Energy-saving reciprocating rubber roller polishing device for textile auxiliary machine
By designing the energy-saving reciprocating rubber roller grinding device for textile auxiliary machines, the suction machine, contact components, cleaning mechanism and cooling components are used to solve the problem of deterioration of grinding accuracy caused by the adhesion of debris on the side of the grinding wheel, and the efficient, stable and energy-saving rubber roller grinding effect is achieved.
Patent Information
- Application Number
- CN202510586808.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-06-24
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the polishing process of rubber rollers, debris are prone to adhere to the sides of the grinding wheel, resulting in a decrease in grinding accuracy, reduced efficiency, and affecting the surface quality of the rubber roller.
An energy-saving reciprocating rubber roller grinding device for textile auxiliary machines is designed, including a connecting mechanism, a contact assembly, a cleaning mechanism and a cooling component. The debris is collected by the suction machine, the contact assembly scraper and roller are cleaned up the sides of the grinding wheel. The cleaning mechanism uses friction and gear transmission to perform reverse grinding, and the cooling components are accurately cooled through sponge blocks.
Effectively maintain the cleanliness of the grinding wheel surface, ensure grinding accuracy and efficiency, ensure consistency and stability of the grinding effect on the side of the rubber roller, reduce energy consumption, extend the service life of the equipment, and improve the overall grinding quality.
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Figure CN120190688A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of rubber roller grinding, and specifically relates to an energy-saving reciprocating rubber roller grinding device for textile auxiliary machines. Background Art
[0002] The rubber roller is one of the key components in textile machinery and is widely used in multiple processes such as spinning and weaving. For example, in the spinning process, the rubber roller is used in processes such as drafting and twisting, and the flatness, roughness and other characteristics of its surface directly affect the quality of the yarn, such as indicators such as the evenness and strength of the yarn. In the weaving process, the rubber roller also plays an important role. For example, in a sizing machine, the rubber roller is used to control the coating amount of the sizing agent, affecting the quality of the sized yarn and the weaving efficiency.
[0003] In the grinding operation of the side of the rubber roller by the grinding wheel, as the grinding time prolongs, a large amount of debris will continuously remain on the side of the grinding wheel. These debris are mostly materials ground from the rubber roller. Under the high temperature generated by continuous grinding, some debris may melt and adhere to the surface of the grinding wheel. The remaining debris will not only change the surface morphology of the grinding wheel, affecting its fit with the rubber roller and the grinding accuracy, but also cause uneven stress during subsequent grinding, resulting in inconsistent grinding effects on the side of the rubber roller, such as problems that the surface roughness does not meet the standard and the flatness deviation, seriously interfering with the normal progress of the grinding work and reducing the grinding efficiency and the processing quality of the rubber roller. Summary of the Invention
[0004] To achieve the above objectives, the present invention is realized through the following technical solutions: an energy-saving reciprocating rubber roller grinding device for textile auxiliary machines, comprising:
[0005] A workbench, on both sides of the top of the workbench are fixedly connected with clamping components, in the middle of the top of the workbench is fixedly connected with a cooling component, and on the top of the workbench is fixedly connected with a transmission component;
[0006] A grinding component, which is used for grinding the rubber roller, and the inner side of the grinding component is threadedly connected to the output end of the transmission component;
[0007] The grinding component includes a base, the inner side of the base is threadedly connected to the output end of the transmission component, the top of the base is fixedly connected with a grinding housing, a grinding wheel is rotatably connected inside the grinding housing, and a connecting mechanism is fixedly connected to the side of the grinding housing;
[0008] The connecting mechanism includes a connecting housing, the side of the connecting housing is fixedly connected to the inside of the grinding housing, a baffle frame is fixedly connected to the inside of the connecting housing, a bottom plate is fixedly connected to the side of the baffle frame, an air suction machine is fixedly connected to the side of the connecting housing, a contact component is fixedly connected to the side of the inner wall of the connecting housing away from the bottom plate, and a cleaning mechanism is rotatably connected to the middle of the contact component;
[0009] During the grinding process of the rubber roller side, the continuous rotation of the grinding wheel easily causes debris to adhere. When the grinding wheel performs grinding operations, its side contacts the cleaning mechanism, which can promptly remove the debris adhering to the side of the grinding wheel, effectively maintaining the cleanliness of the grinding wheel surface, thereby ensuring the grinding accuracy and efficiency of the grinding wheel, avoiding the decline of the grinding performance of the grinding wheel due to debris accumulation, and ensuring the consistency and stability of the grinding effect on the rubber roller side;
