Installation method of flexible tracking photovoltaic support for exhibition

By installing the bearing base, column assembly, cable-stayed cable and main cable in the exhibition environment, the problem of flexible tracking photovoltaic brackets being difficult to display in the exhibition environment is solved, and effective display and procurement intentions are achieved.

CN120110290APending Publication Date: 2025-06-06HUIYAO PINSHANG ENERGY TECHNOLOGY (HANGZHOU) CO LTD

Patent Information

Application Number
CN202510586769.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2025-04-11
Filing Date
2025-05-08
Publication Date
2025-06-06

AI Technical Summary

Technical Problem

It is difficult to achieve effective structure display in the exhibition environment of existing flexible tracking photovoltaic brackets, which affects product display effect and procurement intention.

Method used

A flexible tracking photovoltaic bracket is provided, including installing a load bearing base, column assembly, cable-stayed cable and main cable, forming a stable structure to meet the display needs in the exhibition environment.

Benefits of technology

The flexible tracking photovoltaic bracket is effectively installed and displayed at the exhibition site, which improves the product display effect and the procurement willingness of target purchasing personnel.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN120110290A_ABST
    Figure CN120110290A_ABST
Patent Text Reader

Abstract

The invention discloses an installation method of a flexible tracking photovoltaic support for an exhibition, and the method at least comprises the following steps: installing a bearing pedestal, enabling at least three bearing beams to be arranged in parallel at the same interval, and enabling the adjacent bearing beams to be connected through a plurality of connecting beams; installing a stand column assembly, installing a column head node on the top of a supporting column, and fixing the bottom of the supporting column to a first joint area on the base; a speed reducer and a connecting lug plate are fixed on a column head node, and an adjusting cross beam is assembled in a rotating area of the speed reducer; stayed cables are installed, the first end of each stayed cable is fixed to a second joint area on the base, and the second end of each stayed cable is fixed to a connecting lug plate on a column head node; main cables are installed, the two main cables are arranged in parallel, and the end of a single main cable is fixed to the adjusting cross beams of the two stand column assemblies. According to the mounting scheme disclosed by the invention, the flexible tracking photovoltaic bracket can be quickly and adaptively mounted on an exhibition site, and the flexible tracking exhibition requirement of the photovoltaic module is met.
Need to check novelty before this filing date? Find Prior Art

Description

[0001] This application claims the priority of a Chinese patent application filed with the China Patent Office on April 11, 2025, with application number 202510453234.X and invention name “A method for installing a flexible tracking photovoltaic bracket for exhibitions”. Technical Field

[0002] The present application relates to the technical field of photovoltaic equipment, and in particular to a method for installing a flexible tracking photovoltaic bracket for exhibitions. Background Art

[0003] Flexible photovoltaic brackets are the bearing structures of photovoltaic panels. They can drive photovoltaic panels to rotate and adjust their own angles according to the movement of the sun, so that the photovoltaic panels have a larger light-receiving surface and improve power generation efficiency. However, the current flexible photovoltaic brackets have complex structures and large spans, making it difficult to demonstrate effective structures, especially for exhibition environments with limited environments. It is difficult to effectively display important structures of flexible photovoltaic brackets, which makes it difficult for visitors to have an intuitive feeling of the effective results of flexible photovoltaic brackets, thus affecting the product display effect and the purchasing intention of target buyers.

[0004] Therefore, how to provide an installation method for a flexible tracking photovoltaic bracket to meet the requirements for the effective structure of the photovoltaic bracket in an exhibition environment is a technical problem that needs to be urgently solved by those skilled in the art. Summary of the invention

[0005] In view of this, the purpose of the present application is to provide a method for installing a flexible tracking photovoltaic bracket to meet the demand for effective structural exhibition of the photovoltaic bracket in an exhibition environment.

[0006] To achieve the above objectives, this application provides the following technical solutions:

[0007] A method for installing a flexible tracking photovoltaic bracket for an exhibition, comprising at least the following steps:

[0008] Install the bearing base, arrange at least three bearing beams in parallel at the same interval, connect adjacent bearing beams through multiple connecting beams, and the connecting beams are arranged perpendicular to the bearing beams; fix the butt joint area between the bearing beams and the connecting beams, the bearing beam in the middle and the connecting beams on both sides thereof form a cross-shaped first intersection area, and the bearing beams on both sides and the connecting beams on one side thereof form a T-shaped second intersection area;

[0009] Install the column assembly, install the column head node on the top of the support column, and fix the bottom of the support column to the first intersection area on the base, and the two column assemblies are arranged on the same load-bearing beam at intervals; the reducer and the connecting ear plate are fixed on the column head node, and the rotating area of ​​the reducer is equipped with an adjusting beam;

[0010] Installing the inclined cables, two inclined cables are symmetrically arranged on both sides of a single column assembly, the first end of each inclined cable is fixed to the second intersection area on the base, and the second end is fixed to the connecting ear plate on the column head node;

[0011] Install the main cables, two main cables are arranged in parallel, a single main cable maintains a preset tension force and both ends of the main cable are fixed on the adjustment beams of the two column assemblies.

[0012] Preferably, in the above installation method, after the main cable installation step is completed, the method further comprises the following steps:

[0013] Install the wind-resistant frame, pre-fix the wind-resistant frame on the main cable at the midpoint of the two column assemblies, and flexibly pass two stabilizing cables through the bottom of the wind-resistant frame;

[0014] After the wind-resistant frame and the main cable are fixedly connected, the stabilizing cable is tightened to put the main cable in an upward arched state, the state of the main cable is maintained and the two ends of the stabilizing cable are fixed, or, after the stabilizing cable is tightened to put the main cable in an upward arched state, the two ends of the stabilizing cable are fixed, and then the wind-resistant frame and the main cable are fixedly connected.

[0015] Preferably, in the above installation method, during the main cable installation step, the following steps are further included:

[0016] Install wind resistant bracket:

[0017] After the main cable is tensioned, the wind-resistant frame is pre-fixed on the main cable at the midpoint of the two column assemblies, and a stabilizing cable is pre-pierced on the wind-resistant frame. The stabilizing cable is tensioned at both ends of the stabilizing cable, and the wind-resistant frame and the main cable are fixed synchronously. After the stabilizing cable is tensioned, the stabilizing cable and the wind-resistant frame are fixed, and the two ends of the stabilizing cable are fixed, or,

[0018] After the main cable is installed, the wind-resistant frame is pre-fixed on the main cable at the midpoint of the two column assemblies, and a stabilizing cable is pre-pierced on the wind-resistant frame. The main cable and the stabilizing cable are tensioned at the same time to tighten the wind-resistant frame. After the main cable and the stabilizing cable are tensioned, the connection points between the wind-resistant frame and the main cable and the stabilizing cable are fixed, and then the two ends of the stabilizing cable are fixed.

