Automatic integrated punching device

By designing an automated integrated punching device, including feeding, stamping, cutting and vacuuming units, the dust and harmful gas purification problems during aluminum profile cutting are solved, and efficient and safe profile processing is achieved.

CN120551291APending Publication Date: 2025-08-29WANLEDE AUTOMOTIVE ELECTRONICS (JIAXING) CO LTD
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Patent Information

Application Number
CN202510740423.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-05
Publication Date
2025-08-29

AI Technical Summary

Technical Problem

The existing aluminum profile cutting device generates a large amount of dust and harmful gases during the cutting process, which affects the health of the operator and pollutes the environment. It is difficult to effectively purify the cutting angle after adjustment.

Method used

An automated integrated punching device is designed, including a feeding unit, a stamping unit, a cutting unit and a vacuum cleaner unit. The waste gas and iron filings are captured through the vacuum cleaner assembly, and the vibration cleaning of the filter is achieved using the cleaning assembly and the collection assembly to ensure the purification effect and the collection of iron filings.

Benefits of technology

It realizes efficient purification of waste gas and iron filings during the cutting process, improves the health and safety of operators, and ensures efficient and orderly progress of profile processing.

✦ Generated by Eureka AI based on patent content.

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Abstract

The automatic integrated punching device comprises a feeding unit, a punching unit, a cutting unit and a dust collection unit, the punching unit is located on the outer side of the feeding unit, the cutting unit is located at the end, away from the feeding unit, of the punching unit, and the dust collection unit is located on the outer side of the cutting unit. The cutting device has the beneficial effects that through the design of the dust collection assembly, in the cutting process, a dust collection pump and a guide fan are started at the same time, a dust collection cover captures waste gas and scrap iron generated by cutting, life health and safety of operators are improved, air and environment pollution is avoided, and a better purification effect is achieved; and through the design of the feeding unit, the punching unit and the cutting unit, it is ensured that the automatic integrated punching device can efficiently and orderly complete the punching machining task of the sectional materials.
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Description

Technical Field

[0001] The present invention relates to the technical field of profile processing, and in particular to an automated integrated punching device. Background Art

[0002] Profiles are geometric objects crafted from iron, steel, or other materials with a certain strength and toughness through processes like rolling, extrusion, and casting. They possess fixed dimensions, specific cross-sectional shapes, and corresponding mechanical and physical properties. They are widely used in building structures, manufacturing, and installation. Profile processing is a fundamental process in the manufacturing industry, and its technological proficiency and innovation directly impact product quality and market competitiveness. With the continuous emergence of new materials and processes, profile processing will develop towards high efficiency, green development, and intelligent manufacturing.

[0003] In the prior art, the patent with announcement number CN218461037U discloses an aluminum profile cutting device, which includes a conveyor line, a sliding collection assembly, and a cutting table. The sliding collection assembly is arranged on the conveyor line and is used to guide the aluminum profile entering the conveyor line to adjust the movement angle of the aluminum profile relative to the transmission direction of the conveyor line. The cutting table is arranged at the discharge port of the conveyor line, and a cutting assembly is installed on the cutting table to cut the aluminum profile entering the cutting table. By arranging the sliding collection assembly on the conveyor line, it is possible to cut the aluminum profile at different angles. Under the guidance of the sliding collection assembly, the aluminum profile entering the conveyor line changes the movement angle of the aluminum profile, thereby achieving cutting at different angles to meet production needs, improve cutting efficiency, improve cutting accuracy, and achieve better cutting effects. Although the cutting angle can be adjusted, a large amount of dust and harmful gases will be generated in the cutting area during the cutting process. If they are not purified, they will seriously affect the health of the workers. Summary of the Invention

[0004] In response to the shortcomings of the existing technology, the present invention provides an automated integrated punching and cutting device. Through the design of the dust suction component, during the cutting process, the dust suction pump and the guide fan are started at the same time, and the dust suction hood captures the exhaust gas and iron chips generated by the cutting, thereby improving the life, health and safety of the operator, avoiding pollution of the air and the environment, and achieving a better purification effect. At the same time, through the design of the cleaning component and the collection component, when the filter is clogged, the filter is driven to vibrate slightly. Through the vibration of the filter, the iron chips attached to the surface of the filter will be shaken off, preventing it from affecting the use of the filter. In addition, through the design of the feeding unit, the stamping unit and the cutting unit, it is ensured that the automated integrated punching and cutting device can efficiently and orderly complete the punching and cutting processing tasks of the profile.

