Waste cable automatic recovery operation vehicle
By designing an automated waste cable recycling operation vehicle, the mechanized recycling of waste cables is achieved by using clamping, shearing, pushing and flipping devices, solving the problems of high labor intensity, low efficiency and safety hazards in the existing technology, and improving operating efficiency and safety.
Patent Information
- Application Number
- CN202510621169.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-14
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2045-05-14
AI Technical Summary
The existing waste cable recycling operations have high labor intensity, low efficiency, safety hazards and many repetitive tasks, especially the complicated process of short cable handling and transportation.
Design a waste cable automatic recycling operation vehicle, including the front, carriage, tool storage shelves, cable conveying system and control system, and use clamping devices, shearing devices, push devices, lifting devices and flip devices to achieve automatic recycling, reducing manual operations.
The fully mechanized operation of scrap cables has been achieved, reducing the work of manually connecting and removing wire ropes for multiple times, improving operational efficiency and safety, and only 3 people need to complete the recycling task.
Smart Images

Figure CN120422759A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waste cable recycling vehicles, and more particularly to an automatic waste cable recycling vehicle. Background Art
[0002] At present, with the rapid development of urbanization, the demand for power supply reliability is getting higher and higher, and power supply companies need to upgrade and replace old equipment and lines. At present, cities generally use underground cables for laying. Upgrading and replacing old cable lines requires the recycling of a large number of waste cables. Underground cables generally use armored multi-core cables due to environmental requirements, and the wire diameter is generally 240mm. 2 -300mm 2 , with a diameter of about 90mm and a weight of about 16.3kg / m, which is thicker and heavier.
[0003] The specific steps for the current scrap cable recycling operation are as follows: 1. Open the cable manhole cover at the end of the scrap cable; 2. Place a capstan or other hoisting device 30 to 50 meters away from the cable manhole cover; 3. Extend the wire rope on the capstan to the end of the scrap cable; 4. Connect the wire rope to the scrap cable through the cable mesh; 5. Start the capstan and pull the scrap cable out to the capstan, stop the capstan and untie the connection between the wire rope and the scrap cable; 6. Use a special cable cutter to cut the cable near the cable manhole cover; 7. Repeat steps 3, 4, 5 and 6 until all the scrap cables are pulled out. At this time, the scrap cables are divided into multiple 30 to 50 meter cables; 8. Manually cut the pulled out scrap cables into cables of about 3 meters each; 9. Manually lift all 3 meter cables onto a truck for transportation.
[0004] Steps 1 through 7 of the scrap cable recycling operation typically require a total of seven people: one person in overall command, one person operating the capstan, two people organizing the wire rope behind the capstan, one person observing the connection point between the wire rope and the cable, one person observing the conditions inside the cable well, and one person cutting the cable. Steps 8 and 9 may require additional personnel depending on site conditions. It's estimated that it takes seven people approximately six hours to pull out 400 meters of scrap cable, cut it, and place it on the truck.
[0005] The current recycling methods for scrap cables have the following problems: 1. High labor intensity: The entire construction process requires multiple people to work for a long time, especially the operation of transporting short scrap cables to the truck (a 3m cable weighs about 50kg); 2. Low efficiency: The entire construction process lasts a long time; 3. There are safety hazards: Because the wire rope is taut when pulling the cable, there is a risk of sudden loosening and breaking, and it is very dangerous if it rebounds and hits people; 4. There is a lot of repetitive work: A single operation requires multiple disassembly and assembly of the wire rope and scrap cables.
[0006] Therefore, how to provide an automatic recycling vehicle for waste cables has become a technical problem that urgently needs to be solved in this field. Summary of the Invention
[0007] An object of the present invention is to provide a new technical solution for an automatic recycling vehicle for waste cables.
[0008] According to a first aspect of the present invention, there is provided an automatic waste cable recycling vehicle, comprising: a vehicle head, a vehicle compartment, a tool storage rack, a cable conveying system, and a control system;
[0009] The tool storage rack and the cable conveying system are arranged in the carriage, and the control system is electrically connected to the cable conveying system for controlling the operation of the cable conveying system;
[0010] The cable conveying system includes a driving device, two clamping devices, two shearing devices, a first pushing device, a lifting device, a second pushing device and a flipping device; the two clamping devices are respectively arranged at both ends of the driving device for clamping the cable, the two shearing devices are respectively arranged on the outsides of the two clamping devices, the driving device is arranged in the carriage for driving the clamping device to move, the first pushing device is located at the bottom of the driving device, the flipping device is located at the top of the driving device, the lifting device is located on one side of the first pushing device, and the second pushing device is located above the lifting device.
[0011] Optionally, the tool storage shelves and the cable conveying system are respectively located on both sides of the carriage, the control system is arranged on the side wall of the carriage, and working tools are placed on the tool storage shelves;
[0012] The driving device includes a first driving motor, two mounting frames, a first sprocket, a second sprocket and an annular rack, the two mounting frames are respectively fixed to the two ends of the carriage, the first sprocket and the second sprocket are respectively rotatably arranged on the two mounting frames, and the output shaft of the first driving motor is connected to the first sprocket, the annular rack is sleeved on the first sprocket and the second sprocket, and the two clamping devices are respectively arranged at the upper end and the lower end of the annular rack;
[0013] The first pushing device is used to push the cut cable to the lifting device, and the lifting device is used to transport the cut cable to the second pushing device. The second pushing device is used to push the cut cable to the flipping device, and the flipping device is used to flip the cut cable and transport it to the recycling vehicle.
