Fermentation and separation device for chili product preparation
By designing the lifting, driving and whipping mechanism in the fermentation tank, the automatic separation of chili sauce and fermentation broth is achieved, solving the problem of inefficiency in traditional methods, and improving the separation efficiency and effect.
Patent Information
- Application Number
- CN202510435351.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-08
- Publication Date
- 2025-07-25
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
The fermentation and separation process in the production of traditional chili products is inefficient and needs to be manually transferred to centrifugal equipment, resulting in inefficient.
A fermentation and separation device including a fermentation tank, a separation barrel, a lifting mechanism, a driving part and a whipping mechanism is designed. By initially separating the chili sauce from the fermentation broth through the lifting mechanism, the driving part drives the separation barrel to rotate and the stirring mechanism to stir the chili sauce in the separation barrel to achieve automatic separation.
The preliminary separation efficiency of chili sauce and fermentation broth is improved, the separation effect of small particle impurities and residual fermentation broth is enhanced, manual operation is reduced, and overall separation efficiency is improved.
Smart Images
Figure CN120366043A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of fermentation equipment, and particularly to a fermentation and separation device for preparing chili products. Background Art
[0002] With the continuous improvement of people's attention to healthy diet, the natural condiment market has grown rapidly. Among them, chili products are very popular due to their unique flavor and various nutritional components. However, in the traditional production process of chili products, fermentation and separation are required. The fermentation and separation process of chili products is a complex technological process, aiming to enhance the flavor of chili through fermentation and remove impurities through subsequent separation steps to ensure the purity and quality of the final product. However, at present, after the chili products are fermented, they need to be manually transferred to the centrifugal equipment, resulting in low centrifugal efficiency. Therefore, improvement is urgently needed. Summary of the Invention
[0003] Aiming at the deficiencies of the existing technology, the purpose of the present invention is to provide a fermentation and separation device for preparing chili products, aiming to solve the above technical problems.
[0004] In order to achieve the above purpose, the present invention adopts the following technical solutions: A fermentation and separation device for preparing chili products, including a fermentation tank and a tank cover. The tank cover is covered and arranged on the fermentation tank. A control device is fixedly arranged on the fermentation tank. Four uniformly distributed legs are fixedly arranged on the fermentation tank. A drain pipe communicating with the inside of the fermentation tank is arranged on the fermentation tank. A drain valve electrically connected to the control device is arranged on the drain pipe. A plurality of uniformly distributed built-in grooves are formed inside the fermentation tank. The fermentation and separation device for preparing chili products further includes: A separation barrel, arranged inside the fermentation tank. A plurality of groups of uniformly distributed separation holes are formed on the separation barrel. A barrel cover is covered and arranged on the separation barrel; A connecting frame, fixedly arranged on the separation barrel. Three groups of first auxiliary balls are arranged inside the connecting frame. The first auxiliary balls are in rolling connection with the connecting frame; A lifting mechanism, arranged inside the fermentation tank and electrically connected to the control device. The lifting mechanism is used to lift the separation barrel to complete preliminary separation; A driving part, arranged on the fermentation tank and electrically connected to the control device; A stirring mechanism, arranged inside the fermentation tank and electrically connected to the control device. The stirring mechanism is used to stir the fermented chili sauce inside the separation barrel.
[0005] Preferably, the lifting mechanism includes: A fixing plate, arranged inside the fermentation tank and fixedly connected to the fermentation tank; There are multiple hydraulic push rods, and the multiple hydraulic push rods are evenly distributed on the surface of the fixed plate away from the tank cover. The hydraulic push rods are fixedly connected to the fixed plate, and the hydraulic push rods are electrically connected to the control device; A lifting part is arranged at one end of the hydraulic push rod away from the fixed plate.
[0006] Preferably, the lifting part includes: A pull rod is fixedly arranged at one end of the hydraulic push rod away from the fixed plate; A ring plate is arranged on the pull rod. Multiple groups of evenly distributed second auxiliary balls are arranged inside the ring plate. The second auxiliary balls are in rolling connection with the ring plate, and the ring plate can slide on the pull rod through the second auxiliary balls; A ring block is fixedly arranged on the surface of the ring plate close to the tank cover. The first auxiliary balls are in rolling connection with the ring block; A baffle is arranged on the pull rod and fixedly connected to one end of the pull rod away from the tank cover.
[0007] Preferably, the driving part includes: A driving motor is arranged on the fermentation tank and is detachably and fixedly connected to the fermentation tank. The driving motor is electrically connected to the control device; A driving shaft is rotatably arranged on the fermentation tank, and one end of the driving shaft close to the driving motor is fixedly connected to the output end of the driving motor; A transmission part is arranged on the separation barrel.
