Steel pipe butt welding device for steel structure connection
By designing the multi-component collaborative work of the steel pipe butt welding device, the problem of insufficient welding adaptability of existing devices at different angles is solved, and multi-angle cutting repair and welding is realized, which improves production efficiency and enterprise competitiveness.
Patent Information
- Application Number
- CN202510846044.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-24
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
Existing steel pipe welding devices are difficult to adapt to welding needs at different angles, resulting in insufficient versatility and flexibility of the equipment, increasing enterprise costs, and reducing production efficiency and competitiveness.
A steel pipe butt welding device for steel structure connection is designed, including a bearing plate, a moving component, a rotating component, an angle adjustment component, a clamping component, a rotating component, a lifting component and a protective component. Through the synergy of these components, the multi-angle cutting repair and welding of the steel pipe is realized to ensure the alignment and welding of the steel pipe at different angles.
It realizes adaptability to welding scenarios at different angles, improves the versatility and flexibility of the device, reduces enterprise costs, and improves production efficiency and competitiveness.
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Figure CN120480609A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of steel pipe welding, in particular to a steel pipe butt welding device for connecting steel structures. Background Art
[0002] Steel structure connection refers to the process of connecting steel components to each other in various ways to form an overall structure in structures such as buildings, bridges, and towers. This connection method is crucial to ensuring the safety, stability, and durability of the entire structure. Steel structure connection methods include welding. Welding is a process that uses high temperatures to melt metals and combine them together. It can provide a continuous connection, help transmit greater force, and does not require additional fasteners. Therefore, the welding process is very important in the process of steel pipe butt jointing.
[0003] In the existing patent CN118559351A, a steel pipe welding device is disclosed, including a welding table, a slot body is provided in the middle of the top of the welding table, a placement slot is provided on both sides of the top of the welding table, a clamping assembly is slidably provided inside the placement slot, and a limit assembly is provided on both sides of the top of the slot body, and the limit assembly includes a base, an arc groove, a ball, a support column, a reduction motor, a rotating rod, a mounting slot, and a rectangular through hole. The present invention is provided with a limit assembly, a clamping assembly, a slide, and an electromagnetic plate. When in use, the clamping assembly can be moved inside the placement slot through the cooperation of the slide and the slide, and the distance between the clamping assembly and the limit assembly can be conveniently changed. The device can weld steel pipes of different lengths, and at the same time, the steel pipe is doubly fixed by the cooperation of the limit assembly and the clamping assembly, so that the steel pipe is more stable during welding.
[0004] In the above structure, welding of steel pipes of different lengths can be achieved. However, when welding steel pipes, welding situations of different angles will be presented, such as horizontal welding or angled welding. During angled welding, the steel pipe needs to be cut and repaired, which makes it difficult to adapt to welding in various environments and cannot handle different welding tasks. This reduces the versatility of the device, resulting in increased enterprise costs and reduced flexibility of the device. It is not conducive to the mass production of various welded pipes, cannot meet production needs, reduces production efficiency, and multiple devices running at the same time take up space, which is not conducive to the production operation of the enterprise and reduces the competitiveness of the enterprise.
[0005] Therefore, how to provide a steel pipe butt welding device for connecting steel structures is a problem that those skilled in the art urgently need to solve. Summary of the Invention
[0006] One object of the present invention is to provide a butt welding device for steel pipes used for connecting steel structures. The butt welding device for steel pipes used for connecting steel structures described in the present invention comprises a bearing plate, a welding device is provided on the bearing plate, a moving component is provided on the bearing plate, a rotating component is provided on the moving component, an adjusting component for adjusting an angle is provided on the rotating component, a clamping component for clamping a steel pipe is provided on the adjusting component, a rotating component is provided on the bearing plate, a lifting component is provided on the rotating component, a protective component is provided on the outer ring of the lifting component, a repair component is provided on the output end of the lifting component, and a transmission component is provided between the lifting component and the protective component. The protection assembly is used to protect the repair assembly; wherein, when repairing the steel pipe, the adjustment assembly and the rotating assembly adjust the angle, forcing the lifting assembly to be in the first state, so that the steel pipe corresponds to the repair assembly, and the end of the steel pipe is repaired; before welding the steel pipe, the rotating assembly adjusts the angle to the vertical state, forcing the lifting assembly to be in the second state, so that the steel pipe corresponds to the protection assembly, and the protection assembly achieves the alignment effect of the repair part of the steel pipe; when welding the steel pipe, the rotating assembly adjusts the angle to the horizontal state, and the moving assembly is used to connect the repair parts of the two steel pipes, and the welding equipment is used to achieve the welding effect.
