High-stability automatic wire dismounting and threading wire cutting equipment
Through the comprehensive design of the frame and the coordinated work of multiple mechanisms, the problems of easy bending of wire and difficulty in tube changing in online cutting equipment are solved, and the stable transportation of wire and the ability to quickly adapt to different sizes are achieved.
Patent Information
- Application Number
- CN202511181481.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-22
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-22
AI Technical Summary
The existing wire cutting equipment is prone to bending when the wire passes through the workpiece, causing the wire to be blocked or stuck on the lower guide wheel, and it is impossible to quickly change the tube to transport wires of different sizes and thicknesses.
It adopts a comprehensive design including a frame, a wire retracting and releasing mechanism, a wire tensioning mechanism, a wire vertical conveying mechanism, a wire horizontal conveying mechanism and a workpiece driving mechanism. Through the coordinated work of components such as the L-shaped moving component, the offset material connection component, the quick tube changing component and the magnetic unlocking component, stable wire conveying and quick tube changing are achieved.
It improves the stability of the wire passing through the workpiece, realizes the stable delivery of wires of different sizes and thicknesses, avoids the problems of wire bending and blocking, and improves the success rate and efficiency of wire threading.
Smart Images

Figure CN120755435A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of wire cutting, in particular to a highly stable automatic wire cutting device. Background Art
[0002] Wire cutting equipment is a special machine tool that realizes precision processing of materials through the principle of electric spark discharge corrosion. Wire cutting equipment usually needs to thread the wire during cutting. The wire is passed through the pre-punched hole in the workpiece, and then passes through the lower eye mold, the lower conductive block and the wire storage drum to complete the wire threading. Existing equipment usually uses a motor to drive the wire, and the wire is assisted by a guide sleeve to enter the wire threading hole of the workpiece from the upper eye mold. The air nozzle above the wire threading hole sprays air to assist wire feeding. The wire continues to move after passing through the lower guide wheel and the conductive block, and moves to the wire storage drum position and is fixed by the wire pressing block. At this time, after the wire storage drum rotates a preset number of circles, the wire runs smoothly and the wire threading is completed. Since the wire is transported by the air flow and the motor, when passing the guide wheel under the workpiece, if the wire is not in a straight state, it is easy for the wire to bend and become blocked or the wire is stuck in the gap of the side wall of the lower guide wheel, resulting in wire threading failure.
[0003] The Chinese patent with announcement number CN116252009A proposes a wire cutting device with automatic wire threading, a wire storage mechanism for winding and unwinding the linear electrode, the wire storage mechanism includes a wire storage barrel, the outer wall of the wire storage barrel is provided with a clamping assembly for fixing the end of the wire electrode, a movable tube group wire threading mechanism for threading the linear electrode, the movable tube group wire threading mechanism is provided with a translatable delivery tube near one end of the wire storage barrel, the delivery tube is hollow and the linear electrode can be threaded through the wire, and a clamping mechanism is used to clamp the wire electrode forward or backward, the clamping assembly is a sheet-shaped elastic clip, one end of the elastic clip is fixedly provided on the outer wall of the wire storage barrel, and the other end is extended along the outer wall of the wire storage barrel, the end of the movable end of the elastic clip is extended outwardly with a guide end, and the cross-section at the clamping point of the guide end and the outer wall of the wire storage barrel is at an acute angle.
[0004] However, the technical solution of this patent has the following problems: This patent cannot ensure that the wire can be normally stuck on the lower guide wheel for wire transportation when the wire bends after passing through the workpiece, and cannot quickly change the tube to perform perforations of different sizes and transport wires of different thicknesses.
[0005] Based on this, the present invention designs a highly stable automatic wire cutting device to solve the above problems. Summary of the Invention
[0006] In view of the above-mentioned shortcomings of the prior art, the present invention provides a highly stable automatic wire cutting device.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: The application discloses a high-stability automatic wire cutting device, which comprises a rack, a wire winding and unwinding mechanism installed on the left side of the rack, a wire tensioning mechanism installed on the middle side of the rack, a wire vertical conveying mechanism installed on the upper side of the rack, a workpiece driving mechanism installed on the right side of the rack, and a wire horizontal conveying mechanism installed on the lower side of the rack. The wire winding and unwinding mechanism comprises a winding assembly, an elastic clamping assembly and a magnetic unlocking assembly, the winding assembly is installed on the left side of the rack, the elastic clamping assembly is installed on the end of the winding part of the winding assembly, and the magnetic unlocking assembly is installed on the winding assembly and located below the winding part of the winding assembly. The wire horizontal conveying mechanism comprises an L-shaped moving assembly, a clamping assembly and an offset receiving assembly, the L-shaped moving assembly is installed on the lower side of the rack, the clamping assembly is installed on the output end of the L-shaped moving assembly, and the offset receiving assembly is installed on the upper side of the L-shaped moving assembly.
