccentric wheel (23) is fixedly mounted on the end of each shaft (16) away from the dual-axis motor (15), a rotating plate (24) is rotatably mounted on the outer edge of the side surface of each eccentric wheel (23) away from the corresponding shaft (16), and the top end of the rotating plate (24) is rotatably mounted on the bottom of the horizontal plate (3); The second lifting assembly comprises: a round roller (7), the round roller (7) being arranged to rotate vertically inside the mold (1), a first rotating shaft (10) being fixedly mounted at the center of the end of the round roller (7), and the first rotating shaft (10) being rotatably mounted on the bottom of the mold (1); The surface of the round roller (7) is provided with an arc-shaped inclined groove (8) and a straight groove (9), the arc-shaped inclined groove (8) and the straight groove (9) are connected end to end, the arc-shaped inclined groove (8) and the straight groove (9) are connected, and a sliding column (20) is slidably installed inside the arc-shaped inclined groove (8) and the straight groove (9), and the end of the sliding column (20) away from the round roller (7) is fixedly installed on the side of the top plate (5); A ratchet (11) is fixedly sleeved on the surface of the first rotating shaft (10), a ratchet pawl (12) is rotatably mounted on the inner bottom of the mold (1) via a torque shaft, and an end of the ratchet pawl (12) is located between adjacent ratchet teeth of the ratchet (11); A second belt pulley (19) is also fixedly sleeved on the surface of the first rotating shaft (10); a second rotating shaft (14) is rotatably mounted on the bottom of the mold (1); a first belt pulley (18) is fixedly mounted on the top of the second rotating shaft (14); and belts (17) are sleeved on the surfaces of the first belt pulley (18) and the second belt pulley (19); A first bevel gear (25) is fixedly sleeved on the surface of the corresponding shaft rod (16), the first bevel gear (25) is a missing gear, a second bevel gear (26) is meshed on the side of the first bevel gear (25), a sleeve (21) is vertically fixedly installed on the bottom of the second bevel gear (26), the surface of the sleeve (21) is rotatably installed inside the top plate (5), a sleeve rod (22) is vertically slidably installed on the end of the sleeve (21) through a spline, and the end of the sleeve rod (22) is fixedly installed at the top center of the first pulley (18).
Citation Information
Patent Citations
Method for controlling an ejector and injection molding machine
US5599486A