Lunar dust resistant connector

By designing the plug and socket structure of the lunar dust-resistant connector, the difficulties faced by astronauts in plugging and unplugging operations in the lunar dust environment are solved, and convenient and reliable plugging and unplugging operations are achieved on the lunar surface, meeting the usage requirements of the lunar surface environment.

CN120691166APending Publication Date: 2025-09-23ZHENGZHOU ASTRONAUTIC ELECTRONICS TECH
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Patent Information

Application Number
CN202510943058.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-02
Publication Date
2025-09-23

AI Technical Summary

Technical Problem

In the lunar dust-filled environment on the lunar surface, astronauts wearing pressure gloves have restricted movements, obstructed perception, narrowed vision, and increased physical exertion when performing plugging and unplugging operations. Existing connectors cannot meet the requirements of dust prevention, dust removal, blind plugging, anti-misplugging, anti-slanted plugging, low plugging and unplugging force, and convenient and reliable locking.

Method used

A lunar dust-resistant connector is designed, including a plug and a socket, which adopts a dust cap, dust cover, torsion spring, shaft, jack, dust rod and other structures. Through the design of the dust cap, dust filter ring and dust cover, the plug and socket are dust-proof, anti-misinsertion, low insertion and removal force and convenient locking are achieved, which can adapt to the plug and removal operations in the lunar dust environment.

Benefits of technology

It enables astronauts to perform normal plugging and unplugging operations while wearing pressure spacesuits and pressure gloves in an environment filled with lunar dust. It has the functions of dustproof, blind plugging, anti-misplugging, anti-slanted plugging, low plugging and unplugging force, and convenient and reliable locking, meeting the ergonomic requirements of the lunar surface environment.

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Abstract

The invention discloses a lunar dust-resistant connector which comprises a plug and a socket. The outer circle of the insertion end of the plug is oblate, and a detachable dustproof cap is sleeved outside the insertion end; a rotating shaft is fixed to the outer circle of the plug and transversely penetrates through a single-hook wrench, a torsional spring and dustproof rings, and the dustproof rings are arranged on the two sides of the hook wrench. A spring and a dustproof rod are arranged in the jack, and a dust filtering ring is arranged at the opening of the jack; the tail part of the plug housing is provided with a handle. The end face of the socket is in an oblate taper hole shape, the outer circle is provided with a locking step, and an inlet is provided with a dust filtering ring. The rotating shaft is fixed in holes of the support 1 and the support 2, the dustproof cover, the torsion spring and the dustproof rings are fixed on the rotating shaft, the dustproof rings are arranged on two sides of the dustproof cover, the sealing gasket is fixed on the dustproof cover, the dustproof cover can rotate around the rotating shaft and cover a plugging end of the socket, the push rod, the spring and the roller which are arranged in the support 1 can lock / unlock the dustproof cover, and the dustproof rings are arranged in the support 1. The connector is suitable for an astronaut to wear a pressure spacesuit and pressure gloves to perform plugging operation in a lunar dust pervading environment.
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Description

Technical Field

[0001] The present invention relates to a lunar dust resistant connector, which is mainly used in lunar dust environments where it is suitable to perform plugging and unplugging operations while wearing pressure gloves. Background Art

[0002] Due to the moon's relatively low gravity, when astronauts conduct extravehicular activities (EVA) on the lunar surface, a large amount of floating lunar dust is stirred up by the lunar surface, depositing a layer of it on the surfaces of extravehicular electrical equipment. In this dusty environment, astronauts wearing pressure gloves and extravehicular suits are restricted in their movements, their perceptions are obstructed, their field of vision is narrowed, and their physical exertion is increased. These factors interfere with and weaken their physical and sensory abilities. To adapt to the dusty environment and compensate for the debilitating effects of astronauts' EVAs, connectors for extravehicular plugging and unplugging must be resistant to lunar dust, including dust protection, dust removal, and dust retention. They must also meet the ergonomic requirements of the lunar surface environment and the grip requirements of lunar suit gloves. They must possess blind insertion, prevent mis-insertion, prevent oblique insertion, have low insertion and extraction forces, and feature convenient and reliable locking. These connectors should be able to facilitate normal plugging and unplugging operations and power-on operations for astronauts wearing pressure suits and gloves in the dusty lunar surface environment. Summary of the Invention

[0003] The purpose of the present invention is to provide a lunar dust-resistant connector, which solves the technical problem of astronauts wearing pressure space suits and pressure gloves to perform plugging and unplugging operations in an environment filled with lunar dust.

