High-quality copper material pouring equipment
Patent Information
- Application Number
- CN202510807555.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-17
- Publication Date
- 2025-09-12
AI Technical Summary
During the continuous casting process of high-quality copper materials, the position deviation between the tundish and the horizontal continuous casting machine causes serious splashing of copper liquid, affecting production safety and efficiency.
The linkage design of the drive frame, alignment frame, connecting assembly, alignment assembly, positioning assembly, locking assembly and translation assembly ensures the precise alignment of the tundish and the horizontal continuous casting machine. Automatic adjustment and locking are achieved through the electric push rod and gear transmission system to reduce splashing.
It achieves precise alignment between the tundish and the horizontal continuous casting machine, reduces copper liquid splashing, improves production safety and material utilization, shortens the operation process, and improves production efficiency.
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Figure CN120619307A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of continuous casting of copper materials, in particular to high-quality copper material casting equipment. Background Art
[0002] High-quality copper refers to copper materials that possess a range of exceptional properties, meet high quality standards, and demonstrate exceptional performance across multiple applications. High-quality copper typically has a high purity. For example, electrolytic copper typically achieves a purity of 99.95% or higher. This high purity means extremely low impurity levels. For example, the levels of harmful impurities such as lead, iron, and bismuth are strictly controlled to extremely low levels.
[0003] In the critical continuous casting process of high-quality copper using a horizontal continuous caster coupled with vertical pouring equipment, the tundish, a transitional container for transferring molten copper from the smelting furnace to the horizontal continuous caster, must be precisely aligned with the horizontal caster to ensure a smooth and stable flow of the molten copper into the mold. However, in actual production scenarios, the tundish's position cannot be precisely controlled, resulting in a certain degree of misalignment relative to the horizontal caster. This misalignment directly alters parameters such as the angle, velocity, and flow distribution of the molten copper as it enters the horizontal continuous caster. When the molten copper impacts the mold at an inappropriate angle and velocity, splashing can become more severe. The extremely high temperature of the splashing molten copper not only poses a safety threat, such as serious burns, to workers on-site, but also can splash into the surrounding environment, damaging equipment and facilities in the production plant and disrupting normal production.
[0004] Based on this, the present invention discloses a high-quality copper material casting equipment. Summary of the Invention
[0005] In order to solve the problem of serious splashing caused by uneven alignment during the copper liquid pouring process proposed in the background art, the present invention provides a high-quality copper material pouring equipment, which includes a driving frame and a horizontal continuous casting machine body. The top surface of the driving frame is provided with an alignment frame, and the alignment frame is provided with a pouring assembly for pouring molten copper liquid into the horizontal continuous casting machine body. A connecting assembly for moving the alignment frame is provided between the driving frame and the alignment frame, and two groups of alignment assemblies for accurately aligning the alignment frame with the horizontal continuous casting machine body are symmetrically provided on the side of the alignment frame.
[0006] Among them, two groups of positioning components adapted to the alignment components are symmetrically arranged on the side of the horizontal continuous casting machine body, two groups of locking components for locking the alignment frame are symmetrically arranged on the alignment frame, and a linkage component for triggering the locking component is arranged between the alignment component and the locking component;
[0007] The casting assembly is provided with a translation assembly for driving the connecting assembly;
[0008] As a further improvement of the present technical solution, the casting assembly includes two shafts rotatably mounted on the top of the alignment frame, the opposite ends of the two shafts are fixedly mounted with mounting seats, an intermediate ladle is fixedly mounted between the opposite sides of the two mounting seats, and the side of the alignment frame is provided with a driving structure adapted to the shafts.
[0009] Since the alignment frame needs to move during the alignment process, and the occurrence of splashing needs to be reduced when the molten copper is poured into the horizontal continuous casting machine body, the connecting component includes two slots symmetrically opened on the top surface of the driving frame, and the inner walls of the two slots are slidably installed with translation plates, and the top surfaces of the two translation plates are symmetrically provided with two slide grooves, and the bottom surface of the alignment frame is fixedly installed with four sliders slidably connected to the slide grooves.