[0010] At the same time, the contact component synchronously grinds the side of the grinding wheel, further optimizing the surface state of the grinding wheel, preventing the debris of the rubber roller from melting at high temperature and adhering to the grinding wheel. Once the debris adheres to the grinding wheel, it will not only interfere with the normal grinding work of the rubber roller, but also may cause problems such as scratches and uneven grinding on the surface of the rubber roller, ensuring the high-quality progress of the rubber roller grinding operation;
[0011] In addition, after the suction machine is turned on, the suction force generated by its operation can suck the debris falling during the cleaning of the grinding wheel into the connection housing. The bottom plate inside the connection housing is designed with an inclined surface and a round hole. Under the combined action of gravity and suction, the debris smoothly enters the baffle rack through the round hole for centralized collection. This design greatly improves the efficiency and effect of debris collection, avoids the debris flying everywhere, improves the working environment, and reduces the harm to the health of the operators; at the same time, prevents the debris from secondary contaminating the rubber roller and the grinding equipment;
[0012] Preferably, the contact component includes a contact frame, the side of the contact frame is fixedly connected to the inside of the connection housing, a connection shaft is slidably connected to the side of the contact frame away from the bottom plate, the other end of the connection shaft is fixedly connected to a connection frame, a first spring is sleeved on the connection shaft, one end of the first spring is fixedly connected to the contact frame, the other end of the first spring is fixedly connected to the side of the connection frame, a scraper is fixedly connected to the top of the connection frame, the side of the scraper away from the contact frame contacts the side of the grinding wheel, and a roller is rotatably connected to the side of the connection frame away from the scraper;
[0013] Preferably, when the grinding wheel grinds the side of the rubber roller, the scraper is accurately positioned through the connection frame so that it closely abuts against the side of the grinding wheel. During the grinding process, the scraper can promptly scrape off the melted rubber roller debris adhering to the side of the grinding wheel, effectively avoiding the influence of debris accumulation on the grinding accuracy and efficiency of the grinding wheel, ensuring the stability of the grinding quality of the rubber roller side. At the same time, the roller rotatably arranged on the other side of the connection frame can perform rolling cleaning on the side of the grinding wheel, further improving the cleaning effect, and double guaranteeing the cleanliness of the grinding wheel surface;
[0014] Preferably, when the contact extrusion pressure between the scraping plate and the grinding wheel exceeds the tensile force of the first spring, the first spring will drive the connecting frame to move along the connecting axis towards the contact frame, thereby automatically adjusting the pressure between the scraping plate and the side surface of the grinding wheel, avoiding scratching damage on the side surface of the grinding wheel caused by excessive pressure, prolonging the service life of the grinding wheel, and reducing the equipment maintenance cost. At the same time, it ensures that the scraping plate always performs the cleaning work with an appropriate pressure, efficiently removing debris without affecting the normal grinding performance of the grinding wheel, and achieving high efficiency, stability, and safety in the grinding and cleaning processes.
[0015] Preferably, the cleaning mechanism includes two gear disks, a rotating shaft, and a connecting rod. The connecting rod is arranged in the middle of the two grinding rods. Gears are fixedly connected to both ends of the rotating shaft. The side surface of the gear is meshed with the inner side of the gear disk. The inner side of the gear disk is rotatably connected to the inner side of the connecting frame. Both ends of the connecting rod are fixedly connected to the gear disk. A sliding rod is slidably connected to the inner side of the rotating shaft. The other end of the sliding rod is fixedly connected to the grinding rod. The number of grinding rods is four, and the four grinding rods are evenly arranged around the rotating shaft. A second spring is sleeved on the sliding rod. One end of the second spring is fixedly connected to the inner side of the rotating shaft, and the other end of the second spring is fixedly connected to the side surface of the grinding rod.
[0016] Preferably, inside the connecting housing, the grinding wheel rotates continuously and is in close contact with the side surface of the grinding wheel disk, and the two drive each other to rotate. The transverse grooves provided on the side surface of the grinding wheel disk greatly increase the friction force between it and the side surface of the grinding wheel, enabling the grinding wheel to smoothly drive the gear disk to rotate on the connecting frame. When the gear disk rotates, it drives the rotating shaft to rotate in the reverse direction through gear transmission. Furthermore, the grinding rods connected to the rotating shaft rotate in the opposite direction to the rotation direction of the grinding wheel, realizing the grinding work on the side surface of the grinding wheel. By utilizing the friction force between components and gear transmission, the rotation of the grinding wheel is converted into the reverse rotation of the grinding rods without the need for an additional power source, effectively reducing energy consumption. At the same time, through reverse grinding, the wear layer and attached impurities generated on the side surface of the grinding wheel due to grinding the rubber roller can be removed in a timely manner, maintaining the flatness and sharpness of the grinding wheel surface, and continuously ensuring the grinding quality of the rubber roller.
