Indoor water-based paint toning and brushing integrated process with low VOC (volatile organic compound) release
Through intelligent color matching equipment and integrated painting system, combined with new pigment dispersants and painting additives, the problems of low efficiency, lack of precision and large VOC release in the color matching and painting process of water-based paint have been solved, achieving efficient and accurate color matching and low VOC release, and improving construction quality and environmental protection effects.
Patent Information
- Application Number
- CN202510802499.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-26
AI Technical Summary
The existing water-based paint color matching and painting technology has problems such as low efficiency, lack of precision, complicated construction process and high VOC emission, which makes it difficult to meet environmental protection and construction requirements.
It uses intelligent color matching equipment combined with deep learning algorithms, is equipped with ultra-precision spectral analysis color sensors, uses new pigment dispersants and painting additives, combines integrated painting equipment and intelligent ventilation systems to achieve accurate, efficient color matching and low VOC release.
The color adjustment efficiency has been increased by more than 5 times, the construction process has been simplified by 40%, and the VOC emission has been reduced by more than 80%, significantly improving the decoration quality and environmental protection level.
Smart Images

Figure CN120701075A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of interior decoration material construction, in particular to an integrated process for color matching and painting of indoor water-based paint with low VOC release. Background Art
[0002] In today's interior decoration industry, with rising public awareness of environmental protection and increasingly stringent environmental regulations, low-VOC water-based paint, owing to its environmental advantages, has gradually become the mainstream choice for interior wall coatings. However, current water-based paint color matching and application processes present numerous challenges that need to be addressed, severely hindering its further application. Traditionally, the color matching process for water-based paint relies heavily on manual labor. Colorists rely on their experience to mix different pigments into the water-based paint base, a process that is highly subjective and unstable. On the one hand, manual color matching is extremely inefficient, making it difficult to quickly respond to large-scale projects or diverse color requirements. On the other hand, since manual operation makes it difficult to precisely control the amount of pigment added, color matching results can easily deviate from batch to batch, resulting in inconsistent wall colors and compromising the overall decorative effect. From a construction perspective, the existing color matching and painting processes are independent of each other. After color matching is completed, painting operations must be arranged separately. This not only requires the coordination of different types of workers and the repeated movement of equipment and materials, but also increases construction time and costs. Furthermore, the increase in independent links increases the difficulty of construction management, making poor coordination prone to delays. From an environmental perspective, although water-based paints have significantly reduced VOC emissions compared to traditional oil-based paints, some water-based paints still release a certain amount of volatile organic compounds during the application and subsequent drying process. These VOCs not only cause indoor odors, but can also react with other substances in the air to produce secondary pollution. Long-term exposure to such an environment can cause damage to the occupants' respiratory and nervous systems, especially for sensitive groups such as children and pregnant women. Therefore, the development of an integrated process for indoor water-based paint color matching and application that can balance color matching accuracy, construction efficiency, and ultra-low VOC emissions has become the key to breaking through development bottlenecks in the industry and meeting market demand. Summary of the Invention
[0003] The purpose of the present invention is to provide an integrated process for color matching and painting of indoor water-based paint with low VOC emission. This process will achieve accurate and efficient color matching, breaking through the limitations of traditional manual color matching; simplify the construction process, and abandon the cumbersome mode of separating color matching and painting; at the same time, it will significantly reduce the VOC emission of water-based paint throughout its life cycle, comprehensively improve indoor air quality, effectively protect human health, and provide a green and efficient new solution for the interior decoration industry.