[0019] Preferably, in the above-mentioned installation method, the wind-resistant frame has two first connection points with a single main cable, the wind-resistant frame has a second connection point with a single stabilizing cable, and lines connecting the three connection points of the wind-resistant frame, a group of the main cables and the stabilizing cables form an isosceles triangle with the second connection point as the vertex; and the wind-resistant frame includes an oblique web connecting a single group of the first connection points and the second connection points, and a stabilizing rod parallel to the main cable is fixedly arranged between the two oblique webs.

[0020] Preferably, in the above installation method, the step of installing the stay cable specifically includes:

[0021] Assemble the first end node, assemble the first end of the inclined cable with a connecting seat, the disc structure at the bottom of the connecting seat is fixed to the base by bolts, and the connecting seat includes a connecting portion for the cable body end of the inclined cable to be inserted and fixed; a U-shaped bolt is also sleeved on the outer periphery of the connecting portion, and the U-shaped bolt and the non-end area of ​​the cable body of the inclined cable are connected to form an integrated structure through a fixing block;

[0022] Assemble the second end node, assemble the second end of the inclined cable with the inclined cylinder, which has a through hole. The inclined cylinder is inserted into the connecting ear plate and fixed to the connecting ear plate through a connecting pin; after the two ends of the inclined cable are respectively assembled with the base and the connecting ear plate, the inclined cable is tightened by adjusting the nut.

[0023] Preferably, in the above installation method, in the step of installing the main cables, after the two main cables are assembled on the adjusting beam, tensioning force is applied and they are fixed, and redundant areas at both ends of the main cables are cut off.

[0024] Preferably, in the above installation method, in the step of installing the bearing base, the single bearing beam is arranged in sections and includes two bearing parts, and the two bearing parts are fixed by a splicing node;

[0025] The load-bearing part is an I-beam structure, and the splicing node includes three groups of gusset plates, which are respectively buckled on the upper surface, lower surface and middle wall surface of the docking area of ​​the two load-bearing parts. Each group of gusset plates is fixed by a number of connecting bolts, and the outer wall of each connecting bolt is sleeved with two flat gaskets and one elastic gasket.

[0026] Preferably, the above installation method further comprises the steps of:

[0027] Install the photovoltaic panel, and install the aluminum alloy connector on the photovoltaic panel. The spacing between the two aluminum alloy connectors on the same side of the photovoltaic panel is the same as the spacing between the two main cables. The aluminum alloy connector is fixed to the main cable by a clamp with bolts.

[0028] Install the operation and maintenance pole, the bottom of which is fixed on the load-bearing beam by at least four bolts, and the operation and maintenance pole and the column assembly are arranged on the same load-bearing beam.

[0029] Preferably, in the above-mentioned installation method, the column head node includes a connecting plate, and the column head node is fixedly connected to the support column through the connecting plate; the connecting ear plate is a bent plate with an integral structure and a connecting hole is provided in the bending area, and the bending areas of the two connecting ear plates are arranged to be spread out toward both sides and are respectively fixed to one of the inclined cables.

[0030] Preferably, in the above installation method, the column head node includes a column head end plate for providing a bearing plane, the reducer is arranged on the column head end plate, the connecting ear plate is welded and fixed to the column head end plate, and the bending angle of the connecting ear plate is 135°-170°;

[0031] The bottom of the support column is evenly provided with a plurality of column foot plates along the circumferential direction, and the column head end plate and the column foot plate are both arranged perpendicular to the base.

[0032] Preferably, in the above-mentioned installation method, it is characterized in that a counterweight block is arranged in an area of ​​the base close to the first end of the inclined cable, the counterweight block is arranged parallel to the connecting beam, and the counterweight block is clamped between two adjacent load-bearing beams.

[0033] It can be seen from the above technical scheme that the installation method of the flexible tracking photovoltaic bracket for exhibitions provided by the present invention can carry out the installation of the flexible tracking photovoltaic bracket at the exhibition site, which at least includes the steps of installing the bearing base, installing the column assembly, installing the inclined cable and installing the main cable; in the step of installing the bearing base, at least three bearing beams are arranged at intervals, and the adjacent bearing beams are connected by connecting beams to form an integrated bearing structure of the base, and a cross-shaped first intersection area and a T-shaped second intersection area are formed on the base; the base of the splicing structure has a freer coverage area, which can be adaptively adjusted according to the requirements of the exhibition venue. After the installation of the base is completed, the step of installing the column assembly can be performed. The column assembly first assembles the body, that is, assembles the support column and the column head node, and fixes the bottom of the support column to the first intersection area on the base to ensure the support stability of the base for the support column. At the same time, the two column assemblies are arranged on the same load-bearing beam at intervals to maintain the subsequent main cable, that is, the arrangement effect of the photovoltaic assembly; then the steps of installing the inclined cable and the main cable are performed. The end of the inclined cable on the base is fixed to the second intersection area on the base, and on this basis, the inclined support of the column head node is realized. The main cable maintains a preset tension force, and both ends are fixed on the adjustment beams of the two column assemblies. The above installation method enables the flexible tracking photovoltaic bracket to be set up in different exhibition spaces, and at the same time, the structure of the flexible tracking photovoltaic bracket that realizes the rotation of the photovoltaic assembly through a simple column head node can be effectively displayed, thereby meeting the exhibition requirements of the effective structure of the photovoltaic bracket in the exhibition environment. BRIEF DESCRIPTION OF THE DRAWINGS

[0034] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0035] Figure 1 A schematic diagram of the structure of the flexible tracking photovoltaic support installed for the present disclosure;

[0036] Figure 2 This is a side view of the flexible tracking photovoltaic bracket;

[0037] Figure 3 This is a front view of the flexible tracking photovoltaic bracket;

[0038] Figure 4 It is a schematic diagram of the connection structure of the wind-resistant frame;

[0039] Figure 5 It is a schematic diagram of the connection structure between one side of the wind-resistant frame and the main cable and the stabilizing cable;

[0040] Figure 6 A schematic diagram of a photovoltaic panel carried on a main cable from above;

[0041] Figure 7 It is a schematic diagram of the structure of the aluminum alloy connector and the clamp;

[0042] Figure 8 A schematic diagram of the installation method provided by the present invention;

[0043] Fig. 9 It is a schematic diagram of the top structure of the column assembly;

[0044] Fig.10 This is an exploded diagram of the column head node;

[0045] Fig.11 This is a schematic diagram of the inclined cable structure on one side of the flexible tracking photovoltaic support;

[0046] Fig.12 for Fig.11 Schematic diagram of the connection structure between the middle inclined cable and the connecting ear plate;

[0047] Fig.13 It is a schematic diagram of the back structure of the column head node;

[0048] Fig.14 for Fig.11 Schematic diagram of the connection structure between the middle inclined cable and the base;

[0049] Fig.15 It is a schematic diagram of the splicing and fixing structure of the support column;

[0050] Fig.16 It is a schematic diagram of the structure of three load-bearing beams on the base;

[0051] Fig.17 for Fig.16 Schematic diagram of the structure of a single splicing node;

[0052] Fig.18 Set up the structural diagram for the gap in the column head node.

