Cutting jig and cutting method thereof

By coating the inner wall of the cutting hole of the discharge fixture with bright gray ceramic and Teflon layers, the problem of light reflection interference during the cutting of steel shell batteries was solved, and high-precision photography of the visual camera and stability of the cutting effect were achieved.

CN120734637APending Publication Date: 2025-10-03东莞市爱康智能技术股份有限公司
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Patent Information

Application Number
CN202511236533.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-09-01
Publication Date
2025-10-03

AI Technical Summary

Technical Problem

During the cutting process of steel-shell batteries, the existing unloading fixture causes light reflection due to the steel material, which interferes with the photography results and affects the detection accuracy.

Method used

A cutting jig is designed. The inner wall of the inclined cutting hole is coated with a bright gray ceramic layer and a Teflon layer. A visual camera is used for photo positioning to reduce light reflection interference and improve recognition accuracy.

Benefits of technology

By tilting the coating on the inner wall of the cutting hole, light reflection is reduced, the photographic accuracy of the visual camera is improved, and the accuracy and stability of the cutting effect are ensured.

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Abstract

The invention relates to the technical field of discharging jigs, and discloses a cutting jig and a cutting method thereof.The cutting jig comprises a jig machine table, a discharging jig arranged on the jig machine table and a jig cover plate corresponding to the discharging jig, a positioning block is arranged on the discharging jig, a cutting hole corresponding to the positioning block is formed in the jig cover plate, and the positioning block is arranged on the jig cover plate. The inner wall of the cutting hole is obliquely arranged, and the inner wall of the cutting hole is coated with a bright grey ceramic layer and a Teflon layer; the cutting hole is formed in the jig cover plate so that an external cutting platform can better recognize the cutting range according to the cutting hole, meanwhile, the inner wall of the cutting hole is obliquely arranged, and the inner wall of the cutting hole is coated with the bright grey ceramic layer and the Teflon layer, so that interference in photographing of a visual camera is reduced, judgment of welding spots after photographing of the visual camera is improved, and the welding quality is improved. The recognition precision of the visual camera is improved.
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Description

Technical Field

[0001] The present invention relates to the technical field of material discharging jigs, and in particular to a cutting jig and a cutting method thereof. Background Art

[0002] In the processing of steel-shell batteries, it is necessary to cut the edges of the steel-shell batteries. In the existing process, most of the steel-shell batteries are cut by a discharge jig, and a camera is used to take pictures of the steel-shell batteries on the discharge jig, and simulate the cutting, and then the external cutting platform is directed to cut the steel-shell batteries. After the cutting is completed, the steel-shell batteries are photographed and tested to determine the cutting effect.

[0003] Most of the existing unloading jigs are made of steel to ensure their own strength. However, this material easily produces large light reflections when the detection camera takes pictures, thereby interfering with the picture results and causing unclear pictures. Therefore, improvements are needed. Summary of the Invention

[0004] The main purpose of the present invention is to propose a cutting jig and its cutting process, aiming to provide a discharge jig that is convenient for photographing steel shell batteries.

[0005] To achieve the above-mentioned objectives, the present invention proposes a cutting jig, comprising a jig machine, a discharge jig arranged on the jig machine, and a jig cover corresponding to the discharge jig, the discharge jig being provided with a positioning block, the jig cover being provided with a cutting hole corresponding to the positioning block, the inner wall of the cutting hole being inclined to form a photographing surface, and the inner wall of the cutting hole being coated with a bright gray ceramic layer and a Teflon layer.

[0006] Specifically, the inclination gradient of the photographing surface is 50 degrees to 70 degrees.

[0007] Specifically, the overall roughness of the photographing surface is ra0.8 to ra1.6.

[0008] Specifically, a cutting station is provided on the jig machine, the discharge jig is located on the cutting station, a jig guide rail and a jig drive leading to the cutting station are provided on the jig machine, a jig slider is slidably provided on the jig guide rail, the jig cover is provided on the jig slider, the jig drive is transmission-connected to the jig cover, and the jig drive drives the jig cover to move along the jig guide rail to approach or move away from the discharge jig.

[0009] Specifically, the jig cover includes a first cover and a second cover. The first cover is located above the second cover. A pressing member is provided on the first cover, which drives the first cover to move toward the second cover. The cutting hole is provided in the middle of the second cover.

[0010] Specifically, a clamping piece is provided on the second cover body, and the clamping piece is arranged outside the cutting hole. The clamping piece includes a clamping cylinder and a clamping block. The clamping cylinder drives the clamping block to lift or lower to achieve clamping or placement of the flange edge of the steel shell battery.

[0011] Specifically, a welding slag collecting trough is provided on the discharge jig, and the welding slag collecting trough is located below the positioning block. A welding slag collecting hole is provided on one side of the welding slag collecting trough, and the welding slag collecting hole is used to connect with an external negative pressure dust collector.