[0010] Since the driving frame is operated by the staff, the driving frame may not be accurately aligned with the horizontal continuous casting body when it moves to the position of the horizontal continuous casting body, thereby affecting the accuracy of subsequent pouring; the alignment component includes an alignment sleeve fixedly mounted on the top surface of the alignment frame, the outer wall of the alignment sleeve is hinged with four alignment claws distributed in a circular array, the inner wall of the alignment sleeve is fixedly mounted with a fixing seat, the inner wall of the fixing seat is fixedly mounted with an electric push rod 1, the outer wall of the alignment sleeve is provided with four openings distributed in a circular array corresponding to the alignment claws, the telescopic end of the electric push rod 1 is hinged with four support plates distributed in a circular array, the end of the support plate away from the electric push rod 1 passes through the opening and is hinged to the side of the alignment claw.
[0011] As a further improvement of the present technical solution, the positioning assembly includes an electric push rod 2 fixedly mounted on the side of the horizontal continuous casting machine body, and a positioning square steel is fixedly mounted on the telescopic end of the electric push rod 2.
[0012] Since the alignment frame and the intermediate package have a certain inertia, the alignment frame may move due to inertia during the movement of the driving frame, and the alignment frame needs to be locked to ensure its stability during the movement; the locking assembly includes a sliding shell fixedly mounted on the inner wall of the alignment frame, and the sliding shell is slidably connected to the slide groove, and through openings are provided on both side surfaces of the sliding shell, and a locking block is slidably mounted on the inner wall of the through opening, and a push rod is provided through the top surface of the sliding shell, and a pressure block is fixedly mounted on the bottom end of the push rod, and a spring is mounted on the outer wall of the push rod, and the two ends of the spring are respectively fixedly connected to the push rod and the sliding shell.
[0013] As a further improvement of the present technical solution, the opposite ends of the pressing block and the locking block are both provided with corresponding inclined surfaces, and the top end of the push rod is provided with an inclined portion.
[0014] Since the locking assembly needs to be triggered to release the lock, the alignment frame can be moved for alignment; the linkage assembly includes a through-hole opened on the side of the mounting seat, and the telescopic end of the electric push rod is fixedly mounted with a driving rod, and the end of the driving rod passes through the through-hole and corresponds to the inclined portion;
[0015] Since the position where the molten copper enters the horizontal continuous casting body will change during the rotation and pouring process of the tundish, the position where the molten copper enters the horizontal continuous casting body will deviate, so it is necessary to adjust the position of the tundish to reduce splashing during the pouring process; the translation assembly includes a driving screw rotatably mounted on a slotted inner wall, one end of the driving screw passes through the side of the driving frame, and the translation plate is screwed to the driving screw, a mounting frame is fixedly mounted at a corner position of the driving frame, a driving bevel gear is rotatably mounted on the side of the mounting frame, a driven bevel gear meshing with the driving bevel gear is rotatably mounted on the side of the driving frame, a vertical plate is fixedly mounted on the top surface of the driving frame, a transmission gear is rotatably mounted on the top of the vertical plate, and a gear rod meshing with the transmission gear is fixedly mounted on the end of the shaft.
[0016] As a further improvement of the present technical solution, the transmission gear, the driving bevel gear, the driven bevel gear and the driving screw are all connected through a driven wheel and a synchronous belt transmission.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. This high-quality copper casting equipment automatically adjusts the position of the alignment frame through the linkage design of the positioning component and the alignment component, so that the tundish and the horizontal continuous casting machine body are accurately aligned to the same horizontal position, ensuring that the pouring nozzle is aligned with the center of the material port, and avoiding copper liquid splashing or uneven pouring due to position deviation.
[0019] 2. In this high-quality copper casting equipment, the locking assembly can firmly fix the alignment frame to prevent the copper liquid from spilling due to shaking when the driving frame moves, thereby ensuring the stability of the transfer process. When the electric push rod extends, the driving rod and the ejector rod are separated, and the spring pushes the ejector rod to reset, releasing the locking block from the limit, realizing the automatic control of "alignment is unlocking, reset is locking", reducing manual intervention, shortening the operation process, and improving production efficiency.