[0005] The present invention provides the following technical solution: an automated integrated punching and cutting device, comprising: a loading unit, a punching unit, a cutting unit, and a dust collection unit, wherein the punching unit is located outside the loading unit, the cutting unit is located at one end of the punching unit away from the loading unit, and the dust collection unit is located outside the cutting unit; The loading unit is used to load the profiles, the stamping unit is used to stamp the profiles, the cutting unit is used to cut the profiles, and the dust collection unit is used to absorb the waste gas and iron chips generated by the profile cutting; The dust collection unit consists of a dust collection component, a cleaning component and a collection component. The dust collection component is used to absorb and process the exhaust gas and iron chips generated by the profile cutting. The dust collection component consists of a dust collection hood, a connecting shell, a connecting cylinder, a dust collection pipe and a processing box. The dust collection hood is located outside the cutting unit. The connecting shell is fixedly connected to the end of the dust collection hood away from the cutting unit. The connecting cylinder is fixedly connected to the end of the connecting shell away from the dust collection hood. The dust collection hood is fixedly connected to the end of the connecting cylinder away from the connecting shell. The processing box is fixedly connected to the end of the dust collection pipe away from the connecting cylinder. The cleaning component is located inside the connecting shell, and the collecting component is located inside the connecting shell and below the cleaning component.

[0006] As a preferred solution of the present invention, a guide fan is fixedly connected to the inside of the connecting cylinder, the dust suction pipe is connected to the processing box through a dust suction pump, the processing box is filled with filtered liquid, and a stirring rod is rotatably connected to the inside of the processing box. The stirring rod extends to the bottom of the processing box and is fixedly connected to the driving end of the first driving motor.

[0007] As a preferred solution of the present invention, a connection box is fixedly connected to the top of the processing box, multiple groups of filter plates are fixedly connected to the interior of the connection box, and multiple groups of exhaust holes are opened on the top of the connection box.

[0008] As a preferred solution of the present invention, two groups of filter screens are provided inside the connecting shell, and the cleaning assembly consists of two groups of connecting frames, two groups of first moving blocks, two groups of second moving blocks, two groups of rotating blocks and two groups of rotating rods. The two groups of connecting frames are respectively fixedly connected to the two ends inside the connecting shell, the first moving block is slidably connected to the inside of the connecting frame, the second moving block is slidably connected to the inside of the connecting frame and away from one end of the first moving block, the rotating block is rotatably connected to the outside of the first rotating block, and the rotating rod is rotatably connected to the outside of the second moving block.

[0009] As a preferred solution of the present invention, the rotating block is designed in a teardrop-shaped structure, the end of the rotating rod away from the second moving block is rotatably connected to the rotating block, a radio motor is fixedly installed inside the first moving block, and the driving end of the radio motor is fixedly connected to the rotating block.

[0010] As a preferred solution of the present invention, first compression springs are fixedly connected inside the connecting frame and at both ends of the first moving block and the second moving block. Multiple groups of first compression springs are fixedly connected to the first moving block and the second moving block respectively. The first moving block and the second moving block are fixedly connected to the two groups of filter screens respectively.

[0011] As a preferred solution of the present invention, the collecting assembly consists of a driving screw, a guide frame, a rotating plate, a sleeve, a moving rod and a guide rod. The driving screw is rotatably connected to the bottom end inside the connecting shell, the guide frame is slidably connected to the bottom end inside the connecting shell and is located on the outside of the driving screw, the rotating plate is rotatably connected to the bottom end of the connecting shell, the sleeve is fixedly connected to the inside of the connecting shell and is located above the rotating plate, the moving rod is slidably connected to the inside of the sleeve, and the guide rod is rotatably connected to the end of the moving rod extending away from the outside of the connecting shell.

[0012] As a preferred solution of the present invention, the guide frame is threadedly connected to the driving screw, the outer side of the driving screw is fixedly connected to the driving end of the second driving motor, the outer side of the moving rod and located inside the sleeve is fixedly connected to a moving ring, the outer side of the moving ring and located on the outside of the moving rod is fixedly connected to a second compression spring, the end of the guide rod away from the moving rod is rotatably connected to the rotating plate, the bottom of the connecting shell and located on the outside of the rotating plate is fixedly connected to a collection box, and the bottom of the collection box is fixedly connected to a drain pipe.

[0013] As a preferred solution of the present invention, the loading unit consists of a conveying frame, a loading frame, a push plate, and a loading clamp. The conveying frame is located on the outside of the stamping unit, the loading frame is fixedly connected to one end of the conveying frame close to the stamping unit, the push plate is fixedly connected to the rear end of the conveying frame, the loading clamp is located at one end of the loading frame close to the stamping unit, and a first telescopic cylinder is provided at the rear end of the conveying frame and on the outside of the push plate. The driving end of the first telescopic cylinder is fixedly connected to the push plate. The loading clamp is connected to the loading frame through a fixed frame, and the loading frame is connected to the fixed frame through a first guide rail.

