Plate punching device for mechanical part manufacturing
By designing a plate drilling device that includes drilling, removal and cleaning mechanisms, the problem of difficult burrs around the holes after drilling of metal sheets is solved, and the synchronization completion of drilling and burr removal and the improvement of processing efficiency is achieved.
Patent Information
- Application Number
- CN202510618464.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-13
- Publication Date
- 2025-06-27
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the manufacturing of mechanical accessories, when drilling metal sheets with rocker arm drilling machines, burrs are prone to appear around the holes, and manual control makes it difficult for the tool to align the center of the holes, affecting the efficiency of burr removal.
A plate drilling device including a drilling mechanism, a removal mechanism and a cleaning mechanism is designed. The drilling mechanism is used to drill the plate, the removal mechanism removes burrs around the holes through the telescopic assembly and the extrusion assembly, and the cleaning mechanism cleans up debris generated by the drilling holes through the jet assembly.
The synchronous completion of drilling and burr removal is achieved, which reduces operating steps, improves processing efficiency, and effectively prevents the blockage of residual and debris discharge paths in the hole.
Smart Images

Figure CN120205861A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plate punching equipment, and particularly to a plate punching device for manufacturing mechanical parts. Background Art
[0002] Mechanical parts refer to the components used in mechanical equipment to achieve specific functions. They are diverse in types and complex in design, and need to meet requirements such as strength, precision, wear resistance, etc., such as gears, crankshafts, flanges, etc. The plates commonly used in the manufacturing of mechanical parts are divided into metal plates and non-metal plates. When processing plates, a punching device is usually required to punch holes in the plates, and it needs to be applicable to various types of plates.
[0003] Among them, when drilling metal plates with a radial drill press, multiple holes often need to be processed at one time. There are usually burrs around the processed holes. However, the radial drill press is usually manually controlled for the drilling position. After drilling is completed, the tool needs to be replaced to remove the burrs. However, due to manual control, it may be difficult for the tool to align with the center of the hole, affecting the removal of the burrs. Summary of the Invention
[0004] To solve the above technical problems, the present invention provides a plate punching device for manufacturing mechanical parts, including a base, a vise fixedly connected to the top of the base, and a support column fixedly connected to the top of the base;
[0005] A drilling mechanism, a support assembly is fixedly installed at the top of the drilling mechanism, and a driving assembly is installed at the top of the drilling mechanism for drilling the plate;
[0006] A deburring mechanism, which is installed at the top of the drilling mechanism for removing burrs around the holes of the plate; and
[0007] A cleaning mechanism, which is located inside the deburring mechanism for cleaning the debris generated during drilling;
[0008] A sliding frame is slidably connected to the outer wall of the support column, a sliding table is slidably connected to the side wall of the sliding frame, a fixed cylinder is rotatably connected to the bottom of the sliding table, and three tapered blocks are arranged at the bottom of the fixed cylinder;
[0009] Among them, the plate to be processed is placed on the vise and fixed by the vise, then the plate is drilled by the drilling mechanism, and then the burrs around the plate are removed by the deburring mechanism, so that drilling and deburring of the hole edge are carried out simultaneously, reducing the operation steps and improving the processing efficiency. Finally, the debris during drilling is cleaned by the cleaning mechanism to prevent the deburring mechanism from surrounding the edge of the hole and affecting the discharge of the debris.
[0010] Preferably, the drilling mechanism includes:
[0011] The supporting component is fixedly arranged on the top of the base and is used for fixing the plate to be processed;
[0012] The driving component is slidably arranged at the side wall of the sliding frame and is used for drilling holes in the plate;
[0013] Among them, the operator places the plate to be processed on the top of the supporting component, fixes the plate with a vise, and then makes the driving component approach the plate to drill holes in the fixed plate.
[0014] Preferably, the removing mechanism includes:
[0015] The telescopic component is fixedly arranged at the bottom of the fixed cylinder through a fixing piece and is used for vertical sliding;
[0016] The fixing piece includes three arc-shaped connecting blocks fixedly connected to the bottom of the fixed cylinder, and arc-shaped telescopic sleeves are slidably connected to the inner walls of the three arc-shaped connecting blocks;
[0017] The extrusion component is fixedly arranged at the bottom of the fixed cylinder through a connecting piece and is used for extruding the telescopic component;
[0018] The connecting piece includes three inclined panels fixedly connected to the bottom of the fixed cylinder, and spring plates are slidably connected to the inner walls of the three arc-shaped connecting blocks;
[0019] Among them, during the process of the driving component approaching the plate, the telescopic component approaches the plate, makes the telescopic component contact with the plate, and is extruded, so that the telescopic component retracts and contacts with the extrusion component, and the scraper in the telescopic component extends out to remove burrs. During the process of drilling holes in the plate, it fits the edge of the hole to remove the burrs at the edge of the hole, effectively preventing it from being difficult to align with the center of the hole when replacing the tool to remove burrs after drilling is completed, and realizing the synchronous completion of drilling and deburring.