[0020] 3. In this high-quality copper casting equipment, the shaft drives the tundish to rotate while the gear, bevel gear and synchronous belt drive drive translation assembly, so that the pouring nozzle position adjustment is synchronized with the rotation of the tundish, dynamically compensates for the deviation of the copper liquid landing point, ensures that the copper liquid always falls accurately into the center of the material outlet, greatly reduces splash loss, and improves material utilization and production safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1It is a schematic diagram of the overall structure of the present invention;
[0022] Figure 2 It is a structural schematic diagram of the driving frame and the alignment frame of the present invention;
[0023] Figure 3 for Figure 2 A in the middle is an enlarged structural diagram;
[0024] Figure 4 It is a structural schematic diagram of the drive frame of the present invention;
[0025] Figure 5 for Figure 4 The enlarged structural diagram at B in the middle;
[0026] Figure 6 It is a structural schematic diagram of the alignment sleeve of the present invention;
[0027] Figure 7 It is a schematic structural diagram of a partial cross-section of the alignment sleeve of the present invention;
[0028] Figure 8 It is a structural schematic diagram of the horizontal continuous casting furnace of the present invention;
[0029] Figure 9 It is a schematic structural diagram of the interior of the sliding shell of the present invention.
[0030] The meaning of each number in the figure is:
[0031] 1. Drive frame; 2. Horizontal continuous casting machine body; 3. Alignment frame; 4. Pouring assembly; 5. Connection assembly; 6. Alignment assembly; 7. Positioning assembly; 8. Translation assembly; 9. Locking assembly; 10. Linkage assembly;
[0032] 41. Shaft; 42. Mounting seat; 43. Tundish; 44. Driving structure;
[0033] 51. slot; 52. translation plate; 53. slide; 54. slider;
[0034] 61. Alignment sleeve; 62. Alignment claw; 63. Fixed seat; 64. Electric push rod 1; 65. Opening; 66. Support plate;
[0035] 71. Electric push rod 2; 72. Positioning square steel;
[0036] 81. Driving screw; 82. Mounting frame; 83. Driving bevel gear; 84. Driven bevel gear; 85. Vertical plate; 86. Transmission gear; 87. Gear rod;
[0037] 91. Sliding housing; 92. Through port; 93. Locking block; 94. Ejector rod; 95. Pressing block; 96. Spring;
[0038] 101. Through-hole; 102. Driving rod. DETAILED DESCRIPTION
[0039] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0040] In the existing horizontal continuous casting production of high-quality copper materials, when pouring molten copper into the horizontal continuous casting machine, it is difficult to control the position of the ladle 43, and it is easy to have a position deviation with the horizontal continuous casting machine, which will cause the copper liquid to flow into the angle, speed and other parameters to change, resulting in aggravated splashing; high-temperature splashing copper liquid will threaten the safety of workers, cause fire hazards, damage workshop equipment and facilities, affect production efficiency and copper quality, and increase production costs.
[0041] For this purpose, the present invention provides a high-quality copper casting equipment. Figure 1-9 As shown, it includes a driving frame 1 and a horizontal continuous casting machine body 2. The top surface of the driving frame 1 is provided with an alignment frame 3. The alignment frame 3 is provided with a pouring assembly 4 for pouring molten copper into the horizontal continuous casting machine body 2. A connecting assembly 5 for moving the alignment frame 3 is provided between the driving frame 1 and the alignment frame 3. Two groups of alignment assemblies 6 for accurately aligning the alignment frame 3 with the horizontal continuous casting machine body 2 are symmetrically provided on the side surfaces of the alignment frame 3.
[0042] It should be noted that the technical field involved in the present invention is the field of continuous casting of high-quality copper materials. The entire set of equipment as a whole belongs to the continuous casting equipment body, and the specific production process of the continuous casting equipment body is completed by the cooperation of the horizontal continuous casting machine body 2 and the vertical pouring equipment to achieve continuous casting of copper materials; wherein, the vertical pouring equipment includes but is not limited to the alignment frame 3, the pouring assembly 4, the connecting assembly 5 and the alignment assembly 6;
[0043] Specifically, two sets of positioning components 7 adapted to the positioning components 6 are symmetrically arranged on the side of the horizontal continuous casting machine body 2, two sets of locking components 9 for locking the positioning frame 3 are symmetrically arranged on the positioning frame 3, and a linkage component 10 for triggering the locking component 9 is arranged between the positioning component 6 and the locking component 9;
[0044] The casting assembly 4 is provided with a translation assembly 8 for driving the connecting assembly 5 .
