Agricultural mulching film breaking and collecting all-in-one machine

By designing an integrated agricultural mulch film rupture and membrane retraction machine that includes membrane rupture and membrane retraction components, the problem of the excessive soil temperature of mulch suppressing crop root growth during use in summer is solved, and efficient automated membrane rupture and membrane retraction is achieved, and production efficiency is improved.

CN119969178AInactive Publication Date: 2025-05-13GUIZHOU UNIV

Patent Information

Application Number
CN202510419970.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-03
Publication Date
2025-05-13
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

In the prior art, agricultural mulch films are used in summer due to the high soil temperature, which inhibits the growth of crop roots, and artificial film rupture and recycling efficiency are low, which is time-consuming and labor-intensive.

Method used

An integrated machine for agricultural mulch film rupture and membrane retraction is designed, including a frame, a walking wheel, a membrane rupture assembly and a membrane retraction assembly. The distance and height adjustment of the membrane rupture blade is achieved through the horizontal displacement assembly and the lifting assembly. Combined with an infrared detector and an electric telescopic rod, it realizes automatic membrane rupture and membrane retraction.

Benefits of technology

It improves the efficiency of rupture and film collection of plastic film, reduces labor investment, and reduces operation difficulty. It is suitable for crop production under high temperature environments in summer.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention provides an agricultural plastic mulching film breaking and collecting all-in-one machine which comprises a machine frame and walking wheels arranged on the lower portion of the machine frame, the machine frame is provided with a fuel generator providing a power source, the front end of the machine frame is provided with a film breaking assembly, the rear end of the machine frame is provided with a film collecting assembly, and the two sides of the front end of the machine frame are each provided with a horizontal displacement assembly. The two horizontal displacement assemblies are connected with lifting assemblies correspondingly, the opposite sides of the bottom ends of the lifting assemblies are connected with fixing plates correspondingly, the two fixing plates are provided with membrane breaking assemblies correspondingly, and each membrane breaking assembly comprises a mounting shaft horizontally connected to the corresponding fixing plate and a membrane breaking blade assembled on the mounting shaft. The rear end of the machine frame is connected with a handrail pushing the machine frame to move forwards, and control parts of the horizontal displacement assembly and the lifting assembly are connected with a controller. The all-in-one machine is reasonable in structural design, convenient to operate and high in film breaking and collecting efficiency, the film breaking distance can be adjusted in real time, and films can be broken and collected accurately.
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Description

Technical Field

[0001] The invention belongs to the technical field of agricultural machinery, and in particular relates to an agricultural mulch film breaking and collecting integrated machine. Background Art

[0002] Agricultural degradable mulch has excellent heat preservation and moisture retention effects. In the agricultural production process, a large amount of mulch is used to increase the yield of crops. When using mulch, in order to ensure sealing, both sides of the mulch need to be buried in the soil. However, especially in the hot summer weather, the soil temperature covered by the mulch is too high, which will inhibit the growth of crop roots. In this case, the degradable mulch buried in the soil needs to be broken and the ridged mulch needs to be recovered. At present, most of the mulch is broken and recovered manually using tools, which is not only time-consuming and labor-intensive, but also increases labor and is inefficient.

[0003] In view of this, in order to solve the above problems, the present invention proposes an all-in-one machine which can adjust the film breaking distance in real time and accurately break and collect the film. The all-in-one machine has a reasonable structural design, is easy to operate, and has high efficiency in breaking and collecting the film. Summary of the invention

[0004] The present invention provides an agricultural mulch film breaking and collecting integrated machine, which has a reasonable structural design, is easy to operate, has high film breaking and collecting efficiency, can adjust the film breaking distance in real time, and can accurately break and collect the film. The specific scheme is as follows:

[0005] A machine for breaking and collecting agricultural mulch films comprises a frame and walking wheels arranged at the lower part of the frame, the frame is provided with a fuel generator for providing power, the front end of the frame is provided with a film breaking component, and the rear end is provided with a film collecting component, horizontal displacement components are respectively provided on both sides of the front end of the frame, and the two horizontal displacement components are respectively connected with lifting components, and the opposite sides of the bottom ends of the lifting components are connected with fixed plates, and the two fixed plates are respectively provided with film breaking components, the film breaking components include a mounting shaft horizontally connected to the fixed plate and a film breaking blade assembled on the mounting shaft, the rear end of the frame is connected with a handrail for pushing it forward, and the control parts of the horizontal displacement component and the lifting component are respectively connected to a controller.

[0006] Furthermore, infrared detectors are respectively provided on the lower sides of the two mounting shaft ends, and the infrared detectors are connected to the controller.