[0014] As a preferred solution of the present invention, the stamping unit consists of a frame, a second guide rail, a movable platform and a stamping plate. The frame is located at one end of the loading rack away from the conveying rack, the second guide rail is fixedly connected to the inside of the frame, the movable platform is slidably connected to the top of the second guide rail, the stamping plate is slidably connected to the inside of the frame and is located above the second guide rail, the top of the frame is fixedly connected to the second telescopic cylinder, the driving end of the second telescopic cylinder is fixedly connected to the stamping plate, the cutting unit consists of a movable plate, a movable frame and a cutting device, the movable plate is slidably connected to the inside of the frame and away from one end of the stamping plate, the movable frame is fixedly connected to the bottom of the movable plate, the cutting device is located inside the movable frame, and the top of the movable plate and the driving end of the third telescopic cylinder are fixedly connected at the top of the frame.

[0015] The beneficial effects of the present invention are: 1. In the present invention, through the design of the dust suction component, during the cutting process, the dust suction pump and the guide fan are started at the same time, the dust suction hood captures the exhaust gas and iron chips generated by the cutting, the exhaust gas is introduced into the interior of the dust suction pipe through the connecting tube, so that it is introduced into the interior of the processing box and mixed with the filtered liquid inside the processing box, the first drive motor is started to drive the stirring rod to rotate, so that the exhaust gas can be effectively mixed with the filtered liquid, the exhaust gas is filtered, and the filtered exhaust gas is introduced into the interior of the connecting box, and the exhaust gas is filtered again by the multiple groups of filter plates inside the connecting box, so that the exhaust gas is effectively treated, and finally, the exhaust gas after double filtration is discharged through the exhaust hole on the top of the connecting box, and the iron chips are intercepted by the filter screen inside the connecting shell, thereby improving the life and health safety of the operator, avoiding pollution of the air and the environment, and achieving a better purification effect; 2. In the present invention, through the design of the cleaning component and the collection component, when the filter screen is clogged, the radio motor is started to drive the rotating block to rotate. Since the rotating block is designed in a teardrop-shaped structure and is rotatably connected to one end of the rotating rod, the rotation of the rotating block drives the rotating rod to move. The displacement of the rotating rod further drives the first moving block and the second moving block to move relative to each other inside the connection frame. The first moving block and the second moving block are respectively fixedly connected to the two sets of filter screens. Therefore, their displacement drives the filter screen to vibrate slightly. Through the vibration of the filter screen, iron filings attached to the surface of the filter screen are shaken off. The cleaned iron filings activate the second driving motor, which drives the driving screw to rotate, causing the guide frame to move, guiding the iron filings so that the iron filings can be displaced to the outside of the rotating plate. At the same time, the continuous displacement of the guide frame contacts the moving rod, driving the guide rod to move, causing the rotating plate to move, so that the iron filings can be introduced into the collection box, contact the water inside the collection box, and the iron filings can be collected. The water carrying the iron filings can be discharged through the drain pipe, so that the iron filings can be collected and processed. 3. In the present invention, through the design of the loading unit, the punching unit and the cutting unit, the profile to be processed is placed at the front end of the conveyor frame, the conveyor frame starts to operate, and the profile is transported from the front end to the rear end. After the profile contacts the push plate, the first telescopic cylinder is started to drive the push plate to push the profile to the inside of the loading frame, and the profile is accurately positioned and clamped by the first guide rail in conjunction with the loading fixture, ready for subsequent processing, and the clamped profile is placed on the top of the moving table, and moved to the bottom of the punching plate through the second guide rail. The second telescopic cylinder is started to drive the punching plate to press down quickly to punch the profile. After the stamping is completed, the second telescopic cylinder drives the stamping plate to rise and reset, and the mobile platform moves the profile to the position for the next processing. The profile after stamping is moved to the bottom of the cutting device through the mobile platform, and the third telescopic cylinder is started to drive the mobile plate to move, so that the cutting device can be accurately moved to the top of the profile. The cutting device is started and the profile is accurately cut. After the cutting is completed, the mobile plate drives the cutting device to reset, and the mobile platform moves the cut profile to the unloading area, ensuring that the automated integrated punching and cutting device can efficiently and orderly complete the punching and cutting processing tasks of the profile. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic structural diagram of the punching unit and cutting unit of the present invention; Figure 3 This is a schematic structural diagram of the feeding unit of the present invention; Figure 4 This is a schematic structural diagram of the dust collection assembly of the present invention; Figure 5 This is a schematic diagram of the internal structure of the connecting shell of the present invention; Figure 6 This is a schematic diagram of the cleaning component structure of the present invention; Figure 7 This is a schematic diagram of the connection frame structure of the present invention; Figure 8 This is a schematic diagram of the processing box structure of the present invention; Figure 9 This is a schematic diagram of the structure of the collection component of the present invention; Figure 10 Schematic diagram of the internal structure of the sleeve of the present invention; Figure 11 This is a schematic structural diagram of the cutting device of the present invention; Figure 12 This is a schematic structural diagram of the loading fixture of the present invention; In the figure: 1. dust collection assembly; 2. cleaning assembly; 3. collection assembly; 4. dust collection cover; 5. connecting shell; 6. connecting cylinder; 7. dust collection pipe; 8. processing box; 9. filter screen; 10. guide fan; 11. stirring rod; 12. connecting box; 13. filter plate; 14. exhaust hole; 15. connecting frame; 16. first moving block; 17. second moving block; 18. rotating block; 19. rotating rod; 20. first compression spring; 21. Driving screw; 22. Guide frame; 23. Rotating plate; 24. Sleeve; 25. Moving rod; 26. Guide rod; 27. Second compression spring; 28. Collecting box; 29. ​​Conveying frame; 30. Loading rack; 31. Push plate; 32. Loading fixture; 33. Fixed frame; 34. First guide rail; 35. Frame; 36. Second guide rail; 37. Moving table; 38. Punching plate; 39. Moving plate; 40. Moving frame; 41. Cutting device. DETAILED DESCRIPTION