[0008] Further, the L-shaped moving assembly comprises a horizontal support frame, a special-shaped guide rail, a special-shaped sliding block, a rack, a first motor and a gear, the horizontal support frame is fixedly installed on the lower side of the rack, the special-shaped guide rail is fixedly installed on the horizontal support frame, the special-shaped sliding block is slidably connected to the special-shaped guide rail, the rack is fixedly installed on the horizontal support frame, the first motor is fixedly installed on the special-shaped sliding block, the gear is fixedly installed on the output shaft of the first motor, and the gear and the rack are meshed with each other.
[0009] Further, the clamping assembly comprises a clamping jaw and a clamping head, the clamping jaw is fixedly installed on the special-shaped sliding block, and the clamping head is fixedly installed on the output end of the clamping jaw.
[0010] Further, the offset receiving assembly comprises a fixed frame, a first air cylinder, a sliding plate, a second air cylinder and a receiving pipe, the fixed frame is slidably connected to the horizontal support frame, the first air cylinder is fixedly installed on the horizontal support frame, the output end of the first air cylinder is fixedly connected to the fixed frame, the sliding plate is slidably connected to the fixed frame, the second air cylinder is fixedly installed on the fixed frame, the output end of the second air cylinder is fixedly connected to the sliding plate, and the receiving pipe is fixedly installed on the sliding plate.
[0011] Further, a third air cylinder is fixedly installed on the middle side of the horizontal support frame, and a lower conductive block is fixedly installed on the output end of the third air cylinder.
[0012] Furthermore, the vertical wire conveying mechanism includes: a needle threading position fine-tuning component, which is installed on the middle side of the frame, and the needle threading position fine-tuning component includes: a z-axis linear module, an x-axis linear module and a y-axis linear module, the z-axis linear module is fixedly installed on the middle side of the frame, the x-axis linear module is fixedly installed on the output end of the z-axis linear module, and the y-axis linear module is fixedly installed on the output end of the x-axis linear module.
[0013] Furthermore, the vertical wire conveying mechanism also includes: a special-shaped frame, an upper guide wheel, an upper conductive block, a fixed guide tube, an active conveying wheel, a moving block, a driven conveying wheel, a spring and a hollow screw, the special-shaped frame is fixedly mounted on the output end of the Y-axis linear module, the upper guide wheel is rotatably connected to the front side of the impurity special-shaped frame via a rotating shaft, the upper conductive block is fixedly mounted on the left side of the special-shaped frame, the fixed guide tube is fixedly mounted on the special-shaped frame, the active conveying wheel is rotatably connected to the special-shaped frame via a rotating shaft, the active conveying wheel is located on the right side of the fixed guide tube, the moving block is slidably connected to the special-shaped frame, the driven conveying wheel is rotatably connected to the moving block via a rotating shaft, one end of the spring is fixedly mounted on the moving block, the hollow screw is threadedly connected to the special-shaped frame, the other end of the spring is located in the hollow screw, and a second motor is fixedly mounted on the front side of the special-shaped frame, and the output end of the second motor is fixedly connected to the rotating shaft of the active conveying wheel.
[0014] Furthermore, the vertical wire conveying mechanism also includes: a quick tube change assembly, which is installed on the special-shaped frame, and the quick tube change assembly includes: a first linear module, a third motor, a disc and an extension tube, the first linear module is fixedly installed on the special-shaped frame, the third motor is fixedly installed on the output end of the first linear module, the disc is fixedly installed on the output shaft of the third motor, and multiple extension tubes are fixedly installed on the disc, and the size of each extension tube is different.
[0015] Furthermore, the winding assembly includes: a second linear module, a wire take-up drum, and a fourth motor, the second linear module is fixedly mounted on the left side of the frame, the wire take-up drum is rotatably connected to the output end of the second linear module via a rotating shaft, the fourth motor is fixedly mounted on the output end of the second linear module, the output shaft of the fourth motor is fixedly connected to the rotating shaft of the wire take-up drum, the elastic clamping assembly is mounted on the end of the wire take-up drum, the magnetic unlocking assembly is mounted on the output end of the second linear module, and is located below the wire take-up drum. When the elastic clamping assembly rotates to the lowermost end, it is located directly above the magnetic unlocking assembly. The elastic clamping assembly includes: a pressure plate and a torsion spring, wherein the pressure plate is rotatably connected to the end of the take-up drum via a rotating shaft, the torsion spring is located on the rotating shaft of the pressure plate, one end of the torsion spring is fixedly mounted on the pressure plate, and the other end of the torsion spring is fixedly mounted on the take-up drum; The magnetic unlocking component includes: an electromagnet, which is fixedly mounted on the output end of the second linear module and located below the wire reel. When the pressure plate of the elastic clamping component rotates to the lowermost end, it is located directly above the electromagnet.