[0007] Furthermore, both sides of the upper front end of the frame are respectively connected with inverted L-shaped mounting plates, and two horizontal displacement components are respectively arranged on the two mounting plates, and the horizontal displacement components include a first electric telescopic rod, a mounting groove, two guide rods and a connecting block, the two guide rods are horizontally arranged on one side of the mounting plate, the mounting groove is slidably arranged on the two guide rods, the first electric telescopic rod is arranged on the mounting plate on one side of the mounting groove, the connecting block is vertically arranged on the side wall of the mounting groove on one side of the output end of the first electric telescopic rod, the output end of the first electric telescopic rod is connected to the connecting block, and the first electric telescopic rod is connected to the controller through a signal line.

[0008] Furthermore, a fixing block is respectively connected between the free ends of the two guide rods.

[0009] Furthermore, the lifting assembly includes a second electric telescopic rod and a sliding rod, the second electric telescopic rod is arranged at the top of the mounting slot, the output end of the second electric telescopic rod passes through the mounting slot and is connected to the top surface of the fixed plate, the sliding rod is multiple and is arranged at intervals in the circumferential direction of the top surface of the fixed plate, and the tops of the multiple sliding rods respectively pass through the top of the mounting slot, and the second electric telescopic rod is connected to the controller through a signal line.

[0010] Furthermore, compression springs are respectively sleeved on the plurality of slide bars on the upper side of the installation slot, and limiting blocks are respectively provided on the tops of the plurality of slide bars.

[0011] Furthermore, the film collecting assembly includes a mounting frame, a bearing seat, a winding roller and a driving motor. Mounting frames are respectively provided on both sides of the frame on the lower side of the armrest, and the two mounting frames are respectively detachably connected with bearing seats. The winding roller is rotatably arranged between the two bearing seats, and the winding roller is driven to rotate by the driving motor.

[0012] Furthermore, support rods are vertically provided on both sides of the lower part of the frame between the membrane collecting assembly and the membrane breaking assembly, and a clamping rod is horizontally connected between the two support rods.

[0013] The beneficial effects of the present invention are:

[0014] The agricultural mulch film breaking and collecting integrated machine of the present invention arranges a horizontal displacement component, a lifting component and a film breaking blade at the front end of the frame. When breaking the film, the relative distance between the two film breaking blades and the height of the film breaking blades can be adjusted in time according to the coverage range of the mulch film. When adjusting, the first electric telescopic rod is started, which pushes the installation groove to move along the guide rod, so that the film breaking blade can be moved to adjust the distance between the two film breaking blades. The second electric telescopic rod is started to control the up and down lifting of the fixed plate, so that the height of the film breaking blade can be adjusted, and finally the two film breaking blades are respectively located on both sides of the mulch film. As the frame is pushed forward, the mulch film can be cut, and then the cut mulch film is wound around the winding roller and the driving motor is started, so that the purpose of breaking and collecting the film at the same time can be achieved, thereby improving work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 and Figure 2 All of them are structural schematic diagrams of the present invention.

[0016] Figure 3 It is a schematic diagram of the local structure of the present invention.

[0017] Figure 4 It is a schematic diagram of the connection between the horizontal displacement assembly and the lifting assembly of the present invention.

[0018] Explanation of the accompanying drawings: frame 1, walking wheel 2, film collecting assembly 3, mounting frame 301, winding roller 302, driving motor 303, horizontal displacement assembly 4, first electric telescopic rod 401, mounting groove 402, guide rod 403, connecting block 404, fixing block 405, lifting assembly 5, second electric telescopic rod 501, sliding rod 502, fixing plate 6, film breaking blade 7, armrest 8, mounting plate 9, compression spring 10, support rod 11, clamping rod 12. DETAILED DESCRIPTION

[0019] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0020] See also Figure 1-4 , an agricultural mulch film breaking and collecting integrated machine, comprising a frame 1 and a walking wheel 2 arranged at the lower part of the frame 1, a fuel generator for providing power is arranged on the frame 1, a film breaking component is arranged at the front end of the frame 1, and a film collecting component 3 is arranged at the rear end, horizontal displacement components 4 are respectively arranged on both sides of the front end of the frame 1, and lifting components 5 are respectively connected to the two horizontal displacement components 4, and fixed plates 6 are connected to the opposite sides of the bottom ends of the two lifting components 5, and film breaking components are respectively arranged on the two fixed plates 6, and the film breaking components include a mounting shaft horizontally connected to the fixed plate 6 and a film breaking blade 7 assembled on the mounting shaft, wherein the film breaking blade 7 is a disc-shaped structure, and a handrail 8 for pushing it forward is connected to the rear end of the frame 1, and the control parts of the horizontal displacement component 4 and the lifting component 5 are respectively connected to the controller.

