Concave-convex high-skid-resistance archaized brick and preparation process thereof

By introducing concave-convex structure and surface modification treatment on the antique tile base, the problem of antique tiles being prone to dust accumulation and bacteria growth is solved, high anti-slip, antibacterial and anti-fouling effects are achieved, and the safety and aesthetics of antique tiles are improved.

CN120774693AActive Publication Date: 2025-10-14GUANGDONG FANYANG HOME FURNISHING CO LTD

Patent Information

Application Number
CN202510879734.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-27
Publication Date
2025-10-14
Estimated Expiration
2045-06-27

AI Technical Summary

Technical Problem

The surface of antique tiles is prone to accumulate dust and oil stains, breeding bacteria, affecting the appearance and possibly threatening health, and there is also the problem of insufficient anti-slip properties.

Method used

The antique brick matrix is ​​reacted with 3-aminopropyltrimethoxysilane, 5,7-dihydroxyflavone, 1H,1H-perfluorooctylamine and 1,3-propane sultone to form a concave-convex structure, and then albite, quartz, calcite, zinc oxide, barium carbonate and other materials are baked to make bricks, combined with surface modification treatment to improve the anti-slip and antibacterial properties.

Benefits of technology

The antique tiles have achieved high anti-slip, antibacterial and anti-fouling properties, significantly improved the surface friction coefficient, reduced the attachment of fouling organisms, extended the coating life, and improved health and safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a concave-convex high-skid-resistance archaized brick and a preparation process thereof, and relates to the field of building materials. When the concave-convex high-skid-resistance archaized brick is prepared, ferrochrome waste residues, coal ash, argil, quartz sand, clay powder and red soil powder are subjected to mold pressing and roasting, and a green brick is prepared; mixing albite, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American water, glazing the surface of a green brick, and roasting to obtain an archaized brick matrix; the archaized brick base body is sequentially subjected to a reaction with 3-aminopropyltrimethoxysilane, 5, 7-dihydroxyflavone, 1H, 1H-perfluorooctylamine and 1, 3-propane sultone, and the concave-convex high-skid-resistance archaized brick is prepared. The concave-convex high-skid-resistance archaized brick prepared by the invention has good antibacterial, antifouling and coating durability effects.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of building materials, in particular to a high-slip-resistance antique brick with concave-convex and a preparation process thereof. BACKGROUND

[0002] The antique brick is a kind of decoration material, and the surface aging process makes the space look like a retro atmosphere. The antique brick refers to a glazed brick, which is composed of a body and a glaze. The glaze is applied on the surface of the ceramic tile body and is formed by high-temperature and high-pressure firing. The antique brick is named because of the intentionally polished and irregular edges of the ceramic tile surface, which causes the appearance of years of erosion, and creates a sense of history and naturalness.

[0003] However, the antique brick intentionally has wear marks and rough textures, and dust and oil stains are easily accumulated in the gullies, which affects the overall appearance of the antique brick, and also easily breeds microorganisms such as bacteria, mold, and E. coli, which may pose a threat to human health. Therefore, the present application introduces a high-slip-resistance antique brick with concave-convex and a preparation process thereof with anti-fouling and antibacterial ability. SUMMARY

[0004] The present application aims to provide a high-slip-resistance antique brick with concave-convex and a preparation process thereof to solve the problems in the prior art.

[0005] A high-slip-resistance antique brick with concave-convex is prepared by sequentially reacting an antique brick body with 3-aminopropyltrimethoxysilane, 5,7-dihydroxyflavone, 1H,1H-perfluorooctylamine, and 1,3-propanesulfonic acid lactone.

[0006] The antique brick body is prepared by mixing sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass, and American fairy water, glazing on the surface of the brick body, and firing.

[0007] The brick body is prepared by molding chromium-iron waste residue, fly ash, pottery clay, quartz sand, clay powder, and red soil powder, and firing.

[0008] A preparation process of a high-slip-resistance antique brick with concave-convex mainly includes the following preparation steps:

[0009] (1) Mix sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass, and American fairy water in a mass ratio of 48-51:18-19:7-8:4-6:6-7:78-80:0.5-0.7:0.15-0.25, ball mill for 18-22 min at 300-500 r / min, glaze the brick body by immersion glazing, uniformly heat to 1110-1130℃ within 55-65 min, keep the temperature for 35-45 min, and cool to room temperature to obtain the antique brick body.

