Injection molding screw processing device

Abstract

The present invention discloses an injection molding screw processing device, which relates to the technical field of screw processing equipment, including a chassis, loading and unloading parts are provided on both sides of the bottom inner side of the chassis, the loading and unloading parts include a material taking and unloading mechanism and a lifting and transporting mechanism, a transfer part is provided between the loading and unloading parts on the inner side of the chassis and located on both sides, a rotary drive part is installed on the top of the chassis and located on both sides of the transfer part, a displacement drive part is provided on the top of the chassis and located on both sides of the two rotary drive parts, and a tool assembly and a grinding assembly are respectively installed on the displacement drive parts on both sides. The present invention integrates thread processing and grinding processing into one device, and realizes automatic loading and unloading through the structural design of the loading and unloading parts, without the need for staff to perform operations such as hoisting the screw, which greatly reduces the operating difficulty of the staff and facilitates material taking and unloading. Through the structural design and coordination of the rotary drive part, the displacement drive part and the transfer part, automatic transfer and processing are realized, while ensuring the processing accuracy, thereby improving the product quality of the screw.

Description

Technical Field

[0001] The invention relates to the technical field of screw processing equipment, in particular to an injection molding screw processing device. Background Art

[0002] The injection molding screw is an important component of the injection molding machine. Its function is to convey, compact, melt, stir and pressurize the plastic, all of which are accomplished by the rotation of the screw in the barrel.

[0003] In the past, for the production and processing of injection molding screws with large diameters, long lengths, variable diameters, variable pitches, large leads, and variable thread profiles used in large extruders, workers first needed to lift the blanks using a gantry crane and transport them to the processing site. Then, the outer wall of the screw was tapped using thread processing equipment to form thread segments. The screws were then lifted and transported to the grinding equipment for fine grinding of the thread segments. Traditional grinding methods mostly rely on manual grinding, which is inefficient and has low processing accuracy. In addition, due to the long length and heavy weight of the screws, each lifting requires a lot of manpower. In addition, tapping and grinding the screws in different equipment requires multiple alignments, which is more complicated and may cause certain errors, affecting the processing accuracy of the screws. On the other hand, the method of loading the screw blanks by lifting is more complicated. Workers need to first fix the screw blanks on a hook, then transport them from above to the corresponding position, position them, and remove them. This loading method is more inconvenient and may be dangerous during the lifting process, which is not conducive to the safe work of workers.

[0004] Based on this, those skilled in the art have proposed an injection molding screw processing device, which provides a new solution to the above technical problems. Summary of the Invention

[0005] Based on this, it is necessary to provide an injection molding screw processing device to address the problems raised in the above background technology, so as to improve production efficiency and processing accuracy and reduce labor intensity by automatically loading and unloading the injection molding screw blanks and transferring the injection molding screw during processing.

[0006] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0007] The injection molding screw processing device specifically includes a chassis, and loading and unloading parts are provided on both sides of the bottom inner side of the chassis for loading screw blanks. The loading and unloading parts include a picking and unloading mechanism and a lifting and transporting mechanism. A transfer part is provided on the inner side of the chassis and between the loading and unloading parts on both sides for transferring screw blanks and semi-finished products. A rotating drive part is installed on the top of the chassis and on both sides of the transfer part for driving the screw to rotate during the processing. A displacement drive part is provided on the top of the chassis and on both sides of the two rotating drive parts, and a tool assembly and a grinding assembly are respectively installed on the displacement drive parts on both sides.

[0008] Preferably, fixed plates are fixed at both ends of the inner side of the chassis, and the picking and unloading mechanism includes a loading drive plate rotatably connected to the two fixed plates close to one end thereof, the fixed plates at both ends are close to one side thereof and a loading cylinder is installed above the loading drive plate, the output end of the loading cylinder is rotatably connected to the loading drive plate located on the same side, and a second transmission rod, a first connecting rod and a first transmission rod are sequentially provided between the loading drive plates at both ends from the inside to the outside of the chassis, the first connecting rod is fixedly connected to the loading drive plate, and the second transmission rod and the first transmission rod are both The cam is secured to the outside of the second gear and is secured to the deck by a secure coupling between the drive shaft and the deck panel and the control panel, while the cam is secured to the outside of the second gear.

[0009] Preferably, the loading plate is provided with a loading slope, a storage groove and a conveying end surface in sequence from the end away from the loading and unloading angle plate toward the direction close to the loading and unloading angle plate.

[0010] Preferably, a first drive motor is installed on one of the feeding drive plates, and a first pulley is fixed to the outer side of the output end of the first drive motor and the end of the first transmission rod, and a first transmission belt is connected to the outer side of the two first pulleys, and a number of feeding angle plates are fixed to the outer side of the first transmission rod.

[0011] Preferably, the lifting and transporting mechanism includes a support plate arranged on the inner side of the chassis and located on the loading plate near one end of the picking and placing angle plate, the inner sides of both ends of the support plate are threadedly connected with a first threaded rod, the first threaded rod is rotatably connected to the chassis, a third drive motor is installed on the chassis and at one end away from the tops of the two first threaded rods, a third pulley is fixed to the output end of the third drive motor and the outer side of the top of the first threaded rod, a third transmission belt is connected to the outer sides of the two third pulleys, and a plurality of pairs of loading support rollers are arranged in pairs on the top of the support plate and below the picking and placing angle plate.

[0012] Preferably, the transfer part includes a rotating shaft rotatably connected to the inner side of the chassis at both ends and located above the upper and lower material parts on both sides, a seventh drive motor is installed on the inner side of the chassis and at one end of the rotating shaft, an eighth pulley is fixed to the output end of the seventh drive motor, a ninth pulley is fixed to the outer side of one end of the rotating shaft close to the seventh drive motor, a seventh transmission belt is connected to the outer side of the eighth pulley and the ninth pulley, and a number of transfer units are provided on the outer side of the seventh transmission belt.