[0017] Preferably, when the frictional contact force between the side surface of the grinding wheel and the grinding rod exceeds the tensile force of the second spring, the second spring will pull the grinding rod to move towards the inner side of the rotating shaft along the sliding rod, and can automatically adjust the contact pressure between the grinding rod and the grinding wheel according to the actual frictional force magnitude, avoiding excessive wear or even damage to the side surface of the grinding wheel caused by excessive frictional force, effectively prolonging the service life of the grinding wheel. At the same time, it ensures that the grinding rod works within a reasonable pressure range, not only guaranteeing the grinding and cleaning effect on the grinding wheel, but also maintaining the stability of the grinding process, reducing the risk of equipment failure, and improving the reliability and working efficiency of the overall grinding device.
[0018] Preferably, the cooling component includes a storage tank, the bottom of the storage tank is fixedly connected to the top of the workbench, an output mechanism is fixedly connected to the bottom of the inner cavity of the storage tank, a water pipe is fixedly connected to the output end of the output mechanism, one end of the water pipe away from the output mechanism is fixedly connected to the inner side of the sponge block, a baffle is fixedly connected to the arc surface of the top of the storage tank, notch openings are evenly formed in the side surface of the baffle, a sponge block is fixedly connected to the side of the baffle away from the notch openings, and an extrusion mechanism is fixedly connected to the top of the storage tank;
[0019] Preferably, when the grinding wheel performs grinding operations on the side surface of the rubber roller, the output mechanism is turned on, and its output end can continuously transport the coolant in the storage tank to the sponge block through the water pipe. Compared with the traditional spray cooling method, this design can prevent the coolant from splashing everywhere, resulting in a messy workbench, effectively improving the working environment and reducing the cleaning workload. When the rubber roller rotates through the clamping component and passes by the storage tank, the extrusion mechanism will first clean the side surface of the rubber roller to remove the debris attached to the surface, preparing for the subsequent cooling work;
[0020] Preferably, subsequently, the side surface of the rubber roller contacts the sponge block saturated with coolant, and the coolant in the sponge block will precisely cool and lower the temperature of the side surface of the rubber roller, ensuring that the rubber roller will not deform or be damaged due to high temperature during the grinding process, thereby improving the grinding quality and service life of the rubber roller. The side surface of the baffle is provided with multiple notch openings and is designed in an arc shape. When the rubber roller contacts and squeezes the sponge block, causing the coolant to be extruded, the coolant will gather on the baffle. Using the guiding function of the arc structure, the coolant can smoothly flow back into the storage tank through the notch openings, realizing the recycling of the coolant. This not only avoids the waste of scattered coolant, reduces production costs, but also reduces resource consumption, maintains the cleanliness and order of the work area, and ensures the efficient and stable operation of the grinding work;
[0021] Preferably, the extrusion mechanism includes an extrusion frame, the side surface of the extrusion frame is fixedly connected to the inner side of the storage tank, a connecting block is fixedly connected to the bottom of the inner cavity of the extrusion frame, an extrusion shaft is slidably connected to the top of the connecting block, a brush is fixedly connected to the top of the extrusion shaft, the side surface of the brush is slidably connected to the inner side of the extrusion frame, a third spring is sleeved on the extrusion shaft, the top of the third spring is fixedly connected to the bottom of the brush, and the bottom of the third spring is fixedly connected to the top of the connecting block;
[0022] Preferably, when the rubber roller starts to rotate driven by the clamping component, its side surface will closely contact and squeeze the brush. At this time, the brush will perform a cleaning operation on the side surface of the rubber roller to remove a large amount of debris remaining on the side surface of the rubber roller during the grinding process, preventing these debris from interfering with the subsequent cooling work and preventing the debris from hindering the full contact between the coolant and the surface of the rubber roller, thereby ensuring the efficiency and stability of the cooling effect and improving the overall quality of the rubber roller grinding;
[0023] Preferably, when the extrusion force between the impurities adhering to the rubber roller and the brush exceeds the tensile force of the third spring, the third spring will immediately pull the brush to move along the extrusion axis towards the extrusion frame. This design can automatically adjust the contact force between the brush and the rubber roller according to the actual pressure situation, avoid extrusion damage to the side of the rubber roller caused by excessive pressure, effectively protect the surface of the rubber roller from being damaged, extend the service life of the rubber roller, reduce the replacement cost caused by the damage of the rubber roller, and ensure the continuity and stability of production.