[0014] The control system includes a controller, a monitoring display screen, an operation panel and a camera. The controller is electrically connected to the cable conveying system, the monitoring display screen, the operation panel and the camera respectively. The camera is arranged at the rear of the carriage.
[0015] Optionally, the clamping device includes a fixed seat, a support and two clamping plates, the fixed seat is connected to the annular rack, an opening is provided on the fixed seat, the support is provided on the inner wall of the fixed seat, the two clamping plates are respectively rotatably provided on the fixed seat, and the ends of the clamping plates pass through the opening and are located outside the fixed seat.
[0016] Optionally, the clamping device further includes a plurality of first pins, a first connecting rod, and a first electric telescopic rod, wherein the first pin passes through the clamping plate and is rotatably arranged on the top of the support, the first connection is arranged at the bottom of the support, the first end of the first electric telescopic rod is connected to the first connecting rod, and the second end of the first electric telescopic rod is connected to the first end of the clamping plate;
[0017] The second end of the clamping plate is a V-shaped notch for clamping the cable.
[0018] Optionally, the shearing device includes two shear plates, a second electric telescopic rod, a second pin shaft and a first rotating shaft, the first end of the shear plate is provided with an arc-shaped blade, the two ends of the second pin shaft are respectively connected to the two shear plates, the first rotating shaft is respectively provided at the second ends of the two shear plates, and the second electric telescopic rod is respectively connected to the two first rotating shafts.
[0019] Optionally, the turning device includes a first support frame, a tray, a second rotating shaft and a third electric telescopic rod, wherein the bottom of the first support frame is connected to the carriage, the second rotating shaft is provided at the top of the first support frame, and the side wall of the tray is rotatably connected to the first support frame via the second rotating shaft, and the third electric telescopic rod is respectively provided on both sides of the first support frame, and both ends of the third electric telescopic rod are respectively connected to the side wall of the first support frame and the side wall of the tray;
[0020] The driving device is arranged below the first supporting frame, and the first pushing device is located on the inner side of the first supporting frame.
[0021] Optionally, the flipping device also includes an outer slide, a fourth electric telescopic rod and a baffle, the first end of the outer slide is connected to the second rotating shaft, the two ends of the baffle are respectively connected to the second end of the outer slide, the two ends of the fourth electric telescopic rod are respectively connected to the baffle and the tray, and slide rails are provided on both sides of the tray, and the slide rails are slidably arranged in the outer slide.
[0022] Optionally, the first pushing device includes a first push plate, a fifth electric telescopic rod, three fixed frames, a connecting sleeve and a slider, the three fixed frames are evenly spaced in the carriage, the connecting sleeves are respectively arranged at both ends of the first push plate, and the first end of the connecting sleeve is connected to the fixed frame, the first end of the slider is slidably arranged in the second end of the connecting sleeve, the second end of the slider is connected to the first push plate, the first end of the fifth electric telescopic rod is connected to the fixed frame, and the second end of the fifth electric telescopic rod is connected to the center position of the first push plate.
[0023] Optionally, the lifting device includes a fixed rod, a second drive motor, a support box, a movable sleeve, a rack rod and a gear, the fixed rod is located on the outside of both ends of the first support frame, the fixed rod and the rack rod are both fixedly arranged in the carriage, the movable sleeve is sleeved on the fixed rod, the second drive motor is arranged on the movable sleeve, and the output shaft of the second drive motor is connected to the gear, the gear is engaged with the rack rod, the two ends of the support box are respectively connected to the movable sleeve, and the support box is arranged toward the first pushing device.
[0024] Optionally, the second pushing device includes a second support frame, a track, a second push plate, a connecting block and a sixth electric telescopic rod, the second support frame is arranged on the side wall of the carriage, the track is arranged at the bottom of the second support frame, both ends of the second push plate are respectively connected to the connecting block, the connecting block is slidably connected to the track, and both ends of the sixth electric telescopic rod are respectively connected to the center position of the second support frame and the center position of the second push plate;
[0025] A first notch is provided on the outer side of the tray, and the length of the second push plate is smaller than the length of the first notch.
[0026] The beneficial effects of the present invention are:
[0027] The present invention fixes two mounting frames at both ends of the carriage respectively, and the first sprocket and the second sprocket are rotatably set on the two mounting frames respectively, and the output shaft of the first drive motor is connected to the first sprocket, the annular rack is sleeved on the first sprocket and the second sprocket, and the two clamping devices are respectively arranged at the upper end and the lower end of the annular rack; the first pushing device is located at the bottom of the driving device, the flipping device is located at the top of the driving device, the lifting device is located on one side of the first pushing device, and the second pushing device is located above the lifting device. During use, the operator first clamps the waste cable with the first clamping device, then starts the first drive motor, so that the first drive motor drives the annular rack to rotate, so that the two clamping devices move toward each other, and after the two clamping devices are exchanged, the second clamping device clamps the waste cable, and at the same time, the shearing device on its outside shears the waste cable, and at the same time, the first clamping device releases the waste cable, and then the sheared waste cable falls into the carriage; at this time, the control system controls the first pushing device to push the sheared cable to the lifting device, so that the lifting device transports the sheared cable to the second pushing device; then, the second pushing device pushes the sheared cable to the flipping device, and then the flipping device flips the sheared cable and transports it to the recycling vehicle, thereby completing the recycling of the waste cable.