[0053] Among them, 10-base; 110-bearing beam; 1110-bearing part; 1120-joining node; 1130-gusset plate; 120-connecting beam; 130-counterweight block; 140-first handover area; 150-second handover area;

[0054] 20-column assembly; 210-support column; 2110-column foot plate; 2120-support part; 2130-support plate; 2140-second reinforcement plate; 220-rotating part; 230-adjusting beam; 2310-tilt sensor; 2320-fixed node; 2330-first reinforcement plate; 240-column node; 2410-connecting plate; 2420-connecting ear plate; 24210-connecting hole; 2430-column end plate; 2440-third reinforcement plate; 2450-combination plate; 2460-avoidance gap; 2470-connection gap;

[0055] 310-main cable; 320-stayed cable; 3210-stayed cylinder; 3220-connecting pin; 3230-connecting seat; 3240-U-bolt;

[0056] 40- wind-resistant frame; 410- stabilizing cable; 420- first connection point; 430- second connection point; 440- diagonal brace; 450- stabilizing bar;

[0057] 50-Operation and maintenance pole;

[0058] 60-photovoltaic module; 610-aluminum alloy connector; 620-clamp. DETAILED DESCRIPTION

[0059] The core of this application is to disclose a bridge frame and photovoltaic equipment to meet the gap connection between photovoltaic panels and reduce the overall structural cost and assembly cost.

[0060] In order to enable those skilled in the art to better understand the present invention, the embodiments of the present invention are described below with reference to the accompanying drawings. In addition, the embodiments shown below do not limit the invention contents described in the claims. In addition, the entire contents of the structures represented by the following embodiments are not limited to those necessary as solutions to the inventions described in the claims.

[0061] like Figure 1 As shown, the present disclosure provides a method for installing a flexible tracking photovoltaic bracket for an exhibition, so that each component can be transported to the exhibition site by split transportation, and the installation of the flexible tracking photovoltaic bracket can be completed on site, so as to ensure that the installation structure of the flexible tracking photovoltaic bracket meets the display needs according to the actual site conditions. Specifically, Figure 1 and Figure 8 As shown, the installation method includes at least the following steps:

[0062] S01: Install the bearing base: arrange at least three bearing beams 110 in parallel at the same interval, and adjacent bearing beams 110 are connected by multiple connecting beams 120, and the connecting beams 120 are arranged perpendicular to the bearing beams 110; fix the docking area between the bearing beams 110 and the connecting beams 120, the bearing beam 110 located in the middle and the connecting beams 120 on both sides thereof form a cross-shaped first intersection area 140, and the bearing beams 110 located on both sides and the connecting beams 120 on one side thereof form a T-shaped second intersection area 150.

[0063] It should be noted that, in step S01, the purpose of providing at least three load-bearing beams 110 is to provide sufficient installation space. Figure 1 , Figure 2 and Figure 3 As shown, the column assembly 20 is supported by the load beam 110 in the middle, and the load beams 110 on both sides provide space for the installation of the inclined cable 320, so that the inclined cable 320 can support the active area on the column assembly 20 from both sides. At the same time, according to the actual situation of the site, more load beams 110 can be arranged to provide a larger setting space for other structures of the flexible tracking photovoltaic support.

[0064] In addition, the base 10 structure is formed by setting a load-bearing beam 110 and connecting beams 120 perpendicular thereto. The base 10 structure can be partially hollowed out and partially supported, and a profile structure can be set in the necessary area to reduce the total weight of the base 10 and improve the convenience of assembly of the flexible tracking photovoltaic bracket. Figure 1 As shown, the structure of the load-bearing beams 110 arranged at intervals can form a cross-shaped first intersection area 140 and a T-shaped second intersection area 150 after the connecting beam 120 is fixed, and for the base 10 structure with three load-bearing beams 110, it can form a first intersection area 140 and two second intersection areas 150 with the connecting beam 120 in the arrangement direction of the load-bearing beams 110, and for the base 10 structure with more load-bearing beams 110, only the load-bearing beams 110 at the two side positions form two second intersection areas 150, and the intersection of the inner load-bearing beam 110 and the connecting beam 120 forms the first intersection area 140. Due to the intersection structure, the first intersection area 140 can be used to bear structures with higher strength, such as the column assembly 20, and the second intersection area 150 can be used for structures with lower strength requirements, such as the fixing point of the inclined cable 320, so as to ensure the rationality of the structural arrangement on the base 10.

[0065] In a specific embodiment of the present disclosure, the load-bearing beam 110 in step S01 is arranged in sections and spliced ​​and fixed. Specifically, Fig.16 and Fig.17 As shown, a single load-bearing beam 110 is arranged in sections, which includes at least two load-bearing parts 1110, and the two load-bearing parts 1110 are fixed by a splicing node 1120. The section design allows the load-bearing beam 110 to be flexibly adjusted according to the specific size and space conditions of the exhibition site, which is convenient for quickly building the base 10 at different sites. At the same time, the section splicing method is also convenient for transportation, especially when the exhibition site is relatively scattered or the space is limited, the load-bearing beam 110 can be transported to the site in sections and then quickly spliced, which greatly improves the installation efficiency. It should be noted that the load-bearing beam 110 is an I-beam structure, such as Fig.17 As shown, the splicing node 1120 includes three groups of gussets 1130, each group of gussets 1130 is arranged in pairs, and after the two bearing parts 1110 are butt-jointed, the three groups of gussets 1130 are buckled and arranged on the upper surface, lower surface and middle wall surface of the butt-jointed area of ​​the bearing parts 1110, and each group of gussets 1130 is fixed by at least 8 bolts, so that after the plates are buckled, the two bearing parts 1110 are fixed from the upper surface, lower surface and middle wall surface of the bearing parts 1110 respectively; the multi-point connection method ensures the firmness and reliability of the splicing, and can effectively transmit the various forces to which the bearing beam 110 is subjected during use. For example, in a specific embodiment of the present disclosure, the cross-sectional height and width of the bearing beam 110 of the I-beam structure are both 200mm, and the thickness of the two side wing plates is 12mm, and the thickness of the web between the two wing plates is 8mm; and the splicing node 1120 used to connect the adjacent bearing parts 1110 includes 24 bolts with a specification of not less than M16×60 for fixing. At the same time, the cross-sectional height and width of the connecting beam 120 are the same as the specifications of the load-bearing beam 110, and the thickness of the two side wing plates is 12 mm, and the thickness of the web between the two wing plates is 8 mm. Each connecting beam 120 is arranged perpendicular to the load-bearing beam 110, and each connecting beam 120 is fixed at both ends with bolts of a specification not less than M16×60, and at least 2 bolts are used at a single end. It should be noted that the above-mentioned bolts are provided with two flat washers and one elastic washer on the outer periphery when they are fixed.

[0066] S02: Install the column assembly, install the column head node 240 on the top of the support column 210, and fix the bottom of the support column 210 to the first intersection area 140 on the base 10. The two column assemblies 20 are arranged at intervals on the same load-bearing beam 110; the reducer and the connecting ear plate 2420 are fixed on the column head node 240, and the adjusting beam 230 is assembled in the rotating area of ​​the reducer.