[0010] (2) Soaking the functionalized antique brick precursor in 1,3-propanesultone at 35-37℃ for 20-30s, taking out, standing at 85-95℃ for 4-5h under nitrogen protection, washing with diethyl ether for 3-5 times, and vacuum drying at 40-50℃ for 22-24h to obtain the antique brick.

[0011] As optimization, the brick billet in step (1) is prepared by mixing 300-400 mesh chromium-iron waste residue, 400 mesh fly ash, 400-500 mesh clay, 200-300 mesh quartz sand, 400-500 mesh clay powder, 400-500 mesh laterite powder, and deionized water in a mass ratio of 28-32:28-32:38-42:8-12:14-16:18-20:11-12, stirring at 200-300 r / min for 14-16 min, standing for 22-26h under airtight conditions, and pressing into shape under 15Mpa using a 25*15cm concave-convex shaped mold, drying at 95-105℃ for 22-26h, and uniformly heating to 1110-1130℃ within 55-65min on a shelf board containing aluminum oxide powder, maintaining the temperature for 8-12min, heating to 1130-1150℃, maintaining the temperature for 18-22min, heating to 1150-1170℃, maintaining the temperature for 28-32min, heating to 1170-1190℃, maintaining the temperature for 38-42min, and cooling to room temperature.

[0012] As optimization, the manufacturer of the 25*15cm concave-convex shaped mold is Hebei Hongxiang Mould Manufacturing Co., Ltd.

[0013] As optimization, the functionalized antique brick in step (2) is prepared by soaking the modified antique brick in the surface modification liquid, standing at 68-72℃ for 12-14h, taking out, washing with methanol for 3-5 times, and vacuum drying at 40-50℃ for 22-24h.

[0014] As optimization, the surface modification liquid is prepared by uniformly mixing 1H,1H-perfluorooctylamine and methanol in a mass ratio of 1:80-90.

[0015] As optimization, the modified antique brick is prepared by soaking the pre-modified antique brick in the flavone solution, standing at 45-55℃ for 11-13h, taking out, washing with ethanol for 3-5 times, and vacuum drying at 40-50℃ for 22-24h.

[0016] As optimization, the flavone solution is prepared by uniformly mixing 5,7-dihydroxyflavone and acetone in a mass ratio of 1:4-6.

[0017] As optimization, the pre-modified antique brick is prepared by immersing the antique brick matrix in a surface treatment liquid, standing at 85-95 DEG C for 5-7 hours, taking out, washing 6-8 times with deionized water, and drying at 40-50 DEG C for 22-24 hours.

[0018] As optimization, the surface treatment liquid is prepared by mixing 3-aminopropyltrimethoxysilane and isopropyl alcohol at a mass ratio of 1:8-12, and adjusting the pH to 4-6 with 0.1 mol / L acetic acid aqueous solution.

[0019] As optimization, the surface finishing mechanism of the antique brick is as follows:

[0020] .

[0021] Compared with the prior art, the present application has the following beneficial effects:

[0022] In the preparation of the high-slip-resistance antique brick with concave-convex, the chrome-iron waste residue, fly ash, pottery clay, quartz sand, clay powder and red soil powder are molded and baked to prepare a brick blank; the sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American fairy water are mixed to glaze the surface of the brick blank, and the antique brick matrix is prepared by baking; and the antique brick matrix is sequentially reacted with 3-aminopropyltrimethoxysilane, 5,7-dihydroxyflavone, 1H,1H-perfluorooctylamine and 1,3-propanesulfonic acid lactone to prepare the high-slip-resistance antique brick with concave-convex.