[0028] The present invention only requires three people to complete the relevant operations, one person to be the overall commander, one person to operate the mechanism and monitor the mechanism's movements, and one person to observe the situation in the cable well. This avoids the complicated work of manually connecting and removing wire ropes and waste cables multiple times, and solves the problem of manual handling and transportation of waste short cables.
[0029] Furthermore, the automatic waste cable recovery vehicle of the present invention is a fully mechanized operation, which avoids repeated manual work and improves operation efficiency. It can be operated from a distance, which avoids close observation of the operation site by personnel and improves operation safety.
[0030] Further features and advantages of the present invention will become apparent from the following detailed description of exemplary embodiments of the present invention with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
[0032] Figure 1 This is a structural diagram of the automatic waste cable recycling vehicle of the present invention;
[0033] Figure 2 This is a structural diagram of the automatic waste cable recycling vehicle of the present invention from another angle;
[0034] Figure 3 is a structural diagram of the cable transmission system of the present invention;
[0035] Figure 4 is a structural diagram of the driving device of the present invention;
[0036] Figure 5 is a structural diagram of the clamping device of the present invention;
[0037] Figure 6 is a structural diagram of the shearing device of the present invention;
[0038] Figure 7 It is a structural diagram of the turning device of the present invention;
[0039] Figure 8 This is a structural diagram of the flipping device of the present invention from another angle;
[0040] Figure 9 is a structural diagram of the first pushing device of the present invention;
[0041] Figure 10 It is a structural diagram of the lifting device of the present invention;
[0042] Figure 11 It is a structural diagram of the second pushing device of the present invention.
[0043] The following are marked in the figure: 1. Front of the vehicle; 2. Carriage; 21. Tool storage rack; 22. Working tools; 23. First wing door; 24. Second wing door; 25. Rear door; 26. Small door; 27. Traction winch; 3. Driving device; 31. First driving motor; 32. Mounting frame; 33. First sprocket; 34. Second sprocket; 35. Ring rack; 4. Clamping device; 41. Fixing seat; 42. Support; 43. Clamping plate; 44. First pin; 45. First connecting rod; 46. First electric telescopic rod; 47. V-notch; 5. Shearing device; 51. Shearing plate; 52. Second electric telescopic rod; 53. Second pin; 54. First rotating shaft; 55. Arc-shaped blade; 6. First pushing device; 61. First push plate; 62. Fifth electric telescopic rod; 63. Fixed frame; 64. Connecting sleeve; 65. Slider; 7. Lifting device; 71. Fixed rod; 72. Second drive motor; 73. Support box; 74. Moving sleeve; 75. Rack rod; 76. Gear; 77. First notch; 8. Second pushing device; 81. Second support frame; 82. Track; 83. Second push plate; 84. Connecting block; 85. Sixth electric telescopic rod; 9. Flipping device; 91. First support frame; 92. Tray; 93. Second rotating shaft; 94. Third electric telescopic rod; 95. Outer slide; 96. Fourth electric telescopic rod; 97. Baffle; 100. Control system; 101. Monitoring display screen; 102. Operation panel; 103. Camera; 110. Waste cables. DETAILED DESCRIPTION
[0044] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that unless otherwise specifically stated, the relative arrangement of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention.
[0045] The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the invention, its application, or uses.
[0046] Technologies, methods, and equipment known to ordinary technicians in the relevant art may not be discussed in detail, but where appropriate, the technologies, methods, and equipment should be considered part of the specification.
[0047] In all examples shown and discussed herein, any specific values should be interpreted as merely exemplary and not limiting. Therefore, other examples of the exemplary embodiments may have different values.
[0048] like Figures 1 to 11 As shown, an embodiment of the present invention provides an automatic waste cable recycling vehicle, including: a vehicle head 1, a vehicle compartment 2, a tool storage shelf 21, a cable conveying system and a control system 100.
[0049] The tool storage shelf 21 and the cable conveying system are arranged in the carriage 2 and are located on both sides of the carriage 2 respectively; the working tools 22 are placed on the tool storage shelf 21; the control system 100 is arranged on the side wall of the carriage 2, and the control system 100 is electrically connected to the cable conveying system, and the control system 100 is used to control the operation of the cable conveying system.
[0050] Specifically, the carriage 2 is further provided with a first side wing door 23, a second side wing door 24, and a rear door 25 on both sides. The first side wing door 23 is provided on one side of the tool storage shelf 21. When the first side wing door 23 is opened, the operator can access the work tools 22 on the tool storage shelf 21. The second side wing door 24 is provided on one side of the cable conveying system. When recycling waste cables 110, the operator first opens the second side wing door 24 and moves the recycling trolley under the second side wing door 24. The cable conveying system can then transport the cut waste cables 110 to the recycling trolley.
[0051] Further, such as Figure 1 and Figure 2 As shown, a traction winch 27 is also provided at the rear of the carriage 2 . The rear door 25 is opened and the traction winch 27 can be taken out. The operator can use the traction winch 27 to pull the waste cable 110 into the carriage 2 .