[0016] Furthermore, the wire tensioning mechanism includes: an auxiliary wheel, a vertical block, a movable wheel, a limit rod and a counterweight block. The multiple auxiliary wheels are rotatably connected to the middle side of the frame through a rotating shaft, the vertical block is slidably connected to the frame, the movable wheel is rotatably connected to the middle side of the vertical block through a rotating shaft, the two limit rods are fixedly installed on the vertical block, and the counterweight block is slidably connected to the limit rod.
[0017] Furthermore, the workpiece driving mechanism includes: a third linear module, a fourth linear module and a workpiece table, the third linear module is fixedly installed on the right side of the frame, the fourth linear module is fixedly installed on the output end of the third linear module, and the workpiece table is fixedly installed on the output end of the fourth linear module.
[0018] Compared with the prior art, the beneficial effects of the present invention are as follows: 1. The present invention drives the fixed frame upward by the upward movement of the first cylinder output end of the offset material receiving assembly, and the fixed frame drives the sliding plate upward by the upward movement, and the sliding plate drives the material receiving tube upward by the upward movement, and the material receiving tube approaches the workpiece, and the wire enters the material receiving tube when passing through the workpiece, and the second cylinder output end moves to the right, drives the sliding plate to move to the right, and the sliding plate moves to the right, and the material receiving tube moves to the right, and the wire moves to the right, at this time, the wire is at the position of the clamping head, and the clamping assembly clamps the wire and conveys it through the L-shaped moving assembly. At this time, the wire moves to the position of the wire taking-up and releasing mechanism after passing through the lower guide wheel, which is conducive to the wire passing through the workpiece and bending. It can also be normally stuck on the lower guide wheel for wire conveying, thereby improving the stability of wire threading; 2. The output end of the first linear module of the quick tube-changing assembly moves downward, driving the extension tube to move downward. The extension tube and the fixed guide tube are separated. The output shaft of the third motor rotates to drive the disc to rotate. The rotation of the disc causes the extension tube to follow the movement. The extension tube moves to the preset position. The output end of the first linear module moves upward, driving the extension tube to move upward. The new extension tube and the fixed guide tube are tightly attached. Different extension tubes can be replaced according to different wire sizes. The appropriate extension tube can drill the workpiece to the appropriate size. At the same time, the wire feeding is limited to the maximum extent to avoid excessive deviation during wire feeding caused by mismatch between the wire and the extension tube. The tube can be quickly changed to perform perforations of different sizes and feed wires of different thicknesses.
[0019] 3. The pressure plate is adsorbed by the electromagnet, the torsion spring undergoes elastic deformation, the pressure plate leaves the take-up drum and is in the open state, the take-up drum of the wire retracting mechanism is wound with wire, and the end of the wire away from the take-up drum passes through the workpiece and is transported to the take-up drum position, the electromagnet is closed, and the elastically deformed torsion spring recovers to push the pressure plate back to the wire drum position to clamp the wire, the output shaft of the fourth motor rotates to drive the take-up drum to rotate, and the wire is wound on the take-up drum. At the same time, the output end of the second linear module moves back and forth to drive the take-up drum to move back and forth, so that the wire is evenly wound on the take-up drum, which is conducive to quickly fixing the wire to the take-up drum for winding. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] To more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort.
[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a front view of the present invention; Figure 3 A top view of the present invention; Figure 4 This is a schematic diagram of the structure of the present invention without part of the frame Figure 1 ; Figure 5 It is a partial structural diagram of the thread retracting and releasing mechanism of the present invention; Figure 6 for Figure 5 A magnified view of middle A; Figure 7 It is a partial structural diagram of the wire retracting and releasing mechanism and the wire transverse conveying mechanism of the present invention; Figure 8 It is a partial structural schematic diagram of the wire tensioning mechanism of the present invention; Figure 9 This is a schematic diagram of the structure of the present invention without part of the frame Figure 2 ; Figure 10 Schematic diagram of the partial structure of the vertical wire conveying mechanism of the present invention Figure 1 ; Figure 11 for Figure 10 Enlarged view of middle B; Figure 12 Schematic diagram of the partial structure of the vertical wire conveying mechanism of the present invention Figure 2 ; Figure 13 Schematic diagram of the partial structure of the wire transverse conveying mechanism of the present invention Figure 1 ; Figure 14 Schematic diagram of the partial structure of the wire transverse conveying mechanism of the present invention Figure 2 ; Figure 15 for Figure 14 Enlarged view of middle C; Figure 16 Schematic diagram of the partial structure of the wire transverse conveying mechanism of the present invention Figure 3 .