[0004] The present invention is achieved through the following technical solutions: A low-VOC indoor water-based paint coloring and painting integrated process includes the following steps: Step S1: Using intelligent color grading equipment equipped with an ultra-precise spectral analysis color sensor and a deep learning color grading algorithm trained on massive amounts of color data. The sensor collects target color spectral data, and the algorithm calculates the required pigment type and amount. Step S2: Mixing a low-VOC water-based paint base having an initial VOC content of ≤0.02 g / L with the calculated pigment and a novel pigment dispersant containing hydrophilic and pigment-philic groups, and placing the mixture in a high-speed shear stirring device at a speed of 1500-2500 r / min for 20-35 minutes to complete the coloring process; Step S3: Mix the tinted paint with a novel coating additive based on surfactant principles and containing a special film-forming promoting component, and add the mixture to an integrated coating device; the device can automatically adjust the coating pressure within the range of 0.1 MPa to 0.5 MPa and the coating speed within the range of 3 m / min to 8 m / min according to the wall or ceiling material before coating. Step S4: After construction, the intelligent ventilation system is activated. The system can monitor the indoor VOC concentration and air humidity in real time, automatically adjust the ventilation volume based on data feedback, and accelerate the volatilization of moisture and residual VOC in the water-based paint. After construction, the VOC content in the indoor air is tested to be ≤0.06mg / m³.
[0005] As a further improvement to the technical solution of the present invention, during the color grading process, the nanometer-level detection precision color sensor of the intelligent color grading device collects the spectral data of the mixed pigment in real time at a frequency of 5-10 times per second, compares it with the target color spectral data, and dynamically adjusts the subsequent pigment addition amount based on the deep learning color grading algorithm until the target color match is achieved at 98%-99.5%.
[0006] As a further improvement to the technical solution of the present invention, the novel pigment dispersant has hydrophilic and pigment-philic groups.
[0007] As a further improvement to the technical solution of the present invention, the novel coating auxiliary agent is based on the surface active principle and contains a special film-forming promoting component.
[0008] As a further improvement to the technical solution of the present invention, the initial VOC content of the low-VOC water-based paint base is ≤0.02 g / L.
[0009] As a further improvement to the technical solution of the present invention, the hydrophilic group and the pigment-philic group of the novel pigment dispersant function during the high-speed shear stirring process.
[0010] As a further improvement to the technical solution of the present invention, the surface active principle and special film-forming promoting components of the novel coating auxiliary agent play a role in the process of combining the tinting paint with the coating equipment.
[0011] As a further improvement to the technical solution of the present invention, the VOC content in the indoor air after construction was tested to be always ≤0.06mg / m³.
[0012] As a further improvement to the technical solution of the present invention, a system for an integrated process of color matching and painting of low-VOC indoor water-based paints is provided, comprising: Intelligent color grading equipment equipped with ultra-precise spectral analysis color sensors and deep learning color grading algorithms trained on massive color data; High-speed shear mixing equipment with a speed range of 1500-2500r / min; An integrated painting device that can automatically adjust the painting pressure between 0.1MPa and 0.5MPa and the painting speed between 3m / min and 8m / min according to the wall or ceiling material; An intelligent ventilation system that can monitor indoor VOC concentration and air humidity in real time and automatically adjust ventilation volume.
[0013] As a further improvement to the technical solution of the present invention, the detection accuracy of the color sensor of the intelligent color adjustment device is at the nanometer level.
[0014] In summary, the present invention has the following beneficial effects: Accurate and efficient color matching: Intelligent color matching equipment works with advanced algorithms to increase color matching efficiency by more than 5 times compared to traditional manual color matching, with a color matching error rate of less than 1%. It can quickly and accurately match various complex color requirements, greatly improving the color design feasibility of decoration projects.
[0015] Simplified construction process: The integrated painting equipment integrates multiple working steps, reducing construction links by more than 40%, improving construction efficiency by 30% - 50%, significantly reducing labor and time costs, and greatly reducing the difficulty of construction management.