[0045] During operation, the staff can move the entire device by manipulating the driving frame 1. First, the driving frame 1 can be moved to the bottom of the melting furnace body, and high-quality copper materials can be melted in the melting furnace body to turn the copper materials into copper liquid. The molten high-quality copper liquid can be added to the casting component 4 through the melting furnace body, and then the driving frame 1 can be opened to transfer the copper liquid, so that the entire device is moved to the position of the horizontal continuous casting body 2. Subsequently, the alignment component 6 and the positioning component 7 can be opened to align the alignment frame 3 with the horizontal continuous casting body 2, ensuring that the casting component 4 can be in the same horizontal position as the horizontal continuous casting body 2. When the alignment component 6 is opened, the linkage component 10 can be used to lock the alignment component 6. Components 9 are linked. In the initial state, the locking component 9 can lock and fix the alignment frame 3 so that the copper liquid can be stably transferred. When the alignment component 6 is opened, the locking component 9 can be triggered to release the limit, so that the alignment frame 3 can move during the alignment process. After the alignment is completed, the pouring component 4 can be opened to pour the copper liquid into the horizontal continuous casting body 2. During the pouring process, the alignment frame 3 can be moved by the translation component 8 to ensure that the copper liquid is accurately poured into the horizontal continuous casting body 2 to reduce the splashing of the copper liquid. After the copper liquid is poured, the horizontal continuous casting body 2 can be opened to continuously cast the copper liquid to produce continuous high-quality copper materials.
[0046] For details, see Figure 2 As shown, the casting assembly 4 includes two shafts 41 rotatably mounted on the top of the alignment frame 3, the opposite ends of the two shafts 41 are fixedly mounted with mounting seats 42, a tundish 43 is fixedly mounted between the opposite sides of the two mounting seats 42, and the side of the alignment frame 3 is provided with a driving structure 44 adapted to the shafts 41.
[0047] During operation, when the drive frame 1 moves to the position of the horizontal continuous casting body 2 and is in place, the drive structure 44 can be opened to drive the shaft 41 to rotate. When the shaft 41 rotates, it can drive the mounting seat 42 and the tundish 43 to rotate, so that the copper liquid in the tundish 43 can be poured into the horizontal continuous casting body 2 for the production of high-quality copper materials. The working principle and connection method of the drive structure 44 are existing mature technologies and will not be elaborated on here.
[0048] For further information, see Figure 2 、 Figure 4 As shown, since the alignment frame 3 needs to move during the alignment process, and the occurrence of splashing needs to be reduced when the copper liquid is poured into the horizontal continuous casting machine body 2; therefore, the connecting component 5 includes two slots 51 symmetrically opened on the top surface of the driving frame 1, and the inner walls of the two slots 51 are slidably installed with translation plates 52, and the top surfaces of the two translation plates 52 are symmetrically provided with two slide grooves 53, and the bottom surface of the alignment frame 3 is fixedly installed with four sliders 54 slidably connected to the slide grooves 53.
[0049] During operation, when the alignment frame 3 and the horizontal continuous casting machine body 2 are aligned, the positioning component 7 is first opened, and then the alignment component 6 is opened to align the alignment frame 3. During the alignment process, the alignment component 6 can drive the alignment frame 3 so that the alignment frame 3 slides along the slide groove 53 on the top surface of the translation plate 52 through the slider 54, thereby changing the position of the alignment frame 3, so that the tundish 43 on the alignment frame 3 is located at the same horizontal position as the horizontal continuous casting machine body 2, so as to facilitate precise casting.
[0050] For further information, see Figure 2 、 Figure 6 、 Figure 7 As shown, since the driving frame 1 is operated by the staff, the driving frame 1 may not be accurately aligned with the horizontal continuous casting body 2 when it moves to the position of the horizontal continuous casting body 2, thereby affecting the accuracy of subsequent casting; the alignment component 6 includes an alignment sleeve 61 fixedly mounted on the top surface of the alignment frame 3, and the outer wall of the alignment sleeve 61 is hinged with four alignment claws 62 distributed in a circular array, and the inner wall of the alignment sleeve 61 is fixedly mounted with a fixing seat 63, and the inner wall of the fixing seat 63 is fixedly mounted with an electric push rod 64, and the outer wall of the alignment sleeve 61 is provided with four openings 65 distributed in a circular array and corresponding to the alignment claws 62, and the telescopic end of the electric push rod 64 is hinged with four support plates 66 distributed in a circular array, and the end of the support plate 66 away from the electric push rod 64 passes through the opening 65 and is hinged to the side of the alignment claw 62.