[0052] A small door 26 is provided on the rear door 25 . By opening the small door 26 , the waste cables 110 can be extended into the compartment 2 , and the cable conveying system can recycle the waste cables 110 .
[0053] The cable conveying system includes a driving device 3, two clamping devices 4, two shearing devices 5, a first pushing device 6, a lifting device 7, a second pushing device 8 and a flipping device 9; the two clamping devices 4 are respectively arranged at both ends of the driving device 3 for clamping the cable, and the two shearing devices 5 are respectively arranged on the outside of the two clamping devices 4, and the driving device 3 is arranged in the carriage for driving the clamping device 4 to move.
[0054] Specifically, the driving device 3 includes a first driving motor 31, two mounting frames 32, a first sprocket 33, a second sprocket 34 and an annular rack 35. The two mounting frames 32 are respectively fixed at the two ends of the carriage 2, and the first sprocket 33 and the second sprocket 34 are respectively rotatably set on the two mounting frames 32, and the output shaft of the first driving motor 31 is connected to the first sprocket 33, and the annular rack 35 is sleeved on the first sprocket 33 and the second sprocket 34. The two clamping devices 4 are respectively arranged at the upper and lower ends of the annular rack.
[0055] like Figure 3 and Figure 4 As shown, the first clamping device 4 is arranged on the chain at the upper end of the annular rack 35, and the second clamping device 4 is arranged on the chain at the lower end of the annular rack 35; and the first shearing device 5 is arranged on the outside of the first clamping device 4, and the second shearing device 5 is arranged on the outside of the second clamping device 4.
[0056] like Figure 3 As shown, the first clamping device 4 is positioned with its clamping portion for holding the waste cable 110 facing downward, while the second clamping device 4 is positioned with its clamping portion for holding the waste cable 110 facing upward, with the waste cable 110 positioned between the two clamping devices 4. In this case, the first shearing device 5 is positioned outside the first clamping device 4, with the second shearing device 5 positioned between the first and second clamping devices 4; or the second shearing device 5 is positioned outside the second clamping device 4, with the first shearing device 5 positioned between the first and second clamping devices 4.
[0057] When in use, the first drive motor 31 rotates forward and backward to cause the annular rack 35 to rotate clockwise and counterclockwise, thereby enabling the first clamping device 4 and the second clamping device 4 to interchange positions.
[0058] The first pushing device 6 is located at the bottom of the driving device 3 , the turning device 9 is located at the top of the driving device 3 , the lifting device 7 is located at one side of the first pushing device 6 , and the second pushing device 8 is located above the lifting device 7 .
[0059] The first pushing device 6 is used to push the cut cable to the lifting device 7, and the lifting device is used to transport the cut cable to the second pushing device 8. The second pushing device 8 is used to push the cut cable to the flipping device 9, and the flipping device 9 is used to flip the cut cable and transport it to the recycling vehicle.
[0060] Specifically, the second pushing device 8 is fixed on the side wall of the carriage 2, and the second pushing device 8 is slightly higher than the height of the turning device 9. When the lifting device 7 transports the cut cable to a position parallel to the turning device 9, the second pushing device 8 starts and pushes the cable on the lifting device 7 onto the turning device 9.
[0061] When recycling the waste cable 110, the operator first opens the cable manhole cover at the end of the waste cable 110, releases the steel wire rope of the traction winch 27, and connects the steel wire rope to the waste cable 110 through the cable mesh; then, the traction winch 27 is started to pull the waste cable 110 into the carriage 2.
[0062] Next, the connection between the steel wire rope and the waste cable 110 is untied, and the second side wing door 24 and the small door 26 are opened. The recycling trolley is moved to the bottom of the second side wing door 24, and then the waste cable 110 is passed through the small door 26 and extended into the interior of the carriage 2. The first clamping device 4 clamps the waste cable 110, the second clamping device 4 is in the open state, and the first shearing device 5 and the second shearing device 5 are both in the open state.
[0063] Next, the operator can activate the first drive motor 31 through the control system 100, causing the output end of the first drive motor 31 to rotate the first sprocket 33. The rotation of the first sprocket 33 drives the annular rack 35, which in turn drives the second sprocket 34, thereby causing the two clamping devices 4 to move toward each other. Since the two clamping devices 4 are located at the upper and lower ends of the annular rack 35, the movement of the two clamping devices 4 will not affect them. After the two clamping devices 4 have swapped positions, the control system 100 controls the first drive motor 31 to stop. At this time, the control system 100 controls the second clamping device 4 to clamp the waste cable 110. The first clamping device 4 opens to release the waste cable 110, and the second shearing device 5 is activated. The second shearing device 5 shears the waste cable 110, and the sheared waste cable 110 falls into the carriage 2.
[0064] Next, the control system 100 starts the first drive motor 31, which drives the annular rack 35 to rotate again, so that the two clamping devices 4 move toward each other and exchange positions. At this time, the control system 100 controls the first clamping device 4 to clamp the waste cable 110, and the second clamping device 4 to open to loosen the waste cable 110, and activates the first shearing device 5. The first shearing device 5 shears the waste cable 110, and the sheared waste cable 110 falls into the carriage 2.
[0065] By continuing the above-mentioned operation, the waste cables 110 are cut into multiple sections in sequence for easy recycling.
[0066] It should be noted that the above actions can be performed by one-key operation through the control system 100, or manually, depending on the actual situation, and are restricted here.