[0016] Low VOC emission and environmental protection: Through the optimization of base materials, scavengers and construction environment, the VOC emission of water-based paint is far lower than the national standard, effectively purifying indoor air, protecting the health of residents, complying with the green and environmental protection development trend, and enhancing the product's market competitiveness. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Other features, objects and advantages of the present invention will become more apparent upon reading the detailed description of non-limiting embodiments with reference to the following drawings: Figure 1This is a flow chart of an integrated process for color matching and painting of low-VOC-emission indoor water-based paint according to an embodiment of the present invention; Figure 2 This is a schematic diagram of the architecture of a system for an integrated process of color matching and painting of low-VOC-emission indoor water-based paint according to an embodiment of the present invention. DETAILED DESCRIPTION
[0018] In order to make the purpose, features, and advantages of this application more obvious and easy to understand, the technical solutions in the embodiments of this application are clearly and completely described. Obviously, the embodiments described below are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0019] Reference Figure 1 and Figure 2 , a low VOC emission indoor water-based paint color matching and painting integrated process, comprising the following steps: Step S1: Using intelligent color grading equipment equipped with an ultra-precise spectral analysis color sensor and a deep learning color grading algorithm trained on massive amounts of color data. The sensor collects target color spectral data, and the algorithm calculates the required pigment type and amount. Step S2: Mixing a low-VOC water-based paint base having an initial VOC content of ≤0.02 g / L with the calculated pigment and a novel pigment dispersant containing hydrophilic and pigment-philic groups, and placing the mixture in a high-speed shear stirring device at a speed of 1500-2500 r / min for 20-35 minutes to complete the coloring process; Step S3: Mix the tinted paint with a novel coating additive based on surfactant principles and containing a special film-forming promoting component, and add the mixture to an integrated coating device; the device can automatically adjust the coating pressure within the range of 0.1 MPa to 0.5 MPa and the coating speed within the range of 3 m / min to 8 m / min according to the wall or ceiling material before coating. Step S4: After construction, the intelligent ventilation system is activated. The system can monitor the indoor VOC concentration and air humidity in real time, automatically adjust the ventilation volume based on data feedback, and accelerate the volatilization of moisture and residual VOC in the water-based paint. After construction, the VOC content in the indoor air is tested to be ≤0.06mg / m³.
[0020] Specifically, in this embodiment, during the color grading process, the nanometer-level detection precision color sensor of the intelligent color grading device collects the spectral data of the mixed pigment in real time at a frequency of 5-10 times per second, compares it with the target color spectral data, and dynamically adjusts the subsequent pigment addition amount based on the deep learning color grading algorithm until the target color match is achieved within 98%-99.5%.
[0021] Specifically, in this embodiment, the novel pigment dispersant has hydrophilic and pigment-philic groups.
[0022] Specifically, in this embodiment, the novel coating auxiliary agent is based on the surface active principle and contains a special film-forming promoting component.
[0023] Specifically, in this embodiment, the initial VOC content of the low-VOC water-based paint base is ≤0.02 g / L.
[0024] Specifically, in this embodiment, the hydrophilic group and the pigment-philic group of the novel pigment dispersant function during the high-speed shear stirring process.
[0025] Specifically, in this embodiment, the surface active principle and special film-forming promoting component of the novel coating auxiliary agent play a role in the process of combining the tinting paint and the coating equipment.
[0026] Specifically, in this embodiment, the VOC content in the indoor air after construction is always ≤0.06 mg / m³ after testing.
[0027] Specifically, in this embodiment, a system for an integrated process of color matching and painting of low-VOC indoor water-based paints includes: Intelligent color grading equipment equipped with ultra-precise spectral analysis color sensors and deep learning color grading algorithms trained on massive color data; High-speed shear mixing equipment with a speed range of 1500-2500r / min; An integrated painting device that can automatically adjust the painting pressure between 0.1MPa and 0.5MPa and the painting speed between 3m / min and 8m / min according to the wall or ceiling material; An intelligent ventilation system that can monitor indoor VOC concentration and air humidity in real time and automatically adjust ventilation volume.
[0028] Specifically, in this embodiment, the detection accuracy of the color sensor of the intelligent color adjustment device is at the nanometer level.
[0029] It should be noted that: Construction of the color matching system of the present invention Innovation in Intelligent Color-Torting Equipment: This invention introduces an intelligent color-tuning device equipped with an ultra-precise spectral analysis color sensor with nanometer-level detection accuracy, accurately capturing the spectral information of the target color within milliseconds. The device integrates a deep learning color-tuning algorithm trained on massive amounts of color data. Based on the sensor data, it instantly calculates the precise type and ratio of the required pigment. Compared to traditional manual color-tuning, this device achieves several times higher efficiency and minimizes error rates, ensuring highly consistent color-tuning results across batches, fully meeting the stringent requirements for color richness and accuracy in interior decoration.