[0020] Preferably, the cleaning mechanism includes:
[0021] The air jetting component is slidably arranged on the inner wall of the fixed cylinder through a sliding piece and is used for jetting gas to remove debris;
[0022] The sliding piece includes a spring ring slidably connected to the inner wall of the fixed cylinder, and a connecting rod is fixedly connected to the bottom of the spring ring;
[0023] The blocking component is fixedly arranged on the top of the spring ring through a support piece and is used for blocking gas;
[0024] The connecting piece includes three push rods fixedly connected to the top of the spring ring, and three connecting plates are fixedly connected to the bottom of the spring ring;
[0025] Among them, by squeezing the gas in the fixed cylinder through the jet component, the gas will be blocked by the blocking component, causing the gas pressure to rise, and finally spraying out towards the drilling position, accelerating the discharge speed of the debris. By enabling the air flow to synchronously cover the chip discharge path when the driving component rotates, the chips can be washed away, reducing the residue in the hole, and effectively preventing the telescopic component from blocking the chip discharge path around the driving component and affecting the discharge of the debris.
[0026] Preferably, the support component includes a first motor fixedly connected to the top of the support column. A threaded rod is rotatably connected to the inner wall of the support column. The bottom output end of the first motor is fixedly connected to the top of the threaded rod. The outer wall of the threaded rod is threadedly connected to the inner wall of the sliding frame.
[0027] Among them, the operator places the plate to be processed on the vise, fixes the plate through the vise, and then starts the first motor to rotate, driving the threaded rod to rotate, causing the sliding frame to descend and approach the plate.
[0028] Preferably, the driving component includes a second motor fixedly connected to the top of the sliding table. A rotating rod is rotatably connected to the inner wall of the sliding table.
[0029] The bottom output end of the second motor is fixedly connected to the top of the rotating rod. A drill bit is fixedly connected to the bottom of the rotating rod.
[0030] Among them, by starting the second motor to rotate the drill bit, when the sliding frame descends, it will drive the sliding table to descend, bringing the drill bit closer to the plate to drill the plate.
[0031] Preferably, the telescopic component includes a tapered scraper slidably connected to the inner wall of the tapered block. The side walls of the three tapered blocks are slidably connected to the side walls of the three arc-shaped telescopic sleeves. The inner wall of the fixed cylinder is fixedly connected to the outer wall of the rotating rod.
[0032] Among them, when the rotating rod rotates, it will cause the fixed cylinder to rotate and the tapered block to rotate. At the same time, as the sliding table continues to descend, it will cause the fixed cylinder to descend, making the tapered block descend and contact the plate, causing the tapered block to be squeezed and move upward, making the arc-shaped telescopic sleeve retract and rise. The movement path of the tapered block is controlled by the arc-shaped telescopic sleeve to make it move up and down.
[0033] Preferably, the extrusion component includes three spring rods arranged on the outer wall of the drill bit. The outer walls of the three spring rods are slidably connected to the inner walls of the three tapered blocks.
[0034] The bottoms of the three spring rods are fixedly connected to the tops of the three tapered scrapers. Spring return rods are slidably connected to the inner walls of the three spring rods.
[0035] Among them, when the conical block rises, it drives the spring rod and the spring return rod to move until the spring return rod contacts the inclined surface of the inclined panel. Then the inclined panel will squeeze the spring return rod to move towards the arc-shaped telescopic sleeve. As the spring rod continues to rise, the spring return rod will contact the bottom of the arc-shaped telescopic sleeve. When the spring rod continues to rise, the spring return rod will push the arc-shaped telescopic sleeve to rise, causing the arc-shaped telescopic sleeve to squeeze the spring plate, enabling the spring plate to accumulate elastic force for recovery. Since the elastic force of the spring plate is greater than that of the spring rod, the spring rod will be pressed down, causing the conical scraper to descend, so that the conical scraper squeezes the edge of the hole. At the same time, when the fixed cylinder rotates, it will cause the arc-shaped connecting block, the arc-shaped telescopic sleeve and the conical block to rotate, thereby making the conical scraper rotate to cut the edge of the hole and scrape off the burrs on the edge of the hole. By synchronously rotating the drill bit and the conical scraper, during the process of machining the hole in the plate, it fits the edge of the hole and removes the burrs on the edge of the hole, effectively preventing the difficulty of aligning the center of the hole when replacing the tool to remove the burrs after drilling is completed, and achieving the synchronous completion of drilling and deburring.
[0036] Preferably, the air jet assembly includes a concave-convex ring fixedly connected to the bottom of the sliding table, and a plurality of air inlet holes are provided in the inner wall of the fixed cylinder;
[0037] Three air jet pipes are fixedly connected to the inner wall of the fixed cylinder, and the inner walls of the spring rings are all slidably connected to the outer walls of the three spring rings;
[0038] Among them, when the fixed cylinder rotates, it will cause the connecting rod to rotate on the top of the concave-convex ring. When the connecting rod moves from the concave position of the concave-convex ring to the convex position, the connecting rod will be squeezed and move upward, causing the spring ring to rise and accumulate elastic force for recovery. When the spring ring moves past the air inlet hole, it will squeeze the gas in the fixed cylinder. At this time, the squeezed gas will be blocked by the spring air blocking plate, so the gas pressure will increase.