[0024] The present invention provides an energy-saving reciprocating rubber roller grinding device for textile auxiliary machines, which has the following beneficial effects:
[0025] 1. The energy-saving reciprocating rubber roller grinding device for textile auxiliary machines is provided with a connection mechanism. The suction generated during its operation can suck the debris falling during the cleaning of the grinding wheel into the connection housing. The bottom plate inside the connection housing is designed with an inclined surface and provided with round holes. Under the combined action of gravity and suction, the debris smoothly enters the baffle frame through the round holes for centralized collection.
[0026] 2. The energy-saving reciprocating rubber roller grinding device for textile auxiliary machines is provided with a contact component. When the grinding wheel grinds the side of the rubber roller, the scraper is accurately positioned through the connecting frame so that it closely abuts against the side of the grinding wheel. During the grinding process, the scraper can timely scrape off the melted rubber roller debris adhering to the side of the grinding wheel, effectively avoiding the accumulation of debris from affecting the grinding accuracy and efficiency of the grinding wheel, and ensuring the stability of the grinding quality of the side of the rubber roller.
[0027] 3. The energy-saving reciprocating rubber roller grinding device for textile auxiliary machines is provided with a cleaning mechanism. By utilizing the friction between components and gear transmission, the rotation of the grinding wheel is cleverly converted into the reverse rotation of the grinding rod without an additional power source, effectively reducing energy consumption. At the same time, through reverse grinding, the wear layer and adhering impurities generated on the side of the grinding wheel due to grinding the rubber roller can be removed in a timely manner, maintaining the flatness and sharpness of the surface of the grinding wheel, and continuously ensuring the grinding quality of the rubber roller.
[0028] 4. The energy-saving reciprocating rubber roller grinding device for textile auxiliary machines is provided with a cooling component. The side of the baffle is provided with a plurality of notch openings and is designed in an arc shape. When the rubber roller squeezes and contacts the sponge block, causing the coolant to be extruded, the coolant will gather on the baffle. By utilizing the guiding effect of the arc structure, the coolant can smoothly flow back into the storage tank through the notch openings, realizing the recycling of the coolant.
[0029] 5. The energy-saving reciprocating rubber roller grinding device for textile auxiliary machines is provided with an extrusion mechanism, which can effectively remove a large amount of debris remaining on the side of the rubber roller during the grinding process, avoid these debris from interfering with the subsequent cooling work, prevent the debris from hindering the full contact between the coolant and the surface of the rubber roller, and thus ensure the high efficiency and stability of the cooling effect, and improve the overall quality of the rubber roller grinding. Description of the Drawings
[0030] Figure 1 This is a schematic structural diagram of the energy-saving reciprocating rubber roller grinding device for this textile auxiliary machine of the present invention;
[0031] Figure 2 This is an axonometric view of the present invention;
[0032] Figure 3 This is a schematic structural diagram of the grinding component of the present invention;
[0033] Figure 4 This is a schematic structural diagram of the connecting mechanism of the present invention;
[0034] Figure 5 This is a schematic structural diagram of the baffle frame of the present invention;
[0035] Figure 6 This is a schematic structural diagram of the contact component of the present invention;
[0036] Figure 7 This is a schematic structural diagram of the connecting frame of the present invention;
[0037] Figure 8 This is a schematic structural diagram of the cleaning mechanism of the present invention;
[0038] Figure 9 This is a schematic structural diagram of the grinding rod of the present invention;
[0039] Figure 10 For the present invention Figure 9 The schematic structural diagram at position A in;
[0040] Figure 11 This is a schematic structural diagram of the cooling component of the present invention;
[0041] Figure 12 This is a schematic structural diagram of the storage box of the present invention;
[0042] Figure 13 For the present invention Figure 12 The schematic structural diagram at position B in.