[0007] Preferably, the moving component includes a support frame arranged on the supporting plate, an electric push rod 1 is installed on the support frame, a sliding block is provided at the output end of the electric push rod 1, an electric push rod 2 is installed on the sliding block, and a support ring is provided at the output end of the electric push rod 2.
[0008] Preferably, the rotating assembly includes a rotating ring whose bearing is connected to the support ring, a rotating motor is installed on the support ring, the output shaft of the rotating motor is connected to a driving gear, and the outer ring fixing sleeve of the rotating ring is provided with a driven gear meshing with the driving gear.
[0009] Preferably, the adjustment assembly includes an adjustment motor installed on the inner wall of the rotating ring, an adjustment rod is connected to a bearing on the rotating ring, the adjustment rod is connected to an output shaft of the adjustment motor, and an adjustment block is provided on the adjustment rod.
[0010] Preferably, the clamping assembly includes a mounting plate arranged on the adjusting block, the mounting plate is mounted with a third electric push rod, and the output end of the third electric push rod is provided with a clamping block.
[0011] Preferably, the rotating assembly includes a fixed block arranged on the supporting plate, a rotating motor is mounted on the fixed block, a rotating rod is connected to a bearing on the fixed block, the rotating rod is connected to the output shaft of the rotating motor, and a rotating block is arranged on the rotating rod.
[0012] Preferably, the lifting assembly includes a supporting outer cylinder arranged on the rotating block, a hydraulic lifting rod is installed in the supporting outer cylinder, and a lifting cylinder inserted into the supporting outer cylinder is provided at the output end of the hydraulic lifting rod.
[0013] Preferably, the protection component includes a support outer rod arranged on the rotating block, a support inner rod is inserted into the support outer rod, a protection cover is provided on the support inner rod and is sleeved on the outer ring of the support outer cylinder, and a protection spring is provided between the protection cover and the support outer rod and is sleeved on the outer ring of the support inner rod.
[0014] Preferably, the repair assembly includes a mounting block arranged on the lifting cylinder, a repair rod is connected to a bearing on the mounting block, a repair motor is installed on the mounting block, the repair rod is connected to the output shaft of the repair motor, and a repair knife is installed on the repair rod.
[0015] Preferably, the transmission assembly includes a transmission gear connected to the supporting outer cylinder by a bearing, a transmission spur rack 1 meshing with the transmission gear is provided on the lifting cylinder, and a transmission spur rack 2 meshing with the transmission gear is provided on the protective cover.
[0016] The beneficial effects of the present invention are as follows: When welding a steel pipe, the present invention uses a clamping assembly to clamp the steel pipe, first repairs the steel pipe, starts the moving assembly to move the position of the steel pipe, uses the adjusting assembly to adjust the angle of the steel pipe, and simultaneously uses the rotating assembly to adjust the angles of the lifting assembly and the repairing assembly, so that the steel pipe is in a state to be repaired, starts the lifting assembly to expose the repairing assembly, and starts the repairing assembly to cut and repair the steel pipe; after the repair is completed, the adjusting assembly is adjusted to the welding angle according to the angle of the adjusting assembly and the angle of the rotating assembly, so that the rotating assembly is in a vertical state, forcing the lifting assembly to move in the opposite direction, so that the repairing assembly retreats, and the protective assembly protects the repairing assembly, and starts the moving assembly, forcing the moving assembly to drive the steel pipe forward so that the end of the steel pipe contacts the outer wall of the protective assembly, thereby ensuring the alignment effect of the repair position of the steel pipe, thereby achieving pre-alignment of the steel pipe before welding, and when the steel pipe is not aligned with the protective assembly, starts the adjusting assembly to adjust until the steel pipe is aligned; during welding, starts the moving assembly to retreat, so that the steel pipe retreats to a reasonable position, and starts the rotating assembly to force The rotating assembly is made horizontal to ensure the smooth welding of the steel pipe. At this time, the steel pipes on both sides are aligned, and the moving assembly is started until the heads of the two steel pipes are aligned. The welding equipment is started, and the heads of the steel pipes are welded using the welding equipment. At the same time, the rotating assembly is started to rotate the two steel pipes to