[0067] Then, the control system 100 controls the first pushing device 6 to push the cut cable to the lifting device 7, so that the lifting device transports the cut cable to the second pushing device 8; then, the second pushing device 8 pushes the cut cable to the flipping device 9, and then, the flipping device 9 flips the cut cable and transports it to the recycling vehicle, thereby completing the recycling of the waste cable 110.
[0068] The present invention fixes two mounting frames 32 at the two ends of the carriage 2 respectively, and the first sprocket 33 and the second sprocket 34 are rotatably set on the two mounting frames 32 respectively, and the output shaft of the first drive motor 31 is connected to the first sprocket 33, the annular rack 35 is sleeved on the first sprocket 33 and the second sprocket 34, and the two clamping devices 4 are respectively arranged at the upper and lower ends of the annular rack 35; the first pushing device 6 is located at the bottom of the driving device 3, the flipping device 9 is located at the top of the driving device 3, the lifting device 7 is located on one side of the first pushing device 6, and the second pushing device 8 is located above the lifting device 7. During use, the operator first causes the first clamping device 4 to clamp the waste cable 110, then starts the first drive motor 31, causing the first drive motor 31 to drive the annular rack 35 to rotate, so that the two clamping devices 4 move toward each other. After the two clamping devices 4 are swapped, the second clamping device 4 clamps the waste cable 110 and simultaneously causes the shearing device 5 on the outside to shear the waste cable 110. At the same time, the first clamping device 4 releases the waste cable 110, causing the sheared waste cable 110 to fall into the carriage 2. At this time, the control system 100 controls the first pushing device 6 to push the sheared cable to the lifting device 7, causing the lifting device 7 to transport the sheared cable to the second pushing device 8. Then, the second pushing device 8 pushes the sheared cable to the flipping device 9. Then, the flipping device 9 flips the sheared cable and transports it to the recycling vehicle, thereby completing the recycling of the waste cable 110.
[0069] The present invention only requires three people to complete the relevant operations, one person to be the general commander, one person to operate the mechanism and monitor the mechanism's movements, and one person to observe the situation in the cable well. This avoids the complicated work of manually connecting and removing wire ropes and waste cables 110 multiple times, and solves the problem of manual handling and transportation of waste short cables.
[0070] Furthermore, the automatic waste cable recovery vehicle of the present invention is a fully mechanized operation, which avoids repeated manual work and improves operation efficiency. It can be operated from a distance, which avoids close observation of the operation site by personnel and improves operation safety.
[0071] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 5 As shown, the clamping device 4 includes a fixed seat 41, a support 42 and two clamping plates 43. The fixed seat 41 is connected to the annular rack 35. An opening is provided on the fixed seat 41. The support 42 is provided on the inner wall of the fixed seat 41. The two clamping plates 43 are respectively rotatably provided on the fixed seat 41, and the ends of the clamping plates 43 pass through the opening and are located outside the fixed seat 41.
[0072] Specifically, two clamping plates 43 are used to clamp the waste cable 110. The fixing base 41 is fixedly connected to the annular rack 35. When the fixing base 41 moves, it can drive the fixing base 41 to move. The opening of the fixing base 41 of the first clamping device 4 is set to face downward, and the opening of the fixing base 41 of the second clamping device 4 is set to face upward.
[0073] The present invention sets a seat on the inner wall of the fixed seat 41 and rotates the two clamping plates 43 on the fixed seat 41 respectively. The waste cable 110 is released or clamped by opening or closing the two clamping plates 43. The structure is simple and easy to use.
[0074] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 5 As shown, the clamping device 4 also includes a plurality of first pins 44, a first connecting rod 45 and a first electric telescopic rod 46. The first pin 44 passes through the clamping plate 43 and is rotatably set at the top of the support 42. The first connection is set at the bottom of the support 42. The first end of the first electric telescopic rod 46 is connected to the first connecting rod 45, and the second end of the first electric telescopic rod 46 is connected to the first end of the clamping plate 43.
[0075] The second end of the clamping plate 43 is a V-shaped notch 47 for clamping the cable.
[0076] Specifically, the first electric telescopic rod 46 is electrically connected to the control system 100, and an operator can control the opening or closing of the first electric telescopic rod 46 through the control system 100. The second end of the first electric telescopic rod 46 is connected to the first end of one clamping plate 43, and the first end of the other clamping plate 43 is connected to the first connecting rod 45.
[0077] When the waste cable 110 needs to be clamped, the first electric telescopic rod 46 works, and the first electric telescopic rod 46 drives the first end of a clamping plate 43 to rotate, so that the clamping plate 43 rotates along the first pin 44, so that the V-shaped notches 47 at the second ends of the two clamping plates 43 clamp the waste cable 110.
[0078] The present invention controls the rotation of the clamping plates 43 by the first electric telescopic rod 46 , thereby enabling the V-shaped notches 47 of the two clamping plates 43 to clamp the waste cables 110 , thereby increasing the automation of the present invention and improving work efficiency.
[0079] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 6 As shown, the shearing device 5 includes two shear plates 51, a second electric telescopic rod 52, a second pin shaft 53 and a first rotating shaft 54. The first end of the shear plate 51 is provided with an arc-shaped blade 55, and the two ends of the second pin shaft 53 are respectively connected to the two shear plates 51. The first rotating shaft 54 is respectively provided at the second ends of the two shear plates 51, and the second electric telescopic rod 52 is respectively connected to the two first rotating shafts 54.