[0067] It should be noted that, in step S02, Figure 1 and Fig. 9As shown, the column head node 240 is the area in the column assembly 20 for carrying the reducer and connecting the ear plate 2420. It is first stably fixed on the support column 210, and then the support column 210 is assembled on the base 10; at the same time, the bottom of the support column 210 is fixed to the first intersection area 140, which can ensure the bottom support stability of the column assembly 20, thereby improving its bearing effect on the main cable 310 and the photovoltaic assembly 60. In addition, the two column assemblies 20 are arranged at intervals on the same load-bearing beam 110, which can make the main cable 310 form an arrangement structure parallel to the load-bearing beam 110, and the axial force on the main cable 310 can be smoothly borne by the load-bearing beam 110, thereby improving the structural stability of the flexible tracking photovoltaic bracket.

[0068] S03: Install the inclined cables. Two inclined cables 320 are symmetrically arranged on both sides of a single column assembly 20. The first end of each inclined cable 320 is fixed to the second intersection area 150 on the base 10, and the second end is fixed to the connecting ear plate 2420 on the column head node 240.

[0069] S04: Install the main cables. The two main cables 310 are arranged in parallel. A single main cable 310 maintains a preset tension force and both ends of the main cable 310 are fixed to the adjustment beams 230 of the two column assemblies 20 .

[0070] In step S03 and step S04, based on the column assembly 20 fixed on the base 10, the main cable 310 is fixed on the adjusting beam 230, and the inclined cable 320 is fixed on the column head node 240. The bottom of the inclined cable 320 is connected to the second intersection area 150, so as to maintain the stable structure of the inclined cable 320 through the cooperation of the load-bearing beam 110 and the connecting beam 120 on the base 10, thereby achieving the tensioning effect on the column head node 240 and the main cable 310.

[0071] In some embodiments of the present disclosure, Fig. 9As shown, a fixed node 2320 is welded and fixed on the adjustment beam 230, and a first reinforcing plate 2330 can be set on the back of the fixed node 2320 to achieve a stable connection effect on the adjustment beam 230. The main cable 310 passes through the fixed node 2320 and is fixed by a special cable clamp or bolt to maintain the integrated structure of the adjustment beam 230 and improve the structural stability of the adjustment beam 230. On this basis, by adjusting the rotating part 220 to drive the adjustment beam 230 to rotate, the adjustment beam 230 can drive at least two main cables 310 to rotate, and realize the rotation adjustment of the photovoltaic assembly 60, so that the photovoltaic assembly 60 can track the light. The inclined cable 320 is used to enhance the structural stability of the column assembly 20. Specifically, the first end of the inclined cable 320 is fixed to the base 10, and the second end is fixed to the area of ​​the column assembly 20 close to the rotating part 220, so as to effectively improve the lateral force resistance of the column assembly 20 and ensure the structural stability of the flexible tracking photovoltaic bracket at the exhibition site.

[0072] It should be noted that in step S04, after the two main cables 310 are assembled on the adjusting beam 230, a tensioning force of not less than 20 KN needs to be applied to both ends thereof. After the main cables 310 are tightened, the main cables 310 are fixed on the adjusting beam 230. The tensioned main cables 310 can maintain a stressed state and maintain their setting state after carrying the photovoltaic components 60. At the same time, after the tensioned main cables 310 are fixed on the adjusting beam 230, the excess areas at both ends are cut off to maintain the beauty of the flexible tracking photovoltaic bracket during the exhibition.

[0073] At the same time, in order to directly monitor the angle change of the adjustment beam 230, such as Fig.13 As shown, the embodiment of the present disclosure also includes a tilt sensor 2310 arranged on the adjustment beam 230. The tilt sensor 2310 can be assembled in step S02. It should be noted that the adjustment beam 230 is the basis for supporting the main cable 310 and other structures in the photovoltaic bracket, and it is also the basis for realizing the angle adjustment of the photovoltaic component 60. By installing the tilt sensor 2310 on the adjustment beam 230, the actual angle of the photovoltaic component 60 can be monitored in real time, and the data can be fed back to the control system. The control system can automatically adjust the rotation angle of the reducer according to the feedback data of the tilt sensor 2310, thereby realizing the flexible tracking function of the photovoltaic component 60, so that the photovoltaic bracket can always maintain the best operating state during the exhibition, and realize the display of the flexible tracking photovoltaic bracket in full operation state at the exhibition.

[0074] For some flexible tracking photovoltaic brackets with wind-resistant frame 40 structure, the installation method provided by the present disclosure also includes the following steps:

[0075] S05: Install wind-resistant frame.

[0076] It should be noted here that, for step S05, the stabilizing cable 410 in the wind-resistant frame 40 can be tightened and fixed without being tensioned, so as to achieve the display effect and reduce the difficulty of assembly; at the same time, the stabilizing cable 410 can also be tensioned like the main cable 310 to maintain its stabilizing effect on the wind-resistant frame 40. In addition, the installation of the wind-resistant frame 40 and the stabilizing cable 410 can be carried out after the installation of the main cable 310 is completed, or it can be carried out simultaneously with the main cable 310.

[0077] In some embodiments of the present disclosure, the installation of the wind-resistant frame 40 is performed after the main cable 310 is assembled and tensioned. Specifically, step S05 is performed after step S04, and step S05 is specifically: installing the wind-resistant frame 40, pre-fixing the wind-resistant frame 40 on the main cable 310 at the middle position of the two column assemblies 20, so that the wind-resistant frame 40 can be slidably adjusted along the main cable 310 while maintaining contact with the main cable 310. This process can be achieved by the bolts of the U-shaped structure. At the same time, the bottom of the wind-resistant frame 40 can also be movably penetrated by the bolts of the U-shaped structure. Two stabilizing cables 410 are also provided.

[0078] During the assembly process, the wind-resistant frame 40 and the main cable 310 are first fixedly connected so that the wind-resistant frame 40 is stably located at the preset position, and then the two ends of the stabilizing cable 410 are tightened so that the main cable 310 is in an upward arch state. After the main cable 310 is kept in the upward arch state, the two ends of the two stabilizing cables 410 are fixed, and then the bolts of the U-shaped structure between the wind-resistant frame 40 and the stabilizing cable 410 are locked to complete the assembly of the wind-resistant frame 40. The above-mentioned installation method can make the main cable 310 and the wind-resistant cable on one side form a spindle-like structure with small cross-sections at both ends and a large cross-section in the middle, so that the main cable 310 forms a stable support structure in its action area to improve the wind resistance performance.

[0079] At the same time, during the assembly process, the operator can also tighten the two ends of the stabilizing cable 410 after the wind-resistant frame 40 is pre-fixed on the main cable, so as to act on the main cable 310 through the wind-resistant frame 40, so that the main cable 310 is in an upward arch state, and then fix the two end positions of the stabilizing cable 410, and then perform a fixed connection operation on the wind-resistant frame 40 and the main cable 310.