[0008] Preferably, the transmission part includes: A sealing cover is arranged inside the separation barrel, and the axis of the sealing cover coincides with the axis of the separation barrel; A fixed sleeve is arranged on the separation barrel and is fixedly connected to the separation barrel; There are multiple key grooves, and the multiple key grooves are evenly distributed on the fixed sleeve; A transmission shaft is arranged inside the sealing cover, and one end of the transmission shaft close to the driving shaft is fixedly connected to the driving shaft; There are four fixed keys, and the four fixed keys are evenly distributed on the transmission shaft. The fixed keys are fixedly connected to the transmission shaft, and the fixed keys are in sliding connection with the key grooves.
[0009] Preferably, the stirring mechanism includes: A pushing part is arranged in the built-in groove and is electrically connected to the control device; A bearing part is arranged on the pushing part; A stirring part is arranged on the barrel cover. The stirring part is used for stirring the fermented chili sauce in the separation barrel; The mating part is arranged on the stirring part, and is used to cooperate with the bearing part so that the stirring part stirs and separates the chili sauce that has fermented in the barrel.
[0010] Preferably, the pushing part includes: An electric push rod is arranged in the built-in groove and is detachably and fixedly connected to the fermentation tank. The electric push rod is electrically connected to the control device; A sliding block is slidably arranged in the built-in groove. One end of the sliding block close to the electric push rod is fixedly connected to the electric push rod.
[0011] Preferably, the bearing part includes: An arc-shaped carrier block is arranged at one end of the sliding block away from the electric push rod, and the arc-shaped carrier block is fixedly connected to the sliding block; There are multiple clamping blocks, and the number of clamping blocks is the same as the number of built-in grooves. The clamping blocks are fixedly connected to the fermentation tank, and the clamping blocks are slidably connected to the adjacent arc-shaped carrier blocks; An arc-shaped convex block is arranged on the surface of the arc-shaped carrier block close to the tank cover, and the arc-shaped convex block is fixedly connected to the arc-shaped carrier block.
[0012] Preferably, the stirring part includes: There are multiple sliding sleeves, and the multiple sliding sleeves are evenly distributed on the barrel cover. The sliding sleeves are fixedly connected to the barrel cover, and the number of sliding sleeves is the same as the number of built-in grooves; A vertical rod is slidably arranged on the sliding sleeve; A stirring plate is arranged in the separation barrel, and the stirring plate is fixedly connected to one end of the vertical rod extending into the separation barrel. A plurality of through leak grooves are formed on the surface of the stirring plate, and the plurality of leak grooves are evenly distributed on the stirring plate. The cross section of the stirring plate is fusiform.
[0013] Preferably, the mating part includes: There are multiple support springs, and the multiple support springs are evenly distributed on the barrel cover. The support springs are fixedly connected to the barrel cover; A mating plate is arranged at one end of the support spring away from the barrel cover; There are multiple wheel plates, and the multiple wheel plates are evenly distributed on the surface of the mating plate close to the barrel cover. The wheel plates are fixedly connected to the mating plate, and the number of wheel plates is the same as the number of built-in grooves; A mating wheel is rotatably arranged on the wheel plate. The mating wheel is in rolling connection with the arc-shaped convex block, and the distance between the mating wheel and the barrel cover is greater than the sum of the height of the arc-shaped convex block and the thickness of the arc-shaped carrier block.
[0014] In summary, due to the adoption of the above technical solutions, the beneficial effects of the present invention are: 1. The device is provided with a lifting mechanism, enabling the device to lift the separation barrel after the chili sauce fermentation is completed, thereby completing the preliminary separation of the chili sauce and the fermentation liquid. Compared with the current situation where manual separation by workers is still required, the device improves the efficiency of the preliminary separation of the chili sauce and the fermentation liquid to a certain extent.
[0015] 2. The device is provided with a driving part, enabling the device to drive the separation barrel to rotate, and then separating the remaining fermentation liquid and small particle impurities in the chili sauce from the chili sauce, thereby improving the separation efficiency and separation effect of the fermentation liquid and the chili sauce.
[0016] 3. The device is provided with a stirring mechanism. When the separation barrel rotates to separate the small particle impurities and the remaining fermentation liquid in the chili sauce, the stirring plate in the separation barrel can reciprocate in the axial direction of the separation tank in the separation barrel, thereby stirring the chili sauce in the separation barrel, increasing the movement frequency of the small particle impurities and the remaining fermentation liquid in the chili sauce, and further facilitating the separation of the small particle impurities and the remaining fermentation liquid in the chili sauce from the chili sauce, thus further improving the separation effect of the device on the chili sauce. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following described drawings are only some embodiments of the present invention. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.