[0022] The numbers in the figure represent: 1. Frame; 2. Wire retracting and releasing mechanism; 21. Second linear module; 22. Wire reel; 23. Fourth motor; 24. Pressure plate; 25. Torsion spring; 26. Electromagnet; 3. Wire tensioning mechanism; 31. Auxiliary wheel; 32. Vertical block; 33. Moving wheel; 34. Limit rod; 35. Counterweight; 4. Wire vertical conveying mechanism; 41. Z-axis linear module; 42. X-axis linear module; 43. Y-axis linear module; 44. Special-shaped frame; 45. Upper guide wheel; 46. Upper conductive block; 47. Fixed guide tube; 48. Active conveying wheel; 49. Moving block; 410. Driven conveying wheel; 411. Spring; 412. Air Center screw; 413, second motor; 414, first linear module; 415, third motor; 416, disc; 417, extension tube; 5, workpiece drive mechanism; 51, third linear module; 52, fourth linear module; 53, workpiece table; 6, wire transverse conveying mechanism; 61, transverse support frame; 62, special-shaped guide rail; 63, special-shaped slider; 64, rack; 65, first motor; 66, gear; 67, clamping claw; 68, clamping head; 69, fixed frame; 610, first cylinder; 611, sliding plate; 612, second cylinder; 613, material receiving pipe; 614, third cylinder; 615, lower conductive block. DETAILED DESCRIPTION
[0023] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0024] The present invention will be further described below with reference to the embodiments.
[0025] The terms “left,” “right,” “front,” “back,” “up,” and “down” mentioned in the following description are oriented in the viewing direction of the front view.
[0026] Example 1: In some embodiments, please refer to Figures 1-16 , a high-stability automatic wire cutting device comprises a frame 1, a wire taking-up and unwinding mechanism 2 for winding and unwinding the wire is installed on the left side of the frame 1, a wire tensioning mechanism 3 for adjusting the tightness of the wire is installed on the middle side of the frame 1, a wire vertical conveying mechanism 4 for guiding the wire downward and assisting in wire threading is installed on the upper side of the frame 1, a workpiece driving mechanism 5 for clamping and driving the workpiece to move is installed on the right side of the frame 1, and a wire horizontal conveying mechanism 6 for receiving the wire passing through the workpiece and conveying it to the wire taking-up and unwinding mechanism 2 is installed on the lower side of the frame 1.
[0027] The wire rewinding and unwinding mechanism 2 includes: a winding assembly, an elastic clamping assembly and a magnetic unlocking assembly. The winding assembly is installed on the left side of the frame 1, the elastic clamping assembly is installed on the end of the winding part of the winding assembly, and the magnetic unlocking assembly is installed on the winding assembly and is located below the winding part of the winding assembly. When the elastic clamping assembly rotates to the lowermost end, it is located directly above the magnetic unlocking assembly.
[0028] like Figure 13 、 Figure 14 、 Figure 15 、 Figure 16 As shown, the wire transverse conveying mechanism 6 includes: an L-shaped moving component, a clamping component and an offset material connection component. The L-shaped moving component is installed on the lower side of the frame 1, the clamping component is installed on the output end of the L-shaped moving component, and the offset material connection component is installed on the upper side of the L-shaped moving component.
[0029] The L-shaped moving component drives the clamping component to move in an L shape. The clamping component clamps the wire passing through the workpiece. The offset material connection component moves upward to facilitate the passage of the wire through the workpiece, and at the same time offsets the wire to the right to facilitate clamping by the clamping component.
[0030] The L-shaped moving assembly includes: a transverse support frame 61, a special-shaped guide rail 62, a special-shaped slider 63, a rack 64, a first motor 65 and a gear 66. The transverse support frame 61 is fixedly mounted on the lower side of the frame 1, the special-shaped guide rail 62 is fixedly mounted on the transverse support frame 61, the special-shaped slider 63 is slidably connected to the special-shaped guide rail 62, the rack 64 is fixedly mounted on the transverse support frame 61, the first motor 65 is fixedly mounted on the special-shaped slider 63, and the gear 66 is fixedly mounted on the output shaft of the first motor 65. The gear 66 and the rack 64 are engaged with each other.
[0031] The output end of the first motor 65 of the L-shaped moving assembly rotates to drive the gear 66 to rotate, and the gear 66 rotates to cooperate with the rack 64, so that the special-shaped slider 63 moves in an L shape under the restriction of the special-shaped guide rail 62.