[0004] The present invention relates to a moon dust-resistant connector, comprising two parts: a plug and a socket. The plug includes a dust cap, a plug housing, a hook wrench, a torsion spring, a rotating shaft, a socket, a dust rod, a spring, a socket insulator, a socket insulating cover, a dust ring, a dust filter, a handle, and a fixing rope. The socket includes a dust cover, a torsion spring, bracket 1, bracket 2, a push rod, a roller, a spring, a rotating shaft, a socket housing, a pin, an insulator, an insulating cover, a dust filter, a sealing gasket, and a cable cover.

[0005] The outer circle of the plug-in end is oblate, with a removable dust cap on the outside, and a fixing rope tied between the dust cap and the plug housing; a rotating shaft is fixed to the outer circle of the plug housing, and the rotating shaft crosses the single hook wrench. A torsion spring is arranged between the rotating shaft and the single hook wrench, and the two ends of the torsion spring are respectively fixed on the hook wrench and the rotating shaft 1, and dust rings are arranged on both sides of the hook wrench; the jack is fixed between the jack insulator and the jack insulating cover plate. The jack is a hollow structure with a built-in spring and dust rod, and a dust filter ring is arranged at the mouth of the jack; a handle is provided at the tail of the plug housing.

[0006] Bracket 1 and bracket 2 are fixed on the socket flange, the rotating shaft is fixed in the holes of bracket 1 and bracket 2, the dust cover, torsion spring and dust ring are fixed on the rotating shaft, the two ends of the torsion spring are respectively fixed on the dust cover and the rotating shaft, a sealing gasket is fixed on the dust cover, and the dust cover can rotate around the rotating shaft. A push rod, roller, spring and dust ring are arranged in bracket 1; a locking step is provided on the outer circle of the socket end face, the socket plug-in end is in the shape of an oblate cone hole, and a dust filter ring is provided at the entrance of the plug-in end; the pin is fixed between the pin insulator and the pin insulation cover plate; a cable cover is provided at the rear of the socket shell.

[0007] When the plug and socket begin to mate, first manually remove the plug dust cap, open the socket dust cover and flip it up to the locked position, insert the plug end into the socket tapered hole, and guide the plug shell along the socket tapered hole into the socket shell inner hole, while the pin presses against the socket dust rod. Then push the plug into the socket, and the pin pushes the dust rod together into the socket cavity, so that the pin and the socket engage. Continue to push the plug until the plug wrench hook locks the socket shell step. During this process, the plug presses the socket push rod to open the socket dust cover locking mechanism, allowing the socket dust cover to flip freely.

[0008] When the plug is separated from the socket, first press the plug hook wrench to disengage the hook wrench from the socket shell step, and then pull out the plug; the pin is simultaneously pulled out of the socket, the dust rod is pushed out from the inner cavity of the socket, and passes through the dust filter ring outside the socket mouth to seal the socket mouth; at the same time, the socket dust cover and its sealing gasket are buckled on the socket plug-in end; then manually buckle the plug dust cap on the plug plug-in end.

[0009] The beneficial effect of the present invention is that the connector of the present invention has the functions of resistance to lunar dust, blind insertion, prevention of mis-insertion, prevention of oblique insertion, low insertion and removal force, convenient and reliable locking, etc., and is suitable for astronauts wearing pressure space suits and pressure sleeves to perform insertion and removal operations in an environment filled with lunar dust. BRIEF DESCRIPTION OF THE DRAWINGS

[0010] Figure 1 It is a structural schematic diagram of the plug of the present invention.

[0011] Figure 2 It is a structural schematic diagram of the socket of the present invention.

[0012] Figure 3 It is a cross-sectional view taken along line AA showing the installation of a hook wrench and a torsion spring of the plug of the present invention.

[0013] Figure 4 It is a cross-sectional view of the jack structure of the present invention.

[0014] Figure 5 It is a BB cross-sectional view of the dust cover and torsion spring installation of the socket of the present invention.

[0015] Figure 6It is a CC cross-sectional view of the spring and push rod installation of the socket of the present invention.