[0013] The adjusting board is fixed on the outer side of the adjusting base, and the adjusting board is provided with a rotating column near one end of the adjusting block, and guide end surfaces are inclined at both sides of the adjusting block near one end of the rotating column, and a return spring is provided on the displacement plate and at both sides of each pair of the clamping jaws near one end of the adjusting block, one end of the return spring is connected to the displacement plate, and the other end is connected to the corresponding clamping jaw.

[0014] Preferably, the clamping mechanism also includes an eighth driving motor installed on the side of the transfer plate away from the corresponding displacement plate, the displacement plate is slidably connected to the transfer plate, a fourth threaded rod is provided between the displacement plate and the transfer plate, the fourth threaded rod is rotatably connected to the transfer plate, the displacement plate is threadedly connected to the outer side of the corresponding fourth threaded rod, the output end of the eighth driving motor and the outer side of the end of the fourth threaded rod are fixed with an eleventh pulley, the outer sides of the two eleventh pulleys are connected with a sixth transmission belt, and a transfer groove is provided on the transfer plate and on one side of the displacement plate.

[0015] Preferably, the rotation driving part includes a first displacement cylinder installed at one end of the chassis and located on one side of the transfer part, the output end of the first displacement cylinder is fixed with a first displacement frame, the first displacement frame is slidably connected to the chassis, a fourth driving motor is installed on the first displacement frame near one end of the first displacement cylinder, a chuck is rotatably connected to the end of the first displacement frame away from the first displacement cylinder, a fifth pulley is fixed to the outer side of one end of the chuck, a fourth pulley is fixed to the output end of the fourth driving motor, and a fourth transmission belt is connected to the fifth pulley and the outer side of the fourth pulley, a second displacement cylinder is installed on the top of the chassis away from one end of the first displacement cylinder, a second displacement frame is fixed at the output end of the second displacement cylinder, the second displacement frame is slidably connected to the chassis, and an auxiliary clamping column is rotatably connected to the second displacement frame, and the auxiliary clamping column is collinear with the central axis of the chuck.

[0016] The outer side of the third threaded rod is threadedly connected to the second displacement slide, and the second displacement slide is slidably connected to the outer side of the first displacement slide.

[0017] Compared with the prior art, the present invention has the following beneficial effects:

[0018] 1. The present invention integrates thread processing and grinding processing into one device, which has a reasonable design, compact structure, small footprint, and is easy to install and maintain. The structural design of the loading and unloading parts realizes automatic loading and unloading, and there is no need for workers to perform operations such as lifting the screw. The workers can load the blanks and unload the finished screws at a lower position, which greatly reduces the operating difficulty of the workers, facilitates the loading and unloading of materials, and thus improves production efficiency.

[0019] 2. The present invention realizes automatic transportation and processing through the structural design and coordination of the rotation drive part, the displacement drive part and the transfer part. No manual operation and alignment are required during the transportation process, thereby realizing the automated production of injection molding screw processing, greatly improving production efficiency, reducing labor intensity, improving operation safety, and ensuring processing accuracy, thereby improving the product quality of the screw. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the solutions in the present invention, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0021] Figure 1 This is a schematic diagram of the axial structure of the present invention;

[0022] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0023] Figure 3 The side view structure of the present invention is shown as follows Figure 1 ;

[0024] Figure 4 The side view structure of the present invention is shown as follows Figure 2 ;

[0025] Figure 5 It is a schematic diagram of the top view of the loading and unloading parts of the present invention;

[0026] Figure 6 The axial structure diagram of the upper and lower feeding parts of the present invention is shown as follows Figure 1 ;

[0027] Figure 7 The axial structure diagram of the upper and lower feeding parts of the present invention is shown as follows Figure 2 ;

[0028] Figure 8 This is a schematic structural diagram of the feeding drive plate, feeding plate, feeding angle plate and taking and placing angle plate of the present invention;

[0029] Figure 9 This is a schematic structural diagram of the feeding slope, storage groove, conveying end surface and loading and unloading angle plate of the present invention;

[0030] Figure 10 This is a schematic diagram of the structure of the present invention when loading and removing the corner plate;

[0031] Figure 11 This is a schematic diagram of the structure of the loading plate of the present invention when feeding;

[0032] Figure 12This is a schematic structural diagram of the present invention when taking and placing the corner plate;

[0033] Figure 13 This is a structural diagram of the present invention when the angle plate is taken in and retracted after being put in;

[0034] Figure 14 This is a schematic diagram of the axial structure of the transfer unit of the present invention;

[0035] Figure 15 This is a schematic diagram of the main structure of the transfer unit of the present invention;

[0036] Figure 16 Schematic diagram of the axial structure of the transfer unit of the present invention;

[0037] Figure 17 It is a schematic structural diagram of the rotation drive unit and the displacement drive unit of the present invention.

[0038] The markings in the figure are as follows:

[0039] 100, loading and unloading unit; 200, rotation drive unit; 300, displacement drive unit; 400, transfer unit; 500, chassis; 501, fixing plate; 101, loading drive plate; 102, first connecting rod; 103, loading plate; 104, loading slope; 105, storage groove; 106, conveying end surface; 107, loading angle plate; 108, first transmission rod; 109, loading angle plate; 110, first drive motor; 111, first pulley; 112, first transmission belt ; 113, feeding cylinder; 114, second transmission rod; 115, second drive motor; 116, second pulley; 117, second transmission belt; 118, support plate; 119, first threaded rod; 120, third drive motor; 121, third pulley; 122, third transmission belt; 123, feeding support roller; 201, first displacement cylinder; 202, first displacement frame; 203, fourth drive motor; 204, fourth pulley; 205, chuck; 206, fourth transmission belt Belt; 207, fifth pulley; 208, second displacement cylinder; 209, second displacement frame; 210, auxiliary clamping column; 301, mounting table; 302, fifth drive motor; 303, second threaded rod; 304, first displacement slide; 305, sixth drive motor; 306, sixth pulley; 307, seventh pulley; 308, fifth transmission belt; 309, third threaded rod; 310, second displacement slide; 311, tool assembly; 312, grinding assembly; 401, rotation Drive shaft; 402, seventh drive motor; 403, eighth pulley; 404, ninth pulley; 405, transfer plate; 406, displacement plate; 407, adjusting cylinder; 408, connecting plate; 409, adjusting top block; 410, guide plate; 411, clamping claw; 412, rotating column; 413, return spring; 414, eighth drive motor; 415, eleventh pulley; 416, sixth transmission belt; 417, transfer trough; 418, fourth threaded rod; 419, seventh transmission belt. DETAILED DESCRIPTION

[0040] In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of the present invention.

[0041] Example 1

[0042] Please refer to Figure 1-17The present invention provides an injection molding screw processing device including a chassis 500. Loading and unloading parts 100 are provided on both sides of the bottom inner side of the chassis 500 for loading the screw blank. The loading and unloading parts 100 include a material taking and unloading mechanism and a lifting and transporting mechanism. A transfer part 400 is provided on the inner side of the chassis 500 and between the loading and unloading parts 100 on both sides for transferring the screw blank and the semi-finished products. A rotary drive part 200 is installed on the top of the chassis 500 and on both sides of the transfer part 400 for driving the screw to rotate during the processing. A displacement drive part 300 is provided on the top of the chassis 500 and on both sides of the two rotary drive parts 200. A tool assembly 311 and a grinding assembly 311 are respectively installed on the displacement drive parts 300 on both sides. 12. Specifically, the structural design of the loading and unloading part 100 realizes automatic loading and unloading, and there is no need for the staff to perform operations such as lifting the screw. The staff loads the blank and unloads the finished screw at a lower position, which greatly reduces the operating difficulty of the staff and facilitates the loading and unloading of materials, thereby improving production efficiency. The structural design and coordination of the rotary drive part 200, the displacement drive part 300 and the transfer part 400 realize automatic transportation and processing. During the transportation process, there is no need for manual operation and centering, which realizes the automated production of injection molding screw processing, greatly improves production efficiency, reduces labor intensity, improves operational safety, and ensures processing accuracy, thereby improving the product quality of the screw.

[0043] Please refer to Figure 5-13, fixed plates 501 are fixed at both ends of the inner side of the chassis 500, and the material taking and unloading mechanism includes a feeding drive plate 101 that is rotatably connected to one end of the two fixed plates 501 close to each other, and the fixed plates 501 at both ends are close to each other on one side and a feeding cylinder 113 is installed above the feeding drive plate 101, and the output end of the feeding cylinder 113 is rotatably connected to the feeding drive plate 101 located on the same side, and a second transmission rod 114, a first connecting rod 102 and a first transmission rod 108 are sequentially provided between the feeding drive plates 101 at both ends from the inside to the outside of the chassis 500, and the first connecting rod 102 is connected to the feeding drive plate 101. The movable plate 101 is fixedly connected, the second transmission rod 114 and the first transmission rod 108 are both rotatably connected to the feeding drive plate 101, a plurality of feeding plates 103 are fixed on the outside of the first connecting rod 102, the second transmission rod 114 and the first transmission rod 108 pass through the plurality of feeding plates 103 and are rotatably connected thereto, the feeding plate 103 is provided with a receiving groove near one end of the second transmission rod 114, and a pick-up and discharge angle plate 107 is provided inside the receiving groove, and the pick-up and discharge angle plate 107 is fixed on the outside of the second transmission rod 114, and a second driving motor 115 is installed on one of the feeding drive plates 101, and the second driving motor 115 is provided on the outside of the second transmission rod 114. The output end of 15 and the outer side of the end of the second transmission rod 114 are fixed with a second pulley 116, and the outer sides of the two second pulleys 116 are connected to the second transmission belt 117. The loading plate 103 is provided with a loading inclined surface 104, a storage groove 105 and a conveying end surface 106 in sequence from the end away from the pick-up and discharge angle plate 107 to the direction close to the pick-up and discharge angle plate 107. Specifically, the loading cylinder 113 is used to drive the loading drive plate 101 to rotate. When the loading drive plate 101 rotates, it will drive several loading plates 101 through the first connecting rod 102, the second transmission rod 114 and the first transmission rod 108. 03 synchronous movement, the loading plate 103 serves as a loading and unloading transport track for screw blanks or finished products. When the screw blank needs to be loaded, the staff moves the blank to the end of the loading plate 103 and pushes the blank upward along the loading slope 104 to move it to the inside of the storage groove 105. Then the loading cylinder 113 is started to drive the loading drive plate 101 to move, and the loading drive plate 101 drives the loading plate 103 to move and tilt it, so that the blank inside the storage groove 105 moves along the conveying end surface 106 to the end of the loading plate 103 and is blocked by the loading angle plate 107. Figure 11 As shown, when the blank moves to above the loading support roller 123, it stops, and then the second drive motor 115 starts and drives the second transmission rod 114 to rotate through the second pulley 116 and the second transmission belt 117, thereby driving the pick-up and discharge angle plate 107 to rotate. When the pick-up and discharge angle plate 107 rotates, the blank is gradually pushed, as shown in FIG. Figure 12As shown, the blank is transported to the loading support roller 123 by the loading angle plate 107, and then the loading cylinder 113 is started again to drive the loading plate 103 to tilt toward the loading support roller 123 so that the loading angle plate 107 is separated from the blank. During this process, the second drive motor 115 is started again to drive the loading angle plate 107 to gradually retract toward the inner side of the loading plate 103, as shown in FIG. Figure 13 As shown, when the pick-up and discharge angle plate 107 is completely separated from the blank, the loading cylinder 113 is started again to drive the loading plate 103 to reset; when the finished screw needs to be unloaded, the unloading process is opposite to the loading process, and the loading cylinder 113 is started first to move the loading plate 103 to the position shown in FIG. Figure 13 The second drive motor 115 is then started to drive the pick-up and discharge angle plate 107 to flip out from the inner side of the loading plate 103, and then the loading cylinder 113 is started again to drive the loading plate 103 and the pick-up and discharge angle plate 107 to rotate as a whole in the direction away from the loading support roller 123, so that the pick-up and discharge angle plate 107 gradually moves to the bottom position of the finished screw product, and then the second drive motor 115 is started again to drive the pick-up and discharge angle plate 107 to retract and rotate to the inner side of the loading plate 103, so that the pick-up and discharge angle plate 107 The finished screw product is gradually moved from the loading support roller 123 to the loading plate 103, and then the loading cylinder 113 is started again to drive the loading plate 103 to move slowly and reset. During this process, the screw blank gradually rolls along the conveying end surface 106 to the position of the storage groove 105. When the loading plate 103 is reset, the staff can take out the finished screw product directly or roll it along the loading inclined surface 104 to the end of the loading plate 103. Before that, the transportation tool can be placed in advance at the end position of the loading plate 103.

