A static water removal combined filter

Abstract

The present invention discloses a static water removal combined filter, comprising an upper shell and a bottom shell, the upper shell and the bottom shell jointly enclosing a filter chamber, a filter element installed in the filter chamber, and an air guide hood fixed to the upper portion of the filter element; an air inlet and an air outlet are provided on the upper shell, and a slot is provided on the air guide hood facing the air inlet; a perforated plate is horizontally provided in the filter chamber, a filter tube constituting the filter element is fixedly installed on the slot on the perforated plate, a first row of miscellaneous holes is provided on the perforated plate near the corner; the first row of miscellaneous holes is vertically located on one side of the perforated plate near the air outlet; an extension plate is provided on the side of the perforated plate near the air outlet, a second row of miscellaneous holes is provided on the extension plate; and a discharge port is provided in the middle of the guide plate. The present invention can achieve dual water and dust removal effects during air filtration and when the air is discharged to the engine.

Description

Technical Field

[0001] The invention relates to the technical field of air filters, in particular to a static water removal combined filter. Background Art

[0002] Air filters are usually used in the intake system of internal combustion engines to pre-filter the air entering the internal combustion engine and remove impurities in the air.

[0003] When the air humidity is high, or in rainy or snowy weather, water droplets are directly drawn into the air filter during the engine's intake process. These droplets then enter the engine cylinders along with the air. Since engine cylinders are at high temperatures during operation, these droplets can easily corrode the cylinder block, directly shortening the engine's service life. Furthermore, when vehicles are driven in deserts or on dusty roads, dust accumulates at the bottom of the air filter. When this dust accumulates to a certain level, it can affect the filter element's filtration effectiveness, necessitating improvements to existing air filters. Summary of the Invention

[0004] The object of the present invention is to provide a static water removal combined filter to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a static water removal combined filter, comprising an upper shell and a bottom shell, wherein the upper shell and the bottom shell together enclose a filter cavity, a filter element is installed in the filter cavity, and an air guide cover is fixed on the upper part of the filter element;

[0006] The upper shell is provided with an air inlet and an air outlet, and the air guide cover is provided with a slot facing the air inlet;

[0007] A perforated plate is horizontally arranged in the filter cavity, and the filter tube constituting the filter element is fixedly mounted on the hole slot on the perforated plate. A first row of miscellaneous holes is opened near the corner of the perforated plate; the first row of miscellaneous holes is located on the side close to the air outlet in the vertical direction;

[0008] An extension plate is provided on the side of the orifice plate close to the air outlet, and a second row of miscellaneous holes is opened on the extension plate;

[0009] The first row of miscellaneous holes and the second row of miscellaneous holes are both connected to the inner cavity of the bottom shell;

[0010] A guide plate is installed on the inner side of the bottom shell, and a bottom plate is provided on the bottom of the bottom shell;

[0011] The guide plate is spaced apart from the bottom plate, and the guide plate is fixedly connected to the inner wall of the bottom shell;

[0012] The guide plate is a structure with four edges inclined downward toward the center, the middle of the guide plate is the lowest point in the vertical direction, and a discharge port is provided in the middle of the guide plate.

[0013] Preferably, an elliptical concave groove is provided in the middle of the bottom of the guide plate, the discharge outlet is provided on the concave groove, and at least two discharge outlets are provided in parallel.

[0014] Preferably, the outer surfaces of the upper shell and the bottom shell are provided with a reinforcing rib structure, which includes grid-shaped reinforcing ribs provided on the bottom of the bottom plate and the upper shell, and strip-shaped reinforcing ribs provided on the peripheral side plates of the bottom shell.

[0015] Preferably, a clamping block is provided at the upper edge of the bottom shell, and the clamping block is used for detachably clamping with the upper shell.

[0016] Preferably, a card slot is provided on the card block, a metal card buckle is inserted into the card slot, the metal card buckle includes a lower card buckle, the lower card buckle is hinged to the upper card buckle, and the upper end of the upper card buckle is flipped and clamped on the lower edge of the upper shell.

[0017] Preferably, the bottom plate is fixed to the bottom of the guide plate by bolts, and the contour edge of the bottom plate abuts against the bottom shell.

[0018] Preferably, the air inlet is arranged obliquely upward and is directly connected to the upper end surface of the filter element, and the air outlet is arranged vertically upward and is connected to the side of the filter element through the side space of the filter cavity.

[0019] Preferably, the air guide cover is provided with a lower opening structure, the lower opening cover is provided on the upper end surface of the filter element, and the notch is provided on the side position of the upper part close to the air inlet.

[0020] Preferably, the air guide cover is detachably installed in the filter cavity.

[0021] Preferably, the end face of the air guide cover is provided with a first bolt position which is detachably connected to the filter element, and the end face of the air guide cover is also provided with a second bolt position which is detachably connected to the upper shell. The first bolt position is provided near the middle of the upper end face, and the second bolt position is distributed at the corners of the upper end face.