[0039] Preferably, the blocking assembly includes a spring air blocking plate slidably connected to the inner wall of the air jet pipe, and a rocker is rotatably connected to the inner walls of the three arc-shaped connecting blocks;
[0040] Among them, until the spring ring drives the push rod to contact the spring air-blocking plate, the spring air-blocking plate is pushed to move, canceling the block of the gas, allowing high-pressure gas to enter the spray pipe. Since the drill bit and the spray pipe rotate synchronously, the spray pipe and the drill bit are relatively stationary, and the spray pipe faces the chip discharge groove of the drill bit. Therefore, the high-pressure gas will spray out towards the chip discharge groove of the drill bit, discharging the chips. When the fixed cylinder continues to rotate, the connecting rod will contact the concave position of the concave-convex ring again, and the resilience of the spring ring will be released, causing it to return to its original position. External gas will enter the fixed cylinder through the air inlet hole to complete the gas replenishment until the connecting rod is pressed and rises again. This process repeats continuously, continuously spraying gas on the drill bit. By allowing the air flow to cover the chip discharge path synchronously when the drill bit rotates, it can wash away the chips, reduce the residue in the hole, effectively prevent the tapered block from fitting around the drill bit and blocking the chip discharge path, and affect the discharge of chips.
[0041] The present invention has the following beneficial effects:
[0042] (1) When the present invention is in use, after the user fixes the plate, through the support component and the drive component, the drill bit rotates to drill the plate until the spring return rod is pressed to contact the bottom of the arc-shaped telescopic sleeve, such as Figure 6 : the state of G in the figure, allowing the tapered scraper to squeeze the edge of the hole and scrape off the burrs on the edge of the hole. By rotating the drill bit and the tapered scraper synchronously and fitting the edge of the hole, the burrs on the edge of the hole can be removed, effectively preventing the difficulty of aligning the center of the hole when replacing the tool to remove burrs after drilling is completed, and realizing the synchronous completion of drilling and deburring.
[0043] (2) During the process of the tapered scraper scraping off the burrs in the present invention, as the spring rod continues to move, the spring return rod will separate from the inclined surface of the inclined panel, causing the spring return rod to separate from the arc-shaped telescopic sleeve. At this time, the thrust on the spring rod disappears, and the squeezing force of the tapered scraper on the plate disappears. At this time, during the feeding process of the drill bit, the tapered scraper will not cut the edge of the hole. During the feeding process of the drill bit, the tapered block will continue to rise, allowing the drill bit to process holes of different depths, effectively preventing over-cutting when the drill bit processes a deeper hole and the tapered scraper continuously cuts the edge of the hole.
[0044] (3) When the fixed cylinder rotates in the present invention, it will cause the connecting rod to rotate on the top of the concave-convex ring, causing the connecting rod to be squeezed, raising the spring ring, squeezing the gas in the fixed cylinder. At this time, the squeezed gas will be blocked by the spring air-blocking plate, so the gas pressure will increase until the push rod pushes the spring air-blocking plate to move, allowing high-pressure gas to enter the spray pipe. The high-pressure gas will spray out towards the chip discharge groove of the drill bit, discharging the chips. By allowing the air flow to cover the chip discharge path synchronously when the drill bit rotates, it can wash away the chips, reduce the residue in the hole, effectively prevent the tapered block from fitting around the drill bit and blocking the chip discharge path, and affect the discharge of chips.
[0045] (4) When the spring ring rises in the present invention, it will drive the connecting plate to rise, making the connecting plate contact the rocker, pushing the rocker to rotate, causing the rocker to push the spring plate to descend, squeezing the arc-shaped telescopic sleeve, enabling the spring plate to accumulate resilience. Among them, when the spring reset rod contacts the arc-shaped telescopic sleeve, as the spring plate descends, the spring rod will receive a greater thrust, enabling the conical scraper to exert a greater extrusion force on the plate to scrape off stubborn burrs, effectively preventing the situation where the material of some plates is too hard and the extrusion force of the conical scraper on the plate is insufficient, which may make it difficult to fully remove the burrs. BRIEF DESCRIPTION OF THE DRAWINGS
[0046] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the drawings in the following description are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0047] Figure 1 is a schematic diagram of the overall structure of the present invention;
[0048] Figure 2 is a schematic cross-sectional view of the sliding table of the present invention;
[0049] Figure 3 is a schematic diagram of a partial structure of the cross-section of the sliding table of the present invention;
[0050] Figure 4 is a schematic cross-sectional view of the fixed cylinder of the present invention;
[0051] Figure 5 of the present invention Figure 4 is an enlarged schematic diagram of A in the present invention;
[0052] Figure 6 of the present invention Figure 4 is an enlarged schematic diagram of B in the present invention;
[0053] Figure 7 of the present invention Figure 4 is an enlarged schematic diagram of C in the present invention;
[0054] Figure 8 is a schematic left cross-sectional view of the fixed cylinder of the present invention.