[0080] In other embodiments of the present disclosure, in order to maintain the stabilizing effect of the stabilizing cable 410 on the wind-resistant frame 40 and the main cable 310, the stabilizing cable 410 needs to be tensioned like the main cable 310. On this basis, step S05 needs to tension the stabilizing cable 410. It should be noted that the tensioning of the stabilizing cable 410 can be performed synchronously or stepwise with the main cable 310. Specifically, in one embodiment of the present disclosure, after the tensioning of the main cable 310 is completed, the wind-resistant frame 40 is pre-fixed on the main cable 310 at the midpoint of the two column assemblies 20, and the stabilizing cable 410 is pre-movably inserted on the wind-resistant frame 40. The stabilizing cable 410 is tensioned at both ends of the stabilizing cable 410, and the wind-resistant frame 40 and the main cable 310 are fixed at the same time; after the tensioning of the stabilizing cable 410 is completed, the stabilizing cable 410 and the wind-resistant frame 40 are fixed, and the two ends of the stabilizing cable 410 are fixed.

[0081] At the same time, step S05 can also be executed before the main cable 310 is tensioned. Specifically, after the main cable 310 is installed, the wind-resistant frame 40 is pre-fixed on the main cable 310 at the midpoint of the two column assemblies 20, and the stabilizing cable 410 is pre-pierced on the wind-resistant frame 40. The main cable 310 and the stabilizing cable 410 are tensioned at the same time to tighten the wind-resistant frame 40. This process is carried out synchronously for the tensioning of the main cable 310 and the stabilizing cable 410, and can coordinate the tension between the two to avoid the tensioning process of the stabilizing cable 410 affecting the force of the main cable 310 when the main cable 310 is tensioned first and the stabilizing cable 410 is tensioned later. After the tensioning of the main cable 310 and the stabilizing cable 410 is completed, the connection points between the wind-resistant frame 40 and the main cable 310 and the stabilizing cable 410 are fixed, and then the two ends of the stabilizing cable 410 are fixed. It should be noted that the above processes can realize the assembly of the wind-resistant frame 40 and the stabilizing cable 410 on the main cable, and the operator can select a suitable installation method according to the exhibition environment and the exhibition effect.

[0082] In order to further optimize the above technical solution, in some embodiments of the present disclosure, such as Figure 1 , Figure 4 and Figure 5As shown, a single main cable 310 has two first connection points 420 with the wind-resistant frame 40 in the length direction thereof, and the stabilizing cable 410 has a second connection point 430 with the wind-resistant frame 40 in the length direction thereof, and for a single set of main cables 310 and stabilizing cables 410, the two first connection points 420 and the one second connection point 430 form an isosceles triangle with the second connection point 430 as the vertex, so as to enhance the supporting effect of the stabilizing cable 410 on the main cables 310. On this basis, the wind-resistant frame 40 further includes an oblique web bar 440 connecting the single set of first connection points 420 and the second connection point 430, that is, for the main cables 310 and the stabilizing cables 410 on one side, the two are connected by two oblique web bars 440, so as to enhance the wind-resistant effect. Furthermore, a stabilizing rod 450 can be fixedly arranged between the two diagonal webs 440. Preferably, the stabilizing rod 450 is arranged parallel to the main cable 310, and the stabilizing rod 450 is connected to the midpoint of each diagonal web 440, so that the diagonal webs 440 on both sides maintain a stable structural foundation, thereby improving the rigidity and stability of the wind-resistant frame 40, and effectively resisting the lateral thrust generated by the wind on the photovoltaic bracket.

[0083] It should be noted that the two diagonal braces 440 can be integrally formed, or pre-welded and fixed into an integral structure by welding, and then assembled on the wind-resistant frame 40; at the same time, the two diagonal braces 440 can also be two independently arranged rods, which are independently assembled on the wind-resistant frame 40 by bolt connection.

[0084] Furthermore, in the installation method provided by the present disclosure, step S03 specifically includes:

[0085] S301: Assemble the first end node. The first end of the inclined cable 320 is assembled with a connecting seat 3230. The disc structure at the bottom of the connecting seat 3230 is fixed to the base 10 by bolts. The connecting seat 3230 includes a connecting portion for the cable body end of the inclined cable 320 to be inserted and fixed. A U-shaped bolt 3240 is also sleeved on the outer periphery of the connecting portion. The U-shaped bolt 3240 and the non-end area of ​​the cable body of the inclined cable 320 are connected to form an integrated structure through a fixing block.

[0086] S302: Assemble the second end node. The second end of the inclined cable 320 is assembled with the inclined cylinder 3210. The inclined cylinder 3210 is provided with a through hole. The inclined cylinder 3210 is inserted into the connecting ear plate 2420 and fixed to the connecting ear plate 2420 through the connecting pin 3220. After the two ends of the inclined cable 320 are assembled with the base 10 and the connecting ear plate 2420 respectively, the inclined cable 320 is tightened by adjusting the nut.

[0087] It should be noted that in step S301, the connection structure of the inclined cable 320 is an important component to ensure the overall stability of the photovoltaic support, especially in the complex environmental conditions that may occur at the exhibition site. Among them, the connecting seat 3230 is a component that connects the inclined cable 320 and the base 10. Its main function is to effectively transfer the tension of the inclined cable 320 to the base 10; the connecting seat 3230 can be fixed to the base 10 by welding or bolting to ensure that it can remain stable when subjected to the tension of the inclined cable 320. Bolt connection is preferably used for easy disassembly and assembly. Fig.11 and Fig.14 As shown, the end of the cable body of the inclined cable 320 is inserted into the connecting seat 3230 and fixed. This insertion connection method can ensure the tight connection between the inclined cable 320 and the connecting seat 3230, and avoid the connection loosening due to external force. The U-shaped bolt 3240 is used to fix the cable body and the connecting seat 3230 of the inclined cable 320. Specifically, the U-shaped bolt 3240 is tightened by a nut, and the tightening force of the bolt can be adjusted according to actual needs to ensure that the inclined cable 320 always maintains appropriate tension during the exhibition; the bottom of the U-shaped bolt 3240 is sleeved on the connecting seat 3230, and the other end of the U-shaped bolt 3240 is fixed to the non-end area of ​​the cable body of the inclined cable 320 through a locking block, so as to ensure the firm connection between the inclined cable 320 and the connecting seat 3230.

[0088] In step S302, if Fig.12 As shown, the inclined cylinder 3210 is usually provided with a mounting groove for the bending area of ​​the connecting ear plate 2420 to be embedded and set. At the same time, the inclined cylinder 3210 is provided with a through hole and is fixed to the connecting hole 24210 of the connecting ear plate 2420 by a connecting pin 3220, so as to ensure a firm connection between the inclined cable 320 and the column node 240, and can also directly transmit the tensioning force of the inclined cable 320 to the column node 240 through the connecting ear plate 2420, thereby realizing an auxiliary tensioning effect on the main cable 310.