[0023] Firstly, the chrome-iron waste residue, fly ash, pottery clay, quartz sand, clay powder and red soil powder are molded and baked to prepare a brick blank; the sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American fairy water are mixed to glaze the surface of the brick blank, and the antique brick matrix is prepared by baking; and the industrial waste materials such as the chrome-iron waste residue and fly ash are mixed and then glazed, and the sodium feldspar in the glazing material is a silicate, which will react with the silicate in the glaze layer when the acidic substance (such as acetic acid) contacts the glaze layer, and dissolve out micro-silicon dioxide particles to form millions of nanoscale grooves, which significantly improve the friction coefficient by increasing the contact area between the sole and the ground, thereby achieving the anti-slip effect.

[0024] Secondly, the antique brick base is sequentially reacted with 3-aminopropyl trimethoxysilane, 5,7-dihydroxy flavone, 1H,1H-perfluorooctylamine and 1,3-propane sultone to prepare high anti-skid antique bricks with concave-convex; the antique brick base is reacted with 3-aminopropyl trimethoxysilane and 5,7-dihydroxy flavone, flavones are introduced on the surface of the material through the reaction of amino and olefin, flavones have strong antioxidant effect, can prevent the generation of free radicals and reduce the activity of free radicals, thereby resisting the oxidative damage of free radicals to the organic coating on the surface of the antique brick, prolonging the service life of the coating; then reacted with 1H,1H-perfluorooctylamine, perfluorooctyl is introduced through the reaction of ketone and amino, due to its low surface energy characteristics, dirt is difficult to adhere to the surface of the antique brick, and due to the strong electronegativity of fluorine atoms, the electron cloud in the carbon-fluorine bond is biased towards the fluorine atom, making the carbon atom positively charged, which is overall hydrophobic, which makes the surface of the fouling organisms and dirt easy to be washed away by water flow, reducing the adhesion and growth of the fouling organisms, thereby achieving the effect of preventing dirt; finally, reacted with 1,3-propane sultone, quaternary ammonium salt can be adsorbed on the surface of the cell membrane of bacteria, through electrostatic attraction with the negatively charged components on the cell membrane, the permeability of the cell membrane is changed, thereby achieving the effect of resisting bacteria. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of protection of the present application.

[0026] Embodiment 1:

[0027] A preparation process of high anti-skid antique bricks with concave-convex mainly includes the following preparation steps:

[0028] (1) 300 mesh chromium-iron waste residue, 400 mesh fly ash, 400 mesh pottery clay, 200 mesh quartz sand, 400 mesh clay powder, 400 mesh red soil powder and deionized water are mixed in a mass ratio of 28:28:38:8:14:18:11, stirred at 200 r / min for 14 min, and then placed in a closed condition for 22 h. Then, the mixture is pressed into a brick body by using a 25*15 cm concave-convex mold under a pressure of 15 Mpa, dried at 95℃ for 22 h, and then placed on a shelf board containing aluminum oxide powder. The temperature is increased to 1110℃ at a uniform speed within 55 min, maintained for 8 min, increased to 1130℃, maintained for 18 min, increased to 1150℃, maintained for 28 min, increased to 1170℃, maintained for 38 min, and then cooled to room temperature to obtain a brick body;

[0029] (2) 3-aminopropyltrimethoxysilane and isopropyl alcohol are mixed in a mass ratio of 1:8, and the pH is adjusted to 4 by using 0.1 mol / L acetic acid solution to obtain a surface treatment solution. The antique brick base body is soaked in the surface treatment solution, and then placed at 85℃ for 5 h. After that, the antique brick base body is taken out, washed with deionized water for 6 times, and then dried at 40℃ for 22 h to obtain a pre-modified antique brick. 5,7-dihydroxyflavone and acetone are mixed in a mass ratio of 1:4 to obtain a flavone solution. The pre-modified antique brick is soaked in the flavone solution, and then placed at 45℃ for 11 h. After that, the pre-modified antique brick is taken out, washed with ethanol for 3 times, and then vacuum dried at 40℃ for 22 h to obtain a modified antique brick. 1H,1H-perfluorooctylamine and methanol are mixed in a mass ratio of 1:80 to obtain a surface modification solution. The modified antique brick is soaked in the surface modification solution, and then placed at 68℃ for 12 h. After that, the modified antique brick is taken out, washed with methanol for 3 times, and then vacuum dried at 40℃ for 22 h to obtain a functionalized antique brick. The functionalized antique brick precursor is soaked in 1,3-propanesultone at 35℃ for 20 s, taken out, placed at 85℃ for 4 h under nitrogen protection, washed with diethyl ether for 3 times, and then vacuum dried at 40℃ for 22 h to obtain an antique brick.