[0032] The clamping assembly comprises a clamping jaw 67 and a clamping head 68, the clamping jaw 67 is fixedly installed on the special-shaped sliding block 63, and the clamping head 68 is fixedly installed on the output end of the clamping jaw 67.
[0033] The wire passing through the workpiece is displaced to the preset position of the clamping head 68 of the clamping assembly, and the clamping jaw 67 drives the clamping head 68 to clamp the wire passing through the workpiece.
[0034] The offset receiving assembly comprises a fixed frame 69, a first air cylinder 610, a sliding plate 611, a second air cylinder 612 and a receiving pipe 613, the fixed frame 69 is slidingly connected to the transverse support frame 61, the first air cylinder 610 is fixedly installed on the transverse support frame 61, the output end of the first air cylinder 610 is fixedly connected to the fixed frame 69, the sliding plate 611 is slidingly connected to the fixed frame 69, the second air cylinder 612 is fixedly installed on the fixed frame 69, the output end of the second air cylinder 612 is fixedly connected to the sliding plate 611, and the receiving pipe 613 is fixedly installed on the sliding plate 611.
[0035] The third air cylinder 614 is fixedly installed in the middle of the transverse support frame 61, the output end of the third air cylinder 614 is fixedly installed with a lower conductive block 615, and the lower guide wheel is rotatably connected to the right side of the transverse support frame 61 through a rotating shaft.
[0036] The output end of the first air cylinder 610 of the offset receiving assembly moves upward to drive the fixed frame 69 to move upward, the fixed frame 69 moves upward to drive the sliding plate 611 to move upward, the sliding plate 611 moves upward to drive the receiving pipe 613 to move upward, and the receiving pipe 613 approaches the workpiece, the wire enters the receiving pipe 613 when passing through the workpiece, the output end of the second air cylinder 612 moves right to drive the sliding plate 611 to move right, the sliding plate 611 moves right to drive the receiving pipe 613 to move right, and the receiving pipe 613 moves right to drive the wire to move right, at this time the wire is located at the position of the clamping head 68, after the wire is clamped by the clamping assembly, it is conveyed through the L-shaped moving assembly, at this time the wire moves to the wire winding and unwinding mechanism 2 position after passing through the lower guide wheel, which is beneficial to the wire passing through the workpiece to be bent and also can be normally clamped on the lower guide wheel for wire conveying, thereby improving the stability of the wire passing.
[0037] The wire passing through the workpiece is conveyed to the wire winding and unwinding mechanism 2 position, the output end of the third air cylinder 614 moves upward to drive the lower conductive block 615 to move upward to contact the wire, and the lower conductive block 615 is used for conducting electricity.
[0038] In some embodiments, as Figures 1-16As shown, as a preferred embodiment of the present invention, the vertical wire conveying mechanism 4 includes: a needle threading position fine-tuning component, the needle threading position fine-tuning component is installed on the middle side of the frame 1, the needle threading position fine-tuning component includes: a z-axis linear module 41, an x-axis linear module 42 and a y-axis linear module 43, the z-axis linear module 41 is fixedly installed on the middle side of the frame 1, the x-axis linear module 42 is fixedly installed at the output end of the z-axis linear module 41, and the y-axis linear module 43 is fixedly installed at the output end of the x-axis linear module 42.
[0039] like Figure 10 、 Figure 11 、 Figure 12 As shown, the vertical wire conveying mechanism 4 also includes: a special-shaped frame 44, an upper guide wheel 45, an upper conductive block 46, a fixed conduit 47, an active conveying wheel 48, a moving block 49, a driven conveying wheel 410, a spring 411 and a hollow screw 412. The special-shaped frame 44 is fixedly mounted on the output end of the Y-axis linear module 43, the upper guide wheel 45 is connected to the front side of the impurity special-shaped frame 44 through a rotating shaft, the upper conductive block 46 is fixedly mounted on the left side of the special-shaped frame 44, the fixed conduit 47 is fixedly mounted on the special-shaped frame 44, and the active conveying wheel 48 is rotated through a rotating shaft. It is connected to the special-shaped frame 44, the active conveying wheel 48 is located on the right side of the fixed guide tube 47, the moving block 49 is slidably connected to the special-shaped frame 44, and the driven conveying wheel 410 is rotatably connected to the moving block 49 through a rotating shaft. One end of the spring 411 is fixedly mounted on the moving block 49, and the hollow screw 412 is threadedly connected to the special-shaped frame 44. The other end of the spring 411 is located in the hollow screw 412. A second motor 413 is fixedly mounted on the front side of the special-shaped frame 44, and the output end of the second motor 413 is fixedly connected to the rotating shaft of the active conveying wheel 48.