[0044] Example 2

[0045] In the first embodiment, when the screw blank is pushed along the feeding slope 104 to the inner side of the storage groove 105 or the finished screw is removed from the inner side of the storage groove 105 along the feeding slope 104, manual operation is still required, which still has certain inconveniences. This embodiment is further optimized on the basis of the first embodiment. For details, please refer to Figure 5-13, a first driving motor 110 is installed on one of the loading driving plates 101, and a first pulley 111 is fixed to the outer side of the output end of the first driving motor 110 and the end of the first transmission rod 108, and a first transmission belt 112 is connected to the outer side of the two first pulleys 111, and a number of loading angle plates 109 are fixed to the outer side of the first transmission rod 108. Specifically, the first driving motor 110 is started and drives the first transmission rod 108 to rotate through the first pulley 111 and the first transmission belt 112. When the first transmission rod 108 rotates, it will drive the loading angle plate 109 to rotate, and the rotation of the loading angle plate 109 is used to push the blank or finished product to move. When the blank needs to be pushed to the inside of the storage groove 105 along the loading inclined surface 104, the first driving motor 110 is first started to drive the loading angle plate 109 to rotate in the direction away from the loading support roller 123, so that it is away from the plate on the side of the loading support roller 123. When the material is unloaded, the first drive motor 110 starts to drive the loading angle plate 109 to rotate in the direction away from the loading and unloading angle plate 107, so that the loading angle plate 109 can push the material to move along the loading inclined surface 104 to the inner side of the storage groove 105; when the finished product needs to be unloaded, the first drive motor 110 first starts to drive the loading angle plate 109 to move the plate surface close to the loading and unloading angle plate 107 to a position lower than the conveying end surface 106. When the finished screw moves along the conveying end surface 106 to the inner side of the storage groove 105 and the loading plate 103 is reset, the first drive motor 110 can be started again to drive the loading angle plate 109 to rotate in the direction away from the loading and unloading angle plate 107, so that the loading angle plate 109 can slowly support the finished screw along the loading inclined surface 104 to complete the unloading;

[0046] It should be noted that when the loading angle plate 109 moves to the bottom of the conveying end face 106 on the side close to the loading and unloading angle plate 107, the side away from the loading and unloading angle plate 107 is tilted, which can prevent the finished screw from falling out of the storage groove 105 due to excessive speed when rolling along the conveying end face 106 to the inner side of the storage groove 105. The loading angle plate 109 has a blocking effect.

[0047] Example 3

[0048] Please refer to Figure 5-7The lifting and transporting mechanism includes a support plate 118 arranged on the inner side of the chassis 500 and located at one end of the loading plate 103 near the pick-up and discharge angle plate 107. The inner sides of both ends of the support plate 118 are threadedly connected with a first threaded rod 119. The first threaded rod 119 is rotatably connected to the chassis 500. A third drive motor 120 is installed on the chassis 500 and at one end away from the tops of the two first threaded rods 119. A third pulley 121 is fixed to the output end of the third drive motor 120 and the outer side of the top of the first threaded rod 119. The outer sides of the two third pulleys 121 are connected to a third transmission belt 122. A plurality of pairs of loading support rollers 123 are provided in pairs on the top of the plate 118 and below the pick-up and unloading angle plate 107. Specifically, when the finished screw rod or blank needs to be loaded and unloaded, the third drive motors 120 at both ends are started synchronously and drive the first threaded rod 119 to rotate through the third pulley 121 and the third transmission belt 122, thereby driving the support plate 118 to move up and down, and then driving the screw blank or finished product supported by the loading support rollers 123 to move up and down. A guide rod is provided on the inside of the chassis 500, and the support plate 118 is slidably connected to the outside of the guide rod to improve its lifting stability;

[0049] It should be noted that the method of controlling the rotation of twin screws by dual motors is an existing technology. It is necessary to consider the connection method, rotation direction, speed of the motors and their impact on the rods. In actual use, the appropriate motor type and configuration should be selected according to the required rotation speed, force and stability, and an effective control system should be designed to coordinate the rotation direction and speed of the two motors to achieve the desired rotation effect. I will not go into details here.

[0050] It should be noted that the loading and unloading parts 100 on each side can complete the complete loading and unloading work independently. Therefore, in actual use, one of the loading and unloading parts 100 can be used according to the needs, or the loading and unloading parts 100 on both sides can be used at the same time to improve production efficiency.