[0016] Figure 1 Middle: 1. Dust cap, 2. Plug housing, 3. Hook wrench, 4. Torsion spring, 5. Shaft, 6. Socket, 7. Dust rod, 8. Socket insulator, 9. Socket insulation cover, 10. Dust filter, 11. Handle, 34. Fixing rope.

[0017] Figure 2 Middle: 12. Dust cover, 13. Torsion spring, 15. Bracket 2, 16. Rotating shaft, 17. Socket housing, 18. Pin, 19. Insulator, 20. Insulating cover, 21. Dust filter, 22. Cable cover, 30. Sealing gasket.

[0018] Figure 3 Middle: 2. Plug housing, 3. Hook wrench, 4. Torsion spring, 5. Rotating shaft, 23. Dust seal.

[0019] Figure 4 Middle: 7. Dustproof rod, 24. Spring, 25. Socket base.

[0020] Figure 5 Middle: 12. Dust cover, 13. Torsion spring, 14. Bracket 1, 15. Bracket 2, 16. Rotating shaft, 17. Socket housing, 26. Dust ring, 31. Dust ring.

[0021] Figure 6 Middle: 12. Dust cover, 14. Bracket 1, 27. Spring, 28. Push rod, 29. Roller, 32. Dust ring, 33. Dust ring. DETAILED DESCRIPTION

[0022] Figure 1 The outer circle of the plug end is oblate and is covered with a detachable dust cap (1). The fixing rope (34) can prevent the dust cap (1) from falling off and being lost. A rotating shaft (5) is fixed on the outer circle of the plug housing (2). The rotating shaft (5) crosses the single hook spanner (3). A torsion spring (4) is provided between the rotating shaft (5) and the single hook spanner (3). The two ends of the torsion spring (4) are respectively fixed on the hook spanner (3) and the rotating shaft (5). The force of the torsion spring (4) keeps the hook spanner (3) in a locked state. Dust rings (23) are provided on both sides of the hook spanner (3). The socket (6) is fixed between the socket insulator (8) and the socket insulation cover (9). The socket (6) is a hollow structure with a built-in spring (24) and a dust rod (7). A dust filter ring (10) is provided at the mouth of the socket (6). A handle (11) is provided at the rear of the plug housing (2).

[0023] Figure 2The plug-in end of the socket is in the shape of an oblate conical hole, a locking step is provided on the outer circle of the end face, and a dust filter ring (21) is provided at the entrance of the plug-in end; a bracket 1 (14) and a bracket 2 (15) are fixed on the socket flange, a rotating shaft (16) is fixed in the holes of the bracket 1 (14) and the bracket 2 (15), a dust cover (12) is fixed on the rotating shaft (16), a sealing gasket (30) is fixed on the dust cover (12), a torsion spring (13) is provided between the dust cover (12) and the rotating shaft (16), two ends of the torsion spring (13) are respectively fixed on the dust cover (12) and the rotating shaft (16), the dust cover (12) can rotate around the rotating shaft (16), and the pin (18) is fixed between the pin insulator (19) and the pin insulation cover plate (20); a cable cover (22) is provided at the rear of the socket housing (17).

[0024] Figure 3 In the invention, a hook spanner (3), a torsion spring (4), and a dust ring (23) are sleeved on a rotating shaft (5), the dust ring (23) is arranged outside the hook spanner (3), two ends of the torsion spring (4) are respectively fixed on the hook spanner (3) and the rotating shaft (5), the hook spanner (3) can rotate around the rotating shaft (5), and the rotating shaft (5) is fixed in a stepped hole of a plug housing (2).

[0025] The dustproof ring (23) is arranged outside the hook spanner (3) and can prevent moon dust from entering the movable part between the hook spanner (3) and the rotating shaft (5).

[0026] Figure 4 In the embodiment, a dustproof rod (7) and a spring (24) are placed in a socket base (25), and the dustproof rod (7) can move freely in the hole of the socket base (25).

[0027] Figure 5 In the embodiment, the bracket 1 (14) and the bracket 2 (15) are fixed on the socket flange, the rotating shaft (16) is fixed in the holes of the bracket 1 (14) and the bracket 2 (15), the dust cover (12), the torsion spring (13), the dust ring (26), and the dust ring (31) are fixed on the rotating shaft (16), the two ends of the torsion spring (13) are respectively fixed on the dust cover (12) and the rotating shaft (16), the dust cover (12) can rotate around the rotating shaft (16), and dust rings (26) are provided on both sides of the dust cover (12).