[0040] The z-axis linear module 41, the x-axis linear module 42 and the y-axis linear module 43 are used to adjust the position of the special-shaped frame 44 so that the fixed guide tube 47 on the special-shaped frame 44 is coaxial with the opening on the workpiece. The wire retracting and releasing mechanism 2 releases the wire, and the wire moves to the upper conductive block 46 and the upper guide wheel 45 position of the special-shaped frame 44 after passing through the wire tensioning mechanism 3, and enters the fixed guide tube 47. The output shaft of the second motor 413 rotates to drive the active conveying wheel 48 to rotate. The active conveying wheel 48 rotates to cooperate with the driven conveying wheel 410 to convey the wire downward. The hollow screw 412 is rotated to adjust the pressure of the spring 411 on the moving block 49, so that the vertical wire conveying mechanism 4 can adapt to the conveying of wires of different specifications.
[0041] The upper conductive block 46 is used for conducting electricity.
[0042] The vertical wire conveying mechanism 4 also includes: a quick tube change assembly, which is installed on the special-shaped frame 44. The quick tube change assembly includes: a first linear module 414, a third motor 415, a disc 416 and an extension tube 417. The first linear module 414 is fixedly installed on the special-shaped frame 44, the third motor 415 is fixedly installed on the output end of the first linear module 414, the disc 416 is fixedly installed on the output shaft of the third motor 415, and multiple extension tubes 417 are fixedly installed on the disc 416, and the size of each extension tube 417 is different.
[0043] The output end of the first linear module 414 of the quick tube changing assembly moves downward, driving the extension tube 417 to move downward, and the extension tube 417 is separated from the fixed guide tube 47. The output shaft of the third motor 415 rotates to cause the disc 416 to rotate. The rotation of the disc 416 causes the extension tube 417 to follow the movement, and the extension tube 417 moves to the preset position. The output end of the first linear module 414 moves upward, driving the extension tube 417 to move upward. The new extension tube 417 is tightly attached to the fixed guide tube 47, and different extension tubes 417 can be replaced according to different wire sizes. The appropriate extension tube 417 can drill the workpiece to the appropriate size, and at the same time limit the wire feeding to the maximum extent to avoid mismatch between the wire and the extension tube 417, which may cause excessive deviation during wire feeding.
[0044] Embodiment 3: In some embodiments, as Figures 1-16 As shown, as a preferred embodiment of the present invention, the winding assembly includes: a second linear module 21, a wire reel 22, and a fourth motor 23. The second linear module 21 is fixedly mounted on the left side of the frame 1, and the wire reel 22 is rotatably connected to the output end of the second linear module 21 through a rotating shaft. The fourth motor 23 is fixedly mounted on the output end of the second linear module 21, and the output shaft of the fourth motor 23 is fixedly connected to the rotating shaft of the wire reel 22. The elastic clamping assembly is mounted on the end of the wire reel 22, and the magnetic unlocking assembly is mounted on the output end of the second linear module 21 and is located below the wire reel 22. When the elastic clamping assembly rotates to the lowermost end, it is located directly above the magnetic unlocking assembly.
[0045] The elastic clamping assembly includes: a pressure plate 24 and a torsion spring 25. The pressure plate 24 is rotatably connected to the end of the take-up reel 22 via a rotating shaft. The torsion spring 25 is located on the rotating shaft of the pressure plate 24. One end of the torsion spring 25 is fixedly mounted on the pressure plate 24, and the other end of the torsion spring 25 is fixedly mounted on the take-up reel 22.
[0046] The magnetic unlocking component includes: an electromagnet 26, which is fixedly installed at the output end of the second linear module 21 and located below the wire reel 22. When the pressure plate 24 of the elastic clamping component rotates to the lower end, it is located directly above the electromagnet 26. The pressure plate 24 is a magnetic metal that can be attracted by a magnet.
[0047] like Figure 5 、 Figure 6 、 Figure 7 As shown, the electromagnet 26 is started to adsorb the pressure plate 24, the torsion spring 25 undergoes elastic deformation, the pressure plate 24 leaves the wire take-up reel 22 and is in an open state, the wire take-up reel 22 of the wire taking-up mechanism 2 is wound with wire, and the end of the wire away from the wire take-up reel 22 passes through the workpiece and is transported to the position of the wire take-up reel 22, the electromagnet 26 is closed, and the elastically deformed torsion spring 25 is restored to push the pressure plate 24 back to the position of the wire take-up reel 22, clamping the wire, and the output shaft of the fourth motor 23 rotates to drive the wire take-up reel 22 to rotate, winding the wire around the wire take-up reel 22, and at the same time, the output end of the second linear module 21 moves back and forth to drive the wire take-up reel 22 to move back and forth, so that the wire is evenly wound on the wire take-up reel 22.