[0017] To make the technical problems solved, the technical solutions adopted, and the technical effects achieved by the present invention more clearly understood, the technical solutions of the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings. It is obvious that the described embodiments are only part of the embodiments of the present invention, not all of them. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work shall fall within the scope of protection of the present invention.

[0018] Example: like Figures 1 to 12 As shown, an automated integrated punching and cutting device includes: a feeding unit, a punching unit, a cutting unit and a dust collection unit, wherein the punching unit is located outside the feeding unit, the cutting unit is located at one end of the punching unit away from the feeding unit, and the dust collection unit is located outside the cutting unit; The loading unit is used to load the profiles, the stamping unit is used to stamp the profiles, the cutting unit is used to cut the profiles, and the dust collection unit is used to absorb the waste gas and iron chips generated by the profile cutting; The dust collection unit consists of a dust collection component 1, a cleaning component 2 and a collection component 3. The dust collection component 1 is used to absorb and process the exhaust gas and iron filings generated by the profile cutting. The dust collection component 1 consists of a dust collection hood 4, a connecting shell 5, a connecting cylinder 6, a dust collection pipe 7 and a processing box 8. The dust collection hood 4 is located outside the cutting unit, the connecting shell 5 is fixedly connected to the end of the dust collection hood 4 away from the cutting unit, the connecting cylinder 6 is fixedly connected to the end of the connecting shell 5 away from the dust collection hood 4, the dust collection hood 4 is fixedly connected to the end of the connecting cylinder 6 away from the connecting shell 5, and the processing box 8 is fixedly connected to the end of the dust collection pipe 7 away from the connecting cylinder 6; The cleaning component 2 is located inside the connecting shell 5 , and the collecting component 3 is located inside the connecting shell 5 and below the cleaning component 2 .

[0019] In this embodiment, the interior of the connecting tube 6 is fixedly connected to a guide fan 10, the dust suction pipe 7 is connected to the processing box 8 through a dust suction pump, the processing box 8 is filled with filtered liquid, the interior of the processing box 8 is rotatably connected to a stirring rod 11, the stirring rod 11 extends to the bottom of the processing box 8 and is fixedly connected to the driving end of the first driving motor, the top of the processing box 8 is fixedly connected to a connecting box 12, the interior of the connecting box 12 is fixedly connected to multiple groups of filter plates 13, and the top of the connecting box 12 is provided with multiple groups of exhaust holes 14. When the profile is cut and waste gas and iron filings are generated, the dust suction pump is started to cooperate with the guide fan 10, so that the dust hood 4 The generated waste gas and iron filings can be introduced into the interior of the connecting shell 5, and the waste gas is introduced into the interior of the dust suction pipe 7 through the connecting tube 6, so that it is introduced into the interior of the treatment box 8 and mixed with the filtered liquid inside the treatment box 8. The first drive motor is started to drive the stirring rod 11 to rotate, so that the waste gas can be effectively mixed with the filtered liquid, and the waste gas is filtered. The filtered waste gas is introduced into the interior of the connecting box 12, and the waste gas is filtered again through the multiple groups of filter plates 13 inside the connecting box 12, so that the waste gas is effectively treated. Finally, the waste gas that has undergone double filtration is discharged through the exhaust hole 14 on the top of the connecting box 12.