[0055] In the drawings, the list of components represented by each reference numeral is as follows:
[0056] In the figure: 1, drilling mechanism; 11, support assembly; 12, drive assembly; 111, base; 112, vise; 113, support column; 114, sliding frame; 115, motor 1; 116, threaded rod; 121, sliding table; 122, motor 2; 123, rotating rod; 124, drill bit; 2, removal mechanism; 21, telescopic assembly; 22, extrusion assembly; 211, fixed cylinder; 212, arc connecting block; 213, arc Telescopic sleeve; 214, conical block; 215, conical scraper; 221, spring rod; 222, inclined panel; 223, spring return rod; 224, spring plate; 3, cleaning mechanism; 31, jet assembly; 32, blocking assembly; 311, spring ring; 312, connecting rod; 313, concave-convex ring; 314, air inlet; 315, jet pipe; 321, spring air blocking plate; 322, push rod; 323, connecting plate; 324, rocker. DETAILED DESCRIPTION
[0057] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0058] For example, see Figures 1 - 4 , the present invention is a plate punching device for manufacturing mechanical parts, comprising a base 111, a vise 112 is fixedly connected to the top of the base 111, and a support column 113 is fixedly connected to the top of the base 111;
[0059] A drilling mechanism 1, a support assembly 11 is fixedly installed on the top of the drilling mechanism 1, and a driving assembly 12 is installed on the top of the drilling mechanism 1, and the driving assembly 12 is used to drill holes in the plate;
[0060] A removal mechanism 2, which is mounted on the top of the drilling mechanism 1 and is used to remove burrs around the holes of the plate; and
[0061] A cleaning mechanism 3, which is located at the inner wall of the removal mechanism 2 and is used to clean the debris generated by drilling;
[0062] The outer wall of the support column 113 is slidably connected with a sliding frame 114, the side wall of the sliding frame 114 is slidably connected with a sliding platform 121, the bottom of the sliding platform 121 is rotatably connected with a fixed cylinder 211, and the bottom of the fixed cylinder 211 is provided with three conical blocks 214;
[0063] Among them, by placing the plate to be processed on the vise 112, fixing it with the vise 112, then drilling the plate through the drilling mechanism 1, and then removing the burrs around the plate through the removing mechanism 2, the drilling and deburring of the hole edge are carried out simultaneously, reducing the operation steps and improving the processing efficiency. Finally, the debris during drilling is cleaned by the cleaning mechanism 3 to prevent the removing mechanism 2 from surrounding the edge of the hole and affecting the discharge of the debris.
[0064] The drilling mechanism 1 includes:
[0065] The support assembly 11, which is fixedly arranged on the top of the base 111 and is used to fix the plate to be processed;
[0066] The driving assembly 12, which is slidably arranged on the side wall of the sliding frame 114 and is used to process holes in the plate;
[0067] Among them, the operator places the plate to be processed on the top of the support assembly 11, fixes the plate with the vise 112, and then makes the driving assembly 12 approach the plate to process holes in the fixed plate.
[0068] The removing mechanism 2 includes:
[0069] The telescopic assembly 21, which is fixedly arranged at the bottom of the fixed cylinder 211 through the fixing piece and is used for vertical sliding;
[0070] The fixing piece includes three arc-shaped connecting blocks 212 fixedly connected to the bottom of the fixed cylinder 211, and arc-shaped telescopic sleeves 213 are slidably connected to the inner walls of the three arc-shaped connecting blocks 212;
[0071] The extrusion assembly 22, which is fixedly arranged at the bottom of the fixed cylinder 211 through the connecting piece and is used to extrude the telescopic assembly 21;
[0072] The connecting piece includes three inclined panels 222 fixedly connected to the bottom of the fixed cylinder 211, and spring plates 224 are slidably connected to the inner walls of the three arc-shaped connecting blocks 212;
[0073] Among them, during the process of the driving assembly 12 approaching the plate, the telescopic assembly 21 approaches the plate, makes the telescopic assembly 21 contact the plate, and is extruded, so that the telescopic assembly 21 retracts and contacts the extrusion assembly 22, and the scraper in the telescopic assembly 21 extends out to remove the burrs. During the process of processing holes in the plate, it fits the edge of the hole and removes the burrs at the hole edge, effectively preventing it from being difficult to align with the center of the hole when replacing the tool to remove the burrs after drilling is completed, and realizing the synchronous completion of drilling and deburring.
[0074] The cleaning mechanism 3 includes:
[0075] The jet component 31 is slidably arranged on the inner wall of the fixed cylinder 211 through a sliding member, and is used to eject gas to remove debris;
[0076] The sliding member includes a spring ring 311 slidably connected to the inner wall of the fixed cylinder 211, and a connecting rod 312 is fixedly connected to the bottom of the spring ring 311;
[0077] The blocking component 32 is fixedly arranged on the top of the spring ring 311 through a support member, and is used to block gas;
[0078] The connecting member includes three push rods 322 fixedly connected to the top of the spring ring 311, and three connecting plates 323 are fixedly connected to the bottom of the spring ring 311;
[0079] Among them, by squeezing the gas in the fixed cylinder 211 through the jet component 31, the gas will be blocked by the blocking component 32, so that the gas pressure increases, and finally it sprays out towards the drilling position, accelerating the discharge speed of the debris. By making the drive component 12 drive the air flow to synchronously cover the chip discharge path during rotation, the chips can be washed away, reducing the residue in the hole, and effectively preventing the telescopic component 21 from blocking the chip discharge path around the drive component 12 and affecting the discharge of the debris.