[0048] like Figure 8 As shown, the wire tensioning mechanism 3 includes: an auxiliary wheel 31, a vertical block 32, a moving wheel 33, a limiting rod 34 and a counterweight block 35. The multiple auxiliary wheels 31 are rotatably connected to the middle side of the frame 1 through a rotating shaft, the vertical block 32 is slidably connected to the frame 1, the moving wheel 33 is rotatably connected to the middle side of the vertical block 32 through a rotating shaft, the two limiting rods 34 are fixedly installed on the vertical block 32, and the counterweight block 35 is slidably connected to the limiting rod 34. The limiting rod 34 is used to limit the counterweight block 35.
[0049] The silk thread is set on multiple auxiliary wheels 31 and moving wheels 33. A preset appropriate counterweight block 35 is added to the vertical block 32. The vertical block 32 moves downward to drive the moving wheel 33 to move downward. The moving wheel 33 moves downward to tighten the silk thread. The tension of the silk thread is adjusted by adjusting the number and specifications of the counterweight block 35.
[0050] like Figure 9 As shown, the workpiece driving mechanism 5 includes: a third linear module 51, a fourth linear module 52 and a workpiece table 53. The third linear module 51 is fixedly installed on the right side of the frame 1, the fourth linear module 52 is fixedly installed on the output end of the third linear module 51, and the workpiece table 53 is fixedly installed on the output end of the fourth linear module 52.
[0051] The workpiece is clamped and placed on the workpiece table 53 , and is driven by the third linear module 51 and the fourth linear module 52 to move the workpiece horizontally for processing.
[0052] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A high-stability automatic wire cutting device, comprising a frame (1), characterized in that: A wire reeling mechanism (2) for reeling and unreeling the wire is installed on the left side of the frame (1), a wire tensioning mechanism (3) for adjusting the tightness of the wire is installed on the middle side of the frame (1), a wire vertical conveying mechanism (4) for guiding the wire to be conveyed downward and assisting in threading the wire is installed on the upper side of the frame (1), a workpiece driving mechanism (5) for clamping and driving the workpiece to move is installed on the right side of the frame (1), and a wire transverse conveying mechanism (6) for receiving the wire passing through the workpiece and conveying it to the wire reeling mechanism (2) is installed on the lower side of the frame (1); The wire rewinding and unwinding mechanism (2) comprises: a rewinding assembly, an elastic clamping assembly and a magnetic unlocking assembly, wherein the rewinding assembly is mounted on the left side of the frame (1), the elastic clamping assembly is mounted on the end of the rewinding portion of the rewinding assembly, the magnetic unlocking assembly is mounted on the rewinding assembly and is located below the rewinding portion of the rewinding assembly, and when the elastic clamping assembly rotates to the lowest end, it is located directly above the magnetic unlocking assembly; The wire transverse conveying mechanism (6) comprises: an L-shaped moving component, a clamping component and an offset material connection component, wherein the L-shaped moving component is mounted on the lower side of the frame (1), the clamping component is mounted on the output end of the L-shaped moving component, and the offset material connection component is mounted on the upper side of the L-shaped moving component.
2. The high-stability automatic wire cutting device according to claim 1 is characterized in that: The L-shaped moving assembly comprises: a transverse support frame (61), a special-shaped guide rail (62), a special-shaped slider (63), a rack (64), a first motor (65) and a gear (66), wherein the transverse support frame (61) is fixedly mounted on the lower side of the frame (1), the special-shaped guide rail (62) is fixedly mounted on the transverse support frame (61), the special-shaped slider (63) is slidably connected to the special-shaped guide rail (62), the rack (64) is fixedly mounted on the transverse support frame (61), the first motor (65) is fixedly mounted on the special-shaped slider (63), the gear (66) is fixedly mounted on the output shaft of the first motor (65), and the gear (66) and the rack (64) are meshed with each other.
3. The high-stability automatic wire cutting device according to claim 2, characterized in that: The clamping assembly comprises: a clamping claw (67) and a clamping head (68), wherein the clamping claw (67) is fixedly mounted on the special-shaped slider (63), and the clamping head (68) is fixedly mounted on the output end of the clamping claw (67).