[0043] In the figure: 1, workbench; 2, clamping component; 3, transmission component; 4, grinding component; 41, base; 42, grinding housing; 43, grinding wheel; 44, connecting mechanism; 441, connecting housing; 442, suction machine; 443, baffle frame; 444, contact component; 4441, contact frame; 4442, connecting frame; 4443, scraper; 4444, roller; 4445, connecting shaft; 4446, first spring; 445, cleaning mechanism; 4451, gear disc; 4452, connecting rod; 4453, rotating shaft; 4454, gear; 4455, sliding rod; 4456, second spring; 4457, grinding rod; 446, bottom plate; 5, cooling component; 51, storage tank; 52, baffle; 53, notch; 54, extrusion mechanism; 541, extrusion frame; 542, connecting block; 543, extrusion shaft; 544, brush; 545, third spring; 55, sponge block; 56, output mechanism; 57, water pipe. Detailed implementation mode
[0044] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0045] Please refer to Figures 1 - 3 , the present invention provides a technical solution: an energy-saving reciprocating rubber roller grinding device for textile auxiliary machines, including:
[0046] The workbench 1, both sides of the top of the workbench 1 are fixedly connected with the clamping component 2, the middle of the top of the workbench 1 is fixedly connected with the cooling component 5, and the top of the workbench 1 is fixedly connected with the transmission component 3;
[0047] The grinding component 4, which is used for grinding the rubber roller, and the inner side of the grinding component 4 is threadedly connected with the output end of the transmission component 3;
[0048] The grinding component 4 includes a base 41, the inner side of the base 41 is threadedly connected with the output end of the transmission component 3, the top of the base 41 is fixedly connected with a grinding housing 42, the inner side of the grinding housing 42 is rotatably connected with a grinding wheel 43, and the side of the grinding housing 42 is fixedly connected with a connecting mechanism 44;
[0049] Please refer to Figures 1 - 5, the connecting mechanism 44 includes a connecting housing 441. The side of the connecting housing 441 is fixedly connected to the inner side of the grinding housing 42. Inside the connecting housing 441, a baffle frame 443 is fixedly connected. On the side of the baffle frame 443, a bottom plate 446 is fixedly connected. On the side of the connecting housing 441, an air suction machine 442 is fixedly connected. On the side of the inner wall of the connecting housing 441 away from the bottom plate 446, a contact component 444 is fixedly connected. In the middle of the contact component 444, a cleaning mechanism 445 is rotatably connected;
[0050] During the grinding process of the side of the rubber roller, the continuous rotation of the grinding wheel 43 easily causes debris to adhere. When the grinding wheel 43 performs grinding operations, its side contacts the cleaning mechanism 445. The cleaning mechanism 445 can timely remove the debris attached to the side of the grinding wheel 43, effectively maintaining the cleanliness of the surface of the grinding wheel 43, thereby ensuring the grinding accuracy and efficiency of the grinding wheel 43, avoiding the decline of the grinding performance of the grinding wheel 43 due to debris accumulation, and ensuring the consistency and stability of the grinding effect on the side of the rubber roller;
[0051] At the same time, the contact component 444 simultaneously grinds the side of the grinding wheel 43, further optimizing the surface state of the grinding wheel 43, preventing the rubber roller debris from melting at high temperatures and adhering to the grinding wheel 43. Once the debris adheres to the grinding wheel 43, it will not only interfere with the normal grinding work of the rubber roller, but also may cause problems such as scratches and uneven grinding on the surface of the rubber roller, ensuring the high-quality progress of the rubber roller grinding operation;
[0052] In addition, after the air suction machine 442 is turned on, the suction generated by its operation can suck the debris falling during the cleaning of the grinding wheel 43 into the connecting housing 441. The bottom plate 446 inside the connecting housing 441 is designed with an inclined surface and has a round hole. Under the combined action of gravity and suction, the debris smoothly enters the baffle frame 443 through the round hole for centralized collection. This design greatly improves the efficiency and effect of debris collection, avoids the debris from flying everywhere, improves the working environment, and reduces the harm to the health of the operators; at the same time, prevents the debris from secondary contaminating the rubber roller and the grinding equipment;
[0053] Please refer to Figures 1 - 7 , the contact component 444 includes a contact frame 4441. The side of the contact frame 4441 is fixedly connected to the inner side of the connecting housing 441. On the side of the contact frame 4441 away from the bottom plate 446, a connecting shaft 4445 is slidably connected. At the other end of the connecting shaft 4445, a connecting frame 4442 is fixedly connected. A first spring 4446 is sleeved on the connecting shaft 4445. One end of the first spring 4446 is fixedly connected to the contact frame 4441, and the other end of the first spring 4446 is fixedly connected to the side of the connecting frame 4442. At the top of the connecting frame 4442, a scraper 4443 is fixedly connected. The side of the scraper 4443 away from the contact frame 4441 contacts the side of the grinding wheel 43. On the side of the connecting frame 4442 away from the scraper 4443, a roller 4444 is rotatably connected;