[0080] Embodiment 2, please refer to Figures 1 - 8 , the present invention is a plate drilling device for manufacturing mechanical parts. On the basis of Example 1, the support component 11 includes a motor 115 fixedly connected to the top of the support column 113. A threaded rod 116 is rotatably connected to the inner wall of the support column 113. The bottom output end of the motor 115 is fixedly connected to the top of the threaded rod 116, and the outer wall of the threaded rod 116 is threadedly connected to the inner wall of the sliding frame 114;
[0081] Among them, the operator places the plate to be processed on the vise 112, fixes the plate through the vise 112, and then starts the motor 115 to rotate, driving the threaded rod 116 to rotate, so that the sliding frame 114 descends close to the plate.
[0082] The drive component 12 includes a motor 122 fixedly connected to the top of the sliding table 121. A rotating rod 123 is rotatably connected to the inner wall of the sliding table 121;
[0083] The bottom output end of the motor 122 is fixedly connected to the top of the rotating rod 123, and a drill bit 124 is fixedly connected to the bottom of the rotating rod 123;
[0084] Among them, by starting the motor 122 to rotate the drill bit 124, when the sliding frame 114 descends, it will drive the sliding table 121 to descend, bringing the drill bit 124 close to the plate to drill the plate.
[0085] The telescopic assembly 21 includes a conical scraper 215 slidably connected to the inner wall of the conical block 214. The side walls of the three conical blocks 214 are slidably connected to the side walls of the three arc-shaped telescopic sleeves 213. The inner wall of the fixed cylinder 211 is fixedly connected to the outer wall of the rotating rod 123.
[0086] Among them, when the rotating rod 123 rotates, it will cause the fixed cylinder 211 to rotate and the conical block 214 to rotate. At the same time, as the sliding table 121 continues to descend, it will cause the fixed cylinder 211 to descend, so that the conical block 214 descends to contact the plate, causing the conical block 214 to move upward under extrusion, making the arc-shaped telescopic sleeve 213 retract and rise. The movement path of the conical block 214 is controlled by the arc-shaped telescopic sleeve 213, causing it to move up and down.
[0087] The extrusion assembly 22 includes three spring rods 221 arranged on the outer wall of the drill bit 124. The outer walls of the three spring rods 221 are slidably connected to the inner walls of the three conical blocks 214.
[0088] The bottoms of the three spring rods 221 are fixedly connected to the tops of the three conical scrapers 215. Spring return rods 223 are slidably connected to the inner walls of the three spring rods 221.
[0089] Among them, when the conical block 214 rises, it drives the spring rod 221 and the spring return rod 223 to move until the spring return rod 223 contacts the inclined surface of the inclined panel 222. The inclined panel 222 will then squeeze the spring return rod 223 to move towards the arc-shaped telescopic sleeve 213. As the spring rod 221 continues to rise, the spring return rod 223 will contact the bottom of the arc-shaped telescopic sleeve 213, as shown in the state of G in Figure 6. When the spring rod 221 continues to rise, the spring return rod 223 will push the arc-shaped telescopic sleeve 213 to rise, causing the arc-shaped telescopic sleeve 213 to squeeze the spring plate 224, allowing the spring plate 224 to accumulate elastic force. Since the elastic force of the spring plate 224 is greater than the elastic force of the spring rod 221, the spring rod 221 will be pressed down, causing the conical scraper 215 to descend, making the conical scraper 215 squeeze the edge of the hole. At the same time, when the fixed cylinder 211 rotates, it will cause the arc-shaped connecting block 212, the arc-shaped telescopic sleeve 213, and the conical block 214 to rotate, so that the conical scraper 215 rotates, cutting the edge of the hole and scraping off the burrs on the edge of the hole. By the synchronous rotation of the drill bit 124 and the conical scraper 215, during the process of machining the hole in the plate, it fits the edge of the hole and removes the burrs on the edge of the hole, effectively preventing the difficulty of aligning the center of the hole when replacing the tool to remove the burrs after drilling is completed, and achieving the synchronous completion of drilling and deburring.
[0090] The air jet assembly 31 includes a concave-convex ring 313 fixedly connected to the bottom of the sliding table 121. A number of air inlet holes 314 are provided in the inner wall of the fixed cylinder 211.
[0091] Three air injection pipes 315 are fixedly connected to the inner wall of the fixed cylinder 211, and the inner walls of the spring rings 311 are all slidably connected to the outer walls of the three spring rings 311;
[0092] Among them, when the fixed cylinder 211 rotates, the connecting rod 312 will rotate on the top of the concave-convex ring 313. When the connecting rod 312 moves from the concave position of the concave-convex ring 313 to the convex position, the connecting rod 312 will be squeezed upward, causing the spring ring 311 to rise and accumulate resilience. When the spring ring 311 moves past the air inlet hole 314, it will squeeze the gas in the fixed cylinder 211. At this time, the squeezed gas will be blocked by the spring air blocking plate 321, so the gas pressure will increase.