[0051] Example 4

[0052] This embodiment discloses the structure of the transfer unit 400. Figure 14-16, the transfer part 400 includes a rotating shaft 401 rotatably connected to the inner side of the chassis 500 at both ends and located above the upper and lower material parts 100 on both sides, a seventh drive motor 402 is installed on the inner side of the chassis 500 and at one end of the rotating shaft 401, an eighth pulley 403 is fixed to the output end of the seventh drive motor 402, a ninth pulley 404 is fixed to the outer side of the end of the rotating shaft 401 close to the seventh drive motor 402, and a seventh transmission belt 419 is connected to the outer side of the eighth pulley 403 and the ninth pulley 404, and a number of transfer units are provided on the outer side of the seventh transmission belt 419. Specifically, when the screw needs to be transferred, the seventh drive motor 402 is started to drive the eighth pulley 403 to rotate, and the rotating shaft 401 is driven to rotate through the ninth pulley 404 and the seventh transmission belt 419, thereby driving the transfer unit to rotate, so as to facilitate the transfer of the screw;

[0053] It should be noted that the transfer unit is arranged between two adjacent groups of feeding support rollers 123 so that it can grab and place the screw on the feeding support rollers 123 while preventing the feeding support rollers 123 from interfering with the grabbing.

[0054] Please refer to Figure 14-16The transfer unit includes a transfer plate 405 fixed on the outside of the rotating shaft 401, and two groups of pick-and-place modules are cross-staggered on both sides of the transfer plate 405. The pick-and-place module includes a clamp mechanism installed on the transfer plate 405 and relatively arranged on both sides of the rotating shaft 401. The clamp mechanism includes a displacement plate 406 installed on the protruding end of the transfer plate 405, and a pair of clamping claws 411 are rotatably connected to the end of the displacement plate 406 away from the rotating shaft 401. An adjusting cylinder 407 is installed on one side of the displacement plate 406, and a connecting plate 408 is fixed to the output end of the adjusting cylinder 407. An adjusting top block 409 is fixed to the end of the connecting plate 408 close to the clamping claw 411. A guide plate 410 is slidably connected to the outside of the adjusting top block 409. The guide plate 410 is fixed on the displacement plate 406, and the clamping claw 411 is rotatably connected to the rotating column 412 at one end close to the adjusting top block 409. Guide ends are obliquely provided on both sides of the end of the adjusting top block 409 close to the rotating column 412 The first step is to rotate the transfer plate 405 to the position where the clamping jaws 411 are located on both sides of the screw rod, and then the adjusting cylinder 407 is started to drive the connecting plate 408 to move, thereby driving the adjusting top block 409 to perform displacement movement so that it approaches the rotating column 412 and gradually inserts it between the two rotating columns 412, so that the two rotating columns 412 are gradually separated and maintained. At this time, the return spring 413 is compressed, and the two clamping jaws 411 are close to each other to clamp the screw rod, thereby completing the clamping of the screw rod, and then the seventh drive motor 402 is started to drive the transfer plate 405 to rotate as a whole to one or more stations to transport the screw rod.

[0055] It should be noted that, in this embodiment, there are four clamp mechanisms, and there is a 45-degree angle between two adjacent clamp mechanisms. When the position of the clamp mechanism is at a 45-degree angle to the vertical direction, the two clamp mechanisms at the top are exactly located between the two rotating drive parts 200. At the same time, when the blank or finished product is loaded and unloaded, the first threaded rod 119 transports it to the position at the end of the clamp mechanism, so that the loading, thread processing, grinding processing and unloading stations are exactly located at the ends of the four clamp mechanisms, so that every time the transfer plate 405 rotates 45 degrees, the screw is transported to the next station.

[0056] Example 5

[0057] In order to improve the compactness of the mechanical structure and the adaptability of the processing device, this embodiment further optimizes the fourth embodiment. For details, please refer to Figure 14-16418 is connected to the transfer plate 405, and the displacement plate 406 is connected to the transfer plate 405 by a fourth threaded rod 418. The fourth threaded rod 418 is rotatably connected to the transfer plate 405, and the displacement plate 406 is threadedly connected to the outer side of the corresponding fourth threaded rod 418. The output end of the eighth drive motor 414 and the outer side of the end of the fourth threaded rod 418 are fixed with an eleventh pulley 415. The outer sides of the two eleventh pulleys 415 are connected with a sixth transmission belt 416. A transfer groove 417 is provided on the transfer plate 405 and on one side of the displacement plate 406. When it is necessary to drive the displacement plate 406 to move as a whole, the corresponding eighth drive motor 414 can be started, and the corresponding fourth threaded rod 418 can be driven to rotate through the eleventh pulley 415 and the sixth transmission belt 416. The rotation of the fourth threaded rod 418 can drive the corresponding displacement plate 406 to move. The arrangement can make the screw gripped by the clamping claw 411 retract to the inside of the transfer groove 417, thereby reducing the volume of the transfer plate 405, which can effectively avoid the interference of the screw with other parts such as the support plate 118 during the transfer process, and at the same time make the clamping claw 411 extend and retract along the diameter direction of the screw, so as to facilitate the material taking and releasing, and facilitate the transfer work. When it is necessary to clamp the screw at a certain station, the eighth drive motor 414 is started to drive the clamping claw 411 to move toward the direction close to the screw, and then the adjusting cylinder 407 is started to drive the adjusting top Block 409 moves toward the direction of the clamping jaw 411 to push open the rotating column 412, so that the clamping jaw 411 clamps the screw to be transferred, and then starts the seventh drive motor 402 to drive the transfer plate 405 to rotate, which can greatly improve the adaptability of transfer. The individual control of the clamping of the screw and the placement of the clamped screw into the inner side of the transfer groove 417 can realize cross-station transfer, as well as individual transfer or collaborative transfer. The transfer work can be carried out by one of the clamping mechanisms alone, or multiple clamping mechanisms can work simultaneously to carry out the transfer work.