[0051] During operation, in the initial state, the electric push rod 1 64 is in a shortened state, and the four alignment claws 62 are in an open state. When the staff operates the driving frame 1, it is necessary to roughly align the alignment sleeve 61 on the alignment frame 3 with the positioning assembly 7. After the positioning assembly 7 is in place, the alignment claws 62 can be located on the outside of the positioning assembly 7, and the electric push rod 1 64 can be opened and extended. When the electric push rod 1 64 is extended, the two ends of the support plate 66 are respectively hinged to the telescopic end of the electric push rod 1 64 and the side of the alignment claw 62. Therefore, when the electric push rod 1 64 is extended, the alignment claw 62 can be pulled by the support plate 66, so that the four alignment claws 62 move in the direction of gathering. When gathering, since the positioning assembly 7 is fixed, the alignment frame 3 can be driven to slide along the slide groove 53 through the slider 54 to adjust the position of the alignment frame 3 and the middle bag 43.
[0052] Among them, see Figure 8 As shown, the positioning assembly 7 includes an electric push rod 2 71 fixedly mounted on the side of the horizontal continuous casting machine body 2 , and a positioning square steel 72 is fixedly mounted on the telescopic end of the electric push rod 2 71 .
[0053] During operation, when the drive frame 1 is in place, the four alignment claws 62 are roughly located on the outside of the positioning square steel 72. When aligning, the electric push rod 2 71 is first turned on to extend, driving the positioning square steel 72 to move to the inside of the alignment claw 62, and then the electric push rod 1 64 can be turned on to start alignment. After the copper liquid is poured, the electric push rod 1 64 can be turned on to shorten and reset, and then the electric push rod 2 71 can be shortened and reset.
[0054] For details, see Figure 4 、 Figure 9 As shown, since the alignment frame 3 and the intermediate package 43 have a certain inertia, the alignment frame 3 may move due to inertia during the movement of the driving frame 1, and the alignment frame 3 needs to be locked to ensure its stability during movement; the locking assembly 9 includes a sliding shell 91 fixedly mounted on the inner wall of the alignment frame 3, and the sliding shell 91 is slidably connected to the slide groove 53, and both sides of the sliding shell 91 are provided with through openings 92, and the inner wall of the through opening 92 is slidably mounted with a locking block 93, and the top surface of the sliding shell 91 is penetrated by a push rod 94, and the bottom end of the push rod 94 is fixedly mounted with a pressure block 95, and the outer wall of the push rod 94 is covered with a spring 96, and the two ends of the spring 96 are respectively fixedly connected to the push rod 94 and the sliding shell 91, and the opposite ends of the pressure block 95 and the locking block 93 are set as corresponding inclined surfaces, and the top of the push rod 94 is provided with an inclined portion.
[0055] During operation, when the driving frame 1 moves, the electric push rod 64 is in a shortened state, and the linkage assembly 10 can be used to press the push rod 94 downward. When the push rod 94 is in the downward state, the two locking blocks 93 can be pressed by the pressure block 95. The locking blocks 93 can pass through the through opening 92 and press against the inner wall of the slide groove 53. Under the action of the friction between the locking blocks 93 and the slide groove 53 and the gravity of the positioning frame 3, the positioning frame 3 can be locked and fixed, ensuring the stability of the copper liquid in the ladle 43 on the positioning frame 3 during movement.
[0056] Among them, see Figure 7 As shown, since the locking assembly 9 needs to be triggered to release the lock, the alignment frame 3 can be moved for alignment; the linkage assembly 10 includes a through-hole 101 opened on the side of the mounting seat 42, and the telescopic end of the electric push rod 64 is fixedly installed with a drive rod 102, and the end of the drive rod 102 passes through the through-hole 101 and corresponds to the inclined portion.
[0057] During operation, when aligning, the electric push rod 64 extends, which can first drive the driving rod 102 to move and separate from the push rod 94. At this time, the push rod 94 can move upward under the action of the spring 96, and the locking block 93 releases the limit, ensuring that the alignment frame 3 can move quickly during the alignment process. When the electric push rod 64 is reset after use, the push rod 94 can be pressed down by the driving rod 102 and the inclined portion, and the locking block 93 is again pressed against the inner wall of the slide groove 53 to ensure the stability of the alignment frame 3.