[0030] Development of a New Pigment Dispersant: This independently developed new pigment dispersant features a specially designed molecular structure containing numerous hydrophilic and pigment-loving groups. In water-based paint systems, these groups act as "molecular bridges," tightly connecting pigment particles to the water-based paint binder, effectively preventing pigment aggregation. Furthermore, the dispersant itself is synthesized from low-volatile raw materials, effectively eliminating VOC (Vocabulary Oxide) emissions. During the tinting operation, pigment, water-based paint binder, and the new dispersant are mixed in a specific ratio through a high-speed shear mixer. Operating at thousands of revolutions per minute, the equipment utilizes high-intensity mechanical shear forces to evenly and stably disperse the pigment in the water-based paint, producing a tinted paint with consistent color and quality.
[0031] Painting process optimization Integrated painting equipment design: This meticulously designed, integrated painting equipment integrates paint storage, precise delivery, and efficient painting. Equipped with an intelligent pressure and speed control module, it automatically and precisely adjusts the painting pressure and speed based on the specific characteristics of the wall material (such as gypsum board, cement mortar walls, etc.) and pre-set construction requirements. For example, on rough, highly absorbent surfaces, the system automatically increases the painting pressure and decreases the painting speed to ensure sufficient and even paint penetration and adhesion. On smooth surfaces, the system appropriately decreases the pressure and increases the speed to prevent paint accumulation. This intelligent control significantly improves painting quality, eliminating common problems such as missed paint and dripping.
[0032] Application of a new painting additive: Based on the principle of surface activity, this new painting additive significantly reduces the surface tension of water-based paint, making it easier for the paint to spread across the wall and enhancing adhesion. The addition of a special film-forming promoter accelerates the fusion of polymer particles in the water-based paint, promoting rapid drying and formation of the paint film, significantly shortening the application cycle. Before application, the new painting additive is evenly mixed with the water-based paint in a specific ratio. Application using integrated painting equipment ensures high-quality, efficient wall painting.
[0033] Low VOC emission control Low-VOC base and scavenger synergy: A rigorously screened and optimized low-VOC water-based paint base is used, with an initial VOC content far below the industry average. Furthermore, a proprietary VOC scavenger is added to the water-based paint formula. The scavenger molecule contains active functional groups that react chemically with common VOCs (such as formaldehyde and benzene). During the drying process of the water-based paint, the scavenger rapidly reacts with released VOCs, converting them into stable, harmless substances. Tests by authoritative testing agencies have shown that water-based paints using this process reduce VOC emissions by over 80% compared to traditional processes, far exceeding national standards.
[0034] Construction Environment Optimization Measures: During the painting process, an intelligent ventilation system monitors and controls air flow and humidity in real time. The system automatically adjusts ventilation volume based on changes in indoor VOC concentrations, accelerating the evaporation of moisture and residual VOCs in the water-based paint. After construction, professional air quality monitoring equipment is used to regularly monitor indoor air quality to ensure that all indicators continue to meet high standards for indoor environmental quality, creating a safe and comfortable living space for users. Example 1
[0035] Color grading process Prepare 100kg of a high-quality, low-VOC water-based paint base. Authoritative testing indicates an initial VOC content of only 0.01g / L, well below the industry average. Select high-purity red and yellow pigments as the base colorants for the target orange color. Also prepare 2kg of the novel pigment dispersant developed by the present invention.
[0036] The intelligent color grading device is activated, and the ultra-precise spectral analysis color sensor is aimed at the target orange sample. The sensor quickly captures its spectral data with detection accuracy reaching the nanometer level. The deep learning color grading algorithm inside the device is trained based on massive color data. After receiving the sensor data, it instantly calculates the exact amount of red pigment required. , accurate dosage of yellow pigment Here, based on the CIELAB color space theory, a mathematical model of color spectrum data and pigment dosage is established through an algorithm: ,in Indicates the Amount of pigment used, is the characteristic value of spectral data, Corresponding to different pigments, Represents spectral information of different bands. , .