[0080] Specifically, the second electric telescopic rod 52 is electrically connected to the control system 100 , and the operator can control the second electric telescopic rod 52 to be opened or closed through the control system 100 .
[0081] When the waste cables 110 need to be cut, the second electric telescopic rod 52 is put into operation, and the second electric telescopic rod 52 drives the shear plates 51 to rotate, thereby gradually engaging the two shear plates 51 to cut the waste cables 110 .
[0082] The present invention connects the two ends of the second pin shaft 53 to the two shear plates 51 respectively, and sets the first rotating shaft 54 at the second end of the two shear plates 51 respectively, and connects the second electric telescopic rod 52 to the two first rotating shafts 54 respectively, so that the two shear plates 51 can be stably driven by the second electric telescopic rod 52 to rotate through the first rotating shaft 54, thereby ensuring the stability of cutting.
[0083] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 7 and Figure 8As shown, the flipping device 9 includes a first support frame 91, a tray 92, a second rotating shaft 93 and a third electric telescopic rod 94. The bottom of the first support frame 91 is connected to the carriage 2, the second rotating shaft 93 is arranged on the top of the first support frame 91, and the side wall of the tray 92 is rotatably connected to the first support frame 91 through the second rotating shaft 93. The third electric telescopic rod 94 is respectively arranged on both sides of the first support frame 91, and the two ends of the third electric telescopic rod 94 are respectively connected to the side wall of the first support frame 91 and the side wall of the tray 92.
[0084] The driving device 3 is disposed below the first support frame 91 , and the first pushing device 6 is located on the inner side of the first support frame 91 .
[0085] Specifically, the length between the two mounting brackets 32 is less than the length of the tray 92. That is, the orthographic projection of the tray 92 on the bottom of the carriage 2 covers the entire drive unit 3. The third electric telescopic rod 94 is electrically connected to the control system 100, allowing the operator to control the opening and closing of the third electric telescopic rod 94 through the control system 100. The length of the first wing door 23 is greater than the length of the tray 92.
[0086] When the waste cables 110 are pushed onto the tray 92, the operator controls the third electric telescopic rod 94 to open through the control system 100. The third electric telescopic rod 94 acts on the side wall of the tray 92 and supports one side of the tray 92, thereby rotating the other side of the tray 92 through the second rotating shaft 93, thereby turning the tray 92 over, so that the waste cables 110 on the tray 92 roll along the tray 92 and onto the recycling vehicle.
[0087] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 7 and Figure 8 As shown, the flipping device 9 also includes an outer slide 95, a fourth electric telescopic rod 96 and a baffle 97. The first end of the outer slide 95 is connected to the second rotating shaft 93, and the two ends of the baffle 97 are respectively connected to the second end of the outer slide 95. The two ends of the fourth electric telescopic rod 96 are respectively connected to the baffle 97 and the tray 92. Slide rails are provided on both sides of the tray 92, and the slide rails are slidably arranged in the outer slide 95.
[0088] Specifically, the fourth electric telescopic rod 96 is electrically connected to the control system 100 , and the operator can control the fourth electric telescopic rod 96 to be opened or closed through the control system 100 .
[0089] The present invention connects the two ends of the baffle 97 to the second end of the outer slide 95 respectively, connects the two ends of the fourth electric telescopic rod 96 to the baffle 97 and the tray 92 respectively, and makes the slide rail slidably set in the outer slide 95. The tray 92 is driven to move in the outer slide 95 by the fourth electric telescopic rod 96, thereby providing a guiding effect on the moving direction of the waste cable 110, so that the waste cable 110 can be stably moved to the recycling vehicle.
[0090] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 9 As shown, the first pushing device 6 includes a first push plate 61, a fifth electric telescopic rod 62, three fixing frames 63, a connecting sleeve 64 and a slider 65. The three fixing frames 63 are evenly spaced in the carriage 2. The connecting sleeves 64 are respectively arranged at both ends of the first push plate 61, and the first end of the connecting sleeve 64 is connected to the fixing frame 63. The first end of the slider 65 is slidably arranged in the second end of the connecting sleeve 64. The second end of the slider 65 is connected to the first push plate 61. The first end of the fifth electric telescopic rod 62 is connected to the fixing frame 63, and the second end of the fifth electric telescopic rod 62 is connected to the center position of the first push plate 61.
[0091] Specifically, the fifth electric telescopic rod 62 is electrically connected to the control system 100 , and the operator can control the fifth electric telescopic rod 62 to be opened or closed through the control system 100 .
[0092] The connecting sleeve 64 and the slider 65 provide support for the first push plate 61 and also provide a limit on the moving direction of the first push plate 61, so that the first push plate 61 can stably push the waste cable 110 and enable the waste cable 110 to be stably moved to the lifting device 7.
[0093] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 10 As shown, the lifting device 7 includes a fixed rod 71, a second drive motor 72, a support box 73, a movable sleeve 74, a rack rod 75 and a gear 76. The fixed rod 71 is located on the outside of both ends of the first support frame 91. The fixed rod 71 and the rack rod 75 are both fixedly arranged in the carriage 2. The movable sleeve 74 is sleeved on the fixed rod 71. The second drive motor 72 is arranged on the movable sleeve 74, and the output shaft of the second drive motor 72 is connected to the gear 76. The gear 76 is engaged with the rack rod 75. The two ends of the support box 73 are respectively connected to the movable sleeve 74, and the support box 73 is arranged toward the first pushing device 6.