[0058] For further information, see Figure 2-5 As shown, since the position where the copper liquid enters the horizontal continuous casting machine body 2 will change during the rotation and pouring process of the tundish 43, the position where the copper liquid enters the horizontal continuous casting machine body 2 will deviate, so it is necessary to adjust the position of the tundish 43 to reduce splashing during the pouring process; the translation assembly 8 includes a driving screw 81 rotatably mounted on the inner wall of a slot 51, one end of the driving screw 81 passes through the side of the driving frame 1, and the translation plate 52 is screwed to the driving screw 81, and is fixed at a corner position of the driving frame 1. A mounting frame 82 is provided, and a driving bevel gear 83 is rotatably mounted on the side of the mounting frame 82. A driven bevel gear 84 meshing with the driving bevel gear 83 is rotatably mounted on the side of the driving frame 1. A vertical plate 85 is fixedly mounted on the top surface of the driving frame 1, and a transmission gear 86 is rotatably mounted on the top of the vertical plate 85. A gear rod 87 meshing with the transmission gear 86 is fixedly mounted on the end of the shaft 41. The transmission gear 86, the driving bevel gear 83, the driven bevel gear 84 and the driving screw 81 are all connected through a driven wheel and a synchronous belt transmission.
[0059] During operation, after the alignment of the positioning frame 3 is completed, the pouring nozzle on the ladle 43 can be located directly above the top material inlet of the horizontal continuous casting body 2. As the driving structure 44 is opened, the pouring nozzle on the ladle 43 rotates and the pouring nozzle thereon will rotate synchronously. In the initial state, the molten copper coming out of the pouring nozzle can enter the horizontal continuous casting body 2 through the center position of the material inlet. As the ladle 43 rotates, the position where the molten copper enters the horizontal continuous casting body 2 will deviate from the center position of the material inlet. At this time, as the shaft 41 and the ladle 43 rotate, the shaft 41 can synchronously drive the gear rod 87 to rotate. During the alignment process, the positioning frame 3 can move with the gear rod 87, but the gear rod 87 can start Finally, it meshes with the transmission gear 86, which can drive the transmission gear 86 to rotate, and drives the driving bevel gear 83 to rotate through the driven wheel and the synchronous belt, so that the driving screw 81 can be driven to rotate through the driven bevel gear 84, the driven wheel, and the synchronous belt. When the driving screw 81 rotates, the translation plate 52 is screwed to the driving screw 81 and slides on the inner wall of the slot 51. Therefore, when the driving screw 81 rotates, the translation plate 52 can be driven to slide along the slot 51, and the position of the pouring nozzle on the tundish 43 can be adjusted, ensuring that the copper liquid poured from the pouring nozzle can accurately enter the horizontal continuous casting machine body 2 through the center position of the material port, reducing the splashing of the copper liquid during the pouring process.
[0060] To sum up, during operation, the staff controls the driving frame 1 to move to the bottom of the melting furnace body to receive the molten copper liquid, and then moves it to the horizontal continuous casting body 2, opens the alignment component 6 and the positioning component 7, and uses the electric push rod 1 64 and the electric push rod 2 71 to make the tundish 43 on the alignment frame 3 accurately aligned with the horizontal continuous casting body 2, and at the same time, the linkage component 10 triggers the locking component 9 to release the limit so that the alignment frame 3 can move; after the alignment is completed, the pouring component 4 starts to pour the copper liquid, and the translation component 8 uses gears, screws and other transmission mechanisms to synchronously adjust the pouring nozzle position when the tundish 43 rotates, to ensure that the copper liquid always enters the horizontal continuous casting body 2 accurately through the center of the material mouth to reduce splashing; the entire process realizes high-precision alignment, stable transfer and precise pouring through the linkage design of positioning, locking and transmission structure, thereby improving production efficiency and material utilization.
[0061] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0062] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A high-quality copper material casting device, comprising a driving frame (1) and a horizontal continuous casting machine body (2), wherein a positioning frame (3) is provided on the top surface of the driving frame (1), and a casting assembly (4) for pouring molten copper liquid into the horizontal continuous casting machine body (2) is provided on the positioning frame (3), characterized in that: A connecting assembly (5) for moving the alignment frame (3) is provided between the driving frame (1) and the alignment frame (3), and two groups of alignment assemblies (6) for accurately aligning the alignment frame (3) with the horizontal continuous casting machine body (2) are symmetrically provided on the side surfaces of the alignment frame (3); Two groups of positioning components (7) adapted to the alignment components (6) are symmetrically arranged on the side surfaces of the horizontal continuous casting machine body (2); two groups of locking components (9) for locking the alignment frame (3) are symmetrically arranged on the alignment frame (3); and a linkage component (10) for triggering the locking component (9) is arranged between the alignment component (6) and the locking component (9); The casting assembly (4) is provided with a translation assembly (8) for driving the connection assembly (5).