[0030] Example 2

[0031] A preparation process of a high-slip-resistant antique brick with concave-convex shape mainly includes the following preparation steps:

[0032] (1) 350 mesh ferrochrome waste residue, 400 mesh fly ash, 450 mesh pottery clay, 250 mesh quartz sand, 450 mesh clay powder, 450 mesh red soil powder and deionized water are mixed in a mass ratio of 30:30:40:10:15:19:11.5, stirred at 250 r / min for 15 min, and then placed in a sealed condition for 24 h. Then, the mixture is pressed into a brick body under the condition of 15 Mpa by using a 25*15 cm concave-convex shaped mold, dried at 100℃ for 24 h, and then placed on a shelf board containing alumina powder. The temperature is uniformly increased to 1120℃ within 60 min, and then maintained for 10 min. The temperature is increased to 1140℃, and then maintained for 20 min. The temperature is increased to 1160℃, and then maintained for 30 min. The temperature is increased to 1180℃, and then maintained for 40 min. The temperature is then cooled to room temperature to obtain a brick body. Sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American Xianshui are mixed in a mass ratio of 49.5:18.5:7.5:5:6.5:79:0.6:0.2, ball milled at 400 r / min for 20 min, and then glazed on the brick body by using a dipping glazing method. The temperature is uniformly increased to 1120℃ within 60 min, and then maintained for 40 min. The temperature is then cooled to room temperature to obtain an antique brick base.

[0033] (2) 3-aminopropyltrimethoxysilane and isopropyl alcohol are mixed in a mass ratio of 1:10, and then the pH is adjusted to 5 by using 0.1 mol / L acetic acid aqueous solution to obtain a surface treatment solution. The antique brick base is soaked in the surface treatment solution, and then placed at 90℃ for 6 h. The antique brick base is taken out, washed with deionized water for 7 times, and then dried at 45℃ for 23 h to obtain a pre-modified antique brick. 5,7-dihydroxyflavone and acetone are uniformly mixed in a mass ratio of 1:5 to obtain a flavone solution. The pre-modified antique brick is soaked in the flavone solution, and then placed at 50℃ for 12 h. The pre-modified antique brick is taken out, washed with ethanol for 4 times, and then vacuum dried at 45℃ for 23 h to obtain a modified antique brick. 1H,1H-perfluorooctylamine and methanol are uniformly mixed in a mass ratio of 1:85 to obtain a surface modification solution. The modified antique brick is soaked in the surface modification solution, and then placed at 70℃ for 13 h. The modified antique brick is taken out, washed with methanol for 4 times, and then vacuum dried at 45℃ for 24 h to obtain a functionalized antique brick. The functionalized antique brick precursor is soaked in 1,3-propanesultone at 36℃ for 25 s, taken out, placed at 90℃ for 4.5 h under nitrogen protection, washed with diethyl ether for 4 times, and then vacuum dried at 45℃ for 23 h to obtain an antique brick.

[0034] Example 3

[0035] A preparation process of a high-slip-resistant antique brick with concave-convex shapes mainly includes the following preparation steps:

[0036] (1) 400 mesh chromium iron waste residue, 400 mesh fly ash, 500 mesh pottery clay, 300 mesh quartz sand, 500 mesh clay powder, 500 mesh red soil powder and deionized water were mixed in a mass ratio of 32:32:42:12:16:20:12, stirred at 300 r / min for 16 min, and then placed in a closed condition for 26 h. Then, the mixture was pressed into a brick blank by using a 25*15 cm concave-convex shaped mold under the condition of 15 Mpa, dried at 105℃ for 26 h, and then placed on a shelf board containing aluminum oxide powder. The temperature was increased to 1130℃ at a uniform speed within 65 min, and then maintained for 12 min. Then, the temperature was increased to 1150℃, maintained for 22 min, increased to 1170℃, maintained for 32 min, increased to 1190℃, maintained for 42 min, and then cooled to room temperature, thereby obtaining a brick blank. Sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American Xianshui were mixed in a mass ratio of 51:19:8:6:7:80:0.7:0.25, ball milled at 500 r / min for 22 min, and then glazed on the brick blank by using a dipping glazing method. The temperature was increased to 1130℃ at a uniform speed within 65 min, and then maintained for 45 min. After cooling to room temperature, a rustic brick base was obtained.