achieve the effect of annular welding of the steel pipes. Since the sparks generated by welding cause damage to the repair assembly, the rotating assembly is rotated away from the welding equipment at this time, and the protective assembly can further protect the repair assembly. In summary, a steel pipe butt welding device for connecting steel structures in the present application can realize welding scenes at different angles, realize multi-angle cutting and repair of steel pipes, adapt to welding in various environments, handle different welding tasks, integrate multi-angle adjustment, cutting and repair, and welding, occupy a small space, realize the multi-functional function of the device, improve the versatility of the device, reduce enterprise costs, and improve the flexibility of the device. It is conducive to the mass production of various welded steel pipes, meets production needs, greatly improves production efficiency, is conducive to the production operation of the enterprise, and improves the competitiveness of the enterprise. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a three-dimensional structural entity diagram of the present invention; Figure 2 It is a partial structural entity diagram of the present invention; Figure 3 A structural entity diagram of the rotating assembly of the present invention; Figure 4 A structural entity diagram of the regulating assembly of the present invention; Figure 5It is another structural entity diagram of the present invention; Figure 6 A structural entity diagram of the rotating assembly of the present invention; Figure 7 A structural entity diagram of the lifting assembly of the present invention; Figure 8 A structural entity diagram of the protection assembly of the present invention; Figure 9 A structural entity diagram of the repair assembly of the present invention; Figure 10 It is a structural entity diagram of the transmission assembly of the present invention.
[0018] Figure: 1. Carrying plate; 2. Welding equipment; 3. Moving assembly; 301. Support frame; 302. Electric push rod 1; 303. Sliding block; 304. Electric push rod 2; 305. Support ring; 4. Rotating assembly; 401. Rotating ring; 402. Rotating motor; 403. Driving gear; 404. Driven gear; 5. Adjusting assembly; 501. Adjusting motor; 502. Adjusting rod; 503. Adjusting block; 6. Clamping assembly; 601. Mounting plate; 602. Electric push rod 3; 603. Clamping block; 7. Rotating assembly; 701. Fixed block ;702, rotating motor; 703, rotating rod; 704, rotating block; 8, lifting assembly; 801, supporting outer cylinder; 802, hydraulic lifting rod; 803, lifting cylinder; 9, protection assembly; 901, supporting outer rod; 902, supporting inner rod; 903, protection cover; 904, protection spring; 10, repair assembly; 1001, mounting block; 1002, repair rod; 1003, repair motor; 1004, repair knife; 11, transmission assembly; 1101, transmission gear; 1102, transmission spur rack 1; 1103, transmission spur rack 2. DETAILED DESCRIPTION
[0019] The present invention will now be described in further detail with reference to the accompanying drawings, which are simplified schematic diagrams that illustrate the basic structure of the present invention in a schematic manner.
[0020] Example 1: like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10As shown, a butt welding device for steel pipes for connecting steel structures of the present invention comprises a bearing plate 1, a welding device 2 is provided on the bearing plate 1, a moving component 3 is provided on the bearing plate 1, a rotating component 4 is provided on the moving component 3, an adjusting component 5 for adjusting the angle is provided on the rotating component 4, a clamping component 6 for clamping the steel pipe is provided on the adjusting component 5, a rotating component 7 is provided on the bearing plate 1, a lifting component 8 is provided on the rotating component 7, a protective component 9 is provided on the outer ring of the lifting component 8, a repair component 10 is provided on the output end of the lifting component 8, a transmission component 11 is provided between the lifting component 8 and the protective component 9, and the protective component 9 is used to Protection and repair component 10; wherein, when repairing the steel pipe, the adjustment component 5 and the rotation component 7 adjust the angle, forcing the lifting component 8 to be in the first state, so that the steel pipe corresponds to the repair component 10, and the end of the steel pipe is repaired; before welding the steel pipe, the rotation component 7 adjusts the angle to the vertical state, forcing the lifting component 8 to be in the second state, so that the steel pipe corresponds to the protection component 9, and the protection component 9 achieves the alignment effect of the repair part of the steel pipe; when welding the steel pipe, the rotation component 7 adjusts the angle to the horizontal state, and the moving component 3 is used to dock the repair parts of the two steel pipes, and the welding equipment 2 is used to achieve the welding effect.
