Color adjustment device and color adjustment method for wood floor processing

By designing a color tuning device with two stirring leaves in wood floor processing, the problem of insufficient mixing of powder pigments and mixed liquid is solved, and a faster and more stable mixing effect is achieved.

CN119771207APending Publication Date: 2025-04-08SCHOLAR HOME SHANGHAI NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202411825375.1
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2024-12-12
Publication Date
2025-04-08

AI Technical Summary

Technical Problem

In wood floor processing, when the powder pigment is mixed with the mixed liquid, some of the powder pigment adheres to each other and cannot be fully mixed through the traditional stirring rod.

Method used

A color tuning device for wood floor processing is designed, adopting the design of two stirring leaves, which allows the mixed liquid to flow relative to each other when rotating at the same time, increase the contact area between the liquid, and promote the mixing of particulate matter and the mixed liquid. At the same time, through the one-way structure and the design of the debubbler plate, the effective rotation of the stirring leaf and the debubblering of the mixed liquid are ensured.

Benefits of technology

It effectively promotes the full mixing of powder pigments and mixed liquid, prevents particulate matter from precipitating, and improves the flow rate of the mixed liquid and the stability of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a color adjustment device for wood floor processing and a color adjustment method thereof, which relates to the technical field of wood floor color adjustment, and aims to solve the technical problem that when powder pigments are mixed with mixed liquid, some powder pigments adhere together and cannot be fully mixed by a stirring rod, and comprises a stirring box, wherein the stirring box is divided into a transmission chamber and a stirring chamber by a partition, and a stirring tank is fixedly sleeved inside the stirring box. The present invention sets two stirring blades, and when they rotate at the same time, the mixed liquid is made to flow relatively, which can increase the contact area between the mixed liquids, diffuse the powder pigments that are condensed into a piece, promote the mixing speed of the particles and the mixed liquid, and prevent the precipitation of the particles at the same time. When the first motor rotates clockwise, one of the stirring blades is kept in a stationary state through a one-way structure, and the defoaming disk is driven to rotate by the second plug rod, so that the mixed liquid flows out of the channel and the circulation speed of the mixed liquid is increased, which is conducive to improving the stability of the device.
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Description

Technical Field

[0001] The invention relates to the technical field of wood floor color matching, and more particularly to a color matching device and a color matching method for wood floor processing. Background Art

[0002] The color mixing device in wood floor processing is a mechanical device used to color wood floors. It can ensure the uniform color of the floor and improve the appearance quality of the product. Among them, pigment mixing is one of the essential steps.

[0003] At present, when stirring powdered pigments, a stirring rod is generally used to stir the powdered pigments. When the powdered pigments are mixed with the mixed liquid, some of the powdered pigments adhere together and cannot be fully mixed by the stirring rod. In view of this, we propose a color adjustment device and a color adjustment method for wood floor processing. Summary of the invention

[0004] The purpose of the present invention is to provide a color mixing device and a color mixing method for wood floor processing, so as to solve the technical problem that when powder pigments are mixed with mixed liquid, some powder pigments adhere together and cannot be fully mixed by a stirring rod.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: a color mixing device for wood floor processing, comprising a mixing box, the mixing box is divided into a transmission chamber and a mixing chamber by a partition, a mixing tank is fixedly sleeved inside the mixing box, a heating wire is fixedly sleeved on the outer wall of the mixing tank, a cover plate is fixedly connected to the top of the mixing tank, and a mixing mechanism is arranged inside the mixing tank; the mixing mechanism comprises a support frame, a one-way unit and a defoaming unit; the support frame is fixedly connected to the top of the mixing box, a first motor is fixedly connected inside the support frame, two limit plates are fixedly sleeved inside the transmission chamber, a first transmission rod is movably sleeved on the inner walls of the two limit plates, two ends of the first transmission rod are respectively fixedly connected to the first transmission wheels, and the output end of the first motor is fixedly sleeved with the second transmission wheel. The driving wheel, the drum gear is movably connected to the stirring tank and the stirring box through a first plug rod, the second transmission wheel and one of them are movably sleeved with a first transmission belt together with the first transmission wheel, and the other of the first transmission wheel and the drum gear is movably sleeved with a second transmission belt. The present invention arranges two stirring blades, and when they rotate at the same time, the mixed liquid is allowed to flow relatively, which can increase the contact area between the mixed liquids, diffuse the coagulated powder pigments, promote the mixing speed of the particles and the mixed liquid, and prevent the particles from settling. When the first motor rotates clockwise, one of the stirring blades is kept stationary through the unidirectional structure, and the defoaming disk is driven to rotate by the second plug rod, so that the mixed liquid flows out of the channel and the circulation speed of the mixed liquid is increased, which is beneficial to improving the stability of the device.