[0037] (2) 3-aminopropyltrimethoxysilane and isopropyl alcohol were mixed in a mass ratio of 1:12, and then the pH was adjusted to 6 by using 0.1 mol / L acetic acid aqueous solution, thereby obtaining a surface treatment solution. The rustic brick base was soaked in the surface treatment solution, and then placed at 95℃ for 7 h. After taking out, the rustic brick base was washed with deionized water for 8 times, and then dried at 50℃ for 24 h, thereby obtaining a pre-modified rustic brick. 5,7-dihydroxyflavone and acetone were uniformly mixed in a mass ratio of 1:6, thereby obtaining a flavone solution. The pre-modified rustic brick was soaked in the flavone solution, and then placed at 55℃ for 13 h. After taking out, the pre-modified rustic brick was washed with ethanol for 5 times, and then vacuum dried at 50℃ for 24 h, thereby obtaining a modified rustic brick. 1H,1H-perfluorooctylamine and methanol were uniformly mixed in a mass ratio of 1:90, thereby obtaining a surface modification solution. The modified rustic brick was soaked in the surface modification solution, and then placed at 72℃ for 14 h. After taking out, the modified rustic brick was washed with methanol for 5 times, and then vacuum dried at 50℃ for 24 h, thereby obtaining a functionalized rustic brick. The functionalized rustic brick precursor was soaked in 1,3-propanesultone at 37℃ for 30 s, and then placed at 95℃ for 5 h under nitrogen protection. After taking out, the functionalized rustic brick precursor was washed with diethyl ether for 5 times, and then vacuum dried at 50℃ for 24 h, thereby obtaining a rustic brick.

[0038] Comparative Example 1

[0039] The preparation process of the high-slip-resistance antique tile with concave-convex of Comparative Example 1 is different from that of Example 2 in step (2). Step (2) is modified as follows: 3-aminopropyltrimethoxysilane and isopropyl alcohol are mixed at a mass ratio of 1:10, and the pH is adjusted to 5 with 0.1 mol / L acetic acid aqueous solution to prepare a surface treatment solution; the antique tile substrate is soaked in the surface treatment solution, and is placed at 90℃ for 6 h, taken out, washed with deionized water for 7 times, and dried at 45℃ for 23 h to prepare a pre-modified antique tile; 5,7-dihydroxyflavone and acetone are uniformly mixed at a mass ratio of 1:5 to prepare a flavone solution; the pre-modified antique tile is soaked in the flavone solution, and is placed at 50℃ for 12 h, taken out, washed with ethanol for 4 times, and vacuum dried at 45℃ for 23 h to prepare a modified antique tile; 1H,1H-perfluorooctylamine and methanol are uniformly mixed at a mass ratio of 1:85 to prepare a surface modification solution; the modified antique tile is soaked in the surface modification solution, and is placed at 70℃ for 13 h, taken out, washed with methanol for 4 times, and vacuum dried at 45℃ for 24 h to prepare an antique tile. The remaining steps are the same as those of Example 2.

[0040] Comparative Example 2:

[0041] The preparation process of the high-slip-resistance antique tile with concave-convex of Comparative Example 2 is different from that of Example 2 in step (2). Step (2) is modified as follows: 3-aminopropyltrimethoxysilane and isopropyl alcohol are mixed at a mass ratio of 1:10, and the pH is adjusted to 5 with 0.1 mol / L acetic acid aqueous solution to prepare a surface treatment solution; the antique tile substrate is soaked in the surface treatment solution, and is placed at 90℃ for 6 h, taken out, washed with deionized water for 7 times, and dried at 45℃ for 23 h to prepare a pre-modified antique tile; 5,7-dihydroxyflavone and acetone are uniformly mixed at a mass ratio of 1:5 to prepare a flavone solution; the pre-modified antique tile is soaked in the flavone solution, and is placed at 50℃ for 12 h, taken out, washed with ethanol for 4 times, and vacuum dried at 45℃ for 23 h to prepare an antique tile. The remaining steps are the same as those of Example 2.