[0054] When the grinding wheel 43 grinds the side surface of the rubber roller, the scraping plate 4443 is accurately positioned through the connecting frame 4442, so that it closely abuts against the side surface of the grinding wheel 43. During the grinding process, the scraping plate 4443 can timely scrape off the melted rubber roller debris attached to the side surface of the grinding wheel 43, effectively avoiding the accumulation of debris from affecting the grinding accuracy and efficiency of the grinding wheel 43, ensuring the stability of the grinding quality of the side surface of the rubber roller. At the same time, the roller 4444 rotatably arranged on the other side of the connecting frame 4442 can roll and clean the side surface of the grinding wheel 43, further improving the cleaning effect and double guaranteeing the surface cleanliness of the grinding wheel 43;
[0055] When the contact extrusion force between the scraping plate 4443 and the grinding wheel 43 exceeds the tensile force of the first spring 4446, the first spring 4446 will drive the connecting frame 4442 to move along the connecting shaft 4445 towards the contact frame 4441, thereby automatically adjusting the pressure between the scraping plate 4443 and the side surface of the grinding wheel 43, avoiding the side surface of the grinding wheel 43 from being scratched and damaged due to excessive pressure, prolonging the service life of the grinding wheel 43, and reducing the equipment maintenance cost; at the same time, ensuring that the scraping plate 4443 always performs the cleaning work with an appropriate pressure, efficiently removing debris without affecting the normal grinding performance of the grinding wheel 43, and realizing the high efficiency, stability and safety of the grinding and cleaning processes;
[0056] Please refer to Figures 1 - 10 , the cleaning mechanism 445 includes two gear discs 4451, a rotating shaft 4453 and a connecting rod 4452. The connecting rod 4452 is arranged in the middle of two grinding rods 4457. Gears 4454 are fixedly connected to both ends of the rotating shaft 4453. The side surface of the gear 4454 is meshed and connected with the inner side of the gear disc 4451. The inner side of the gear disc 4451 is rotatably connected with the inner side of the connecting frame 4442. Both ends of the connecting rod 4452 are fixedly connected with the gear disc 4451. A sliding rod 4455 is slidably connected to the inner side of the rotating shaft 4453. The other end of the sliding rod 4455 is fixedly connected with the grinding rod 4457. The number of the grinding rods 4457 is four, and the four grinding rods 4457 are evenly arranged around the rotating shaft 4453. A second spring 4456 is sleeved on the sliding rod 4455. One end of the second spring 4456 is fixedly connected with the inner side of the rotating shaft 4453, and the other end of the second spring 4456 is fixedly connected with the side surface of the grinding rod 4457;
[0057] Inside the inner side of the connecting housing 441, the grinding wheel 43 rotates continuously and is in close contact with the side surface of the grinding wheel 43 disc. The two drive each other to rotate. The transverse grooves formed on the side surface of the grinding wheel 43 disc greatly increase the frictional force between it and the side surface of the grinding wheel 43, enabling the grinding wheel 43 to smoothly drive the gear disc 4451 to rotate on the connecting frame 4442. When the gear disc 4451 rotates, it drives the rotating shaft 4453 to rotate in the opposite direction through the transmission of the gear 4454. As a result, the grinding rod 4457 connected to the rotating shaft 4453 rotates in the opposite direction to the grinding wheel 43, realizing the grinding work on the side surface of the grinding wheel 43. By utilizing the frictional force between components and the transmission of the gear 4454, the rotation of the grinding wheel 43 is converted into the reverse rotation of the grinding rod 4457, without the need for an additional power source, effectively reducing energy consumption. At the same time, through reverse grinding, the wear layer and attached impurities generated on the side surface of the grinding wheel 43 due to grinding the rubber roller can be removed in a timely manner, maintaining the flatness and sharpness of the surface of the grinding wheel 43, and continuously ensuring the grinding quality of the rubber roller.
[0058] When the frictional contact force between the side surface of the grinding wheel 43 and the grinding rod 4457 exceeds the tensile force of the second spring 4456, the second spring 4456 will pull the grinding rod 4457 to move inward along the sliding rod 4455 towards the rotating shaft 4453. It can automatically adjust the contact pressure between the grinding rod 4457 and the grinding wheel 43 according to the actual frictional force, avoiding excessive wear or even damage to the side surface of the grinding wheel 43 due to excessive frictional force, and effectively extending the service life of the grinding wheel 43. At the same time, it ensures that the grinding rod 4457 works within a reasonable pressure range, not only guaranteeing the grinding and cleaning effect on the grinding wheel 43, but also maintaining the stability of the grinding process, reducing the risk of equipment failure, and enhancing the reliability and working efficiency of the overall grinding device.
[0059] Please refer to Figures 1 - 12 As shown in the figure, the present invention provides a technical solution: The cooling component 5 includes a storage box 51. The bottom of the storage box 51 is fixedly connected to the top of the workbench 1. The bottom of the inner cavity of the storage box 51 is fixedly connected with an output mechanism 56. The output end of the output mechanism 56 is fixedly connected with a water pipe 57. One end of the water pipe 57 away from the output mechanism 56 is fixedly connected to the inside of the sponge block 55. The arc surface at the top of the storage box 51 is fixedly connected with a baffle 52. The side surface of the baffle 52 is evenly provided with notch openings 53. One side of the baffle 52 away from the notch openings 53 is fixedly connected with a sponge block 55. The top of the storage box 51 is fixedly connected with an extrusion mechanism 54.