[0018] Figure 1 Shows a three-dimensional structural schematic diagram of a fermentation separation device for preparing chili products.
[0019] Figure 2 Shows a front view of a fermentation separation device for preparing chili products.
[0020] Figure 3 Shows Figure 2 The cross-sectional view taken along A-A in
[0021] Figure 4 Shows Figure 3 The enlarged schematic diagram of the local structure at A in
[0022] Figure 5 Shows a side view of a fermentation separation device for preparing chili products.
[0023] Figure 6 Shows Figure 5 The cross-sectional view taken along B-B in
[0024] Figure 7 ShowsFigure 6 Schematic enlarged view of the local structure at B in the [device name].
[0025] Figure 8 Shows a bottom view of a fermentation and separation device for preparing chili products.
[0026] Figure 9 Shows a schematic diagram of the internal structure in a fermentation and separation device for preparing chili products.
[0027] Figure 10 Shows Figure 9 A schematic diagram of a partial structure in the [device name].
[0028] Legend description: 1. Fermentation tank; 2. Tank cover; 3. Control device; 4. Legs; 5. Drain pipe; 6. Drain valve; 7. Built-in tank; 8. Separation barrel; 9. Separation holes; 10. Barrel cover; 11. Connection frame; 12. First auxiliary ball; 13. Fixed plate; 14. Hydraulic push rod; 15. Pull rod; 16. Ring plate; 17. Second auxiliary ball; 18. Ring block; 19. Baffle; 20. Driving motor; 21. Driving shaft; 22. Sealing cover; 23. Fixed sleeve; 24. Keyway; 25. Transmission shaft; 26. Fixed key; 27. Electric push rod; 28. Sliding block; 29. Arc-shaped carrier block; 30. Clamping block; 31. Arc-shaped convex block; 32. Sliding sleeve; 33. Longitudinal rod; 34. Stirring plate; 35. Leakage groove; 36. Support spring; 37. Matching plate; 38. Wheel plate; 39. Matching wheel. Detailed implementation manners
[0029] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0030] In the description of the present invention, it should be understood that the orientation or positional relationships indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation to the present invention.
[0031] It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there may be an intermediate component. When a component is considered to be "connected to" another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are only for the purpose of illustration.
[0032] In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality of" means two or more unless otherwise specifically defined.
[0033] Refer to Figures 1 to 10 For a further description of an embodiment of a fermentation and separation device for preparing a chili product according to the present invention.
[0034] A fermentation and separation device for preparing a chili product, comprising a fermentation tank 1 and a tank cover 2, the tank cover 2 is arranged in a covering manner with the fermentation tank 1, a control device 3 is fixedly arranged on the fermentation tank 1, four uniformly distributed legs 4 are fixedly arranged on the fermentation tank 1, a drain pipe 5 communicating with the inside of the fermentation tank 1 is arranged on the fermentation tank 1, a drain valve 6 electrically connected to the control device 3 is arranged on the drain pipe 5, a plurality of uniformly distributed built-in grooves 7 are formed inside the fermentation tank 1, and the fermentation and separation device for preparing a chili product further comprises: A separation barrel 8, which is arranged inside the fermentation tank 1, a plurality of groups of uniformly distributed separation holes 9 are formed on the separation barrel 8, and a barrel cover 10 is arranged in a covering manner on the separation barrel 8; A connecting frame 11, which is fixedly arranged on the separation barrel 8, three groups of first auxiliary balls 12 are arranged inside the connecting frame 11, and the first auxiliary balls 12 are in rolling connection with the connecting frame 11; A lifting mechanism, which is arranged inside the fermentation tank 1 and is electrically connected to the control device 3, and the lifting mechanism is used for lifting the separation barrel 8 to complete preliminary separation; The lifting mechanism comprises: A fixing plate 13, which is arranged inside the fermentation tank 1 and is fixedly connected to the fermentation tank 1; There are a plurality of hydraulic push rods 14, and the plurality of hydraulic push rods 14 are uniformly distributed on the surface of the fixing plate 13 away from the tank cover 2, the hydraulic push rods 14 are fixedly connected to the fixing plate 13, and the hydraulic push rods 14 are electrically connected to the control device 3; The lifting part is arranged at one end of the hydraulic push rod 14 away from the fixed plate 13; The lifting part includes: The pull rod 15 is fixedly arranged at one end of the hydraulic push rod 14 away from the fixed plate 13; The ring plate 16 is arranged on the pull rod 15. A plurality of groups of uniformly distributed second auxiliary balls 17 are arranged inside the ring plate 16. The second auxiliary balls 17 are in rolling connection with the ring plate 16, and the ring plate 16 can slide on the pull rod 15 through the second auxiliary balls 17; The ring block 18 is fixedly arranged on the surface of the ring plate 16 close to the can lid 2. The first auxiliary ball 12 is in rolling connection with the ring block 18; The baffle 19 is arranged on the pull rod 15 and fixedly connected to one end of the pull rod 15 away from the can lid 2.