[0006] Preferably, two stirring blades are arranged inside the stirring tank, and one of the stirring blades is fixedly connected to the output end of the first motor.

[0007] Preferably, the other stirring blade is movably sleeved on the inner wall of the bottom of the stirring tank through a second insertion rod.

[0008] Preferably, the one-way unit comprises a first gear, and the first gear is movably connected between the other stirring blade and the stirring box through a third insertion rod.

[0009] Preferably, the first gear is meshedly connected with the roller gear, and one end of the third insertion rod is movably connected to a plurality of ratchets through a first latch, and the ratchets are distributed in a ring array.

[0010] Preferably, a plurality of ratchets are fixedly connected to the inner wall of the second insertion rod and the ratchets are distributed in a circular array, and the ratchets are meshingly connected with the pawls. The present invention arranges a one-way unit, and during use, the one-way structure can drive the two stirring blades to rotate to promote the mixing speed of the mixed liquid. When one of the stirring blades is in a stationary state, the defoaming disk is driven to rotate by the second insertion rod to defoam the mixed liquid inside it.

[0011] Preferably, the defoaming unit comprises a defoaming disc, which is fixedly sleeved on the outer wall of the third insertion rod, and a plurality of inclined blades are fixedly connected to the top of the defoaming disc and are distributed in a ring array.

[0012] Preferably, a channel is formed between two adjacent inclined blades, and a fixing ring is fixedly connected to the tops of several inclined blades. The present invention arranges inclined blades so that the mixed liquid flows between adjacent inclined blades and passes through the fixing ring to reduce the channel space, thereby increasing the circulation speed of the mixed liquid and improving the stability of the device.

[0013] A color matching method of a color matching device for wood floor processing, comprising the following steps: S1. Wood board coloring: adjust the appropriate color as needed and match the color according to the powder pigment ratio, and then put it into the mixing tank; S2, pigment stirring; S2.1, powder pigment stirring: firstly, the first motor is operated through the external circuit mechanism, the first motor drives the second transmission wheel to rotate, the first transmission belt drives the first transmission wheel to rotate, the first transmission rod is rotated, and then the second transmission belt drives the other first transmission wheel to rotate the roller gear, and the roller gear is meshed with the first gear to rotate the first gear, because the ratchet is meshed with the ratchet, the first gear drives the other stirring blade to rotate, so that the two stirring blades rotate synchronously, in this process, the mixed liquid passes through the stirring blade, so that the mixed liquid flows relatively, and the powder pigment and the mixed liquid are fully mixed, wherein the relative flow can increase the contact area between the liquids, promote the rapid diffusion and mixing of the particles and the mixed liquid, and can prevent the precipitation of the particles, and then the mixed liquid is heated by the heating wire to improve the mixing efficiency; S2.2, defoaming treatment of the mixed liquid: the output end of the first motor rotates clockwise, one of the stirring blades rotates, and the mixed liquid flows in the opposite direction. At the same time, the second transmission belt is used to transmit the power to the first gear, so that the first gear rotates in the opposite direction and passes through the one-way unit between the other stirring blade and the first gear, so that the other stirring blade is in a stationary state. During the rotation of the defoaming disk, the mixed liquid flows between the channels and is narrowed through the channel between the fixed ring and the channel, which can increase the flow rate of the mixed liquid and thereby achieve defoaming treatment.

[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention provides two stirring blades, which can make the mixed liquid flow relatively when rotating at the same time, thereby increasing the contact area between the mixed liquids, diffusing the powdered pigments that have condensed into a piece, promoting the mixing speed of the particles and the mixed liquid, and preventing the particles from settling. When the first motor rotates clockwise, one of the stirring blades is kept stationary through the one-way structure, and the defoaming disk is driven to rotate through the second plug rod, so that the mixed liquid flows out of the channel and increases the circulation speed of the mixed liquid, which is beneficial to improving the stability of the device.