[0089] In addition, it should be noted that Figure 8 As shown, after step S05 is completed, the following steps are also included:

[0090] S06: Install the photovoltaic panel, and install the aluminum alloy connector 610 on the photovoltaic panel. The spacing between the two aluminum alloy connectors 610 on the same side of the photovoltaic panel is the same as the spacing between the two main cables 310. The aluminum alloy connector 610 is fixed to the main cable 310 by a clamp 620 with bolts.

[0091] S07: Install the operation and maintenance pole. The bottom of the operation and maintenance pole 50 is fixed to the load-bearing beam 110 by at least four bolts, and the operation and maintenance pole 50 and the column assembly 20 are arranged on the same load-bearing beam 110 .

[0092] It should be noted that if Figure 6 and Figure 7 As shown, the photovoltaic panel is connected to the main cable 310 through an aluminum alloy connector 610 and a clamp 620, which is similar to the currently commonly used photovoltaic panel connection structure and will not be described here. The operation and maintenance pole 50 is used to install and support the operation and maintenance equipment. The operation and maintenance pole 50 is fixedly arranged on the base 10, so that the operation and maintenance pole 50 can use the structural strength of the base 10 to ensure its stability during the exhibition. At the same time, the height and position of the operation and maintenance pole 50 can be optimized according to the layout and operation and maintenance requirements of the photovoltaic module 60 to ensure that the operation and maintenance equipment can be easily installed and operated. The bottom of the operation and maintenance pole 50 can be bolted to adjust its installation position on the base 10 according to actual needs. In addition, a support rod or a support platform is fixedly arranged on the operation and maintenance pole 50 to provide a stable installation platform for the operation and maintenance equipment. The relevant operation and maintenance equipment may include monitoring cameras, sensors, controllers, etc., for real-time monitoring of the operating status and environmental parameters of the photovoltaic module 60. This structure not only improves the operational stability of the photovoltaic system, but also provides an efficient and reliable photovoltaic bracket design solution for the exhibition site, achieving a more comprehensive display of the flexible tracking photovoltaic bracket provided by the present disclosure.

[0093] Furthermore, in the installation method provided by the present disclosure, the column head node 240 in the column assembly 20 is a connection structure that connects the support column 210 and the rotating part 220. The column head node 240 can be assembled separately with the support column 210, and the reducer is arranged at the column head node 240, and the adjustment beam 230 is fixedly arranged in the rotating area of ​​the reducer; through the rotation of the reducer, the adjustment beam 230 can be driven to rotate, and then the main cable 310 and the photovoltaic assembly 60 can be driven to adjust the angle, thereby realizing the flexible tracking function. In order to further optimize the above technical solution, such as Fig. 9 , Fig.10 and Fig.13As shown, the column head node 240 specifically includes a connecting plate 2410 and two connecting ear plates 2420, wherein the connecting plate 2410 is fixed to the support column 210 by pre-embedded setting or bolt connection, thereby ensuring the integrity and stability between the column head node 240 and the support column 210. It should be noted that the support column 210 is mostly a concrete column, and the connecting plate 2410 can be pre-embedded or bolted to achieve a fixed setting on the top of the support column 210, while providing a stable setting plane for other structures on the column head node 240, so that other structures on the column head node 240 can be fixed by convenient welding operations. It should be noted that in some embodiments of the present disclosure, the reducer is a horizontal reducer, and it is fixed by at least four bolts distributed at the four vertices of the rectangle that are set through the adjustment beam 230 to ensure its integral structure with the adjustment beam 230, thereby maintaining its stability in the rotation drive process of the adjustment beam 230.

[0094] It needs to be further explained that if Fig.10 As shown, a third reinforcing plate 2440 is further arranged between the reducer and the adjusting beam 230 to improve the connection effect between the reducer and the adjusting beam 230; the third reinforcing plate 2440 has two edges respectively contacting the reducer and the adjusting beam 230 so as to be welded and fixed to the reducer and the adjusting beam 230 respectively; and in the present embodiment, a plurality of third reinforcing plates 2440 can be arranged at intervals in the length direction of the adjusting beam 230, and similarly, the third reinforcing plate 2440 can also be arranged on one side or both sides of the upper and lower sides of the adjusting beam 230. In addition, for the assembly of the third reinforcing plate 2440, it can be pre-welded to the reducer, and after the reducer and the adjusting beam 230 are connected, the third reinforcing plate 2440 and the adjusting beam 230 are welded; similarly, the third reinforcing plate 2440 can also be pre-welded to the adjusting beam 230, and after the adjusting beam 230 and the reducer are assembled in place, the third reinforcing plate 2440 and the reducer are welded; in addition, the third reinforcing plate 2440 can also be welded to the reducer and the adjusting beam 230 after the reducer and the adjusting beam 230 are assembled, according to the strength requirements.

[0095] The connecting ear plate 2420 provides necessary support and connection points for the installation of the inclined cable 320. Specifically, the connecting ear plate 2420 is a bending plate with an integrated structure, so that the connecting ear plate 2420 can meet the bending requirements while avoiding the influence of the welds of the splicing structure on its structural strength, so that the connecting ear plate 2420 has higher structural strength and stability; at the same time, in order to meet the fixation of the inclined cable 320, the connecting ear plate 2420 is provided with a connecting hole 24210 in its bending area, and the bending areas of the two connecting ear plates 2420 are arranged to expand toward both sides, that is, after the two connecting ear plates 2420 are fixed, their bending areas are arranged away from the center direction of the column head node 240. Correspondingly, the second end of the inclined cable 320 is provided with an inclined cylinder 3210, which is provided with a mounting groove for the bending area of ​​the connecting ear plate 2420 to be embedded and set, and the inclined cylinder 3210 is provided with a through hole, and is fixed to the connecting hole 24210 of the connecting ear plate 2420 through a connecting pin 3220. The above connection structure not only ensures a firm connection between the inclined cable 320 and the column node 240, but also can directly transmit the tensioning force of the inclined cable 320 to the column node 240 through the connecting ear plate 2420, thereby realizing an auxiliary tensioning effect on the main cable 310.

[0096] Further, in some embodiments of the present disclosure, the column head node 240 specifically includes a column head end plate 2430 for providing a bearing plane, the column head end plate 2430 is arranged perpendicular to the connection plate 2410, and the column head end plate 2430 is embedded between the two connecting ear plates 2420, and is welded and fixed to the two connecting ear plates 2420 at the same time, so that the column head end plate 2430 and the two connecting ear plates 2420 form a stable I-shaped structure, thereby improving the structural stability of the column head node 240. At the same time, the column head end plate 2430 is also used to provide a stable installation platform for the reducer, and the reducer is arranged on the column head end plate 2430. Through the bearing plane of the column head end plate 2430, the reducer can work stably for a long time during the exhibition. The connecting ear plate 2420 is a bent plate of an integral structure to reduce the risk of stress concentration that may be generated by the splicing structure. The bending angle is designed to be 135°-170°, that is, the acute angle between the two areas on the connecting ear plate 2420 is maintained at 20°-90°, so as to maintain the stability of its bending structure and maintain the smooth transmission of the force from the bending area to the other side while achieving bending. In a specific embodiment of the present disclosure, the bending angle of the connecting ear plate 2420 is designed to be 165°. After the two connecting ear plates 2420 are fixed on the connecting plate 2410, they can form a 30° expansion angle, thereby allowing the two inclined cables 320 to form an angle of 30°, so as to provide sufficient support and connection strength, while avoiding affecting the tensioning performance of the inclined cables 320 due to excessively large or small bending angles.