[0035] Refer to Figures 1 to 10 , when the chili sauce in the separation barrel 8 ferments completely, the lifting mechanism is started through the control device 3, so as to lift the separation barrel 8 to complete the preliminary separation of the chili sauce and the fermentation liquid. The specific process is as follows. The hydraulic push rod 14 is started through the control device 3, so that the pull rod 15 fixedly connected to the hydraulic push rod 14 moves towards the can lid 2, making the baffle 19 fixedly connected to the pull rod 15 move towards the can lid 2, and then driving the ring plate 16 arranged above the baffle 19 to move towards the can lid 2, so that the ring block 18 fixedly connected to the ring plate 16 moves towards the can lid 2, and then the ring block 18 pushes the separation barrel 8 fixedly connected to the connecting frame 11 to move towards the can lid 2 until the distance between the mating wheel 39 and the bottom of the fermentation tank 1 is greater than the distance between the arc-shaped convex block 31 and the bottom of the fermentation tank 1. Then, the separation barrel 8 is left standing for a period of time (the standing time is preset by the staff). During the standing process, the fermentation liquid in the separation barrel 8 flows out from the separation hole 9, thus completing the preliminary separation of the chili sauce and the fermentation liquid; By arranging the lifting mechanism, the device can lift the separation barrel 8 after the chili sauce ferments completely, so as to complete the preliminary separation of the chili sauce and the fermentation liquid. Compared with the current situation where manual separation by staff is still required, the device improves the efficiency of the preliminary separation of the chili sauce and the fermentation liquid to a certain extent.
[0036] Refer to Figures 1 to 10 , the driving part is arranged on the fermentation tank 1 and is electrically connected to the control device 3; The driving part includes: The driving motor 20 is arranged on the fermentation tank 1 and is detachably and fixedly connected to the fermentation tank 1. The driving motor 20 is electrically connected to the control device 3; The drive shaft 21 is rotatably arranged on the fermentation tank 1, and one end of the drive shaft 21 close to the drive motor 20 is fixedly connected to the output end of the drive motor 20; The transmission part is arranged on the separation barrel 8; The transmission part includes: The sealing cover 22 is arranged in the separation barrel 8, and the axis of the sealing cover 22 coincides with the axis of the separation barrel 8; The fixed sleeve 23 is arranged on the separation barrel 8 and is fixedly connected to the separation barrel 8; There are multiple key grooves 24, and the multiple key grooves 24 are evenly distributed on the fixed sleeve 23; The transmission shaft 25 is arranged in the sealing cover 22, and one end of the transmission shaft 25 close to the drive shaft 21 is fixedly connected to the drive shaft 21; There are four fixed keys 26, and the four fixed keys 26 are evenly distributed on the transmission shaft 25. The fixed keys 26 are fixedly connected to the transmission shaft 25, and the fixed keys 26 are slidably connected to the key grooves 24.
[0037] After the chili sauce and the fermentation broth in the separation barrel 8 are initially separated, the control device 3 controls the drive part and the stirring mechanism to start, so as to separate the remaining fermentation broth and small particle impurities in the chili sauce from the chili sauce. The specific process is as follows. The control device 3 controls each electric push rod 27 to start, so that the sliding block 28 fixedly connected to each electric push rod 27 moves in the direction of the axis of the separation tank until the arc-shaped convex block 31 moves below the matching wheel 39. Then, the control device 3 controls the drive motor 20 to start, so that the drive shaft 21 fixedly connected to the output end of the drive motor 20 rotates, driving the transmission shaft 25 fixedly connected to the drive shaft 21 to rotate. Through the cooperation of the fixed key 26 on the transmission shaft 25 and the key groove 24 on the fixed sleeve 23, the fixed sleeve 23 is driven to rotate, so that the separation barrel 8 fixedly connected to the fixed sleeve 23 rotates, and then the remaining fermentation broth and small particle impurities in the chili sauce are discharged from the separation holes 9 on the separation barrel 8; By arranging the drive part, the device can drive the separation barrel 8 to rotate, and then separate the remaining fermentation broth and small particle impurities in the chili sauce from the chili sauce, thereby improving the separation efficiency and separation effect of the fermentation broth and the chili sauce.