[0015] 2. The present invention is provided with a one-way unit. During use, the one-way structure can drive the two stirring blades to rotate, thereby promoting the mixing speed of the mixed liquid. When one of the stirring blades is in a stationary state, the defoaming disk is driven to rotate by the second plug rod to defoam the mixed liquid inside.

[0016] 3. The present invention arranges inclined blades to allow the mixed liquid to flow between adjacent inclined blades and reduces the channel space through a fixed ring, thereby increasing the circulation speed of the mixed liquid and improving the stability of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2It is a schematic cross-sectional view of the overall structure of the present invention, to illustrate the cross-sectional structure of the stirring mechanism; Figure 3 It is a schematic diagram of a three-dimensional partial explosion structure of the present invention; Figure 4 The three-dimensional explosion structure diagram of the stirring mechanism of the present invention is shown in FIG. Figure 1 ; Figure 5 The three-dimensional explosion structure diagram of the stirring mechanism of the present invention is shown in FIG. Figure 2 ; Figure 6 It is a three-dimensional enlarged structural schematic diagram of the defoaming unit of the present invention.

[0018] Explanation of the numbers in the figure: 1. mixing box; 101. partition; 2. mixing tank; 201. heating wire; 3. cover plate; 4. stirring mechanism; 401. support frame; 402. first motor; 402a. stirring blade; 403. limit plate; 404. first transmission rod; 405. first transmission wheel; 406. second transmission wheel; 407. drum gear; 408. first transmission belt; 409. second transmission belt; 5. one-way unit; 501. first gear; 502. pawl; 503. ratchet; 6. defoaming unit; 601. defoaming disk; 602. inclined blade; 603. fixing ring. DETAILED DESCRIPTION

[0019] like Figures 1 to 6As shown, the present invention relates to a color adjustment device for wood floor processing, comprising a mixing box 1, wherein the mixing box 1 is divided into a transmission chamber and a mixing chamber by a partition 101, a mixing tank 2 is fixedly sleeved inside the mixing box 1, a heating wire 201 is fixedly sleeved on the outer wall of the mixing tank 2, a cover plate 3 is fixedly connected to the top of the mixing tank 2, and a mixing mechanism 4 is arranged inside the mixing tank 2; the mixing mechanism 4 comprises a support frame 401, a one-way unit 5 and a defoaming unit 6; the support frame 401 is fixedly connected to the top of the mixing box 1, a first motor 402 is fixedly connected inside the support frame 401, two limit plates 403 are fixedly sleeved inside the transmission chamber, and a first transmission rod 404 is movably sleeved on the inner walls of the two limit plates 403, and first transmission wheels 405 are fixedly connected to the two ends of the first transmission rod 404, and a second transmission wheel 405 is fixedly sleeved on the output end of the first motor 402. 406, a roller gear 407 is movably connected between the stirring tank 2 and the stirring box 1 through a first plug rod, the second transmission wheel 406 and one of the first transmission wheels 405 are movably sleeved with a first transmission belt 408, and the other first transmission wheel 405 and the roller gear 407 are movably sleeved with a second transmission belt 409. The present invention provides two stirring blades 402a, which can make the mixed liquid flow relatively when rotating at the same time, thereby increasing the contact area between the mixed liquids, diffusing the coagulated powder pigments, promoting the mixing speed of the particles and the mixed liquid, and preventing the particles from settling. When the first motor 402 rotates clockwise, one of the stirring blades 402a is stationary through the unidirectional structure, and the defoaming disk 601 is driven to rotate by the second plug rod, so that the mixed liquid flows out of the channel and increases the circulation speed of the mixed liquid, which is beneficial to improving the stability of the device.

[0020] In an embodiment of the present invention, two stirring blades 402a are provided inside the stirring tank 2, one of which is fixedly connected to the output end of the first motor 402. It is worth noting that by providing the stirring blades 402a, when the two stirring blades 402a rotate at the same time, the mixed liquid flows relatively, which can increase the contact area between the mixed liquids and promote the mixing speed of the particles and the mixed liquid.

[0021] In an embodiment of the present invention, the other stirring blade 402a is movably connected to the inner wall of the bottom of the stirring tank 2 through a second insertion rod. It is worth noting that during the rotation of the first motor 402, the other stirring blade 402a is in a stationary state through the one-way structure, and the stirring blade 402a is driven to rotate by the second insertion rod, and the mixed liquid flows out from the channel.