[0021] Preferably, infrared detectors are respectively provided on the lower sides of the ends of the two mounting shafts, and the infrared detectors are connected to the controller to facilitate real-time detection so that the film-breaking blade 7 can be close to the inner side of the buried ground film at any time, thereby preventing the film-breaking blade 7 from damaging the roots of crops when cutting the film.

[0022] Preferably, both sides of the upper front end of the frame 1 are connected to inverted L-shaped mounting plates 9 respectively and are detachably connected by bolts. The two horizontal displacement components 4 are respectively arranged on the two mounting plates 9. The horizontal displacement components 4 include a first electric telescopic rod 401, a mounting groove 402, two guide rods 403 and a connecting block 404. The two guide rods 403 are horizontally fixedly arranged on one side of the mounting plate 9, and the mounting groove 402 is slidably arranged on the two guide rods 403, wherein the guide rods 403 are two, and the first electric telescopic rod 401 is fixedly arranged on one side of the mounting groove 402. On the mounting plate 9, a connecting block 404 is vertically arranged on the side wall of the mounting groove 402 on one side of the output end of the first electric telescopic rod 401, and the output end of the first electric telescopic rod 401 is connected to the connecting block 404. The first electric telescopic rod 401 is connected to the controller through a signal line. When the relative distance between the two film-breaking blades 7 needs to be adjusted, the two first electric telescopic rods 401 are started at the same time, and the first electric telescopic rods 401 push the connecting block 404 to push the mounting groove 402 to move along the guide rod 403, so that the distance between the two film-breaking blades 7 can be adjusted.

[0023] Preferably, a fixing block 405 is respectively connected between the free ends of the two guide rods 403 , wherein the setting of the fixing block 405 facilitates the guide rod 403 to be more stable.

[0024] The preferred lifting assembly 5 includes a second electric telescopic rod 501 and a sliding rod 502. The second electric telescopic rod 501 is arranged at the top of the mounting groove 402. The output end of the second electric telescopic rod 501 passes through the mounting groove 402 and is connected to the top surface of the fixed plate 6. There are multiple sliding rods 502 and they are arranged at intervals around the top surface of the fixed plate 6. The tops of the multiple sliding rods 502 respectively pass through the top of the mounting groove 402. The second electric telescopic rod 501 is connected to the controller through a signal line.

[0025] Preferably, compression springs 10 are respectively sleeved on the plurality of slide bars 502 on the upper side of the mounting groove 402 , and limiting blocks are respectively provided on the tops of the plurality of slide bars 502 , wherein the provision of the compression springs 10 facilitates the fixing plate 6 to be more stable.

[0026] The preferred film collecting assembly 3 includes a mounting frame 301, a bearing seat, a winding roller 302 and a driving motor 303. The mounting frames 301 are respectively provided on both sides of the frame 1 on the lower side of the armrest 8. The two mounting frames 301 are respectively detachably connected with bearing seats. The winding roller 302 is rotatably arranged between the two bearing seats, and the winding roller 302 is driven to rotate by the driving motor 303.

[0027] Preferably, support rods 11 are vertically provided on both sides of the lower part of the frame 1 between the film collecting component 3 and the film breaking component, and a clamping rod 12 is horizontally connected between the two support rods 11. The arrangement of the clamping rod 12 facilitates the ground film to be tightened by the clamping rod 12 when the film is collected, so that it can be better collected.

[0028] Working principle of the present invention:

[0029] First, place the machine at the end of the crop film, so that the walking wheels 2 on both sides are respectively placed in the trenches on both sides, and then use the infrared detector to detect the position of the covering film to adjust the position of the film-breaking blade 7, so that the film-breaking blade 7 is close to the covering film. During the adjustment, the first electric telescopic rod 401 starts to control its output end to push the connecting block 404 to push the installation groove 402, so that the film-breaking blade 7 can move horizontally. When the height of the film-breaking blade 7 is adjusted, the second electric telescopic rod 501 starts to control the lifting of the fixing plate 6, so that the bottom end of the film-breaking blade 7 pierces the film, and then pushes the handrail 8 to make the machine move forward. After reaching one end of the ground film, the cut end of the ground film is manually rolled up on the winding roller 302, and then the handrail 8 is continued to be pushed forward and the driving motor 303 is started to rotate the winding roller 302, so that the ground film can be broken and collected at the same time, which not only effectively improves the process of breaking and collecting the film, but also reduces the labor input and saves time and effort; in addition, when the infrared detector detects that the film-breaking blade 7 is away from the soil covering the ground film during the movement, the controller controls the first electric telescopic rod 401 to start and make the film-breaking blade 7 close to the covered soil side to prevent the roots of crops from being injured during the film-breaking process, which is very practical.