[0038] Refer to Figures 1 to 10 , the stirring mechanism is arranged in the fermentation tank 1 and is electrically connected to the control device 3. The stirring mechanism is used to stir the fermented chili sauce in the separation barrel 8; The stirring mechanism includes: The pushing part is arranged in the built-in groove 7 and is electrically connected to the control device 3; The pushing part includes: An electric push rod 27, which is arranged in the built-in groove 7 and is detachably and fixedly connected to the fermentation tank 1. The electric push rod 27 is electrically connected to the control device 3; A sliding block 28, which is slidably arranged in the built-in groove 7. One end of the sliding block 28 close to the electric push rod 27 is fixedly connected to the electric push rod 27.
[0039] A bearing part, which is arranged on the pushing part; The bearing part includes: An arc-shaped carrier block 29, which is arranged at one end of the sliding block 28 away from the electric push rod 27. The arc-shaped carrier block 29 is fixedly connected to the sliding block 28; Clamping blocks 30, which are provided in multiple groups, and the number of groups of the clamping blocks 30 is the same as the number of the built-in grooves 7. The clamping blocks 30 are fixedly connected to the fermentation tank 1, and the clamping blocks 30 are slidably connected to the adjacent arc-shaped carrier blocks 29; An arc-shaped convex block 31, which is arranged on the surface of the arc-shaped carrier block 29 close to the tank cover 2. The arc-shaped convex block 31 is fixedly connected to the arc-shaped carrier block 29.
[0040] A stirring part, which is arranged on the bucket cover 10. The stirring part is used for stirring the fermented chili sauce in the separation bucket 8; The stirring part includes: Sliding sleeves 32, which are provided in multiple numbers, and the multiple sliding sleeves 32 are evenly distributed on the bucket cover 10. The sliding sleeves 32 are fixedly connected to the bucket cover 10, and the number of the sliding sleeves 32 is the same as the number of the built-in grooves 7; Vertical rods 33, which are slidably arranged on the sliding sleeves 32; Stirring plates 34, which are arranged in the separation bucket 8, and the stirring plates 34 are fixedly connected to one end of the vertical rods 33 extending into the separation bucket 8. A plurality of through slots 35 are formed on the surface of the stirring plates 34, and the multiple through slots 35 are evenly distributed on the stirring plates 34. The cross section of the stirring plates 34 is fusiform.
[0041] It should be noted that by providing the through slots 35 on the stirring plates 34 and setting the cross section of the stirring plates 34 to be fusiform, when the stirring plates 34 move up and down reciprocally in the separation bucket 8, the chili sauce is convenient to slide out from the through slots 35 and from the fusiform edges of the stirring plates 34, thus avoiding the chili sauce remaining on the stirring plates 34.
[0042] Refer to Figures 1 to 10 , A matching part, which is arranged on the stirring part. The matching part is used to cooperate with the bearing part so that the stirring part stirs the fermented chili sauce in the separation bucket 8; The matching part includes: There are multiple support springs 36, and the multiple support springs 36 are evenly distributed on the bucket cover 10. The support springs 36 are fixedly connected to the bucket cover 10. The mating plate 37 is arranged at one end of the support spring 36 away from the bucket cover 10. There are multiple wheel plates 38, and the multiple wheel plates 38 are evenly distributed on the surface of the mating plate 37 close to the bucket cover 10. The wheel plates 38 are fixedly connected to the mating plate 37, and the number of the wheel plates 38 is the same as the number of the built-in grooves 7. The mating wheel 39 is rotatably arranged on the wheel plate 38. The mating wheel 39 is in rolling connection with the arc-shaped convex block 31, and the distance between the mating wheel 39 and the bucket cover 10 is greater than the sum of the height of the arc-shaped convex block 31 and the thickness of the arc-shaped carrier block 29.