[0021] Working principle: When welding the steel pipe, the clamping assembly 6 is used to clamp the steel pipe, and the steel pipe is repaired first. The moving assembly 3 is started to move the position of the steel pipe, and the adjusting assembly 5 is used to adjust the angle of the steel pipe. At the same time, the rotating assembly 7 is used to adjust the angles of the lifting assembly 8 and the repair assembly 10, so that the steel pipe is in a state to be repaired, and the lifting assembly 8 is started to expose the repair assembly 10, and the repair assembly 10 is started to cut and repair the steel pipe; after the repair is completed, the adjusting assembly 5 is adjusted to the welding angle according to the angle of the adjusting assembly 5 and the angle of the rotating assembly 7, so that the rotating assembly 7 is in a vertical state, forcing the lifting assembly 8 to move in the opposite direction, so that the repair assembly 10 retreats, and the protective assembly 9 forms protection for the repair assembly 10, and the moving assembly 3 is started to force the moving assembly 3 to drive the steel pipe forward so that the end of the steel pipe contacts the outer wall of the protective assembly 9, ensuring the alignment effect of the repair position of the steel pipe, thereby realizing pre-alignment of the steel pipe before welding. When the steel pipe is not aligned with the protective assembly 9, the adjusting assembly 5 is started to adjust until the steel pipe is aligned; during welding, the moving assembly 3 is started to retreat, so that the steel pipe retreats to a reasonable position. Start the rotating assembly 7 and force the rotating assembly 7 to be in a horizontal state to ensure smooth welding of the steel pipes. At this time, the steel pipes on both sides are aligned. Start the moving assembly 3 until the heads of the two steel pipes are aligned. Start the welding equipment 2 and use the welding equipment 2 to weld the heads of the steel pipes. At the same time, start the rotating assembly 4 to rotate the two steel pipes to achieve the effect of annular welding of the steel pipes. Since the sparks generated by welding cause damage to the repair assembly 10, the rotating assembly 7 rotates away from the welding equipment 2. At the same time, the protective assembly 9 can further protect the repair assembly 10. In summary, the steel pipe butt welding device for connecting steel structures in the present application can realize welding scenes at different angles, realize multi-angle cutting and repair of steel pipes, adapt to welding in various environments, handle different welding tasks, integrate multi-angle adjustment, cutting and repair, and welding, occupy a small space, realize the multi-functional function of the device, improve the versatility of the device, reduce enterprise costs, and improve the flexibility of the device. It is conducive to the mass production of various welded steel pipes, meets production needs, greatly improves production efficiency, is conducive to the production operation of the enterprise, and improves the competitiveness of the enterprise.
[0022] Example 2: like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the moving component 3 includes a support frame 301 arranged on the bearing plate 1, an electric push rod 302 is installed on the support frame 301, the output end of the electric push rod 302 is provided with a sliding block 303, an electric push rod 2 304 is installed on the sliding block 303, and the output end of the electric push rod 2 304 is provided with a support ring 305.
[0023] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the rotating assembly 4 includes a rotating ring 401 whose bearing is connected to the support ring 305, a rotating motor 402 is installed on the support ring 305, the output shaft of the rotating motor 402 is connected to the driving gear 403, and the outer ring fixed sleeve of the rotating ring 401 is provided with a driven gear 404 meshing with the driving gear 403.
[0024] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the adjustment component 5 includes an adjustment motor 501 installed on the inner wall of a rotating ring 401, an adjustment rod 502 is connected to the bearing on the rotating ring 401, the adjustment rod 502 is connected to the output shaft of the adjustment motor 501, and an adjustment block 503 is provided on the adjustment rod 502.
[0025] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the clamping assembly 6 includes a mounting plate 601 arranged on the adjustment block 503, an electric push rod 3 602 is installed on the mounting plate 601, and a clamping block 603 is provided at the output end of the electric push rod 3 602.
[0026] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the rotating component 7 includes a fixed block 701 arranged on the bearing plate 1, a rotating motor 702 is installed on the fixed block 701, a rotating rod 703 is connected to the bearing on the fixed block 701, the rotating rod 703 is connected to the output shaft of the rotating motor 702, and a rotating block 704 is provided on the rotating rod 703.
[0027] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the lifting assembly 8 includes a supporting outer cylinder 801 arranged on the rotating block 704, a hydraulic lifting rod 802 is installed in the supporting outer cylinder 801, and the output end of the hydraulic lifting rod 802 is provided with a lifting cylinder 803 inserted on the supporting outer cylinder 801.