[0042] Comparative Example 3:

[0043] The preparation process of the high-slip-resistance antique tile with concave-convex of Comparative Example 3 is different from that of Example 2 in that step (2) is not modified. The remaining steps are the same as those of Example 2.

[0044] Test Example 1:

[0045] Slip resistance test: the antique tiles prepared in each example and comparative example are soaked in deionized water for 2 h, and then the pendulum value is tested by using a pendulum friction coefficient tester of SK1564. The results are shown in Table 1.

[0046] Table 1 Slip resistance test results

[0047]

[0048] From the comparison of the experimental data in Table 1, it can be found that the antique bricks prepared by the present application have good slip resistance.

[0049] Test Example 2:

[0050] Antibacterial test: According to the standard JC / T897-2014, Escherichia coli and Staphylococcus aureus were selected for antibacterial test, and the antibacterial rate was calculated.

[0051] Stain resistance test: The antique bricks of each example and the comparative example were subjected to 10 min continuous drop rolling test (glycerol 45%) and mud pouring (mud 45 wt%) test, and the water contact angle and mud contact angle were tested. The results are shown in Table 2.

[0052] Table 2 Antibacterial and stain resistance test results

[0053]

[0054] From the comparison of the experimental data in Table 2, it can be found that the antique bricks prepared by the present application have good antibacterial and stain resistance.

[0055] From the comparison of the experimental data of Examples 1, 2, 3 and Comparative Example 1 in Table 2, it can be found that the antibacterial rates of Examples 1, 2 and 3 are large. The difference between Comparative Example 1 and the examples is that no zwitterion containing quaternary ammonium salt is formed by the reaction of 1,3-propanesultone and Schiff base. This shows that the quaternary ammonium salt can be adsorbed on the surface of the bacterial cell membrane, and through electrostatic attraction with the negatively charged components on the cell membrane, the permeability of the cell membrane is changed, thereby achieving antibacterial effect.

[0056] From the comparison of the experimental data of Examples 1, 2, 3 and Comparative Example 2, it can be found that the contact angles of Examples 1, 2 and 3 are large. The difference between Comparative Example 2 and the examples is that no perfluoro group is introduced on the surface of the material by the reaction of ketone group and amino group. This shows that due to the low surface energy characteristics of perfluoro group, it is difficult for dirt to adhere to the surface of the antique brick. And because of the strong electronegativity of fluorine atom, the electron cloud in carbon-fluorine bond is biased towards fluorine atom, making carbon atom positively charged, which overall shows hydrophobicity. This makes the surface of the antique brick easy to be washed by water flow, reducing the adhesion and growth of fouling organisms, thereby achieving stain resistance effect.

[0057] Test Example 3:

[0058] Coating durability test: The modification of step 2 was applied to the surface of ordinary flat glass, and the sample was irradiated under fluorescent ultraviolet lamp UV-A340 for 15 days to observe whether the coating was yellow. The results are shown in Table 3.

[0059] Table 3 Coating durability test results

[0060]

[0061] From the comparison of the experimental data in Table 3, it can be found that the coating of the antique brick prepared by the present application has aging resistance.

[0062] From the comparison of the experimental data in Table 3, it can be found that the coating of the antique brick prepared by the present application has aging resistance.

[0063] The above detailed description of the specific embodiments has further detailed the purposes, technical solutions and beneficial effects of the present application. It should be understood that the above detailed description is only a specific embodiment of the present application and is not used to limit the protection scope of the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A high anti-slip antique tile with concave and convex surface, characterized in that: The high anti-slip antique brick with concave and convex shape is prepared by reacting an antique brick base with 3-aminopropyltrimethoxysilane, 5,7-dihydroxyflavone, 1H,1H-perfluorooctylamine and 1,3-propane sultone in sequence; The antique brick matrix is ​​prepared by mixing albite, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American fairy water, glazing the surface of the brick, and firing. The bricks are made by molding and baking ferrochrome waste slag, fly ash, pottery clay, quartz sand, clay powder and red clay powder.