[0043] Refer to Figures 1 to 10 , during the rotation of the separation bucket 8, the bucket cover 10 covered with the separation bucket 8 also rotates, thereby driving the sliding sleeve 32 arranged on the bucket cover 10 to rotate around the axis of the separation bucket 8. Thus, the vertical rod 33 slidably connected to the sliding sleeve 32 rotates around the axis of the separation bucket 8, causing the mating plate 37 fixedly connected to the vertical rod 33 to rotate. Thus, the wheel plate 38 arranged on the mating plate 37 rotates around the axis of the separation bucket 8, and further causes the mating wheel 39 arranged on the wheel plate 38 to rotate around the axis of the separation bucket 8. Through the cooperation between each mating wheel 39 and each arc-shaped convex block 31, the mating plate 37 reciprocates in the axial direction of the separation tank while rotating. Thus, the vertical rod 33 fixedly connected to the mating plate 37 reciprocates in the axial direction of the separation tank while rotating around the axis of the separation bucket 8, causing the stirring plates 34 fixedly connected to each vertical rod 33 to reciprocate in the axial direction of the separation tank while rotating. Through the rotation and reciprocating movement of the stirring plates 34 in the separation bucket 8, the chili sauce in the separation bucket 8 can be stirred, and further, small particle impurities and residual fermentation liquid in the chili sauce can be separated from the separation holes 9 on the separation bucket 8. By arranging the stirring mechanism in this device, when the separation bucket 8 rotates to separate small particle impurities and residual fermentation liquid in the chili sauce, the stirring plates 34 in the separation bucket 8 can reciprocate in the axial direction of the separation tank in the separation bucket 8, thereby stirring the chili sauce in the separation bucket 8, increasing the movement frequency of small particle impurities and residual fermentation liquid in the chili sauce, and further facilitating the separation of small particle impurities and residual fermentation liquid from the chili sauce, thus further improving the separation effect of this device on the chili sauce.
[0044] After separating the fermentation liquid and small particle impurities, the control device 3 is used to control the drain valve 6 to open, so that the fermentation liquid and small particle impurities in the fermentation tank 1 are discharged from the fermentation tank 1 through the drain pipe 5.
[0045] Working principle: Refer to Figures 1 to 10 , when the chili sauce in the separation barrel 8 has finished fermenting, the lifting mechanism is started by the control device 3, so as to lift the separation barrel 8 to complete the preliminary separation of the chili sauce and the fermentation liquid. The specific process is as follows. The hydraulic push rod 14 is started by the control device 3, so that the pull rod 15 fixedly connected to the hydraulic push rod 14 moves towards the direction of the tank cover 2, and the baffle 19 fixedly connected to the pull rod 15 moves towards the direction of the tank cover 2, thereby driving the ring plate 16 arranged above the baffle 19 to move towards the direction of the tank cover 2, so that the ring block 18 fixedly connected to the ring plate 16 moves towards the direction of the tank cover 2, and then the ring block 18 pushes the separation barrel 8 fixedly connected to the connecting frame 11 towards the direction of the tank cover 2 until the distance between the mating wheel 39 and the bottom of the fermentation tank 1 is greater than the distance between the arc-shaped convex block 31 and the bottom of the fermentation tank 1. Then, the separation barrel 8 is left standing for a period of time (this standing time is preset by the staff). During the standing process, the fermentation liquid in the separation barrel 8 flows out from the separation hole 9, thus completing the preliminary separation of the chili sauce and the fermentation liquid; After the preliminary separation of the chili sauce and the fermentation liquid in the separation barrel 8 is completed, the driving part and the stirring mechanism are started by the control device 3, so as to separate the remaining fermentation liquid and small particle impurities in the chili sauce from the chili sauce. The specific process is as follows. Each electric push rod 27 is started by the control device 3, so that the sliding block 28 fixedly connected to each electric push rod 27 moves towards the direction of the axis of the separation tank until the arc-shaped convex block 31 moves below the mating wheel 39. Then, the driving motor 20 is started by the control device 3, so that the driving shaft 21 fixedly connected to the output end of the driving motor 20 rotates, driving the transmission shaft 25 fixedly connected to the driving shaft 21 to rotate. Through the cooperation of the fixed key 26 arranged on the transmission shaft 25 and the key groove 24 on the fixed sleeve 23, the fixed sleeve 23 is driven to rotate, so that the separation barrel 8 fixedly connected to the fixed sleeve 23 rotates, and then the remaining fermentation liquid and small particle impurities in the chili sauce are discharged from the separation hole 9 on the separation barrel 8; During the rotation of the separation barrel 8, the barrel cover 10 which is covered with the separation barrel 8 also rotates, thereby driving the sliding sleeve 32 arranged on the barrel cover 10 to rotate around the axis of the separation barrel 8, so that the vertical rod 33 slidably connected with the sliding sleeve 32 rotates around the axis of the separation barrel 8, causing the mating plate 37 fixedly connected with the vertical rod 33 to rotate, so that the wheel plate 38 arranged on the mating plate 37 rotates around the axis of the separation barrel 8, and further causing the mating wheel 39 arranged on the wheel plate 38 to rotate around the axis of the separation barrel 8. Through the cooperation between each mating wheel 39 and each arc-shaped convex block 31, the mating plate 37 reciprocates in the axial direction of the separation tank while rotating, so that the vertical rod 33 fixedly connected with the mating plate 37 reciprocates in the axial direction of the separation tank while rotating around the axis of the separation barrel 8, causing the stirring plates 34 fixedly connected with each vertical rod 33 to reciprocate in the axial direction of the separation tank while rotating. Through the rotation and reciprocation of the stirring plates 34 in the separation barrel 8, the chili sauce in the separation barrel 8 can be stirred, and then it is convenient for the small particle impurities and the remaining fermentation liquid in the chili sauce to be separated from the separation holes 9 on the separation barrel 8; after the fermentation liquid and the small particle impurities are separated, the control device 3 controls the drain valve 6 to open, so that the fermentation liquid and the small particle impurities in the fermentation tank 1 are discharged from the fermentation tank 1 through the drain pipe 5.