2. The high-quality copper casting equipment according to claim 1, characterized in that: The pouring assembly (4) includes two shafts (41) rotatably mounted on the top of the alignment frame (3), mounting seats (42) are fixedly mounted on the opposite ends of the two shafts (41), a tundish (43) is fixedly mounted between the opposite sides of the two mounting seats (42), and a driving structure (44) adapted to the shafts (41) is provided on the side of the alignment frame (3).
3. The high-quality copper casting equipment according to claim 2, characterized in that: The connecting assembly (5) comprises two slots (51) symmetrically arranged on the top surface of the driving frame (1), the inner walls of the two slots (51) are both slidably mounted with translation plates (52), the top surfaces of the two translation plates (52) are both symmetrically mounted with two sliding grooves (53), and the bottom surface of the alignment frame (3) is fixedly mounted with four sliding blocks (54) slidably connected to the sliding grooves (53).
4. The high-quality copper casting equipment according to claim 3, characterized in that: The alignment component (6) includes an alignment sleeve (61) fixedly mounted on the top surface of the alignment frame (3), the outer wall of the alignment sleeve (61) is hinged with four alignment claws (62) distributed in a circular array, the inner wall of the alignment sleeve (61) is fixedly mounted with a fixing seat (63), the inner wall of the fixing seat (63) is fixedly mounted with an electric push rod (64), the outer wall of the alignment sleeve (61) is provided with four openings (65) distributed in a circular array and corresponding to the alignment claws (62), the telescopic end of the electric push rod (64) is hinged with four support plates (66) distributed in a circular array, and the end of the support plate (66) away from the electric push rod (64) passes through the opening (65) and is hinged to the side of the alignment claw (62).
5. The high-quality copper material casting equipment according to claim 1, characterized in that: The positioning assembly (7) comprises a second electric push rod (71) fixedly mounted on the side of the horizontal continuous casting machine body (2), and a positioning square steel (72) is fixedly mounted on the telescopic end of the second electric push rod (71).
6. The high-quality copper material casting equipment according to claim 4, characterized in that: The locking assembly (9) includes a sliding shell (91) fixedly mounted on the inner wall of the alignment frame (3), and the sliding shell (91) is slidably connected to the slide groove (53), both sides of the sliding shell (91) are provided with through openings (92), the inner wall of the through opening (92) is slidably mounted with a locking block (93), the top surface of the sliding shell (91) is penetrated by a push rod (94), the bottom end of the push rod (94) is fixedly mounted with a pressure block (95), the outer wall of the push rod (94) is sleeved with a spring (96), and the two ends of the spring (96) are respectively fixedly connected to the push rod (94) and the sliding shell (91).
7. The high-quality copper material casting equipment according to claim 6, characterized in that: The opposite ends of the pressing block (95) and the locking block (93) are both arranged as corresponding inclined surfaces, and the top end of the push rod (94) is provided with an inclined portion.
8. The high-quality copper material casting equipment according to claim 7, characterized in that: The linkage assembly (10) includes a through-hole (101) opened on the side of the mounting seat (42); a driving rod (102) is fixedly mounted on the telescopic end of the electric push rod (64), and the end of the driving rod (102) passes through the through-hole (101) and corresponds to the inclined portion.
9. The high-quality copper material casting equipment according to claim 3, characterized in that: The translation assembly (8) includes a driving screw (81) rotatably mounted on the inner wall of a slot (51), one end of the driving screw (81) passes through the side of the driving frame (1), and the translation plate (52) is screwed to the driving screw (81), a mounting frame (82) is fixedly mounted at an angle position of the driving frame (1), a driving bevel gear (83) is rotatably mounted on the side of the mounting frame (82), a driven bevel gear (84) meshing with the driving bevel gear (83) is rotatably mounted on the side of the driving frame (1), a vertical plate (85) is fixedly mounted on the top surface of the driving frame (1), a transmission gear (86) is rotatably mounted on the top end of the vertical plate (85), and a gear rod (87) meshing with the transmission gear (86) is fixedly mounted on the end of the shaft (41).
10. The high-quality copper material pouring equipment according to claim 9, characterized in that: The transmission gear (86), the driving bevel gear (83), the driven bevel gear (84), and the driving screw (81) are all connected through a driven wheel and a synchronous belt transmission.
Citation Information
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