[0060] When the grinding wheel 43 grinds the side surface of the rubber roller, the output mechanism 56 is turned on. Its output end can continuously transport the coolant in the storage tank 51 to the sponge block 55 through the water pipe 57. Compared with the traditional spray cooling method, this design can prevent the coolant from splashing everywhere and making the workbench 1 messy, effectively improving the working environment and reducing the cleaning workload. When the rubber roller rotates through the storage tank 51 driven by the clamping component 2, the squeezing mechanism 54 will first clean the side surface of the rubber roller to remove the debris attached to the surface, preparing for the subsequent cooling work;
[0061] Subsequently, the side surface of the rubber roller contacts the sponge block 55 saturated with coolant. The coolant in the sponge block 55 will precisely cool down the side surface of the rubber roller, ensuring that the rubber roller will not deform or be damaged due to high temperature during the grinding process, thereby improving the grinding quality and service life of the rubber roller. The side surface of the baffle 52 is provided with a plurality of notches 53 and is designed in an arc shape. When the rubber roller contacts and squeezes the sponge block 55, causing the coolant to be extruded, these coolants will gather on the baffle 52. Using the guiding function of the arc structure, the coolant can smoothly flow back into the storage tank 51 through the notches 53, realizing the recycling of the coolant. This not only avoids the scattering and waste of the coolant, reduces the production cost, but also reduces the resource consumption, maintains the cleanliness and order of the working area, and ensures the efficient and stable operation of the grinding work;
[0062] Please refer to Figures 1 - 13 , the squeezing mechanism 54 includes a squeezing frame 541. The side surface of the squeezing frame 541 is fixedly connected to the inner side of the storage tank 51. The bottom of the inner cavity of the squeezing frame 541 is fixedly connected with a connecting block 542. The top of the connecting block 542 is slidably connected with a squeezing shaft 543. The top of the squeezing shaft 543 is fixedly connected with a brush 544. The side surface of the brush 544 is slidably connected to the inner side of the squeezing frame 541. A third spring 545 is sleeved on the squeezing shaft 543. The top of the third spring 545 is fixedly connected to the bottom of the brush 544. The bottom of the third spring 545 is fixedly connected to the top of the connecting block 542;
[0063] When the rubber roller starts to rotate driven by the clamping component 2, its side surface will closely contact and squeeze the brush 544. At this time, the brush 544 will start the cleaning operation on the side surface of the rubber roller, removing a large amount of debris remaining on the side surface of the rubber roller during the grinding process, preventing these debris from interfering with the subsequent cooling work, and preventing the debris from hindering the full contact between the coolant and the surface of the rubber roller, thereby ensuring the efficiency and stability of the cooling effect and improving the overall quality of the rubber roller grinding;
[0064] When the extrusion force between the impurities adhering to the rubber roller and the brush 544 exceeds the tensile force of the third spring 545, the third spring 545 will immediately pull the brush 544 along the extrusion shaft 543 towards the extrusion frame 541. This design can automatically adjust the contact force between the brush 544 and the rubber roller according to the actual pressure situation, avoid extrusion damage to the side of the rubber roller due to excessive pressure, effectively protect the surface of the rubber roller from being damaged, extend the service life of the rubber roller, reduce the replacement cost caused by the damage of the rubber roller, and ensure the continuity and stability of production.
[0065] Specific working process:
[0066] During the rubber roller grinding operation, according to the specific size of the rubber roller to be ground, use the position adjustment clamping component 2 to accurately adjust the distance between the two clamping components 2, so as to achieve stable clamping and fixing of the rubber roller. After the fixing is completed, the grinding component 4 moves reciprocally along the track on the workbench 1 under the drive of the servo motor in the transmission component 3 to grind the surface of the rubber roller. To prevent the rubber roller from deforming due to excessive temperature during the grinding process, the cooling component 5 is turned on at this time to continuously cool the rubber roller and ensure the smooth progress of the grinding operation.
[0067] Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art and related fields without creative efforts shall fall within the protection scope of the present invention. The structures, devices, and operation methods not specifically described and explained in the present invention, unless otherwise specified and limited, are implemented according to the conventional means in the art.