[0037] Put the water-based paint base, the calculated red pigment, yellow pigment and the new pigment dispersant into the high-speed shear stirring equipment. The speed of the equipment is set to 2000r / min. Under the action of high-intensity mechanical shear force, the stirring is continued for 30 minutes. During the stirring process, the stirring intensity is and speed , stirring time The following relationship exists: ,in is a device-related constant, It is an empirical index, which is determined by experiment under this equipment and process. , , After calculation, the stirring intensity When the concentration of the pigment reaches the appropriate range, the hydrophilic and pigment-affinity groups of the new pigment dispersant play a role, acting like a "molecular bridge" to tightly connect the pigment particles and the water-based paint base, effectively preventing the pigment from agglomerating, and making the pigment evenly and stably dispersed in the water-based paint, successfully producing a uniform orange tinted paint.
[0038] Painting process Slowly add 117 kg of the prepared orange tinted paint to the paint storage tank of the integrated painting equipment. Accurately add 5 kg of a new painting additive to the equipment's painting additive inlet. This painting additive, based on the principle of surface activity, significantly reduces the surface tension of water-based paint, enhancing the paint's spreading ability and adhesion on the wall.
[0039] Start the intelligent pressure and speed control module of the integrated painting equipment, and adjust the painting pressure according to the characteristics of the wall to be painted, which is ordinary cement mortar wall, strong water absorption and relatively rough surface. Set to 0.35MPa, brushing speed Adjust to 4m / min. According to fluid mechanics and wall penetration model, the brushing pressure and wall penetration depth , paint flow Existence relationship: , ,in is a constant related to the wall material and paint properties, is the viscosity of the paint. Under this wall and paint conditions, the experimental determination , , , Calculations show that this pressure and speed setting ensures sufficient and even penetration of the paint. The equipment begins operation, and the paint is evenly applied to the wall at a steady flow rate through the precise delivery system. The equipment operates smoothly throughout the painting process, with no leaks or drips.
[0040] After the paint is finished, the intelligent ventilation system is activated. This system monitors indoor VOC concentrations and humidity in real time, automatically adjusting ventilation based on this data to accelerate the evaporation of moisture and residual VOCs from the water-based paint. After 24 hours, the paint film is completely dry.
[0041] VOC emission detection A professional gas chromatography-mass spectrometry (GC-MS) instrument was used as air quality monitoring equipment to test VOC emissions in the rooms after construction. The testing process strictly adhered to national standard testing methods. After the room was sealed for 12 hours, indoor air samples were collected and analyzed. The test results showed that the VOC content in the indoor air was 0.04mg / m³, far below the national limit of 0.12mg / m³, meeting high environmental protection standards. Example 2
[0042] Color grading process Take 80 kg of a low-VOC water-based paint base, also with an extremely low initial VOC content. Prepare blue and green pigments to blend the target cyan color. Also prepare 1.5 kg of a new pigment dispersant.
[0043] The spectral analysis color sensor of the intelligent color grading device collects the spectral data of the target cyan color. The sensor completes accurate acquisition within milliseconds. The deep learning color grading algorithm in the device calculates quickly based on the The formula shows that blue pigment is needed , green pigment .
[0044] Place the water-based paint base, blue pigment, green pigment and new pigment dispersant in a high-speed shear mixing device, set the speed of the device to 2200r / min, and stir for 25 minutes. ,at this time , , , the stirring intensity is calculated to reach the appropriate value. During the stirring process, the new pigment dispersant effectively plays a dispersing role, so that the pigment is evenly dispersed in the water-based paint to produce high-quality cyan color paint.
[0045] Painting process 81.5 kg of cyan paint was poured into the storage tank of the integrated painting equipment, and 4 kg of a new painting additive was added. The special film-forming promoting ingredient in this additive accelerates the fusion of polymer particles in the water-based paint, prompting the paint film to dry and form quickly.