[0030] It is obvious to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential features of the present invention. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes falling within the meaning and scope of the equivalent elements of the claims are included in the present invention, and any reference numerals in the claims should not be regarded as limiting the claims involved.

[0031] In addition, it should be understood that although the present specification is described according to implementation modes, not every implementation mode contains only one independent technical solution. This description of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment may also be appropriately combined to form other implementation modes that can be understood by those skilled in the art.

Claims

1. An agricultural mulch film breaking and collecting machine, characterized by: The invention comprises a frame (1) and a walking wheel (2) arranged at the lower part of the frame (1); the frame (1) is provided with a fuel generator for providing power; the front end of the frame (1) is provided with a film breaking component and the rear end is provided with a film collecting component (3); the front ends of the frame (1) are provided with horizontal displacement components (4) on both sides; the two horizontal displacement components (4) are respectively connected with a lifting component (5); the opposite sides of the bottom ends of the two lifting components (5) are connected with a fixing plate (6); the two fixing plates (6) are respectively provided with a film breaking component; the film breaking component comprises a mounting shaft horizontally connected to the fixing plate (6) and a film breaking blade (7) mounted on the mounting shaft; the rear end of the frame (1) is connected with a handrail (8) for pushing it forward; the control parts of the horizontal displacement component (4) and the lifting component (5) are respectively connected with a controller.

2. The agricultural mulch film breaking and collecting integrated machine according to claim 1, characterized in that: Infrared detectors are respectively arranged at the lower sides of the ends of the two installation shafts, and the infrared detectors are connected to the controller.

3. The agricultural mulch film breaking and collecting integrated machine according to claim 1, characterized in that: The upper front end of the frame (1) is connected to an inverted L-shaped mounting plate (9) on both sides, and the two horizontal displacement components (4) are respectively arranged on the two mounting plates (9). The horizontal displacement component (4) comprises a first electric telescopic rod (401), a mounting groove (402), two guide rods (403) and a connecting block (404). The two guide rods (403) are horizontally arranged on one side of the mounting plate (9), and the mounting groove (402) is slidably arranged on the two guide rods (403). The first electric telescopic rod (401) is arranged on the mounting plate (9) on one side of the mounting groove (402). The connecting block (404) is vertically arranged on the side wall of the mounting groove (402) on one side of the output end of the first electric telescopic rod (401). The output end of the first electric telescopic rod (401) is connected to the connecting block (404), and the first electric telescopic rod (401) is connected to the controller via a signal line.

4. The agricultural mulch film breaking and collecting integrated machine according to claim 3, characterized in that: A fixing block (405) is respectively connected between the free ends of the two guide rods (403).

5. The agricultural mulch film breaking and collecting integrated machine according to claim 3, characterized in that: The lifting assembly (5) comprises a second electric telescopic rod (501) and a sliding rod (502); the second electric telescopic rod (501) is arranged at the top of the mounting groove (402); an output end of the second electric telescopic rod (501) passes through the mounting groove (402) and is connected to the top surface of the fixing plate (6); a plurality of sliding rods (502) are arranged at intervals in the circumferential direction of the top surface of the fixing plate (6); and the tops of the plurality of sliding rods (502) respectively pass through the top of the mounting groove (402); and the second electric telescopic rod (501) is connected to a controller via a signal line.

6. The agricultural mulch film breaking and collecting integrated machine according to claim 5, characterized in that: Compression springs (10) are respectively sleeved on the plurality of slide bars (502) on the upper side of the installation groove (402), and limiting blocks are respectively provided on the tops of the plurality of slide bars (502).

7. The agricultural mulch film breaking and collecting integrated machine according to claim 1, characterized in that: The film collecting assembly (3) comprises a mounting frame (301), a bearing seat, a winding roller (302) and a driving motor (303); mounting frames (301) are respectively provided on both sides of the frame (1) below the handrail (8); the two mounting frames (301) are respectively detachably connected with bearing seats; the winding roller (302) is rotatably arranged between the two bearing seats; and the winding roller (302) is driven to rotate by the driving motor (303).

8. The agricultural mulch film breaking and collecting integrated machine according to claim 1, characterized in that: Support rods (11) are vertically arranged on both sides of the lower part of the frame (1) between the film collecting assembly (3) and the film breaking assembly, and a pressing rod (12) is horizontally connected between the two support rods (11).

Citation Information

Patent Citations

  • Membrane device is rolled up to shovel soil rupture of membranes of tobacco field soil ridge skinning among flue -cured tobacco planting

    CN205756051U

  • Rupture of membranes device of last plastic film of tobacco field soil ridge

    CN205756053U

  • Mechanical film uncovering machine special for tobacco field

    CN217364031U

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