Claims
1. An energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine, characterized in that: include: A workbench (1), wherein clamping components (2) are fixedly connected to both sides of the top of the workbench (1), a cooling component (5) is fixedly connected to the middle of the top of the workbench (1), and a transmission component (3) is fixedly connected to the top of the workbench (1); A grinding component (4), the grinding component (4) is used to grind the rubber roller, the inner side of the grinding component (4) being threadedly connected to the output end of the transmission component (3); The grinding component (4) comprises a base (41), the inner side of the base (41) is threadedly connected to the output end of the transmission component (3), the top of the base (41) is fixedly connected to a grinding shell (42), the inner side of the grinding shell (42) is rotatably connected to a grinding wheel (43), and the side of the grinding shell (42) is fixedly connected to a connecting mechanism (44); The connecting mechanism (44) includes a connecting shell (441), the side of the connecting shell (441) is fixedly connected to the inner side of the grinding shell (42), the inner side of the connecting shell (441) is fixedly connected to a baffle frame (443), the side of the baffle frame (443) is fixedly connected to a bottom plate (446), the side of the connecting shell (441) is fixedly connected to an air suction machine (442), the side of the inner wall of the connecting shell (441) away from the bottom plate (446) is fixedly connected to a contact assembly (444), and the middle part of the contact assembly (444) is rotatably connected to a cleaning mechanism (445).
2. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 1 is characterized in that: The contact assembly (444) comprises a contact frame (4441), wherein a side of the contact frame (4441) away from the bottom plate (446) is slidably connected to a connecting shaft (4445), the other end of the connecting shaft (4445) is fixedly connected to a connecting frame (4442), a first spring (4446) is sleeved on the connecting shaft (4445), a scraper (4443) is fixedly connected to the top of the connecting frame (4442), and a side of the connecting frame (4442) away from the scraper (4443) is rotatably connected to a roller (4444).
3. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 2 is characterized in that: The side of the contact frame (4441) is fixedly connected to the inner side of the connecting shell (441), the side of the scraper (4443) away from the contact frame (4441) is in contact with the side of the grinding wheel (43), one end of the first spring (4446) is fixedly connected to the contact frame (4441), and the other end of the first spring (4446) is fixedly connected to the side of the connecting frame (4442).
4. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 1 is characterized in that: The cleaning mechanism (445) comprises two gear plates (4451), a rotating shaft (4453) and a connecting rod (4452), both ends of the rotating shaft (4453) are fixedly connected with gears (4454), the inner side of the gear plate (4451) is rotatably connected to the inner side of the connecting frame (4442), both ends of the connecting rod (4452) are fixedly connected to the gear plate (4451), the inner side of the rotating shaft (4453) is slidably connected with a sliding rod (4455), the other end of the sliding rod (4455) is fixedly connected with a polishing rod (4457), and a second spring (4456) is sleeved on the sliding rod (4455).
5. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 4 is characterized in that: The side surface of the gear (4454) is meshedly connected with the inner side of the gear plate (4451), the number of the polishing rods (4457) is four, and the four polishing rods (4457) are evenly arranged with the rotating shaft (4453) as the center, the connecting rod (4452) is arranged in the middle of the two polishing rods (4457), one end of the second spring (4456) is fixedly connected to the inner side of the rotating shaft (4453), and the other end of the second spring (4456) is fixedly connected to the side surface of the polishing rod (4457).
6. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 1 is characterized in that: The cooling component (5) comprises a storage box (51), the bottom of the inner cavity of the storage box (51) is fixedly connected to an output mechanism (56), the output end of the output mechanism (56) is fixedly connected to a water pipe (57), a baffle (52) is fixedly connected to the curved surface of the top of the storage box (51), notches (53) are evenly formed on the side of the baffle (52), a sponge block (55) is fixedly connected to the side of the baffle (52) away from the notch (53), and the top of the storage box (51) is fixedly connected to an extrusion mechanism (54).
7. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 6 is characterized in that: The bottom of the storage box (51) is fixedly connected to the top of the workbench (1), and one end of the water pipe (57) away from the output mechanism (56) is fixedly connected to the inner side of the sponge block (55).
8. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 6 is characterized in that: The extrusion mechanism (54) comprises an extrusion frame (541), the side of the extrusion frame (541) is fixedly connected to the inner side of the storage box (51), the bottom of the inner cavity of the extrusion frame (541) is fixedly connected to a connecting block (542), the top of the connecting block (542) is slidably connected to an extrusion shaft (543), the top of the extrusion shaft (543) is fixedly connected to a brush (544), and a third spring (545) is sleeved on the extrusion shaft (543).
9. The energy-saving reciprocating rubber roller grinding device for a textile auxiliary machine according to claim 8, characterized in that: The side surface of the brush (544) is slidably connected to the inner side of the extrusion frame (541), the top of the third spring (545) is fixedly connected to the bottom of the brush (544), and the bottom of the third spring (545) is fixedly connected to the top of the connecting block (542).
Citation Information
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