[0022] In an embodiment of the present invention, the one-way unit 5 includes a first gear 501, which is movably connected between another stirring blade 402a and the stirring box 1 through a third plug rod, and the first gear 501 is meshed with the roller gear 407. One end of the third plug rod is movably connected with a plurality of ratchets 502 through a first latch, and the ratchets 502 are distributed in a ring array, and the inner wall of the second plug rod is fixedly connected with a plurality of ratchets 503, and the ratchets 503 are distributed in a ring array, and the ratchets 503 are meshed with the ratchets 502. The present invention is provided with a one-way unit 5. During use, the one-way structure can drive the two stirring blades 402a to rotate, thereby promoting the mixing speed of the mixed liquid. When one of the stirring blades 402a is in a stationary state, the defoaming disk 601 is driven to rotate by the second plug rod, and the mixed liquid inside it can be defoamed.

[0023] As another embodiment of the present invention, the defoaming unit 6 includes a defoaming disk 601, which is fixedly sleeved on the outer wall of the third insertion rod. A plurality of inclined blades 602 are fixedly connected to the top of the defoaming disk 601, and the inclined blades 602 are distributed in a ring array. A corridor is formed between two adjacent inclined blades 602, and a fixing ring 603 is fixedly connected to the tops of the plurality of inclined blades 602. The present invention arranges the inclined blades 602 so that the mixed liquid flows between adjacent inclined blades 602 and passes through the fixing ring 603, thereby reducing the corridor space, thereby increasing the circulation speed of the mixed liquid and helping to improve the stability of the device.

[0024] As another embodiment of the present invention, a color adjustment method of a color adjustment device for wood floor processing includes the following steps: S1, wood board coloring: adjust the appropriate color according to the needs, and match the color according to the powder pigment ratio, and then put it into the mixing tank 2; S2, pigment stirring; S2.1, powder pigment stirring: firstly, the first motor 402 is operated through the external circuit mechanism, the first motor 402 drives the second transmission wheel 406 to rotate, and the first transmission belt 408 drives the first transmission wheel 405 to rotate, so that the first transmission rod 404 rotates, and then the other first transmission wheel 405 drives the roller gear 407 to rotate through the second transmission belt 409, and the roller gear 407 is meshed with the first gear 501 to rotate the first gear 501, and the ratchet 502 is meshed with the ratchet 503, so that the first gear 501 drives the other stirring blade 402a to rotate, so that the two stirring blades 402a rotate synchronously, in this process, the mixed liquid passes through the stirring blade 402a, so that the mixed liquid flows relatively, and the powder pigment and the mixed liquid are fully mixed, wherein the relative flow can increase the contact area between the liquids, promote the rapid diffusion and mixing of the particles and the mixed liquid, and can prevent the precipitation of the particles, and then the mixed liquid is heated by the heating wire 201 to improve the mixing efficiency; S2.2, defoaming treatment of the mixed liquid: the output end of the first motor 402 rotates clockwise, one of the stirring blades 402a rotates, and the mixed liquid flows in the opposite direction. At the same time, the second transmission belt 409 transmits the power to make the first gear 501 rotate in the opposite direction, and passes through the one-way unit 5 between the other stirring blade 402a and the first gear 501, so that the other stirring blade 402a is in a stationary state. During the rotation of the defoaming disk 601, the mixed liquid flows between the channels and narrows through the channel between the fixing ring 603 and the channel, which can increase the flow rate of the mixed liquid and thereby achieve defoaming treatment.

[0025] The embodiments of the present invention disclose preferred embodiments, but are not limited thereto. A person skilled in the art can easily understand the spirit of the present invention based on the above embodiments and make different extensions and changes. However, as long as they do not deviate from the spirit of the present invention, they are all within the protection scope of the present invention.