4. The high-stability automatic wire cutting device according to claim 3, characterized in that: The offset material receiving assembly comprises: a fixed frame (69), a first cylinder (610), a sliding plate (611), a second cylinder (612) and a material receiving pipe (613), wherein the fixed frame (69) is slidably connected to the transverse support frame (61), the first cylinder (610) is fixedly mounted on the transverse support frame (61), the output end of the first cylinder (610) is fixedly connected to the fixed frame (69), the sliding plate (611) is slidably connected to the fixed frame (69), the second cylinder (612) is fixedly mounted on the fixed frame (69), the output end of the second cylinder (612) is fixedly connected to the sliding plate (611), and the material receiving pipe (613) is fixedly mounted on the sliding plate (611).
5. The high-stability automatic wire cutting device according to claim 4, characterized in that: A third cylinder (614) is fixedly mounted on the middle side of the transverse support frame (61), and a lower conductive block (615) is fixedly mounted on the output end of the third cylinder (614).
6. The high-stability automatic wire cutting device according to claim 1, characterized in that: The vertical thread conveying mechanism (4) comprises: a needle threading position fine-tuning component, and the needle threading position fine-tuning component is installed on the middle side of the frame (1).
7. The high-stability automatic wire cutting device according to claim 6, characterized in that: The vertical wire conveying mechanism (4) further comprises: a special-shaped frame (44), an upper guide wheel (45), an upper conductive block (46), a fixed conduit (47), an active conveying wheel (48), a moving block (49), a driven conveying wheel (410), a spring (411) and a hollow screw (412), wherein the special-shaped frame (44) is mounted on the needle threading position fine-tuning assembly, the upper guide wheel (45) is connected to the front side of the impurity special-shaped frame (44) by rotating the shaft, the upper conductive block (46) is fixedly mounted on the left side of the special-shaped frame (44), the fixed conduit (47) is fixedly mounted on the special-shaped frame (44), the active conveying wheel (48) is connected to the front side of the impurity special-shaped frame (44) by rotating the shaft, On the special-shaped frame (44), the active conveying wheel (48) is located on the right side of the fixed guide tube (47), the moving block (49) is slidably connected to the special-shaped frame (44), the driven conveying wheel (410) is rotatably connected to the moving block (49) through a rotating shaft, one end of the spring (411) is fixedly installed on the moving block (49), the hollow screw (412) is threadedly connected to the special-shaped frame (44), and the other end of the spring (411) is located in the hollow screw (412), and a second motor (413) is fixedly installed on the front side of the special-shaped frame (44), and the output end of the second motor (413) is fixedly connected to the rotating shaft of the active conveying wheel (48).
8. The high-stability automatic wire cutting device according to claim 7, characterized in that: The vertical wire conveying mechanism (4) further includes: a quick tube change assembly, which is mounted on the special-shaped frame (44), and the quick tube change assembly includes: a first linear module (414), a third motor (415), a disc (416) and an extension tube (417), wherein the first linear module (414) is fixedly mounted on the special-shaped frame (44), the third motor (415) is fixedly mounted on the output end of the first linear module (414), the disc (416) is fixedly mounted on the output shaft of the third motor (415), and a plurality of extension tubes (417) are fixedly mounted on the disc (416), and each extension tube (417) has a different size.
9. The high-stability automatic wire cutting device according to claim 1, characterized in that: The winding assembly comprises: a second linear module (21), a wire take-up drum (22), and a fourth motor (23); the second linear module (21) is fixedly mounted on the left side of the frame (1); the wire take-up drum (22) is rotatably connected to the output end of the second linear module (21) via a rotating shaft; the fourth motor (23) is fixedly mounted on the output end of the second linear module (21); the output shaft of the fourth motor (23) is fixedly connected to the rotating shaft of the wire take-up drum (22); the elastic clamping assembly is mounted on the end of the wire take-up drum (22); the magnetic unlocking assembly is mounted on the output end of the second linear module (21) and is located below the wire take-up drum (22); and when the elastic clamping assembly rotates to the lowest end, it is located directly above the magnetic unlocking assembly.
10. The high-stability automatic wire cutting device according to claim 9, characterized in that: The elastic clamping assembly comprises: a pressing plate (24) and a torsion spring (25); the pressing plate (24) is rotatably connected to the end of the take-up drum (22) via a rotating shaft; the torsion spring (25) is located on the rotating shaft of the pressing plate (24); one end of the torsion spring (25) is fixedly mounted on the pressing plate (24); and the other end of the torsion spring (25) is fixedly mounted on the take-up drum (22); The magnetic unlocking component includes an electromagnet (26), which is fixedly mounted on the output end of the second linear module (21) and is located below the wire reel (22). When the pressure plate (24) of the elastic clamping component rotates to the lowermost end, it is located directly above the electromagnet (26).
Citation Information
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Wire cutting equipment with automatic wire threading function
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