[0020] In this embodiment, two groups of filter screens 9 are provided inside the connecting shell 5, and the cleaning assembly 2 consists of two groups of connecting frames 15, two groups of first moving blocks 16, two groups of second moving blocks 17, two groups of rotating blocks 18 and two groups of rotating rods 19. The two groups of connecting frames 15 are fixedly connected to the two ends of the connecting shell 5 respectively, the first moving block 16 is slidably connected to the inside of the connecting frame 15, the second moving block 17 is slidably connected to the inside of the connecting frame 15 and away from one end of the first moving block 16, the rotating block 18 is rotatably connected to the outside of the first rotating block 18, and the rotating rod 19 is rotatably connected to the outside of the second moving block 17. When iron filings are introduced into the interior of the connecting shell 5, the iron filings can be filtered through the filter screen 9 to prevent the iron filings from being introduced into the interior of the connecting cylinder 6 and contacting the guide fan 10, affecting the operation of the guide fan 10. When the filter screen 9 is in use, the surface of the filter screen 9 can be cleaned through the cleaning assembly 2 to prevent iron filings from adhering to the surface of the filter screen 9 and affecting the use of the filter screen 9.

[0021] In this embodiment, the rotating block 18 is designed in a teardrop-shaped structure, and the rotating rod 19 is rotatably connected to the rotating block 18 at one end away from the second moving block 17. A radio motor is fixedly installed inside the first moving block 16, and the driving end of the radio motor is fixedly connected to the rotating block 18. When the radio motor is started, the rotating block 18 is driven to rotate. Since the rotating block 18 is designed in a teardrop-shaped structure and is rotatably connected to one end of the rotating rod 19, the rotation of the rotating block 18 will drive the rotating rod 19 to move. The displacement of the rotating rod 19 further drives the first moving block 16 and the second moving block 17 to move relative to each other inside the connecting frame 15. The first moving block 16 and the second moving block 17 are respectively fixedly connected to the two groups of filter screens 9, so their displacement will drive the filter screen 9 to vibrate slightly. Through the vibration of the filter screen 9, iron filings attached to the surface of the filter screen 9 will be shaken off.

[0022] In this embodiment, the interior of the connecting frame 15 and the two ends of the first movable block 16 and the second movable block 17 are fixedly connected with a first compression spring 20, and multiple groups of first compression springs 20 are fixedly connected to the first movable block 16 and the second movable block 17, respectively. The first movable block 16 and the second movable block 17 are fixedly connected to the two groups of filter screens 9, respectively. After cleaning is completed, the radio motor stops rotating, and the first movable block 16 and the second movable block 17 are reset to the initial position under the action of the first compression spring 20. At this time, the cleaning component 2 enters the standby state, waiting for the next cleaning operation. At the same time, the system continuously monitors the blockage of the filter screen 9 so as to automatically start the cleaning component 2 when necessary.

[0023] In this embodiment, the collecting assembly 3 is composed of a driving screw 21, a guide frame 22, a rotating plate 23, a sleeve 24, a moving rod 25 and a guide rod 26. The driving screw 21 is rotatably connected to the bottom end inside the connecting shell 5, the guide frame 22 is slidably connected to the bottom end inside the connecting shell 5 and is located on the outside of the driving screw 21, the rotating plate 23 is rotatably connected to the bottom end of the connecting shell 5, the sleeve 24 is fixedly connected to the inside of the connecting shell 5 and is located above the rotating plate 23, the moving rod 25 is slidably connected to the inside of the sleeve 24, and the guide rod 26 is rotatably connected to the end of the moving rod 25 extending away from the outside of the connecting shell 5. When the cleaning assembly 2 shakes off the iron filings on the surface of the filter screen 9, the shaking-off iron filings can be guided by the collecting assembly 3.