[0097] At the same time, the setting of the column end plate 2430 can also realize the effective transmission of the force of the inclined cable 320, that is, the inclined cable 320 can realize the stable tightening of the reducer through the column end plate 2430, thereby improving the operating stability of the main cable 310 during the process of the reducer realizing the rotation adjustment of the main cable 310.

[0098] In addition, it should be noted that Fig.10 As shown, the column head node 240 provided in the embodiment of the present disclosure also includes a combined plate 2450, which is arranged parallel to the connecting disk 2410, and the connecting ear plate 2420 and the column head end plate 2430 are both fixed on the combined plate 2450. The number of combined plates 2450 can be increased according to the strength requirement of the column head node 240, and it should be noted that a combined plate 2450 is abutted on the side of the column head end plate 2430 facing the connecting disk 2410, and is welded and fixed to the combined plate 2450, so that the rotational force of the reducer borne by the column head end plate 2430 can be directly transmitted to the combined plate 2450 through the column head end plate 2430, and then directly transmitted to the connecting ear plates 2420 on both sides through the combined plate 2450, and carried by the inclined cable 320, so as to ensure the stability of the column head node 240 during rotation.

[0099] It should be noted that in some embodiments of the present disclosure, Fig.10 and Fig.18 As shown, in the connection structure of the column node 240, the bottom of the connecting ear plate 2420 is fixedly connected to the connecting disk 2410, and the area where the connecting disk 2410 extends out for the fixed connection of the inclined cable 320 is in an arc-shaped upturned structure. It not only provides sufficient extending space for the fixation of the inclined cable 320 to avoid interference between the inclined cable 320 and the connecting disk 2410 and other structures, thereby causing wear problems, but also the arc-shaped upturned structure can reduce the risk of stress concentration on the connecting ear plate 2420 when the inclined cable 320 generates an oblique tension force. At the same time, for the docking area between the connecting ear plate 2420 and the column head end plate 2430, the column head end plate 2430 is provided with an avoidance notch 2460, so that the connecting ear plate 2420 and the column head end plate 2430 have a certain gap in the docking area in the vertical direction, and provide a certain assembly error, so as to avoid the weld seam being difficult to connect and the risk of mutual extrusion force generated when the connecting ear plate 2420 and the column head end plate 2430 are in close contact. Furthermore, the two sharp corner areas where the column head end plate 2430 and the combined plate 2450 are connected are chamfered to form two connecting notches 2470. The position of the connecting notch 2470 can avoid the risk of stress concentration between the column head end plate 2430 and the combined plate 2450. At the same time, this is the intersection area of ​​three welds, and the notch setting can also provide sufficient setting space for the intersection area of ​​the welds, thereby avoiding the welding failure problem caused by abnormal stacking of welds.

[0100] Furthermore, in some embodiments of the present disclosure, a plurality of column base plates 2110 are evenly arranged along the circumferential direction at the bottom of the support column 210 to enhance the connection effect between the bottom of the support column 210 and the base 10 and reduce the risk of shaking of the support column 210; and the column head end plate 2430 and the column base plate 2110 are both arranged perpendicular to the base 10, so that the support column 210 plays a role of vertical support in the entire photovoltaic bracket, thereby ensuring the structural stability of the entire bracket.

[0101] In addition, it should be noted that Fig.15 As shown, the support column 210 provided in the embodiment of the present disclosure can also adopt a split structure, that is, the support column 210 is a multi-section support part 2120 that is split and assembled at the exhibition site to reduce the storage and transportation costs of the support column 210; and specifically, the docking area of ​​the adjacent support parts 2120 is provided with a support plate 2130, and the outer diameter of the support plate 2130 is larger than that of the support part 2120, so that the two support plates 2130 have a larger docking area, and the structural stability of the support column 210 after assembly is improved. At the same time, the two support plates 2130 are assembled and locked by a plurality of bolts uniformly arranged along the circumference, and a second reinforcing plate 2140 is arranged between each support part 2120 and the support plate 2130. The second reinforcing plate 2140 is similar to the structure of the column foot plate 2110, and both are triangular structures, so as to improve the connection effect between the support part 2120 and the support plate 2130, and ensure the structural stability of the assembled support column 210, so that the photovoltaic bracket shows the performance characteristics of high efficiency, flexibility and reliability in the exhibition scene. It should be noted that in some embodiments of the present disclosure, six bolts with a specification of not less than M10×45 are used to fix two adjacent support parts 2120; and the position where the support column 210 is connected to the base 10 is fixed with eight bolts with a specification of M16×60, and the outer periphery of the above-mentioned bolts is provided with two flat washers and one elastic washers when being fixed.

[0102] Furthermore, in order to enhance the stability of the structure of the base 10, in some embodiments of the present disclosure, considering that the force of the inclined cable 320 on the base 10 is an oblique force, a counterweight 130 is also provided in the area near the first end of the inclined cable 320 on the base 10. The counterweight 130 is formed by stacking a plurality of hot-dip galvanized steel plates to directly resist the overturning moment generated by the inclined cable 320 when it is subjected to force. The counterweight 130 is arranged in parallel with the connecting beam 120 and is clamped between two adjacent load-bearing beams 110. The clamping structure not only ensures the stable installation of the counterweight 130, but also enables the counterweight 130 to form an integral structure with the load-bearing beam 110 and the connecting beam 120 of the base 10, further enhancing the anti-overturning ability and stability of the base 10. At the exhibition site, this structural design of the counterweight 130 can significantly enhance the anti-overturning ability of the photovoltaic bracket, and it can be adaptively set according to the needs of the exhibition. It should be noted that in one embodiment of the present disclosure, a single counterweight block 130 is formed by stacking 8 hot-dip galvanized steel plates with a length of 700 mm, a width of 260 mm, and a thickness of 20 mm, and is arranged at both ends of the load-bearing beam 110 in the length direction, and four groups of counterweight blocks 130 are arranged at a single end of the load-bearing beam 110.

[0103] The terms "first", "second", "left side" and "right side" in the specification and claims of this application and the above drawings are used to distinguish different objects, rather than to describe a specific order. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may include steps or units that are not listed.