[0012] To achieve the above-mentioned purpose, the present invention also proposes a cutting method for controlling a discharge jig, comprising: S1, placing the steel shell battery to be cut on the positioning block of the discharge jig, and then the jig driving part drives the jig cover to move along the jig guide rail to the top of the discharge jig to perform positioning operations before cutting; S2, driving the jig cover to move downward by the clamping part to press the steel shell battery, and then cooperating with the clamping part to clamp the flange edge of the steel shell battery; S3, cooperating with the external cutting platform to perform visual photography positioning, ranging and cutting of the steel shell battery to be cut; S4, driving the jig cover to move upward by the clamping part, and then driving the jig cover to move along the jig guide rail in the opposite direction of the discharge jig to the throwing position by the jig driving part, and the flange edge of the steel shell battery is thrown away by loosening the clamping part.

[0013] The technical solution of the present invention is to set a cutting hole on the jig cover plate so that the external cutting platform can better identify the cutting range according to the cutting hole. At the same time, the inner wall of the cutting hole is set at an angle, and the inner wall of the cutting hole is coated with a bright gray ceramic layer and a Teflon layer to reduce interference with the visual camera when taking pictures, improve the visual camera's judgment of the welding point after taking pictures, and improve the recognition accuracy of the visual camera. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0015] Figure 2 It is a cross-sectional view of the present invention.

[0016] Figure 3 It is a schematic diagram of the three-dimensional structure of the second cover body of the present invention.

[0017] Figure 4 It is a schematic diagram of the three-dimensional structure of the clamping piece of the present invention.

[0018] The accompanying drawings include: 10, discharge jig; 101, positioning block; 11, cutting hole; 12, photographing surface; 13, jig guide rail; 14, jig driving part; 15, first cover body; 16, second cover body; 17, pressing part; 18, clamping part; 19, clamping cylinder; 20, clamping block; 21, welding slag collecting trough; 22, jig machine. DETAILED DESCRIPTION

[0019] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.

[0020] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, top, bottom, inside, outside, vertical, horizontal, longitudinal, counterclockwise, clockwise, circumferential, radial, axial...), then the directional indication is only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0021] In addition, if there are descriptions involving "first" or "second" in the embodiments of the present invention, the descriptions of "first" or "second" are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0022] like Figures 1 to 4 As shown, a cutting jig includes a jig platform 22, a feeding jig 10 mounted on the jig platform 22, and a jig cover corresponding to the feeding jig 10. The feeding jig 10 is provided with a positioning block 101, and the jig cover is provided with a cutting hole 11 corresponding to the positioning block 101. The inner wall of the cutting hole 11 is inclined to form a photographing surface 12, and the inner wall of the cutting hole 11 is coated with a bright gray ceramic layer and a Teflon layer. The provision of the cutting hole 11 on the jig cover allows an external cutting platform to better identify the cutting range based on the cutting hole 11. The inner wall of the cutting hole 11 is inclined and coated with a bright gray ceramic layer and a Teflon layer to reduce interference with the visual camera when photographing, improve the visual camera's judgment of the weld after photographing, and enhance the recognition accuracy of the visual camera.

[0023] The photographing surface 12 has a slope of 50 to 70 degrees, and an overall roughness of ra0.8 to ra1.6. In this embodiment, the 50-degree slope and ra0.8 overall roughness of the photographing surface 12 achieve low light reflection, preventing any impact on the image quality of the visual camera, thereby improving the recognition accuracy of the visual camera.

[0024] A cutting station is provided on the jig machine 22, and the unloading jig 10 is located on the cutting station. The jig machine 22 is provided with a jig guide rail 13 and a jig drive 14 leading to the cutting station. A jig slider is slidably provided on the jig guide rail 13, and a jig cover is provided on the jig slider. The jig drive 14 is in transmission connection with the jig cover, and the jig drive 14 drives the jig cover to move along the jig guide rail 13 to approach or move away from the unloading jig 10. In this embodiment, the jig drive 14 drives the jig cover to move back and forth between the cutting station and the throwing station, thereby facilitating the placement and grasping of the steel-cased battery and facilitating the throwing operation of the flange edge cut from the steel-cased battery.

[0025] The jig cover includes a first cover 15 and a second cover 16. The first cover 15 is located above the second cover 16. A pressing member 17 is provided on the first cover 15. The pressing member 17 drives the first cover 15 to move toward the second cover 16. The cutting hole 11 is provided in the middle of the second cover 16. In this embodiment, when the steel-shell battery needs to be compressed, the pressing member 17 drives the first cover 15 to move toward the discharge jig 10, thereby driving the second cover to move toward the discharge jig 10. The steel-shell battery is compressed by the jig cover, thereby facilitating the subsequent flange edge cutting of the steel-shell battery. A clamping member 18 is provided on the second cover 16. The clamping member 18 is arranged around the outside of the cutting hole 11. The clamping member 18 includes a clamping cylinder 19 and a clamping block 20. The clamping cylinder 19 drives the clamping block 20 to raise or lower to clamp or place the flange edge of the steel-cased battery. In this embodiment, the clamping member 18 is provided to facilitate clamping the flange edge, thereby facilitating the stability of the steel-cased battery during the cutting process, and at the same time facilitates the clamping of flange edge waste to the discarding station for discarding.