[0093] The blocking assembly 32 includes a spring air blocking plate 321 slidably connected to the inner wall of the air injection pipe 315, and a rocker 324 is rotatably connected to the inner wall of each of the three arc-shaped connecting blocks 212;
[0094] Among them, until the spring ring 311 drives the push rod 322 to contact the spring air blocking plate 321, pushing the spring air blocking plate 321 to move and canceling the block of the gas, allowing the high-pressure gas to enter the air injection pipe 315. Since the drill bit 124 rotates synchronously with the air injection pipe 315, the air injection pipe 315 and the drill bit 124 are relatively stationary, and the air injection pipe 315 faces the chip discharge groove of the drill bit 124. Therefore, the high-pressure gas will spray out towards the chip discharge groove of the drill bit 124 to discharge the chips. When the fixed cylinder 211 continues to rotate, the connecting rod 312 will contact the concave position of the concave-convex ring 313 again, and the resilience of the spring ring 311 will be released, causing it to return to its original position. The outside air will enter the fixed cylinder 211 through the air inlet hole 314 to complete the gas replenishment until the connecting rod 312 is pressed upward again. This process repeats continuously, spraying gas at the drill bit 124. By allowing the airflow to cover the chip discharge path synchronously when the drill bit 124 rotates, it is possible to wash away the chips, reduce the residue in the hole, and effectively prevent the tapered block 214 from fitting around the drill bit 124 and blocking the chip discharge path, which affects the discharge of chips.
[0095] The quantity of the above components is not limited, and those skilled in the relevant art can freely set it according to actual needs, as long as the above components are installed at the corresponding component connection positions.
[0096] A specific application of this embodiment is as follows: When the present invention is in use, the user places the plate to be processed on the top of the vise 112, fixes the plate through the vise 112, rotates the threaded rod 116 by starting the first motor 115, makes the sliding frame 114 descend, and the sliding table 121 descend. Then, starts the second motor 122 to rotate the rotating rod 123, makes the fixed cylinder 211 and the drill bit 124 rotate. The descent of the sliding table 121 will make the drill bit 124 descend to contact the plate for drilling the plate. As the sliding table 121 continues to descend, the conical block 214 contacts the plate, causing the conical block 214 to be extruded and move upward, making the arc-shaped telescopic sleeve 213 retract, driving the spring rod 221 and the spring return rod 223 to move until the spring return rod 223 contacts the inclined surface of the inclined panel 222. The inclined panel 222 will then extrude the spring return rod 223 to move towards the arc-shaped telescopic sleeve 213. As the spring rod 221 continues to rise, the spring return rod 223 will contact the bottom of the arc-shaped telescopic sleeve 213, in the state of G in Figure 6. When the spring rod 221 continues to rise, the spring return rod 223 will push the arc-shaped telescopic sleeve 213 to rise, making the arc-shaped telescopic sleeve 213 extrude the spring plate 224, causing the spring plate 224 to accumulate resilience. Since the resilience of the spring plate 224 is greater than the resilience of the spring rod 221, the spring rod 221 will be compressed and descend, making the conical scraper 215 descend, causing the conical scraper 215 to extrude the edge of the hole. At the same time, when the fixed cylinder 211 rotates, it will make the arc-shaped connecting block 212, the arc-shaped telescopic sleeve 213 and the conical block 214 rotate, so that the conical scraper 215 rotates to cut the edge of the hole and scrape off the burrs on the edge of the hole. By the synchronous rotation of the drill bit 124 and the conical scraper 215, during the process of processing the hole in the plate, it fits the edge of the hole and removes the burrs on the edge of the hole, effectively preventing the difficulty in aligning the center of the hole when replacing the tool to remove the burrs after drilling is completed, and achieving the synchronous completion of drilling and deburring;
[0097] Secondly, during the process of the conical scraper 215 scraping off the burrs, the drill bit 124 will continue to feed, making the spring rod 221 continue to rise. As the spring rod 221 continues to move, the spring return rod 223 will separate from the inclined surface of the inclined panel 222, and the resilience of the spring return rod 223 will be released, making the spring return rod 223 return to its position and separate from the arc-shaped telescopic sleeve 213. At this time, the thrust on the spring rod 221 disappears, and the resilience of the spring rod 221 will be released, making the spring rod 221 drive the conical scraper 215 to return to its position, and the extrusion force of the conical scraper 215 on the plate will disappear. At this time, during the feeding process of the drill bit 124, the conical scraper 215 will not cut the edge of the hole. During the feeding process of the drill bit 124, it will make the conical block 214 continue to rise, enabling the drill bit 124 to process holes with different depths, effectively preventing the conical scraper 215 from continuously cutting the edge of the hole when the hole processed by the drill bit 124 is relatively deep, resulting in over-cutting;
[0098] Secondly, when the fixed cylinder 211 rotates, the connecting rod 312 will rotate on the top of the concave-convex ring 313. When the connecting rod 312 moves from the concave position of the concave-convex ring 313 to the convex position, the connecting rod 312 will be squeezed and move upward, causing the spring ring 311 to rise and accumulate resilience. When the spring ring 311 moves past the air inlet hole 314, it will squeeze the gas inside the fixed cylinder 211. At this time, the squeezed gas will be blocked by the spring air-blocking plate 321, so the gas pressure will increase until the spring ring 311 drives the push rod 322 to contact the spring air-blocking plate 321 and push the spring air-blocking plate 321 to move, canceling the block of the gas and allowing the high-pressure gas to enter the spray pipe 315. Since the drill bit 124 rotates synchronously with the spray pipe 315, the spray pipe 315 and the drill bit 124 are relatively stationary, and the spray pipe 315 faces the chip discharge groove of the drill bit 124. Therefore, the high-pressure gas will spray out against the chip discharge groove of the drill bit 124 to discharge the chips. When the fixed cylinder 211 continues to rotate, the connecting rod 312 will contact the concave position of the concave-convex ring 313 again, and the resilience of the spring ring 311 will be released, causing it to return to its original position. The external gas will enter the fixed cylinder 211 through the air inlet hole 314 to complete the gas replenishment until the connecting rod 312 is pressed and rises again. This process repeats continuously, spraying gas on the drill bit 124. By allowing the air flow to cover the chip discharge path synchronously when the drill bit 124 rotates, it is possible to wash away the chips, reduce the residue in the hole, and effectively prevent the conical block 214 from fitting around the drill bit 124 and blocking the chip discharge path, which affects the discharge of chips.