[0028] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the protection component 9 includes a support outer rod 901 arranged on the rotating block 704, a support inner rod 902 is inserted into the support outer rod 901, a protection cover 903 is provided on the support inner rod 902 and is sleeved on the outer ring of the support outer cylinder 801, and a protection spring 904 is provided between the protection cover 903 and the support outer rod 901 and is sleeved on the outer ring of the support inner rod 902.
[0029] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the repair component 10 includes a mounting block 1001 arranged on a lifting cylinder 803, a repair rod 1002 is connected to a bearing on the mounting block 1001, a repair motor 1003 is installed on the mounting block 1001, the repair rod 1002 is connected to the output shaft of the repair motor 1003, and a repair knife 1004 is installed on the repair rod 1002.
[0030] like Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 5 、 Figure 6 、 Figure 7 、 Figure 8 、 Figure 9 and Figure 10 As shown, a steel pipe butt welding device for connecting steel structures of the present invention, the transmission assembly 11 includes a transmission gear 1101 connected to the supporting outer cylinder 801 by a bearing, a transmission spur rack 1102 meshing with the transmission gear 1101 is provided on the lifting cylinder 803, and a transmission spur rack 2 1103 meshing with the transmission gear 1101 is provided on the protective cover 903.
[0031] Working principle: Before welding the steel pipe, pass the steel pipe through the mounting plate 601, start the electric push rod 3 602, so that the output end of the electric push rod 3 602 drives the clamping block 603 to move, so that the clamping block 603 clamps the steel pipe, achieving the clamping effect of the steel pipes on both sides; First, repair the steel pipe, start the electric push rod 1 302 to make the sliding block 303 move horizontally, start the electric push rod 2 304 to make the support ring 305 move vertically to a reasonable position, until the steel pipe moves to the position of the repair knife 1004, start the adjustment motor 501, the output shaft of the adjustment motor 501 rotates to drive the adjustment rod 502 to rotate, the adjustment rod 502 rotates to drive the adjustment block 503 to rotate, the adjustment block 503 drives the mounting plate 601 to rotate the angle, so that the steel pipe is adjusted to a reasonable position, and at the same time start the rotating motor 702, the output shaft of the rotating motor 702 rotates to drive the rotating rod 703 to rotate, the rotating rod 703 drives the rotating block 704 to rotate, so that the lifting component 8, the protection component 9, the repair component 10 and the transmission component 11 rotate the angle, so that the steel pipe is in a state to be repaired; start the hydraulic lifting rod 802 so that the hydraulic lifting rod The output end of 802 drives the lifting cylinder 803 to move in the supporting outer cylinder 801, and the lifting cylinder 803 drives the mounting block 1001, the repair rod 1002, the repair motor 1003 and the repair knife 1004 to move upward. The lifting cylinder 803 moves upward, so that the transmission spur rack 1102 drives the transmission gear 1101 to rotate, and the transmission gear 1101 rotates and drives the transmission spur rack 2 1103 to move downward, forcing the transmission spur rack 2 1103 to drive the protective cover 903 to move downward. At this time, the protection spring 904 is compressed, and the supporting inner rod 902 moves in the supporting outer rod 901 to achieve the supporting effect on the protective cover 903, and the repair motor 1003 is started. The output shaft of the repair motor 1003 rotates to drive the repair rod 1002 to rotate, and the repair rod 1002 rotates to drive the repair knife 1004 to rotate, and the repair knife 1004 cuts and repairs the steel pipe; After the repair is completed, the control system will adjust the adjusting motor 501 to the welding angle according to the rotation angle of the adjusting motor 501 and the rotation angle of the rotating motor 702, so that the rotating motor 702 drives the rotating rod 703 to rotate, forcing the rotating block 704 to be in a vertical state, so that the lifting assembly 8, the protective assembly 9, the repair assembly 10 and the transmission assembly 11 are in a vertical state, and the hydraulic lifting rod 802 is started in the reverse direction. The hydraulic lifting rod 802 retreats and drives the lifting cylinder 803 to move in the supporting outer cylinder 801. The lifting cylinder 803 drives the repair assembly 10 to retreat. Under the transmission action of the transmission spur rack 1 102, the transmission gear 1101 and the transmission spur rack 2 1103, the lifting cylinder 803 retreats and drives the protective cover 903 to move upward until the repair knife 1004 and the repair motor 1003 are hidden in the protective cover 903, so that the protective cover 903 protects the repair knife 1004 and the repair motor 1003. During alignment, the electric push rod 302 is started to move the sliding block 303 forward, and the rotating assembly 4 and the adjusting assembly 5 move accordingly, forcing the clamping block 603 to drive the steel pipe forward, so that the repaired steel pipe contacts the outer side of the protective cover 903, ensuring the alignment of the repair position