[0028] Figure 6 In the embodiment, a spring (27), a push rod (28), a roller (29), a dust ring (32), and a dust ring (33) are provided in the hole of the bracket 1 (14); a tube of the dust cover (12) passes through the hole of the push rod (28); a notch is provided in the tube of the dust cover (12); the spring (27) pushes the push rod (28) and presses against the roller (29) on the outer circle of the tube of the dust cover (12).

[0029] When the plug and the socket begin to be connected and plugged, first manually pull out the dust cap (1) of the plug, the dust cap (1) is fixed on the plug housing (2) by the rope bolt (34), open the dust cover (12) of the socket and turn it up, the roller (29) falls into the gap of the dust cover (12) tube, and the dust cover (12) of the socket is in the locked position; insert the plug end into the conical hole of the socket, so that the plug housing (2) is guided into the inner hole of the socket housing (17) along the conical hole of the socket, and the pin (18) presses against the dust rod (7) of the socket (6); then push the plug into the inside of the socket, and the dust filter ring (21) presses the plug housing (2) The outer circle of the moon is filtered out, and the dust filter ring (10) filters out the outer circle of the pin (18). The pin (18) pushes the dust rod (7) together to enter the inner cavity of the socket (6), so that the pin (18) is engaged with the socket (25), and the plug is pushed until the plug wrench hook (3) locks the socket shell (17) step; in this process, the end face of the plug presses the socket push rod (28) to make the roller (29) disengage from the gap of the dust cover (12) tube, and the locking mechanism of the socket dust cover (12) is opened. The socket dust cover (12) can be freely turned around the rotating shaft (16) under the action of the torsion spring (13).

[0030] When the plug is separated from the socket, first hold the plug handle (11) and press the plug hook wrench (3) with your thumb to make the hook wrench (3) disengage from the step of the socket housing (17), and then pull out the plug; the pin (18) is simultaneously pulled out of the socket (6), and at this time the dust rod (7) is pushed out from the inner cavity of the socket (25) and passes through the dust filter ring (10) outside the mouth of the socket (6), closing the mouth of the socket (6); at the same time, the socket dust cover (12) is automatically buckled on the plug end of the socket housing (17); then the plug dust cap (1) is manually buckled on the plug end of the plug housing (2).

Claims

1. A moon dust-resistant connector, comprising two parts: a plug and a socket; the plug comprising a dust cap, a plug housing, a hook wrench, a torsion spring, a rotating shaft, a jack, a dust rod, a spring, a jack insulator, a jack insulating cover, a dust ring, a dust filter, a handle, and a fixing rope; the socket comprising a dust cap, a torsion spring, bracket 1, bracket 2, a push rod, a roller, a spring, a rotating shaft, a socket housing, a pin, an insulator, an insulating cover, a dust filter, a dust ring, a sealing gasket, and a cable cover; The outer circle of the plug's mating end is oblate, with a removable dust cap on the outside. A fixing rope is fastened between the dust cap and the plug housing. A rotating shaft is fixed to the outer circle of the plug, and a single hook wrench, a torsion spring, and a dust ring are passed through the rotating shaft. The two ends of the torsion spring are fixed to the hook wrench and the rotating shaft 1 respectively. The torsion spring force keeps the single hook wrench in a locked state. Dust rings are set on both sides of the hook wrench. A spring and a dust rod are built into the socket. A dust filter ring is set at the mouth of the socket. The dust rod passes through the dust filter ring to seal the socket mouth. A handle is provided at the rear of the plug housing. The end face of the socket is in the shape of a flat conical hole, with a locking step on the outer circle and a dust filter ring at the entrance; bracket 1 and bracket 2 are fixed on the socket, the rotating shaft is fixed in the holes of bracket 1 and bracket 2, the dust cover, torsion spring and dust ring are fixed on the rotating shaft, dust rings are set on both sides of the dust cover, and a sealing gasket is fixed on the dust cover. Under the action of the torsion spring force, the dust cover and sealing gasket can rotate around the rotating shaft and cover the plug-in end of the socket. The push rod, spring and roller set in bracket 1 can lock / unlock the dust cover, and a dust ring is set in bracket 1.

2. The moon dust resistant connector according to claim 1, characterized in that: Annular convex ribs are evenly distributed on the outer circle of the plug handle.