[0099] Secondly, when the spring ring 311 rises, it will drive the connecting plate 323 to rise, causing the connecting plate 323 to contact the rocker 324 and push the rocker 324 to rotate. The side of the rocker 324 in contact with the connecting plate 323 will rise, and the other side will fall. The falling side will push the spring plate 224 to descend, squeezing the arc-shaped telescopic sleeve 213, causing the spring plate 224 to accumulate resilience. Among them, when the spring return rod 223 contacts the arc-shaped telescopic sleeve 213, when the spring plate 224 descends, the spring rod 221 will be subjected to a greater thrust, causing the conical scraper 215 to exert a greater extrusion force on the plate to scrape off stubborn burrs, effectively preventing the conical scraper 215 from having insufficient extrusion force on the plate due to some plate materials being too hard, which may make it difficult to fully remove the burrs.
[0100] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific embodiments described. Obviously, many modifications and variations can be made according to the content of this specification. This specification selects and specifically describes these embodiments to better explain the principle and practical application of the present invention, so that those skilled in the relevant technical field can understand and utilize the present invention well. The present invention is only limited by the claims and their full scope and equivalents.
Claims
1. A plate punching device for manufacturing mechanical parts, comprising a base (111), a vise (112) fixedly connected to the top of the base (111), a support column (113) fixedly connected to the top of the base (111), characterized in that: Also includes: A drilling mechanism (1), wherein a support assembly (11) is fixedly mounted on the top of the drilling mechanism (1), and a driving assembly (12) is mounted on the top of the drilling mechanism (1), and the driving assembly (12) is used for drilling holes in a plate; A removal mechanism (2), the removal mechanism (2) being mounted on the top of the drilling mechanism (1) and used for removing burrs around the holes of the plate; and A cleaning mechanism (3), the cleaning mechanism (3) being located at the inner wall of the removal mechanism (2) and being used for cleaning debris generated by drilling; The outer wall of the support column (113) is slidably connected to a sliding frame (114), the side wall of the sliding frame (114) is slidably connected to a sliding platform (121), the bottom of the sliding platform (121) is rotatably connected to a fixed cylinder (211), and the bottom of the fixed cylinder (211) is provided with three conical blocks (214); The plate to be processed is placed on a vise (112), fixed by the vise (112), and then drilled into the plate by a drilling mechanism (1). The burrs around the plate are then removed by a removal mechanism (2), and finally the debris generated during drilling is cleaned by a cleaning mechanism (3).
2. A plate punching device for manufacturing mechanical parts according to claim 1, characterized in that: The drilling mechanism (1) comprises: A support assembly (11), wherein the support assembly (11) is fixedly arranged on the top of the base (111) and is used to fix the plate to be processed; A driving assembly (12), wherein the driving assembly (12) is slidably disposed on a side wall of the sliding frame (114) and is used for performing hole processing on the plate; The operator places the plate to be processed on the top of the support assembly (11), fixes the plate by means of a vise (112), and then approaches the plate by means of a driving assembly (12) to perform hole processing on the fixed plate.
3. A plate punching device for manufacturing mechanical parts according to claim 2, characterized in that: The removal mechanism (2) comprises: A telescopic assembly (21), wherein the telescopic assembly (21) is fixedly arranged at the bottom of the fixed cylinder (211) through a fixing member and is used for vertical sliding; The fixing member comprises three arc-shaped connecting blocks (212) fixedly connected to the bottom of the fixing cylinder (211), and the inner walls of the three arc-shaped connecting blocks (212) are all slidably connected with arc-shaped telescopic sleeves (213); An extrusion assembly (22), wherein the extrusion assembly (22) is fixedly disposed at the bottom of the fixed cylinder (211) via a connecting piece and is used for extruding the telescopic assembly (21); The connecting piece comprises three inclined panels (222) fixedly connected to the bottom of the fixed cylinder (211), and the inner walls of the three arc-shaped connecting blocks (212) are all slidably connected with spring plates (224); In the process of the driving component (12) approaching the plate, the telescopic component (21) approaches the plate, so that the telescopic component (21) contacts the plate and is squeezed, so that the telescopic component (21) retracts and contacts the squeezing component (22), so that the scraper in the telescopic component (21) extends to remove burrs.