[0046] If the ceiling to be painted is made of smooth gypsum board, set the painting pressure of the integrated painting equipment 0.2MPa, brushing speed According to , , under this ceiling material and coating conditions, , , , , calculated that this pressure and speed setting allows the paint to evenly cover the ceiling. After the equipment is started, the paint is applied to the ceiling efficiently and accurately, with an even and smooth coating effect.
[0047] After the application, the intelligent ventilation system continued to operate, providing real-time control of the indoor air environment. After 36 hours, the paint film dried and solidified. Upon inspection, the surface was smooth, firm, and free of any defects.
[0048] VOC emission detection Using professional air quality testing equipment and following a strict testing process, the rooms after construction were tested for VOC emissions. The results showed that the VOC content in the indoor air was 0.03mg / m³, well below the national standard limit, fully demonstrating the excellent effectiveness of the process in reducing VOC emissions. Example 3
[0049] Color grading process Prepare 90kg of low-VOC water-based paint base, with an initial VOC content of 0.015g / L. Select high-purity red and blue pigments as the base colorants for the target purple color, and prepare 2.5kg of a new pigment dispersant.
[0050] The spectral data of the target purple color is collected by the spectral analysis color sensor of the intelligent color matching device, and the CIELAB color space theory is used to construct the The deep learning color matching algorithm in the device quickly calculates the required red pigment. , blue pigment .
[0051] Add the water-based paint base, the calculated red and blue pigments and the new pigment dispersant to the high-speed shear mixing equipment. The equipment speed is set to 2100r / min, and according to the stirring intensity formula , , , ), stirring for 32 minutes to increase the stirring intensity During this process, the new pigment dispersant, with its hydrophilicity and pigment-affinity groups, effectively prevented pigment agglomeration, ensuring that the pigment was evenly dispersed in the water-based paint, successfully preparing a uniform purple tinted paint.
[0052] Painting process 99.5kg of purple tinted paint was added to the storage tank of the integrated painting equipment, followed by 6kg of a new painting additive. Based on the principle of surface activity, this additive effectively reduces the surface tension of water-based paint, enhancing the paint's spreadability and adhesion on the wall.
[0053] The wall to be painted is a wooden wall, which is relatively dense and has weak water absorption. According to the fluid mechanics and wall permeability model , , through experimental determination, under the conditions of wooden wall and coating, , , , Based on this, the brushing pressure of the integrated brushing equipment Set to 0.28MPa, brushing speed Adjust to 5m / min. When the equipment is running, the paint is evenly applied to the wall surface at a stable flow rate through the precise delivery system. The painting process is smooth without any missing or dripping.
[0054] After the paint is finished, the intelligent ventilation system is activated. Based on real-time monitoring of indoor VOC concentrations and humidity, the system automatically adjusts ventilation volume to accelerate the evaporation of moisture and residual VOCs in the water-based paint. After 30 hours, the paint film is completely dry.
[0055] VOC emission detection Using a professional gas chromatography-mass spectrometry (GC-MS) instrument and following national standard testing methods, indoor air samples were collected and analyzed after the room was sealed for 12 hours. The test results showed that the VOC content in the indoor air was 0.05mg / m³, far below the national standard limit of 0.12mg / m³, further verifying the reliability of the invention's process in terms of low VOC emissions.
[0056] It can be clearly seen from the above examples that the low-VOC indoor water-based paint color matching and brushing integrated process of the present invention has achieved remarkable results in key aspects such as color matching accuracy, construction efficiency and reduction of VOC emissions. It has extremely high practicality and promotion value and can bring innovative changes to the interior decoration industry.
[0057] In summary, compared with the prior art, the present invention has the following beneficial effects: Accurate and efficient color matching: Intelligent color matching equipment works with advanced algorithms to increase color matching efficiency by more than 5 times compared to traditional manual color matching, with a color matching error rate of less than 1%. It can quickly and accurately match various complex color requirements, greatly improving the color design feasibility of decoration projects.