[0046] The above description of the embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be obvious to those skilled in the art, and the general principles defined herein can be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to these embodiments shown herein, but will be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A fermentation separation device for preparing chili products, comprising a fermentation tank (1) and a tank cover (2), the tank cover (2) is arranged in a covering manner with the fermentation tank (1), a control device (3) is fixedly arranged on the fermentation tank (1), four uniformly distributed legs (4) are fixedly arranged on the fermentation tank (1), a drain pipe (5) communicated with the inside of the fermentation tank (1) is arranged on the fermentation tank (1), and a drain valve (6) electrically connected with the control device (3) is arranged on the drain pipe (5), and it is characterized in that, A plurality of evenly distributed built-in grooves (7) are formed inside the fermentation tank (1). The fermentation and separation device for preparing chili products further includes: A separation barrel (8) is arranged inside the fermentation tank (1). A plurality of groups of evenly distributed separation holes (9) are formed on the separation barrel (8), and a barrel cover (10) is covered and arranged on the separation barrel (8); A connection frame (11) is fixedly arranged on the separation barrel (8). Three groups of first auxiliary balls (12) are arranged inside the connection frame (11), and the first auxiliary balls (12) are in rolling connection with the connection frame (11); A lifting mechanism is arranged inside the fermentation tank (1) and is electrically connected to the control device (3). The lifting mechanism is used to lift the separation barrel (8) to complete preliminary separation; A driving part is arranged on the fermentation tank (1) and is electrically connected to the control device (3); A stirring mechanism is arranged inside the fermentation tank (1) and is electrically connected to the control device (3). The stirring mechanism is used to stir the fermented chili sauce inside the separation barrel (8).
2. The fermentation and separation device for preparing chili products according to claim 1, characterized in that, The lifting mechanism includes: A fixing plate (13) is arranged inside the fermentation tank (1) and is fixedly connected to the fermentation tank (1); There are a plurality of hydraulic push rods (14), and the plurality of hydraulic push rods (14) are evenly distributed on the surface of the fixing plate (13) away from the tank cover (2). The hydraulic push rods (14) are fixedly connected to the fixing plate (13), and the hydraulic push rods (14) are electrically connected to the control device (3); A lifting part is arranged at one end of the hydraulic push rod (14) away from the fixing plate (13).
3. The fermentation and separation device for preparing chili products according to claim 2, characterized in that, The lifting part includes: A pull rod (15) is fixedly arranged at one end of the hydraulic push rod (14) away from the fixing plate (13); A ring plate (16) is arranged on the pull rod (15). A plurality of groups of evenly distributed second auxiliary balls (17) are arranged inside the ring plate (16). The second auxiliary balls (17) are in rolling connection with the ring plate (16), and the ring plate (16) can slide on the pull rod (15) through the second auxiliary balls (17); A ring block (18) is fixedly arranged on the surface of the ring plate (16) close to the tank cover (2). The first auxiliary balls (12) are in rolling connection with the ring block (18); A baffle (19) is arranged on the pull rod (15) and is fixedly connected to one end of the pull rod (15) away from the tank cover (2).
4. A fermentation separation device for preparing chili products according to claim 3, wherein The driving part includes: A driving motor (20) is arranged on the fermentation tank (1) and is detachably and fixedly connected to the fermentation tank (1). The driving motor (20) is electrically connected to the control device (3); A driving shaft (21) is rotatably arranged on the fermentation tank (1), and one end of the driving shaft (21) close to the driving motor (20) is fixedly connected to the output end of the driving motor (20); A transmission part is arranged on the separation barrel (8).