[0024] In this embodiment, the guide frame 22 is threadedly connected to the driving screw 21. The outer side of the driving screw 21 is fixedly connected to the driving end of the second driving motor. The outer side of the moving rod 25 and the inner side of the sleeve 24 are fixedly connected to the moving ring. The outer side of the moving ring and the outer side of the moving rod 25 are fixedly connected to the second compression spring 27. The end of the guide rod 26 away from the moving rod 25 is rotatably connected to the rotating plate 23. The bottom of the connecting shell 5 and the outer side of the rotating plate 23 are fixedly connected to the collecting box 28. The bottom of the collecting box 28 is fixedly connected to the drain pipe. Start the second driving motor to drive the driving screw 21 to rotate, so that the guide frame 22 is displaced, guiding the iron chips, so that the iron chips are discharged. The chips can be displaced and moved to the outside of the rotating plate 23. At the same time, the continuous displacement of the guide frame 22 contacts the moving rod 25, driving the guide rod 26 to displace, so that the rotating plate 23 can be displaced, so that the iron chips can be introduced into the interior of the collection box 28, contact the water inside the collection box 28, and collect the iron chips. The water carrying the iron chips can be discharged through the drain pipe, so that the iron chips can be collected and processed. When the guide frame 22 is reset, the second compression spring 27 drives the moving ring to displace, so that the moving rod 25 is reset, and the guide rod 26 is reset, so that the rotating plate 23 can be reset and the collection box 28 is closed.

[0025] In this embodiment, the loading unit is composed of a conveyor frame 29, a loading frame 30, a push plate 31, and a loading fixture 32. The conveyor frame 29 is located on the outside of the stamping unit, the loading frame 30 is fixedly connected to one end of the conveyor frame 29 close to the stamping unit, the push plate 31 is fixedly connected to the rear end of the conveyor frame 29, and the loading fixture 32 is located at one end of the loading frame 30 close to the stamping unit. The rear end of the conveyor frame 29 and the outside of the push plate 31 are provided with a first telescopic cylinder, and the driving end of the first telescopic cylinder is fixed to the push plate 31. Fixed connection, the loading clamp 32 is connected to the loading rack 30 through the fixed frame 33, and the loading rack 30 is connected to the fixed frame 33 through the first guide rail 34. The profile is placed at the front end of the conveyor frame 29. The operation of the conveyor frame 29 moves the profile to the rear end and contacts the push plate 31. The first telescopic cylinder is started to drive the push plate 31 to move, and the profile is moved to the inside of the loading rack 30. The profile is clamped by the first guide rail 34 and the loading clamp 32, so that the profile can be loaded.

[0026] In this embodiment, the stamping unit consists of a frame 35, a second guide rail 36, a movable platform 37 and a stamping plate 38. The frame 35 is located at one end of the loading rack 30 away from the conveying rack 29. The second guide rail 36 is fixedly connected to the inside of the frame 35. The movable platform 37 is slidably connected to the top of the second guide rail 36. The stamping plate 38 is slidably connected to the inside of the frame 35 and is located above the second guide rail 36. The top of the frame 35 is fixedly connected to the second telescopic cylinder, and the driving end of the second telescopic cylinder is fixedly connected to the stamping plate 38. The cutting unit consists of a movable plate 39, a movable frame 40 and a cutting device 41. The movable plate 39 is slidably connected to the inside of the frame 35 and away from one end of the stamping plate 38. The movable frame 40 is fixedly connected to the bottom of the movable plate 39. The cutting device 41 is located inside the movable frame 40. The top of the movable plate 39 and is located The driving end of the third telescopic cylinder is fixedly connected to the top of the frame 35. When the profile is loaded through the loading fixture 32, the profile is placed on the top of the movable platform 37. The profile is moved to the bottom of the stamping plate 38 through the second guide rail 36 and the movable platform 37. The second telescopic cylinder is started to drive the stamping plate 38 to move so that the stamping plate 38 can stamp the profile. After the stamping of the profile is completed, the movable platform 37 is moved to the bottom of the cutting device 41. The third telescopic cylinder is started to drive the movable plate 39 to move so that the movable frame 40 can be moved, and the cutting device 41 is driven to move. The cutting device 41 is moved to the top of the profile so that the profile can be cut. After the profile cutting is completed, the movable platform 37 is moved to the outside of the frame 35 so that the profile can be unloaded conveniently.

[0027] The control method of the present invention is controlled by a controller. The control circuit of the controller can be implemented by simple programming by technicians in this field. The provision of power is also common knowledge in this field. Moreover, the present invention is used to protect mechanical devices, so the control method and circuit connection are no longer explained in detail in the present invention.