[0058] Simplified construction process: The integrated painting equipment integrates multiple working steps, reducing construction links by more than 40%, improving construction efficiency by 30% - 50%, significantly reducing labor and time costs, and greatly reducing the difficulty of construction management.
[0059] Low VOC emission and environmental protection: Through the optimization of base materials, scavengers and construction environment, the VOC emission of water-based paint is far lower than the national standard, effectively purifying indoor air, protecting the health of residents, complying with the green and environmental protection development trend, and enhancing the product's market competitiveness.
[0060] The technical solutions provided by the embodiments of the present invention are introduced in detail above. Specific examples are used herein to illustrate the principles and implementation methods of the embodiments of the present invention. The description of the above embodiments is only applicable to help understand the principles of the embodiments of the present invention. At the same time, for those skilled in the art, according to the embodiments of the present invention, there may be changes in the specific implementation methods and application scopes. In summary, the contents of this specification should not be understood as limiting the present invention.
Claims
1. A low VOC indoor water-based paint coloring and painting integrated process, characterized in that: The following steps are involved: Step S1: Using intelligent color grading equipment equipped with an ultra-precise spectral analysis color sensor and a deep learning color grading algorithm trained on massive amounts of color data. The sensor collects target color spectral data, and the algorithm calculates the required pigment type and amount. Step S2: Mixing a low-VOC water-based paint base having an initial VOC content of ≤0.02 g / L with the calculated pigment and a novel pigment dispersant containing hydrophilic and pigment-philic groups, and placing the mixture in a high-speed shear stirring device at a speed of 1500-2500 r / min for 20-35 minutes to complete the coloring process; Step S3: Mix the tinted paint with a novel coating additive based on surfactant principles and containing a special film-forming promoting component, and add the mixture to an integrated coating device; the device can automatically adjust the coating pressure within the range of 0.1 MPa to 0.5 MPa and the coating speed within the range of 3 m / min to 8 m / min according to the wall or ceiling material before coating. Step S4: After construction, the intelligent ventilation system is activated. The system can monitor the indoor VOC concentration and air humidity in real time, automatically adjust the ventilation volume based on data feedback, and accelerate the volatilization of moisture and residual VOC in the water-based paint. After construction, the VOC content in the indoor air is tested to be ≤0.06mg / m³.
2. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: During the color matching process, the nanometer-level detection precision color sensor of the intelligent color matching device collects the spectral data of the mixed pigment in real time at a frequency of 5-10 times per second, compares it with the spectral data of the target color, and dynamically adjusts the subsequent amount of pigment added based on the deep learning color matching algorithm until the target color matching degree is achieved at 98%-99.5%.
3. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: The novel pigment dispersant has hydrophilic and pigment-philic groups.
4. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: The novel coating auxiliary agent is based on the surface active principle and contains special film-forming promoting ingredients.
5. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: The low-VOC water-based paint base has an initial VOC content of ≤0.02 g / L.
6. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: The hydrophilic group and the pigment-philic group of the novel pigment dispersant function in the high-speed shear stirring process.
7. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: The surface active principle and special film-forming promoting component of the novel coating auxiliary agent play a role in the process of combining the tinted paint with the coating equipment.
8. The low-VOC indoor water-based paint coloring and painting integrated process according to claim 1, characterized in that: After construction, the VOC content in the indoor air was always ≤0.06mg / m³.
9. A system for the integrated process of color matching and painting of low-VOC indoor water-based paint, characterized in that: include: Intelligent color grading equipment equipped with ultra-precise spectral analysis color sensors and deep learning color grading algorithms trained on massive color data; High-speed shear mixing equipment with a speed range of 1500-2500r / min; An integrated painting device that can automatically adjust the painting pressure between 0.1MPa and 0.5MPa and the painting speed between 3m / min and 8m / min according to the wall or ceiling material; An intelligent ventilation system that can monitor indoor VOC concentration and air humidity in real time and automatically adjust ventilation volume.
10. The system for an integrated process of color matching and painting of low-VOC indoor water-based paint according to claim 9, characterized in that: The color sensor detection accuracy of the intelligent color adjustment device is at the nanometer level.