2. A process for preparing high-anti-slip antique tiles with concave and convex surfaces, characterized in that: The preparation process of the high anti-slip antique brick with concave and convex shapes mainly includes the following preparation steps: (1) Sodium feldspar, quartz, calcite, zinc oxide, barium carbonate, deionized water, water glass and American fairy water are mixed in a mass ratio of 48-51:18-19:7-8:4-6:6-7:78-80:0.5-0.7:0.15-0.25, ball milled at 300-500 r / min for 18-22 min, glazed by dipping, heated to 1110-1130 °C at a constant speed within 55-65 min, kept warm for 35-45 min, and cooled to room temperature to obtain an antique brick matrix; (2) The functionalized antique brick precursor was soaked in 1,3-propanesulfonic acid lactone at 35-37 ° C for 20-30 seconds, taken out, and allowed to stand at 85-95 ° C for 4-5 hours under nitrogen protection, washed with ether 3-5 times, and vacuum dried at 40-50 ° C for 22-24 hours to obtain the antique brick.

3. The process for preparing a high-anti-slip antique tile with concave and convex surface according to claim 2, characterized in that: The bricks in step (1) are prepared by mixing 300-400 mesh ferrochrome waste slag, 400 mesh fly ash, 400-500 mesh clay, 200-300 mesh quartz sand, 400-500 mesh clay powder, 400-500 mesh red soil powder and deionized water in a mass ratio of 28-32:28-32:38-42:8-12:14-16:18-20:11-12, stirring at 200-300 r / min for 14-16 min, standing for 22-26 h in a closed condition, and then heating at 15 M The obtained product was prepared by pressing the obtained product using a 25*15cm concave-convex mold under the condition of pa, drying it at 95~105℃ for 22~26h, placing it on a shelf with alumina powder, uniformly heating it to 1110~1130℃ within 55~65min, keeping it warm for 8~12min, heating it to 1130~1150℃, keeping it warm for 18~22min, heating it to 1150~1170℃, keeping it warm for 28~32min, heating it to 1170~1190℃, keeping it warm for 38~42min, and cooling it to room temperature.

4. The process for preparing a high-anti-slip antique tile with concave and convex surfaces according to claim 2, characterized in that: The functionalized antique bricks in step (2) are prepared by immersing the modified antique bricks in a surface modification liquid, allowing them to stand at 68-72°C for 12-14 hours, taking them out, washing them with methanol for 3-5 times, and vacuum drying them at 40-50°C for 22-24 hours to obtain the functionalized antique bricks.

5. The process for preparing a high-anti-slip antique tile with concave and convex surface according to claim 4, characterized in that: The surface modification liquid is prepared by uniformly mixing 1H,1H-perfluorooctylamine and methanol in a mass ratio of 1:80-90.

6. The process for preparing a high-anti-slip antique tile with concave and convex surfaces according to claim 4, characterized in that: The modified antique brick is prepared by soaking the pre-modified antique brick in a flavonoid solution, standing it at 45-55° C. for 11-13 hours, taking it out, washing it with ethanol for 3-5 times, and vacuum drying it at 40-50° C. for 22-24 hours.

7. The process for preparing a high-anti-slip antique tile with concave and convex surfaces according to claim 6, characterized in that: The flavonoid solution is prepared by uniformly mixing 5,7-dihydroxyflavone and acetone in a mass ratio of 1:4-6.

8. The process for preparing a high-anti-slip antique tile with concave and convex surfaces according to claim 6, characterized in that: The pre-modified antique brick is prepared by immersing the antique brick base in a surface treatment liquid, standing it at 85-95° C. for 5-7 hours, taking it out, washing it with deionized water for 6-8 times, and drying it at 40-50° C. for 22-24 hours.

9. The process for preparing a high-anti-slip antique tile with concave-convex surface according to claim 8, characterized in that: The surface treatment liquid is prepared by mixing 3-aminopropyltrimethoxysilane and isopropyl alcohol in a mass ratio of 1:8-12, and adjusting the pH to 4-6 with a 0.1 mol / L acetic acid aqueous solution.

Citation Information

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