of the steel pipe, thereby achieving pre-alignment of the steel pipe before welding. When the steel pipe and the protective cover 903 are not aligned, the adjusting motor 501 is started to adjust the welding angle of the steel pipe until the steel pipe and the protective cover 903 are aligned; During welding, the electric push rods 302 on both sides are started to retreat, so that the steel pipes retreat to a reasonable position, so that the steel pipes on both sides are away from each other, and the rotating motor 702 is started. The rotating motor 702 drives the rotating rod 703 to rotate, and the rotating rod 703 drives the rotating block 704 to rotate to a horizontal state, forcing the lifting component 8, the repair component 10 and the protection component 9 to be in a horizontal state, ensuring the smooth welding of the steel pipes and avoiding obstruction during welding. At this time, the steel pipes on both sides are aligned, and the electric push rod 302 is started again to move forward, forcing the two steel pipes to approach each other until the heads of the two steel pipes are aligned. At this time, the effect of multi-angle alignment can be achieved; start the welding equipment 2, use the welding equipment 2 to weld the heads of the steel pipes, and start the rotating motor 402 at the same time. The output shaft of the rotating motor 402 rotates to drive the driving gear 403 to rotate, and the driving gear 403 rotates to drive the driven gear 404 to rotate. The rotation of 404 drives the rotating ring 401 to rotate, and the rotation of the rotating ring 401 drives the adjusting component 5 and the clamping component 6 to rotate, so that the clamping blocks 603 on both sides drive the two steel pipes to rotate synchronously, thereby achieving the effect of annular welding of the steel pipe. Since the sparks generated by welding cause damage to the repair knife 1004 and the repair motor 1003, the rotating component 7 rotates to a horizontal state and will be away from the welding equipment 2. At the same time, the protective cover 903 can further protect the repair knife 1004 and the repair motor 1003, thereby increasing the service life of the repair knife 1004 and the repair motor 1003; during repair, the protective cover 903 can expose the repair component 10, thereby smoothly realizing the repair effect on the steel pipe. During pre-alignment, the protective cover 903 can form an alignment effect on the steel pipe, which is beneficial to the welding of the steel pipe. During welding, the protective cover 903 can hide the repair component 10, thereby realizing the protection of the repair component 10.
[0032] This solution can realize welding scenarios at different angles, achieve multi-angle cutting and repair of steel pipes, adapt to welding in various environments, handle different welding tasks, integrate multi-angle adjustment, cutting and repair, and welding in one, occupy a small space, realize the multi-functional role of the device, improve the versatility of the device, reduce enterprise costs, improve the flexibility of the device, facilitate the mass production of various welded steel pipes, meet production needs, greatly improve production efficiency, benefit the production operation of the enterprise, and enhance the competitiveness of the enterprise.
[0033] The above description is only a preferred specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with the technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solution and inventive concept of the present invention, should be covered by the scope of protection of the present invention.
Claims
1. A steel pipe butt welding device for connecting steel structures, characterized in that: The invention comprises a bearing plate (1), wherein a welding device (2) is provided on the bearing plate (1), a moving assembly (3) is provided on the bearing plate (1), a rotating assembly (4) is provided on the moving assembly (3), an adjusting assembly (5) for adjusting an angle is provided on the rotating assembly (4), a clamping assembly (6) for clamping a steel pipe is provided on the adjusting assembly (5), a rotating assembly (7) is provided on the rotating assembly (7), a lifting assembly (8) is provided on the outer ring of the lifting assembly (8), a repair assembly (10) is provided on the output end of the lifting assembly (8), a transmission assembly (11) is provided between the lifting assembly (8) and the protective assembly (9), and the protective assembly (9) is used to protect the steel pipe. The repair assembly (10) is protected; wherein, when repairing the steel pipe, the adjusting assembly (5) and the rotating assembly (7) adjust the angle, forcing the lifting assembly (8) to be in the first state, so that the steel pipe corresponds to the repair assembly (10), thereby achieving the repair of the end of the steel pipe; before welding the steel pipe, the rotating assembly (7) adjusts the angle to the vertical state, forcing the lifting assembly (8) to be in the second state, so that the steel pipe corresponds to the protecting assembly (9), thereby achieving the alignment effect of the protecting assembly (9) on the repaired part of the steel pipe; when welding the steel pipe, the rotating assembly (7) adjusts the angle to the horizontal state, utilizes the moving assembly (3), makes the repaired parts of the two steel pipes butt joint, and utilizes the welding equipment (2) to achieve the welding effect.