[0058] Please refer to Figure 17The rotary drive unit 200 includes a first displacement cylinder 201 installed at one end of the chassis 500 and located on one side of the transfer unit 400. A first displacement frame 202 is fixed to the output end of the first displacement cylinder 201. The first displacement frame 202 is slidably connected to the chassis 500. A fourth drive motor 203 is installed on the first displacement frame 202 at one end close to the first displacement cylinder 201. A chuck 205 is rotatably connected to the end of the first displacement frame 202 away from the first displacement cylinder 201. A fifth pulley 207 is fixed to the outer side of one end of the chuck 205. A fourth pulley 204 is fixed to the output end of the fourth drive motor 203. The fifth pulley 207 is connected to the outer side of the fourth pulley 204 with a fourth transmission belt 206. A second Displacement cylinder 208, the output end of the second displacement cylinder 208 is fixed with a second displacement frame 209, the second displacement frame 209 is slidably connected to the chassis 500, and the second displacement frame 209 is rotatably connected with an auxiliary clamping column 210, and the auxiliary clamping column 210 is collinear with the central axis of the chuck 205. Specifically, when the first displacement cylinder 201 is started, the first displacement frame 202 can be driven to perform displacement movement, and when the fourth drive motor 203 is started, the chuck 205 can be driven to rotate through the fourth pulley 204, the fourth transmission belt 206 and the fifth pulley 207. The screw to be processed is clamped by the chuck 205, and the tail of the screw is positioned and auxiliary clamped by the auxiliary clamping column 210. When the second displacement cylinder 208 is started, the auxiliary clamping column 210 can be driven to perform displacement movement.

[0059] Please refer to Figure 17The displacement driving unit 300 includes a mounting platform 301 fixed to the top of the chassis 500 and located on the side of the rotation driving unit 200 away from the transfer unit 400, a fifth driving motor 302 is mounted on one end of the mounting platform 301, a second threaded rod 303 is fixed to the output end of the fifth driving motor 302, the second threaded rod 303 is rotatably connected to the inner side of the mounting platform 301, the outer side of the second threaded rod 303 is threadedly connected to the first displacement slide 304, the first displacement slide 304 is slidably connected to the mounting platform 301, a sixth driving motor 305 is mounted on the end of the first displacement slide 304 away from the chuck 205, a sixth pulley 306 is fixed to the output end of the sixth driving motor 305, the inner side of the first displacement slide 304 is rotatably connected to the third threaded rod 309, the outer side of the end of the third threaded rod 309 close to the sixth pulley 306 is fixed to the seventh pulley 307, the seventh pulley 307 is connected to the outer side of the sixth pulley 306 There is a fifth transmission belt 308, and the outer side of the third threaded rod 309 is threadedly connected to the second displacement slide 310, and the second displacement slide 310 is slidably connected to the outer side of the top of the corresponding first displacement slide 304. The tool assembly 311 and the grinding assembly 312 are respectively installed on the second displacement slide 310 on both sides. Specifically, during processing, when it is necessary to drive the first displacement slide 304 to move along the mounting table 301 for displacement, the fifth drive motor 302 can be started. When it is necessary to drive the second displacement slide 310 to move along the first displacement slide 304 for displacement, the sixth drive motor 305 can be started and realized through the sixth pulley 306, the seventh pulley 307 and the fifth transmission belt 308. The screw is threaded by the tool assembly 311, and the screw is finely ground by the grinding assembly 312. The tool assembly 311 and the grinding assembly 312 are both existing technologies and will not be described in detail here.

[0060] The specific working principle of the injection molding screw processing device provided by the present invention is:

[0061] When using the present injection molding screw processing device, when the screw blank is loaded, first the first drive motor 110 is started to drive the loading angle plate 109 to rotate in the direction away from the loading support roller 123, so that the plate surface away from the loading support roller 123 side moves to a nearly horizontal state, and then the staff transports the blank to the horizontal plate surface of the loading angle plate 109, and then the first drive motor 110 is started again to drive the loading angle plate 109 to rotate in the direction close to the pick-up and discharge angle plate 107, pushing the blank to move along the loading inclined surface 104 to the inside of the storage groove 105; then the loading cylinder 113 is started to drive the loading plate 103 to move and tilt it, so that the blank inside the storage groove 105 moves along the conveying end surface 106 to the end of the loading plate 103 and is picked up by the pick-up and discharge angle plate 10 7 is blocked, and then the second drive motor 115 is started to drive the pick-up and discharge angle plate 107 to rotate, and the blank is transported to the loading support roller 123 through the pick-up and discharge angle plate 107, and then the loading cylinder 113 is started again to drive the loading plate 103 to tilt toward the loading support roller 123 so that the pick-up and discharge angle plate 107 is separated from the blank. During this process, the second drive motor 115 is started again to drive the pick-up and discharge angle plate 107 to gradually retract toward the inside of the loading plate 103. When the pick-up and discharge angle plate 107 is completely separated from the blank, the loading cylinder 113 is started again to drive the loading plate 103 to reset; then the third drive motors 120 at both ends are started synchronously to drive the support plate 118 to perform lifting movement, thereby driving the screw blank supported by the loading support roller 123 to move to the end position of the clamping mechanism;