[0028] Implementation plan: In actual use, the profile to be processed is placed on the front end of the conveyor frame 29, and the conveyor frame 29 starts to operate to convey the profile from the front end to the rear end. After the profile contacts the push plate 31, the first telescopic cylinder is started to drive the push plate 31 to push the profile to the inside of the loading rack 30, and the profile is accurately positioned and clamped by the first guide rail 34 in conjunction with the loading clamp 32, ready for subsequent processing, and the clamped profile is placed on the top of the moving table 37, and moved to the bottom of the stamping plate 38 through the second guide rail 36, and the second telescopic cylinder is started to drive the stamping plate 38 to press down quickly to stamp the profile. After the stamping is completed, the second telescopic cylinder drives the stamping plate 38 to rise and reset, and the moving table 37 moves the profile to the position for the next processing, and the stamping is completed. The finished profile is moved to the bottom of the cutting device 41 by the moving table 37, and the third telescopic cylinder is started to drive the moving plate 39 to move, so that the cutting device 41 can be accurately moved to the top of the profile. The cutting device 41 is started to accurately cut the profile. After the cutting is completed, the moving plate 39 drives the cutting device 41 to reset, and the moving table 37 moves the cut profile to the unloading area. During the cutting process, the dust suction pump and the guide fan 10 are started at the same time, and the dust hood 4 captures the exhaust gas and iron filings generated by the cutting. The exhaust gas is introduced into the interior of the dust suction pipe 7 through the connecting tube 6, so that it is introduced into the interior of the processing box 8 and mixed with the filtered liquid inside the processing box 8. The first drive motor is started to drive the stirring rod 11 to rotate, so that the exhaust gas can be effectively mixed with the filtered liquid. , the exhaust gas is filtered and processed, and the filtered exhaust gas is introduced into the interior of the connecting box 12, and the exhaust gas is filtered again through the multiple groups of filter plates 13 inside the connecting box 12, so that the exhaust gas is effectively processed. Finally, the exhaust gas that has undergone double filtration is discharged through the exhaust hole 14 on the top of the connecting box 12, and the iron filings are intercepted by the filter screen 9 inside the connecting shell 5. When the filter screen 9 is blocked, the radio motor is started, and the radio motor is started to drive the rotating block 18 to rotate. Since the rotating block 18 is designed in a water drop shape and is rotatably connected to one end of the rotating rod 19, the rotation of the rotating block 18 will drive the rotating rod 19 to move. The displacement of the rotating rod 19 further drives the first moving block 16 and the second moving block 17 to move relative to each other inside the connecting frame 15. The block 16 and the second moving block 17 are respectively fixedly connected to the two groups of filter screens 9, so their displacement will drive the filter screen 9 to vibrate slightly. Through the vibration of the filter screen 9, the iron filings attached to the surface of the filter screen 9 will be shaken off. The cleaned iron filings start the second driving motor, driving the driving screw 21 to rotate, causing the guide frame 22 to move, guiding the iron filings so that the iron filings can be displaced and moved to the outside of the rotating plate 23. At the same time, the continuous displacement of the guide frame 22 contacts the moving rod 25, driving the guide rod 26 to move, causing the rotating plate 23 to move, so that the iron filings can be introduced into the interior of the collection box 28, contact with the water inside the collection box 28, collect the iron filings, and discharge the water carrying the iron filings through the drain pipe.Thus, the iron filings can be collected and processed.

[0029] Although preferred embodiments of the present invention have been described, further changes and modifications may be made to these embodiments by those skilled in the art once the basic inventive concepts are understood. It is apparent that various changes and modifications may be made to the present invention by those skilled in the art without departing from the spirit and scope of the present invention. Thus, the present invention is intended to encompass such changes and modifications as fall within the scope of equivalents of the present invention.

Claims

1. An automated integrated punching device, characterized in that: include: A feeding unit, a punching unit, a cutting unit and a dust collecting unit, wherein the punching unit is located outside the feeding unit, the cutting unit is located at one end of the punching unit away from the feeding unit, and the dust collecting unit is located outside the cutting unit; The loading unit is used to load the profiles, the stamping unit is used to stamp the profiles, the cutting unit is used to cut the profiles, and the dust collection unit is used to absorb the waste gas and iron chips generated by the profile cutting; The dust collection unit consists of a dust collection component, a cleaning component and a collection component. The dust collection component is used to absorb and process the exhaust gas and iron chips generated by the profile cutting. The dust collection component consists of a dust collection hood, a connecting shell, a connecting cylinder, a dust collection pipe and a processing box. The dust collection hood is located outside the cutting unit. The connecting shell is fixedly connected to the end of the dust collection hood away from the cutting unit. The connecting cylinder is fixedly connected to the end of the connecting shell away from the dust collection hood. The dust collection hood is fixedly connected to the end of the connecting cylinder away from the connecting shell. The processing box is fixedly connected to the end of the dust collection pipe away from the connecting cylinder. The cleaning component is located inside the connecting shell, and the collecting component is located inside the connecting shell and below the cleaning component.