[0026] The discharge jig 10 is provided with a slag collection trough 21, located below the positioning block 101. A slag collection hole is provided on one side of the slag collection trough 21, which is connected to an external negative pressure dust collector. In this embodiment, the slag collection trough 21 is provided to facilitate the collection of slag generated during the cutting process. The slag collection hole cooperates with the negative pressure dust collector to extract and collect the slag, thereby preventing slag splashing from affecting other equipment.

[0027] In addition, a cutting method for controlling a cutting jig is provided, comprising: S1, placing the steel-shell battery to be cut on the positioning block 101 of the discharge jig 10, and then the jig driving member 14 drives the jig cover to move along the jig guide rail 13 to the top of the discharge jig 10 to perform a positioning operation before cutting; S2, driving the jig cover to move downward by the pressing member 17 to press the steel-shell battery, and then cooperating with the clamping member 18 to clamp the flange edge of the steel-shell battery; S3, cooperating with the external cutting platform to visually position the steel-shell battery to be cut The camera is used for positioning and distance cutting. The cutting platform moves to the cutting position and stops. The laser determines the height according to the rangefinder and then cuts according to the path provided by the visual camera. The motion control is controlled by the host computer and the Googol control card, which has the function of realizing multi-segment equal-interval output and adaptive algorithm. S4, the clamping part 17 drives the jig cover to move upward, and the jig driving part 14 drives the jig cover to move along the jig guide rail 13 in the opposite direction of the discharge jig 10 to the throwing position, and the flange edge of the steel shell battery is thrown away by loosening the clamping part 18.

[0028] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. All equivalent structural transformations made by using the contents of the present invention description and drawings under the inventive concept of the present invention, or direct / indirect application in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A cutting jig, comprising a jig machine, a material discharge jig provided on the jig machine, and a jig cover corresponding to the material discharge jig, characterized in that: A positioning block is provided on the discharge jig, and a cutting hole corresponding to the positioning block is provided on the jig cover. The inner wall of the cutting hole is inclined to form a photographing surface, and the inner wall of the cutting hole is coated with a bright gray ceramic layer and a Teflon layer.

2. A cutting jig according to claim 1, characterized in that: The inclination gradient of the photographing surface is 50 degrees to 70 degrees.

3. The cutting jig according to claim 1, characterized in that: The overall roughness of the photographing surface is ra0.8 to ra1.

6.

4. The cutting jig according to claim 1, characterized in that: A cutting station is provided on the jig machine, the unloading jig is located on the cutting station, a jig guide rail and a jig driving member leading to the cutting station are provided on the jig machine, a jig slider is slidably provided on the jig guide rail, the jig cover is provided on the jig slider, the jig driving member is transmission-connected to the jig cover, and the jig driving member drives the jig cover to move along the jig guide rail to approach or move away from the unloading jig.

5. The cutting jig according to claim 1, characterized in that: The jig cover includes a first cover body and a second cover body. The first cover body is located above the second cover body. A pressing piece is provided on the first cover body. The pressing piece drives the first cover body to move toward the second cover body. The cutting hole is provided in the middle of the second cover body.

6. The cutting jig according to claim 5, characterized in that: The second cover is provided with a clamping piece, which is arranged outside the cutting hole. The clamping piece includes a clamping cylinder and a clamping block. The clamping cylinder drives the clamping block to lift or lower to clamp or place the flange edge of the steel shell battery.

7. The cutting jig according to claim 1, characterized in that: The discharge jig is provided with a welding slag collecting trough, which is located below the positioning block. A welding slag collecting hole is provided on one side of the welding slag collecting trough, which is used to connect to an external negative pressure dust collector.

8. A cutting method for controlling the unloading jig according to any one of claims 1 to 7, characterized in that: include: S1. Place the steel-shell battery to be cut on the positioning block of the discharge jig. The jig driver then drives the jig cover to move along the jig guide rail to the top of the discharge jig for positioning before cutting. S2. The clamping piece drives the fixture cover to move downward to compress the steel-shell battery, and then cooperates with the clamping piece to clamp the flange edge of the steel-shell battery; S3. Cooperate with the external cutting platform to perform visual photography positioning and distance measurement cutting on the steel shell battery to be cut; S4. The clamping part drives the jig cover to move upward, and then the jig driving part drives the jig cover to move along the jig guide rail in the opposite direction of the discharge jig to the throwing position, and the flange edge of the steel shell battery is thrown away by loosening the clamping part.