[0062] When the blank is transported, the clamping mechanism located at the blank position starts the corresponding eighth drive motor 414 to drive the corresponding displacement plate 406 to perform displacement movement so that the clamping claws 411 extend to both sides of the blank, and then the adjusting cylinder 407 starts to drive the adjusting top block 409 to perform displacement movement so that it approaches the rotating column 412 and gradually inserts it between the two rotating columns 412, so that the two rotating columns 412 are gradually separated and maintained. At this time, the return spring 413 is compressed, and the two clamping claws 411 approach each other to clamp the screw, thereby completing the clamping of the blank, and then the eighth drive motor 414 is started again to drive the screw clamped by the clamping claws 411 to retract into the corresponding transfer groove 417 On the other side, the seventh drive motor 402 is then started to drive the transfer plate 405 to rotate 45 degrees and move one station. After that, the eighth drive motor 414 is started to drive the billet clamped by the clamping jaws 411 to extend, so that the billet is located between the rotary drive part 200 close to the side of the tool assembly 311. Subsequently, the second displacement cylinder 208 and the first displacement cylinder 201 are started to drive the auxiliary clamping column 210 and the chuck 205 to approach the billet and clamp the billet. Subsequently, the corresponding adjusting cylinder 407 is started to drive the corresponding adjusting top block 409 to retract. At this time, under the action of the return spring 413, the clamping jaws 411 release the billet. At the same time, the eighth drive motor 414 is started to drive the clamping jaws 411 to retract and leave the billet.

[0063] Then the screw is processed by the displacement drive unit 300 and the tool assembly 311. When the thread processing is completed, the transfer work is performed again. At this time, the two clamping mechanisms work simultaneously, one of which clamps the next blank to be processed, and the other clamp clamps the screw to be polished after the thread processing. Then the seventh drive motor 402 is started and moves one station again, so that the blank moves to the thread processing station for thread processing, and the screw after thread processing is transferred to the polishing station for polishing. Its transfer process is the same as the above-mentioned blank transfer process;

[0064] When the grinding work is completed, three of the clamping mechanisms work simultaneously, driving the blank, the screw after thread processing, and the screw after grinding to the next workstation. The grinded screw is transferred to the unloading station. The unloading process is the opposite of the loading process.

[0065] In the present invention, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0066] Obviously, the embodiments described above are only some embodiments of the present invention, rather than all embodiments. The preferred embodiments of the present invention are given in the accompanying drawings, but they do not limit the patent scope of the present invention. The present invention can be implemented in many different forms. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive. Although the present invention has been described in detail with reference to the aforementioned embodiments, for those skilled in the art, it is still possible to modify the technical solutions described in the aforementioned specific embodiments, or to make equivalent replacements for some of the technical features therein. Any equivalent structure made using the contents of the present invention specification and drawings, directly or indirectly used in other related technical fields, is also within the scope of patent protection of the present invention.

Claims

1. An injection molding screw processing device, characterized in that, The invention comprises a chassis (500), wherein loading and unloading parts (100) are provided on both sides of the bottom of the inner side of the chassis (500) for loading screw blanks, wherein the loading and unloading parts (100) include a material taking and unloading mechanism and a lifting and transporting mechanism, wherein a transfer part (400) is provided on the inner side of the chassis (500) and between the loading and unloading parts (100) on both sides for transferring screw blanks and semi-finished products, wherein a rotation drive part (200) is installed on the top of the chassis (500) and on both sides of the transfer part (400) for driving the screw to rotate during the processing, wherein a displacement drive part (300) is provided on the top of the chassis (500) and on both sides of the two rotation drive parts (200), wherein a tool assembly (311) and a grinding assembly (312) are respectively installed on the displacement drive parts (300) on both sides; Fixed plates (501) are fixed at both ends of the inner side of the chassis (500), and the material taking and unloading mechanism includes a feeding drive plate (101) rotatably connected to one end of the two fixed plates (501) close to each other, and a feeding cylinder (113) is installed on one side of the fixed plates (501) close to each other and located above the feeding drive plate (101), and the output end of the feeding cylinder (113) is rotatably connected to the feeding drive plate (101) located on the same side, and a second transmission rod (114), a first connecting rod (102) and a first transmission rod (108) are sequentially provided between the feeding drive plates (101) at both ends from the inner side of the chassis (500) to the outer side, the first connecting rod (102) is fixedly connected to the feeding drive plate (101), and the second transmission rod (114) and the first transmission rod (108) are both connected to the fixed plates (501). The feeding drive plate (101) is rotatably connected, a plurality of feeding plates (103) are fixed on the outside of the first connecting rod (102), the second transmission rod (114) and the first transmission rod (108) pass through the plurality of feeding plates (103) and are rotatably connected thereto, a receiving groove is provided at one end of the feeding plate (103) close to the second transmission rod (114), a pick-up and discharge angle plate (107) is provided on the inside of the receiving groove, and the pick-up and discharge angle plate (107) is fixed on the outside of the second transmission rod (114), a second driving motor (115) is installed on one of the feeding drive plates (101), a second pulley (116) is fixed on the outside of the output end of the second driving motor (115) and the end of the second transmission rod (114), and a second transmission belt (117) is connected to the outside of the two second pulleys (116); The loading plate (103) is provided with a loading inclined surface (104), a material storage groove (105) and a conveying end surface (106) in sequence from one end away from the loading and unloading angle plate (107) toward a direction close to the loading and unloading angle plate (107); A first drive motor (110) is mounted on one of the feeding drive plates (101); a first pulley (111) is fixed to the outside of the output end of the first drive motor (110) and the end of the first transmission rod (108); a first transmission belt (112) is connected to the outside of the two first pulleys (111); and a plurality of feeding angle plates (109) are fixed to the outside of the first transmission rod (108).

2. The injection molding screw processing device according to claim 1, characterized in that: The lifting and transporting mechanism comprises a support plate (118) arranged on the inner side of the chassis (500) and located at one end of the loading plate (103) close to the pick-up and discharge angle plate (107), the inner sides of both ends of the support plate (118) are threadedly connected to first threaded rods (119), the first threaded rods (119) are rotatably connected to the chassis (500), a third driving motor (120) is installed on the chassis (500) and at one end located away from the tops of the two first threaded rods (119), a third pulley (121) is fixed at the output end of the third driving motor (120) and the outer side of the top of the first threaded rod (119), and a third transmission belt (122) is connected to the outer side of the two third pulleys (121), and a plurality of pairs of loading support rollers (123) are arranged in pairs on the top of the support plate (118) and below the pick-up and discharge angle plate (107).