Claims

1. A color matching device for wood floor processing, characterized in that: The invention comprises a stirring box (1), wherein the stirring box (1) is divided into a transmission chamber and a stirring chamber by a partition (101), a stirring tank (2) is fixedly sleeved inside the stirring box (1), a heating wire (201) is fixedly sleeved on the outer wall of the stirring tank (2), a cover plate (3) is fixedly connected to the top of the stirring tank (2), and a stirring mechanism (4) is arranged inside the stirring tank (2); The stirring mechanism (4) comprises a support frame (401), a one-way unit (5) and a defoaming unit (6); The support frame (401) is fixedly connected to the top of the mixing box (1); a first motor (402) is fixedly connected inside the support frame (401); two limit plates (403) are fixedly sleeved inside the transmission chamber; a first transmission rod (404) is movably sleeved on the inner walls of the two limit plates (403); first transmission wheels (405) are fixedly connected at both ends of the first transmission rod (404); a second transmission wheel (406) is fixedly sleeved on the output end of the first motor (402); a roller gear (407) is movably connected between the mixing tank (2) and the mixing box (1) via a first insertion rod; a first transmission belt (408) is movably sleeved between the second transmission wheel (406) and one of the first transmission wheels (405); and a second transmission belt (409) is movably sleeved between the other first transmission wheel (405) and the roller gear (407).

2. A color matching device for wood floor processing according to claim 1, characterized in that: Two stirring blades (402a) are arranged inside the stirring tank (2), and one of the stirring blades (402a) is fixedly connected to the output end of the first motor (402).

3. A color matching device for wood floor processing according to claim 2, characterized in that: The other stirring blade (402a) is movably sleeved on the bottom inner wall of the stirring tank (2) via a second insertion rod.

4. A color matching device for wood floor processing according to claim 1, characterized in that: The one-way unit (5) comprises a first gear (501), and the first gear (501) is movably connected between another stirring blade (402a) and the stirring box (1) via a third insertion rod.

5. A color matching device for wood floor processing according to claim 4, characterized in that: The first gear (501) is meshedly connected to the roller gear (407); one end of the third insertion rod is movably connected to a plurality of ratchets (502) via a first latch pin, and the ratchets (502) are distributed in a ring array.

6. A color matching device for wood floor processing according to claim 5, characterized in that: A plurality of ratchet teeth (503) are fixedly connected to the inner wall of the second insertion rod, and the ratchet teeth (503) are distributed in a ring array, and the ratchet teeth (503) are meshedly connected with the pawls (502).

7. The color matching device for wood floor processing according to claim 1, characterized in that: The defoaming unit (6) comprises a defoaming disc (601), the defoaming disc (601) is fixedly sleeved on the outer wall of the third insertion rod, and a plurality of inclined blades (602) are fixedly connected to the top of the defoaming disc (601), and the inclined blades (602) are distributed in a ring array.

8. The color matching device for wood floor processing according to claim 7, characterized in that: A passage is formed between two adjacent inclined blades (602), and a fixing ring (603) is fixedly connected to the tops of a plurality of the inclined blades (602).

9. A color matching method for a color matching device for wood floor processing according to claim 8, characterized in that: The following steps are involved: S1. Color matching of the wood board: adjust the appropriate color as required and match the color according to the ratio of powder pigments, and then put it into the mixing tank (2); S2, pigment stirring; S2.1, powder pigment stirring: firstly, the first motor (402) is operated through the external circuit mechanism, the first motor (402) drives the second transmission wheel (406) to rotate, and the first transmission wheel (405) is driven to rotate through the first transmission belt (408), so that the first transmission rod (404) rotates, and then the other first transmission wheel (405) drives the roller gear (407) to rotate through the second transmission belt (409), and the roller gear (407) is meshed with the first gear (501) to drive, so that the first gear (501) rotates. The ratchet pawl (502) is meshed with the ratchet teeth (503), so that the first gear (501) drives the other stirring blade (402a) to rotate, so that the two stirring blades (402a) rotate synchronously. During this process, the mixed liquid passes through the stirring blade (402a), so that the mixed liquid flows relatively, and the powder pigment and the mixed liquid are fully mixed. The relative flow can increase the contact area between the liquids, promote the rapid diffusion and mixing of the particles and the mixed liquid, and prevent the particles from settling. The mixed liquid is then heated by the heating wire (201), thereby improving the mixing efficiency. S2.2, defoaming treatment of the mixed liquid: the output end of the first motor (402) rotates clockwise, one of the stirring blades (402a) rotates, and the mixed liquid flows in the opposite direction. At the same time, the second transmission belt (409) is used to transmit the power, so that the first gear (501) rotates in the opposite direction, and passes through the one-way unit (5) between the other stirring blade (402a) and the first gear (501), so that the other stirring blade (402a) is in a stationary state. During the rotation of the defoaming disk (601), the mixed liquid flows between the channels and narrows through the channel between the fixing ring (603) and the channel, thereby increasing the flow rate of the mixed liquid and achieving defoaming treatment.

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