[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention arranges a first row of miscellaneous holes and a second row of miscellaneous holes on the filter element mounting hole plate on one side of the air outlet, and arranges a guide plate in the bottom shell at the bottom of the filter element, which can achieve a dual water drainage and dust removal effect when filtering air and when discharging air to the engine. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is a schematic diagram of the installation structure of the air guide cover and the filter element of the present invention;

[0025] Figure 3 2. It is a schematic diagram of the bottom shell structure of the present invention;

[0026] Figure 4 is a bottom schematic diagram of the bottom shell structure of the present invention;

[0027] Figure 5 yes Figure 1 A in the middle is an enlarged schematic diagram;

[0028] Figure 6 It is a side sectional view of the present invention as a whole.

[0029] In the figure: 01, lower buckle; 02, upper buckle; 1, bottom shell; 10, bottom plate; 101, bolt; 11, strip reinforcement; 12, grid reinforcement; 2, guide plate; 21, outlet; 3, clamping block; 31, slot; 4, upper shell; 5, air guide cover; 51, slot; 52, second bolt position; 53, second row of miscellaneous holes; 54, first bolt position; 55, first row of miscellaneous holes; 56, orifice plate; 57, extension plate; 6, filter element; 7, air outlet; 8, air inlet. DETAILED DESCRIPTION

[0030] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] like Figure 1-6 As shown, the present invention provides a technical solution: a static water removal combined filter, comprising an upper shell 4 and a bottom shell 1, wherein the upper shell 4 and the bottom shell 1 together enclose a filter cavity, a filter element 6 is installed in the filter cavity, and an air guide hood 5 is fixed on the upper part of the filter element 6;

[0032] The upper shell 4 is provided with an air inlet 8 and an air outlet 7, and the air guide cover 5 is provided with a slot 51 facing the air inlet; Figure 1 as well as Figure 6 As shown, the air guide cover 5 is provided with a lower opening structure, the lower opening cover is provided on the upper end face of the filter element 6, and the notch 51 is provided on the side position of the upper part near the air inlet 8. The air guide cover 5 is detachably installed in the filter cavity. The end face of the air guide cover 5 is provided with a first bolt position 54 that is detachably connected to the filter element 6, and the end face of the air guide cover 5 is also provided with a second bolt position 52 that is detachably connected to the upper shell 4. The first bolt position 54 is provided near the middle of the upper end face, and the second bolt position 52 is distributed at the corners of the upper end face. The air guide cover 5 is designed as a detachable connection structure, which can be replaced separately in the event of damage, saving costs.

[0033] Reference Figure 6As shown, the air inlet 8 is arranged upwardly and tilted, and the air inlet 8 is directly connected to the upper end surface of the filter element 6. The air outlet 7 is arranged vertically upward, and the air outlet 7 is connected to the side of the filter element 6 through the side space of the filter cavity.

[0034] A perforated plate 56 is horizontally arranged in the filter chamber. The filter tube constituting the filter element 6 is fixedly mounted on the hole slots on the perforated plate 56. A first row of miscellaneous holes 55 is opened near the corners of the perforated plate 56. The first row of miscellaneous holes 55 is located on one side of the air outlet 7 in the vertical direction.

[0035] An extension plate 57 is provided on one side of the orifice plate 56 close to the air outlet 7, and a second row of miscellaneous holes 53 is opened on the extension plate 57;

[0036] The first row of miscellaneous holes 55 and the second row of miscellaneous holes 53 are both connected to the inner cavity of the bottom shell 1. When the air filter element discharges air to the engine, the remaining liquid water and sand and dust are discharged from the first row of miscellaneous holes 55 and the second row of miscellaneous holes 53.

[0037] A guide plate 2 is installed on the inner side of the bottom shell 1, and a bottom plate 10 is provided at the bottom of the bottom shell 1;

[0038] The guide plate 2 is spaced apart from the bottom plate 10 and is fixedly connected to the inner wall of the bottom shell 1;

[0039] The guide plate 2 is a structure with four edges inclined downward toward the center, the middle of the guide plate 2 is the lowest point in the vertical direction, and a discharge port 21 is provided in the middle of the guide plate 2. Figure 4 As shown, the bottom plate of the bottom shell 1 is provided with a hole groove connected to the discharge port 21, and there are at least two discharge ports 21 and hole grooves. Figure 6 As shown, since the guide plate 2 is spaced apart from the bottom plate of the bottom shell 1, a hose connection hole is embedded in the discharge port 21 during actual use to prevent sand and dust from entering the gap. In addition, an elliptical recessed groove is provided in the middle of the bottom of the guide plate 2, and the discharge port 21 is arranged in the recessed groove. At least two discharge ports 21 are provided in parallel to improve the efficiency of water and sand removal.

[0040] In order to improve the structural strength, such as Figure 4 The outer surface of the bottom shell 1 is provided with a reinforcing rib structure. The reinforcing rib structure includes a grid-like reinforcing rib 12 provided on the bottom of the bottom plate of the bottom shell 1 and a strip-shaped reinforcing rib 11 provided on the side plate of the bottom shell 1.

[0041] Continue to refer to Figure 4 and Figure 5 As shown, a clamping block 3 is provided at the upper edge of the bottom shell 1 , and the clamping block 3 is used for detachably clamping with the upper shell 4 of the air filter.