3. The injection molding screw processing device according to claim 1, characterized in that: The transfer part (400) includes a rotating shaft (401) rotatably connected to the inner side of the chassis (500) at both ends and located above the upper and lower material parts (100) at both sides, a seventh drive motor (402) is installed on the inner side of the chassis (500) and at one end of the rotating shaft (401), an eighth pulley (403) is fixed to the output end of the seventh drive motor (402), a ninth pulley (404) is fixed to the outer side of one end of the rotating shaft (401) close to the seventh drive motor (402), a seventh transmission belt (419) is connected to the outer side of the eighth pulley (403) and the ninth pulley (404), and a plurality of transfer units are provided on the outer side of the seventh transmission belt (419).

4. The injection molding screw processing device according to claim 3, characterized in that: The transfer unit includes a transfer plate (405) fixed on the outside of the rotating shaft (401), two groups of pick-and-place modules are cross-staggered on both sides of the transfer plate (405), and the pick-and-place modules include a clamping mechanism installed on the transfer plate (405) and relatively arranged on both sides of the rotating shaft (401), and the clamping mechanism includes a displacement plate (406) installed on the protruding end of the transfer plate (405), and a pair of clamping claws (411) are rotatably connected to one end of the displacement plate (406) away from the rotating shaft (401), and an adjusting cylinder (407) is installed on one side of the displacement plate (406), and a connecting plate (408) is fixed to the output end of the adjusting cylinder (407), and the connecting plate (408) is close to the clamping claws ( An adjusting top block (409) is fixed at one end of the adjusting top block (411), and a guide plate (410) is slidably connected to the outside of the adjusting top block (409), and the guide plate (410) is fixed on the displacement plate (406). The clamping jaw (411) is rotatably connected to a rotating column (412) at one end close to the adjusting top block (409), and guide end surfaces are obliquely provided on both sides of one end of the adjusting top block (409) close to the rotating column (412). A return spring (413) is provided on both sides of each pair of the clamping jaws (411) close to one end of the adjusting top block (409), and one end of the return spring (413) is connected to the displacement plate (406), and the other end is connected to the corresponding clamping jaw (411).

5. The injection molding screw processing device according to claim 4, characterized in that: The clamp mechanism also includes an eighth drive motor (414) installed on the side of the transfer plate (405) away from the corresponding displacement plate (406), the displacement plate (406) is slidably connected to the transfer plate (405), a fourth threaded rod (418) is provided between the displacement plate (406) and the transfer plate (405), the fourth threaded rod (418) is rotatably connected to the transfer plate (405), the displacement plate (406) is threadedly connected to the outer side of the corresponding fourth threaded rod (418), an eleventh pulley (415) is fixed to the outer side of the output end of the eighth drive motor (414) and the end of the fourth threaded rod (418), the outer sides of the two eleventh pulleys (415) are connected to the sixth transmission belt (416), and a transfer groove (417) is provided on the transfer plate (405) and located on one side of the displacement plate (406).

6. The injection molding screw processing device according to claim 1, characterized in that: The rotary drive unit (200) comprises a first displacement cylinder (201) mounted on one end of the chassis (500) and located on one side of the transfer unit (400); a first displacement frame (202) is fixed to the output end of the first displacement cylinder (201); the first displacement frame (202) is slidably connected to the chassis (500); a fourth drive motor (203) is mounted on the end of the first displacement frame (202) close to the first displacement cylinder (201); a chuck (205) is rotatably connected to the end of the first displacement frame (202) away from the first displacement cylinder (201); a fifth pulley (207) is fixed to the outer side of one end of the chuck (205); A fourth pulley (204) is fixed to the output end of the fourth drive motor (203); a fourth transmission belt (206) is connected to the outer side of the fifth pulley (207) and the fourth pulley (204); a second displacement cylinder (208) is installed at one end of the top of the chassis (500) away from the first displacement cylinder (201); a second displacement frame (209) is fixed to the output end of the second displacement cylinder (208); the second displacement frame (209) is slidably connected to the chassis (500); an auxiliary clamping column (210) is rotatably connected to the second displacement frame (209); the auxiliary clamping column (210) is collinear with the central axis of the chuck (205).

7. The injection molding screw processing device according to claim 6, characterized in that: The displacement drive unit (300) includes a mounting platform (301) fixed to the top of the chassis (500) and located on the side of the rotation drive unit (200) away from the transfer unit (400), a fifth drive motor (302) is mounted on one end of the mounting platform (301), a second threaded rod (303) is fixed to the output end of the fifth drive motor (302), the second threaded rod (303) is rotatably connected to the inner side of the mounting platform (301), the outer side of the second threaded rod (303) is threadedly connected to the first displacement slide (304), the first displacement slide (304) is slidably connected to the mounting platform (301), and a sixth drive motor (305) is mounted on the end of the first displacement slide (304) away from the chuck (205). A sixth pulley (306) is fixed to the output end of the sixth drive motor (305); a third threaded rod (309) is rotatably connected to the inner side of the first displacement slide (304); a seventh pulley (307) is fixed to the outer side of one end of the third threaded rod (309) close to the sixth pulley (306); a fifth transmission belt (308) is connected to the outer side of the seventh pulley (307) and the sixth pulley (306); a second displacement slide (310) is threadedly connected to the outer side of the third threaded rod (309); the second displacement slide (310) is slidably connected to the outer side of the top of the corresponding first displacement slide (304); the tool assembly (311) and the grinding assembly (312) are respectively mounted on the second displacement slide (310) on both sides.

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