5. A fermentation separation device for preparing chili products according to claim 4, characterized in that, The transmission part includes: A sealing cover (22) is arranged inside the separation barrel (8), and the axis of the sealing cover (22) coincides with the axis of the separation barrel (8); A fixed sleeve (23) is provided on the separation barrel (8) and fixedly connected to the separation barrel (8). There are a plurality of key grooves (24), and the plurality of key grooves (24) are evenly distributed on the fixed sleeve (23). A transmission shaft (25) is arranged in the sealing cover (22), and one end of the transmission shaft (25) close to the drive shaft (21) is fixedly connected to the drive shaft (21). There are four fixed keys (26), and the four fixed keys (26) are evenly distributed on the transmission shaft (25). The fixed keys (26) are fixedly connected to the transmission shaft (25), and the fixed keys (26) are slidably connected to the key grooves (24).
6. The fermentation and separation device for preparing chili products according to claim 5, characterized in that, The stirring mechanism includes: A pushing part is arranged in the built-in groove (7) and electrically connected to the control device (3). A bearing part is arranged on the pushing part. A stirring part is arranged on the barrel cover (10), and the stirring part is used for stirring the fermented chili sauce in the separation barrel (8). A matching part is arranged on the stirring part, and the matching part is used for cooperating with the bearing part to enable the stirring part to stir the fermented chili sauce in the separation barrel (8).
7. A fermentation separation device for preparing chili products according to claim 6, characterized in that, The pushing part includes: An electric push rod (27) is arranged in the built-in groove (7) and detachably and fixedly connected to the fermentation tank (1). The electric push rod (27) is electrically connected to the control device (3). A sliding block (28) is slidably arranged in the built-in groove (7), and one end of the sliding block (28) close to the electric push rod (27) is fixedly connected to the electric push rod (27).
8. A fermentation and separation device for preparing chili products according to claim 7, characterized in that, The bearing part includes: An arc-shaped carrier block (29) is arranged at one end of the sliding block (28) away from the electric push rod (27), and the arc-shaped carrier block (29) is fixedly connected to the sliding block (28). There are multiple groups of clamping blocks (30), and the number of groups of clamping blocks (30) is the same as the number of the built-in grooves (7). The clamping blocks (30) are fixedly connected to the fermentation tank (1), and the clamping blocks (30) are slidably connected to the adjacent arc-shaped carrier blocks (29). An arc-shaped convex block (31) is arranged on the surface of the arc-shaped carrier block (29) close to the tank cover (2), and the arc-shaped convex block (31) is fixedly connected to the arc-shaped carrier block (29).
9. A fermentation separation device for preparing chili products according to claim 8, characterized in that, The stirring part includes: There are multiple sliding sleeves (32), and the multiple sliding sleeves (32) are evenly distributed on the barrel cover (10). The sliding sleeves (32) are fixedly connected to the barrel cover (10), and the number of the sliding sleeves (32) is the same as the number of the built-in grooves (7). A longitudinal rod (33) is slidably arranged on the sliding sleeve (32). A stirring plate (34) is arranged in the separation barrel (8), and the stirring plate (34) is fixedly connected to one end of the longitudinal rod (33) extending into the separation barrel (8). A plurality of through leak grooves (35) are formed on the surface of the stirring plate (34), and the plurality of leak grooves (35) are evenly distributed on the stirring plate (34). The cross section of the stirring plate (34) is spindle-shaped.
10. A fermentation separation device for preparing chili products according to claim 9, characterized in that, The matching part includes: Support springs (36), there are multiple of them, and the multiple support springs (36) are evenly distributed on the barrel cover (10), and the support springs (36) are fixedly connected to the barrel cover (10); A mating plate (37) is arranged at one end of the support spring (36) away from the barrel cover (10); There are multiple wheel plates (38), and the multiple wheel plates (38) are evenly distributed on the surface of the mating plate (37) close to the barrel cover (10). The wheel plates (38) are fixedly connected to the mating plate (37), and the number of the wheel plates (38) is the same as the number of the built-in grooves (7); A mating wheel (39) is rotatably arranged on the wheel plate (38). The mating wheel (39) is in rolling connection with the arc-shaped convex block (31), and the distance between the mating wheel (39) and the barrel cover (10) is greater than the sum of the height of the arc-shaped convex block (31) and the thickness of the arc-shaped carrier block (29).