2. A steel pipe butt welding device for connecting steel structures according to claim 1, characterized in that: The moving assembly (3) comprises a support frame (301) arranged on the supporting plate (1), an electric push rod 1 (302) is mounted on the support frame (301), a sliding block (303) is provided at the output end of the electric push rod 1 (302), an electric push rod 2 (304) is mounted on the sliding block (303), and a support ring (305) is provided at the output end of the electric push rod 2 (304).
3. A steel pipe butt welding device for connecting steel structures according to claim 2, characterized in that: The rotating assembly (4) comprises a rotating ring (401) connected to the supporting ring (305) by a bearing, a rotating motor (402) being mounted on the supporting ring (305), an output shaft of the rotating motor (402) being connected to a driving gear (403), and an outer ring fixed sleeve of the rotating ring (401) being provided with a driven gear (404) meshing with the driving gear (403).
4. A steel pipe butt welding device for connecting steel structures according to claim 3, characterized in that: The adjustment assembly (5) comprises an adjustment motor (501) mounted on the inner wall of the rotating ring (401); an adjustment rod (502) is connected to a bearing on the rotating ring (401); the adjustment rod (502) is connected to an output shaft of the adjustment motor (501); and an adjustment block (503) is provided on the adjustment rod (502).
5. The steel pipe butt welding device for connecting steel structures according to claim 4, characterized in that: The clamping assembly (6) comprises a mounting plate (601) arranged on the adjusting block (503), an electric push rod 3 (602) is mounted on the mounting plate (601), and a clamping block (603) is provided at the output end of the electric push rod 3 (602).
6. A steel pipe butt welding device for connecting steel structures according to claim 5, characterized in that: The rotating assembly (7) comprises a fixed block (701) arranged on the supporting plate (1), a rotating motor (702) being mounted on the fixed block (701), a rotating rod (703) being connected to a bearing on the fixed block (701), the rotating rod (703) being connected to an output shaft of the rotating motor (702), and a rotating block (704) being arranged on the rotating rod (703).
7. A steel pipe butt welding device for connecting steel structures according to claim 6, characterized in that: The lifting assembly (8) comprises a supporting outer cylinder (801) arranged on the rotating block (704), a hydraulic lifting rod (802) being installed in the supporting outer cylinder (801), and a lifting cylinder (803) inserted into the supporting outer cylinder (801) being provided at the output end of the hydraulic lifting rod (802).
8. The steel pipe butt welding device for connecting steel structures according to claim 7, characterized in that: The protection assembly (9) comprises a support outer rod (901) arranged on the rotating block (704), a support inner rod (902) inserted into the support outer rod (901), a protection cover (903) sleeved on the outer ring of the support outer cylinder (801) provided on the support inner rod (902), and a protection spring (904) sleeved on the outer ring of the support inner rod (902) provided between the protection cover (903) and the support outer rod (901).
9. The steel pipe butt welding device for connecting steel structures according to claim 8, characterized in that: The repair assembly (10) includes a mounting block (1001) arranged on the lifting cylinder (803), a repair rod (1002) is connected to a bearing on the mounting block (1001), a repair motor (1003) is mounted on the mounting block (1001), the repair rod (1002) is connected to the output shaft of the repair motor (1003), and a repair knife (1004) is mounted on the repair rod (1002).
10. The steel pipe butt welding device for connecting steel structures according to claim 9, characterized in that: The transmission assembly (11) includes a transmission gear (1101) connected to the supporting outer cylinder (801) by a bearing, a transmission spur rack 1 (1102) meshing with the transmission gear (1101) is provided on the lifting cylinder (803), and a transmission spur rack 2 (1103) meshing with the transmission gear (1101) is provided on the protective cover (903).
Citation Information
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