[0104] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present application. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application will not be limited to the embodiments shown herein, but will conform to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A method for installing a flexible tracking photovoltaic bracket for exhibitions, characterized in that: At least the following steps are included: Install the bearing base, arrange at least three bearing beams in parallel at the same interval, connect adjacent bearing beams through multiple connecting beams, and the connecting beams are arranged perpendicular to the bearing beams; fix the butt joint area between the bearing beams and the connecting beams, the bearing beam in the middle and the connecting beams on both sides thereof form a cross-shaped first intersection area, and the bearing beams on both sides and the connecting beams on one side thereof form a T-shaped second intersection area; Install the column assembly, install the column head node on the top of the support column, and fix the bottom of the support column to the first intersection area on the base, and the two column assemblies are arranged on the same load-bearing beam at intervals; the reducer and the connecting ear plate are fixed on the column head node, and the rotating area of ​​the reducer is equipped with an adjusting beam; Installing the inclined cables, two inclined cables are symmetrically arranged on both sides of a single column assembly, the first end of each inclined cable is fixed to the second intersection area on the base, and the second end is fixed to the connecting ear plate on the column head node; Install the main cables, two main cables are arranged in parallel, a single main cable maintains a preset tension force and both ends are fixed on the adjustment beams of the two column assemblies.

2. The installation method according to claim 1, characterized in that: After the main cable installation step is completed, the following steps are also included: Install the wind-resistant frame, pre-fix the wind-resistant frame on the main cable at the midpoint of the two column assemblies, and flexibly pass two stabilizing cables through the bottom of the wind-resistant frame; After the wind-resistant frame and the main cable are fixedly connected, the stabilizing cable is tightened to put the main cable in an upward arched state, the state of the main cable is maintained and the two ends of the stabilizing cable are fixed, or, after the stabilizing cable is tightened to put the main cable in an upward arched state, the two ends of the stabilizing cable are fixed, and then the wind-resistant frame and the main cable are fixedly connected.

3. The installation method according to claim 1, characterized in that: The main cable installation process also includes the following steps: Install wind resistant bracket: After the main cable is tensioned, the wind-resistant frame is pre-fixed on the main cable at the midpoint of the two column assemblies, and a stabilizing cable is pre-pierced on the wind-resistant frame. The stabilizing cable is tensioned at both ends of the stabilizing cable, and the wind-resistant frame and the main cable are fixed synchronously. After the stabilizing cable is tensioned, the stabilizing cable and the wind-resistant frame are fixed, and the two ends of the stabilizing cable are fixed, or, After the main cable is installed, the wind-resistant frame is pre-fixed on the main cable at the midpoint of the two column assemblies, and a stabilizing cable is pre-pierced on the wind-resistant frame. The main cable and the stabilizing cable are tensioned at the same time to tighten the wind-resistant frame. After the main cable and the stabilizing cable are tensioned, the connection points between the wind-resistant frame and the main cable and the stabilizing cable are fixed, and then the two ends of the stabilizing cable are fixed.

4. The installation method according to claim 2, characterized in that: The wind-resistant frame (40) and a single main cable (310) have two first connection points (420), and the wind-resistant frame (40) and a single stabilizing cable (410) have a second connection point (430), and lines connecting the three connection points of the wind-resistant frame (40) and a group of the main cable (310) and the stabilizing cable (410) form an isosceles triangle with the second connection point (430) as a vertex; and the wind-resistant frame (40) includes an oblique web bar (440) connecting a single group of the first connection points (420) and the second connection points (430), and a stabilizing bar (450) parallel to the main cable (310) is fixedly arranged between the two oblique web bars (440).

5. The installation method according to claim 1, characterized in that: The steps of installing the stay cable specifically include: Assemble the first end node, assemble the first end of the inclined cable with a connecting seat, the disc structure at the bottom of the connecting seat is fixed to the base by bolts, and the connecting seat includes a connecting portion for the cable body end of the inclined cable to be inserted and fixed; a U-shaped bolt is also sleeved on the outer periphery of the connecting portion, and the U-shaped bolt and the non-end area of ​​the cable body of the inclined cable are connected to form an integrated structure through a fixing block; Assemble the second end node, assemble the second end of the inclined cable with the inclined cylinder, which has a through hole. The inclined cylinder is inserted into the connecting ear plate and fixed to the connecting ear plate through a connecting pin; after the two ends of the inclined cable are respectively assembled with the base and the connecting ear plate, the inclined cable is tightened by adjusting the nut.

6. The installation method according to claim 1, characterized in that: In the main cable installation step, after the two main cables (310) are assembled on the adjustment crossbeam (230), a preset tensioning force is applied and the cables are fixed, and redundant areas at both ends of the main cables (310) are cut off.

7. The installation method according to claim 1, characterized in that: In the step of installing the bearing base, the single bearing beam (110) is arranged in sections and comprises two bearing parts (1110), and the two bearing parts (1110) are fixed via a splicing node (1120); The bearing part (1110) is an I-beam structure, and the splicing node (1120) includes three groups of buckle plates (1130) that are respectively buckled on the upper surface, the lower surface and the middle wall surface of the docking area of ​​the two bearing parts (1110), each group of the buckle plates (1130) is fixed by a plurality of connecting bolts, and the outer wall of each connecting bolt is provided with two flat washers and one elastic washers.

8. The installation method according to claim 1, characterized in that: Also includes the steps: Install the photovoltaic panel, and install the aluminum alloy connector on the photovoltaic panel. The spacing between the two aluminum alloy connectors on the same side of the photovoltaic panel is the same as the spacing between the two main cables. The aluminum alloy connector is fixed to the main cable by a clamp with bolts. Install the operation and maintenance pole, the bottom of which is fixed on the load-bearing beam by at least four bolts, and the operation and maintenance pole and the column assembly are arranged on the same load-bearing beam.

9. The installation method according to claim 1, characterized in that: The column head node (240) comprises a connection plate (2410), and the column head node (240) is fixedly connected to the support column (210) via the connection plate (2410); the connecting ear plate (2420) is a bent plate with an integral structure and a connecting hole (24210) is provided in the bent area; the bending areas of the two connecting ear plates (2420) are arranged to be spread out toward both sides and are respectively fixed to one of the inclined cables (320).

10. The installation method according to claim 9, characterized in that: The column head node (240) comprises a column head end plate (2430) for providing a bearing plane, the reducer is arranged on the column head end plate (2430), the connecting ear plate (2420) is welded and fixed to the column head end plate (2430), and the bending angle of the connecting ear plate (2420) is 135°-170°; A plurality of column foot plates (2110) are evenly arranged at the bottom of the support column (210) along the circumferential direction, and the column head end plate (2430) and the column foot plate (2110) are both arranged perpendicular to the base (10).

11. The installation method according to claim 1, characterized in that: A counterweight block (130) is provided on the base (10) in an area close to the first end of the inclined cable (320); the counterweight block (130) is arranged parallel to the connecting beam (120), and the counterweight block (130) is clamped between two adjacent bearing beams (110).

Citation Information

Patent Citations

  • Flexible support cable structure and photovoltaic flexible tracking support

    CN116054690A

  • Foldable wind-resistant suspension cable type flexible photovoltaic power generation device

    CN117498774A

  • Inclination angle thrust bearing cable-stayed adjustable flexible support system and installation method thereof

    CN118157568A

  • Flexible photovoltaic support wind-resistant system and flexible photovoltaic support

    CN119298797A

  • Three-cable photovoltaic flexible support system

    CN119315909A

Cited By

  • End column head node and flexible photovoltaic support

    CN122026783A