4. A plate punching device for manufacturing mechanical parts according to claim 3, characterized in that: The cleaning mechanism (3) comprises: An air jet assembly (31), the air jet assembly (31) being slidably disposed on the inner wall of the fixed cylinder (211) through a sliding member, and being used for ejecting gas to remove debris; The sliding member comprises a spring ring (311) slidably connected to the inner wall of the fixed cylinder (211), and a connecting rod (312) is fixedly connected to the bottom of the spring ring (311); A blocking component (32), the blocking component (32) being fixedly arranged on the top of the spring ring (311) through a support member and being used for blocking gas; The connecting member comprises three push rods (322) fixedly connected to the top of the spring ring (311), and the bottom of the spring ring (311) is fixedly connected to three connecting plates (323); The gas in the fixed cylinder (211) is squeezed by the jet assembly (31), and the gas is blocked by the blocking assembly (32), so that the gas pressure is increased, and finally the gas is sprayed toward the drilling position, thereby accelerating the discharge speed of the debris.
5. A plate punching device for manufacturing mechanical parts according to claim 4, characterized in that: The support assembly (11) comprises a motor 1 (115) fixedly connected to the top of a support column (113); a threaded rod (116) is rotatably connected to the inner wall of the support column (113); the bottom output end of the motor 1 (115) is fixedly connected to the top of the threaded rod (116); and the outer wall of the threaded rod (116) is threadedly connected to the inner wall of the sliding frame (114); The operator places the plate to be processed on the vise (112), fixes the plate by the vise (112), and then starts the motor 1 (115) to rotate, thereby driving the threaded rod (116) to rotate, so that the sliding frame (114) descends and approaches the plate.
6. A plate punching device for manufacturing mechanical parts according to claim 5, characterized in that: The driving assembly (12) comprises a second motor (122) fixedly connected to the top of the sliding platform (121); a rotating rod (123) is rotatably connected to the inner wall of the sliding platform (121); The bottom output end of the second motor (122) is fixedly connected to the top of the rotating rod (123), and the bottom of the rotating rod (123) is fixedly connected to a drill bit (124); The drill bit (124) is rotated by starting the second motor (122), and when the sliding frame (114) descends, the sliding platform (121) is driven to descend, so that the drill bit (124) is close to the plate to perform drilling processing on the plate.
7. A plate punching device for manufacturing mechanical parts according to claim 6, characterized in that: The telescopic assembly (21) comprises a conical scraper (215) slidably connected to the inner wall of the conical block (214); the side walls of the three conical blocks (214) are slidably connected to the side walls of the three arc-shaped telescopic sleeves (213); and the inner wall of the fixed cylinder (211) is fixedly connected to the outer wall of the rotating rod (123); When the rotating rod (123) rotates, the fixed cylinder (211) rotates, causing the conical block (214) to rotate. At the same time, when the sliding platform (121) descends, the fixed cylinder (211) descends, causing the conical block (214) to descend and contact the plate, thereby being squeezed and causing the arc-shaped telescopic sleeve (213) to retract and rise.
8. A plate punching device for manufacturing mechanical parts according to claim 7, characterized in that: The extrusion assembly (22) comprises three spring rods (221) arranged on the outer wall of the drill bit (124), and the outer walls of the three spring rods (221) are slidably connected to the inner walls of the three conical blocks (214); The bottoms of the three spring rods (221) are fixedly connected to the tops of the three conical scrapers (215), and the inner walls of the three spring rods (221) are slidably connected with spring return rods (223); When the conical block (214) rises, the spring rod (221) and the spring return rod (223) are driven to rise, so that the spring return rod (223) contacts the inclined surface of the inclined plate (222), so that the spring return rod (223) is squeezed and contacts the arc-shaped telescopic sleeve (213), thereby squeezing the spring plate (224), and the conical scraper (215) is pushed down by the spring plate (224) to contact the plate, thereby removing the burrs around the holes in the plate.
9. A plate punching device for manufacturing mechanical parts according to claim 8, characterized in that: The jet assembly (31) comprises a concave-convex ring (313) fixedly connected to the bottom of the sliding platform (121), and a plurality of air inlet holes (314) are provided on the inner wall of the fixed cylinder (211); The inner wall of the fixed cylinder (211) is fixedly connected with three air injection pipes (315), and the inner wall of the spring ring (311) is slidably connected with the outer walls of the three spring rings (311); When the fixed cylinder (211) rotates, the connecting rod (312) rotates and is squeezed by the concave-convex ring (313), causing the spring ring (311) to rise and squeeze the gas in the fixed cylinder (211).
10. A plate punching device for manufacturing mechanical parts according to claim 9, characterized in that: The blocking assembly (32) comprises a spring air blocking plate (321) slidably connected to the inner wall of the air injection pipe (315), and the inner walls of the three arc-shaped connecting blocks (212) are all rotatably connected to a seesaw plate (324); The compressed gas in the fixed tube (211) will be blocked by the spring air blocking plate (321), causing the gas pressure to increase. As the spring ring (311) continues to move, the push rod (322) will push the spring air blocking plate (321) to move, thereby eliminating the obstruction to the gas and causing the gas to be ejected toward the chip discharge groove of the drill bit (124), thereby accelerating the discharge speed of the debris.
Citation Information
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