[0094] Specifically, the width of the tray 73 is greater than the width of the waste cables 110, so that the waste cables 110 can be stably placed in the tray 73. The second drive motor 72 is electrically connected to the control system 100, and the operator can control the second drive motor 72 to be turned on or off through the control system 100.
[0095] The length of the rack rod 75 and the length of the fixing rod 71 are greater than the height of the first support frame 91 , thereby enabling the tray 73 to move above the tray 92 .
[0096] After the first push plate 61 pushes the waste cables 110 into the tray 73, the operator controls the second drive motor 72 to start through the control system 100. The output shaft of the second drive motor 72 drives the gear 76 to rotate. Since the rack rod 75 and the gear 76 are engaged, the gear 76 moves on the rack rod 75, thereby driving the tray 73 to move upward. When the tray 73 moves above the tray 92 or is parallel to the tray 92, the operator controls the second drive motor 72 to stop working through the control system 100, and controls the second pushing device 8 to start, so as to push the waste cables 110 in the tray 73 onto the tray 92.
[0097] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 11 As shown, the second pushing device 8 includes a second support frame 81, a track 82, a second push plate 83, a connecting block 84 and a sixth electric telescopic rod 85. The second support frame 81 is arranged on the side wall of the carriage 2, the track 82 is arranged at the bottom of the second support frame 81, the two ends of the second push plate 83 are respectively connected to the connecting block 84, the connecting block 84 is slidably connected to the track 82, and the two ends of the sixth electric telescopic rod 85 are respectively connected to the center position of the second support frame 81 and the center position of the second push plate 83.
[0098] A first notch 77 is provided on the outer side of the tray 73 , and the length of the second push plate 83 is smaller than that of the first notch 77 .
[0099] Specifically, the sixth electric telescopic rod 85 is electrically connected to the control system 100 , and the operator can control the sixth electric telescopic rod 85 to be opened or closed through the control system 100 .
[0100] When the tray 73 moves to above the tray 92 or becomes parallel to the tray 92 , the operator controls the second drive motor 72 to stop working and controls the sixth electric telescopic rod 85 to start through the control system 100 . The sixth electric telescopic rod 85 drives the second push plate 83 to move, so that the second push plate 83 passes through the first notch 77 , pushes out the waste cables 110 on the tray 73 , and pushes the waste cables 110 onto the tray 92 .
[0101] In one embodiment of the waste cable automatic recycling vehicle of the present invention, Figure 2As shown, the control system 100 includes a controller, a monitoring display screen 101, an operation panel 102 and a camera 103. The controller is electrically connected to the cable conveying system, the monitoring display screen 101, the operation panel 102 and the camera 103 respectively. The camera 103 is set at the rear of the carriage 2.
[0102] Specifically, there are three cameras 103 , which are spaced apart and arranged at the top end of the rear end of the carriage 2 , and the images illuminated by the three cameras 103 can be viewed through the monitoring display screen 101 .
[0103] The controller is also electrically connected to the driving device 3, the two clamping devices 4, the two shearing devices 5, the first pushing device 6, the lifting device 7, the second pushing device 8 and the flipping device 9, so that the operator can control the actions of the driving device 3, the two clamping devices 4, the two shearing devices 5, the first pushing device 6, the lifting device 7, the second pushing device 8 and the flipping device 9 through the operation panel 102.
[0104] Although some specific embodiments of the present invention have been described in detail by way of examples, it should be understood by those skilled in the art that the above examples are for illustration only and are not intended to limit the scope of the present invention. It should be understood by those skilled in the art that modifications may be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.
Claims
1. An automatic recycling vehicle for waste cables, characterized in that: include: locomotive heads, carriages, tool storage racks, cable conveying systems and control systems; The tool storage rack and the cable conveying system are arranged in the carriage, and the control system is electrically connected to the cable conveying system for controlling the operation of the cable conveying system; The cable conveying system includes a driving device, two clamping devices, two shearing devices, a first pushing device, a lifting device, a second pushing device and a flipping device; the two clamping devices are respectively arranged at both ends of the driving device for clamping the cable, the two shearing devices are respectively arranged on the outsides of the two clamping devices, the driving device is arranged in the carriage for driving the clamping device to move, the first pushing device is located at the bottom of the driving device, the flipping device is located at the top of the driving device, the lifting device is located on one side of the first pushing device, and the second pushing device is located above the lifting device.
2. The automatic waste cable recycling vehicle according to claim 1 is characterized in that: The tool storage shelves and the cable conveying system are respectively located on both sides of the carriage, the control system is arranged on the side walls of the carriage, and working tools are placed on the tool storage shelves; The driving device includes a first driving motor, two mounting frames, a first sprocket, a second sprocket and an annular rack, the two mounting frames are respectively fixed to the two ends of the carriage, the first sprocket and the second sprocket are respectively rotatably arranged on the two mounting frames, and the output shaft of the first driving motor is connected to the first sprocket, the annular rack is sleeved on the first sprocket and the second sprocket, and the two clamping devices are respectively arranged at the upper end and the lower end of the annular rack; The first pushing device is used to push the cut cable to the lifting device, and the lifting device is used to transport the cut cable to the second pushing device. The second pushing device is used to push the cut cable to the flipping device, and the flipping device is used to flip the cut cable and transport it to the recycling vehicle.