2. The automated integrated punching device according to claim 1, characterized in that: The inside of the connecting tube is fixedly connected to a guide fan, the dust suction pipe is connected to the processing box through a dust suction pump, the processing box is filled with filtered liquid, the inside of the processing box is rotatably connected to a stirring rod, and the stirring rod extends to the bottom of the processing box and is fixedly connected to the driving end of the first driving motor.

3. The automated integrated punching device according to claim 1, characterized in that: The top of the processing box is fixedly connected with a connection box, the interior of the connection box is fixedly connected with multiple groups of filter plates, and the top of the connection box is provided with multiple groups of exhaust holes.

4. The automated integrated punching device according to claim 1, characterized in that: Two groups of filters are provided inside the connecting shell. The cleaning assembly consists of two groups of connecting frames, two groups of first moving blocks, two groups of second moving blocks, two groups of rotating blocks and two groups of rotating rods. The two groups of connecting frames are fixedly connected to the two ends of the inside of the connecting shell respectively, the first moving block is slidably connected to the inside of the connecting frame, the second moving block is slidably connected to the inside of the connecting frame and away from one end of the first moving block, the rotating block is rotatably connected to the outside of the first rotating block, and the rotating rod is rotatably connected to the outside of the second moving block.

5. The automated integrated punching device according to claim 4, characterized in that: The rotating block is designed in a teardrop-shaped structure. The end of the rotating rod away from the second moving block is rotatably connected to the rotating block. A radio motor is fixedly installed inside the first moving block, and the driving end of the radio motor is fixedly connected to the rotating block.

6. The automated integrated punching device according to claim 4, characterized in that: First compression springs are fixedly connected inside the connecting frame and at both ends of the first moving block and the second moving block. Multiple groups of first compression springs are fixedly connected to the first moving block and the second moving block respectively. The first moving block and the second moving block are fixedly connected to the two groups of filter screens respectively.

7. The automated integrated punching device according to claim 1, characterized in that: The collecting assembly consists of a driving screw, a guide frame, a rotating plate, a sleeve, a moving rod and a guide rod. The driving screw is rotatably connected to the bottom end inside the connecting shell, the guide frame is slidably connected to the bottom end inside the connecting shell and is located on the outside of the driving screw, the rotating plate is rotatably connected to the bottom end of the connecting shell, the sleeve is fixedly connected to the inside of the connecting shell and is located above the rotating plate, the moving rod is slidably connected to the inside of the sleeve, and the guide rod is rotatably connected to one end of the moving rod extending away from the outside of the connecting shell.

8. The automated integrated punching device according to claim 7, characterized in that: The guide frame is threadedly connected to the driving screw, the outer side of the driving screw is fixedly connected to the driving end of the second driving motor, the outer side of the moving rod and located inside the sleeve is fixedly connected to a moving ring, the outer side of the moving ring and located on the outside of the moving rod is fixedly connected to a second compression spring, the end of the guide rod away from the moving rod is rotatably connected to the rotating plate, the bottom of the connecting shell and located on the outside of the rotating plate is fixedly connected to a collecting box, and the bottom of the collecting box is fixedly connected to a drain pipe.

9. The automated integrated punching device according to claim 1, characterized in that: The loading unit consists of a conveyor frame, a loading frame, a push plate, and a loading fixture. The conveyor frame is located on the outside of the stamping unit, the loading frame is fixedly connected to one end of the conveyor frame close to the stamping unit, the push plate is fixedly connected to the rear end of the conveyor frame, the loading fixture is located on one end of the loading frame close to the stamping unit, and a first telescopic cylinder is provided at the rear end of the conveyor frame and on the outside of the push plate. The driving end of the first telescopic cylinder is fixedly connected to the push plate. The loading fixture is connected to the loading frame through a fixed frame, and the loading frame is connected to the fixed frame through a first guide rail.

10. The automated integrated punching device according to claim 9, characterized in that: The stamping unit consists of a frame, a second guide rail, a movable platform and a stamping plate. The frame is located at one end of the loading rack away from the conveying rack, the second guide rail is fixedly connected to the inside of the frame, the movable platform is slidably connected to the top of the second guide rail, the stamping plate is slidably connected to the inside of the frame and is located above the second guide rail, the top of the frame is fixedly connected to the second telescopic cylinder, the driving end of the second telescopic cylinder is fixedly connected to the stamping plate, the cutting unit consists of a movable plate, a movable frame and a cutting device, the movable plate is slidably connected to the inside of the frame and away from one end of the stamping plate, the movable frame is fixedly connected to the bottom of the movable plate, the cutting device is located inside the movable frame, and the top of the movable plate and the top of the frame are fixedly connected to the driving end of the third telescopic cylinder.