[0042] Reference Figures 3 to 5As shown, the block 3 is provided with a slot 31, in which a metal buckle is inserted. The metal buckle includes a lower buckle 01, which is hinged to an upper buckle 02. The upper end of the upper buckle 02 is flipped and snapped onto the lower edge of the upper shell 4 of the air filter. Figure 5 The lower buckle 01 has two ends, one end is fixed in the slot 31, and the other end is in contact with the side of the bottom shell 1. The overall pre-tightening is achieved by utilizing the elasticity of the two sections of metal buckles. A combination of multiple blocks 3 and metal buckles is evenly arranged on the outer edge of the entire shell of the air filter to achieve a detachable connection.

[0043] Continue to refer to Figure 6 As shown, in this embodiment, the base plate 10 adopts a detachable connection structure. The base plate 10 is fixed to the bottom of the guide plate 2 by bolts 101. The contour edge of the base plate 10 abuts against the bottom shell 1. The base plate 10 is located at the bottom of the air filter and is easily damaged. When it is deformed, it can be removed and replaced, avoiding the loss caused by replacing the overall structure.

[0044] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.

Claims

1. A static dewatering combined filter, comprising an upper shell (4) and a bottom shell (1), wherein the upper shell (4) and the bottom shell (1) together enclose a filter cavity, a filter element (6) is installed in the filter cavity, and an air guide cover (5) is fixed to the upper part of the filter element (6), characterized in that: An air inlet (8) and an air outlet (7) are provided on the upper shell (4), and both the air inlet (8) and the air outlet (7) are arranged at the end surface of the upper shell (4), and a slot (51) is provided on the air guide cover (5) facing the air inlet. The air inlet (8) is arranged obliquely upward, and the air inlet (8) is directly connected to the upper end surface of the filter element (6); the air outlet (7) is arranged vertically upward, and the air outlet (7) is connected to the side of the filter element (6) through the side space of the filter cavity; The air guide cover (5) is provided with a lower opening, the lower opening cover is provided on the upper end surface of the filter element (6), and the notch (51) is provided on the side position of the upper part close to the air inlet (8); A perforated plate (56) is horizontally arranged in the filter cavity, and a filter tube constituting the filter element (6) is fixedly mounted on a hole groove on the perforated plate (56). A first row of miscellaneous holes (55) is provided on the perforated plate (56) near a corner; the first row of miscellaneous holes (55) is located on a side close to the air outlet (7) in the vertical direction; An extension plate (57) is provided on one side of the orifice plate (56) close to the air outlet (7), and a second row of miscellaneous holes (53) is provided on the extension plate (57); The first row of miscellaneous holes (55) and the second row of miscellaneous holes (53) are both connected to the inner cavity of the bottom shell (1); A guide plate (2) is installed on the inner side of the bottom shell (1), and a bottom plate (10) is provided at the bottom of the bottom shell (1); The guide plate (2) and the bottom plate (10) are spaced apart, and the guide plate (2) is fixedly connected to the inner wall of the bottom shell (1); The guide plate (2) is a structure with four edges inclined downward toward the center, the middle of the guide plate (2) is the lowest point in the vertical direction, and a discharge outlet (21) is provided in the middle of the guide plate (2).

2. The static water removal combined filter according to claim 1, characterized in that: An elliptical concave groove is provided in the middle of the bottom of the guide plate (2), and the discharge outlet (21) is provided on the concave groove, and at least two discharge outlets (21) are provided in parallel.

3. The static water removal combined filter according to claim 2, characterized in that: The outer surfaces of the upper shell (4) and the bottom shell (1) are provided with a reinforcing rib structure, which includes grid-shaped reinforcing ribs (12) provided at the bottom of the bottom plate (10) and the upper shell (4), and strip-shaped reinforcing ribs (11) provided on the peripheral side plates of the bottom shell (1).

4. The static water removal combined filter according to claim 1, characterized in that: A clamping block (3) is provided at the upper edge of the bottom shell (1), and the clamping block (3) is used for detachably clamping with the upper shell (4).

5. The static water removal combined filter according to claim 4, characterized in that: The card block (3) is provided with a card slot (31), a metal card buckle is inserted into the card slot (31), and the metal card buckle includes a lower card buckle (01), the lower card buckle (01) is hinged to an upper card buckle (02), and the upper end of the upper card buckle (02) is flipped and clamped at the lower edge of the upper shell (4).

6. The static water removal combined filter according to claim 1, characterized in that: The bottom plate (10) is fixed to the bottom of the guide plate (2) by means of bolts (101), and the contour edge of the bottom plate (10) abuts against the bottom shell (1).

7. The static water removal combined filter according to claim 1, characterized in that: The air guide cover (5) is detachably mounted in the filter chamber.

8. The static water removal combined filter according to claim 7, characterized in that: The end surface of the air guide cover (5) is provided with a first bolt position (54) that is detachably connected to the filter element (6), and the end surface of the air guide cover (5) is also provided with a second bolt position (52) that is detachably connected to the upper shell (4). The first bolt position (54) is provided at a position near the middle of the upper end surface, and the second bolt position (52) is distributed at the corners of the upper end surface.

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