3. The automatic waste cable recycling vehicle according to claim 2 is characterized in that: The clamping device includes a fixed seat, a support and two clamping plates. The fixed seat is connected to the annular rack. The fixed seat is provided with an opening. The support is provided on the inner wall of the fixed seat. The two clamping plates are rotatably provided on the fixed seat respectively, and the ends of the clamping plates pass through the opening and are located outside the fixed seat. The control system includes a controller, a monitoring display screen, an operation panel and a camera. The controller is electrically connected to the cable conveying system, the monitoring display screen, the operation panel and the camera respectively. The camera is arranged at the rear of the carriage.
4. The automatic waste cable recycling vehicle according to claim 3 is characterized in that: The clamping device further includes a plurality of first pins, a first connecting rod, and a first electric telescopic rod, wherein the first pin passes through the clamping plate and is rotatably arranged on the top of the support, the first connection is arranged at the bottom of the support, the first end of the first electric telescopic rod is connected to the first connecting rod, and the second end of the first electric telescopic rod is connected to the first end of the clamping plate; The second end of the clamping plate is a V-shaped notch for clamping the cable.
5. The automatic waste cable recycling vehicle according to claim 1 is characterized in that: The shearing device includes two shear plates, a second electric telescopic rod, a second pin shaft and a first rotating shaft. The first end of the shear plate is provided with an arc-shaped blade, the two ends of the second pin shaft are respectively connected to the two shear plates, the first rotating shaft is respectively provided at the second ends of the two shear plates, and the second electric telescopic rod is respectively connected to the two first rotating shafts.
6. The automatic waste cable recycling vehicle according to claim 1, characterized in that: The turning device includes a first support frame, a tray, a second rotating shaft and a third electric telescopic rod, the bottom of the first support frame is connected to the carriage, the second rotating shaft is arranged on the top of the first support frame, and the side wall of the tray is rotatably connected to the first support frame through the second rotating shaft, the third electric telescopic rod is respectively arranged on both sides of the first support frame, and the two ends of the third electric telescopic rod are respectively connected to the side wall of the first support frame and the side wall of the tray; The driving device is arranged below the first supporting frame, and the first pushing device is located on the inner side of the first supporting frame.
7. The automatic waste cable recycling vehicle according to claim 6, characterized in that: The flipping device also includes an outer slide, a fourth electric telescopic rod and a baffle. The first end of the outer slide is connected to the second rotating shaft, the two ends of the baffle are respectively connected to the second end of the outer slide, the two ends of the fourth electric telescopic rod are respectively connected to the baffle and the tray, and slide rails are provided on both sides of the tray, and the slide rails are slidably arranged in the outer slide.
8. The automatic waste cable recycling vehicle according to claim 1, characterized in that: The first pushing device includes a first push plate, a fifth electric telescopic rod, three fixing frames, a connecting sleeve and a slider. The three fixing frames are evenly spaced in the carriage. The connecting sleeves are respectively arranged at both ends of the first push plate, and the first end of the connecting sleeve is connected to the fixing frame. The first end of the slider is slidably arranged in the second end of the connecting sleeve, the second end of the slider is connected to the first push plate, the first end of the fifth electric telescopic rod is connected to the fixing frame, and the second end of the fifth electric telescopic rod is connected to the center position of the first push plate.
9. The automatic waste cable recycling vehicle according to claim 6, characterized in that: The lifting device includes a fixed rod, a second drive motor, a support box, a movable sleeve, a rack rod and a gear. The fixed rod is located on the outside of both ends of the first support frame. The fixed rod and the rack rod are both fixedly arranged in the carriage. The movable sleeve is sleeved on the fixed rod. The second drive motor is arranged on the movable sleeve, and the output shaft of the second drive motor is connected to the gear. The gear is engaged with the rack rod. The two ends of the support box are respectively connected to the movable sleeve, and the support box is arranged toward the first pushing device.
10. The automatic waste cable recycling vehicle according to claim 9, characterized in that: The second pushing device includes a second support frame, a track, a second push plate, a connecting block and a sixth electric telescopic rod, the second support frame is arranged on the side wall of the carriage, the track is arranged at the bottom of the second support frame, the two ends of the second push plate are respectively connected to the connecting block, the connecting block is slidably connected to the track, and the two ends of the sixth electric telescopic rod are respectively connected to the center position of the second support frame and the center position of the second push plate; A first notch is provided on the outer side of the tray, and the length of the second push plate is smaller than the length of the first notch.
Citation Information
Patent Citations
Movable waste cement telegraph pole recycling vehicle and recycling method
CN117900231A
Electric power prophylactic test car of joining in marriage net live working multiplexer utensil and equipment
CN206096285U
Underground cable withdrawal ang cutting apparatus
KR1019960032829A
Apparatus and Method for Stripping Insulation Lengthwise fom Electrical Wires and Cables
US20130104720A1
Cable-cutting unit for a cable winch, cable-cutting system for a cable winch and method for operating a cable-cutting unit for a cable winch
US20180215593A1
Cited By
Forklift compatible type waste cable bundle storage rack system
CN121799817A