A clean room for pharmaceutical production
By installing fresh air filtration, return air filtration, mixing devices, and secondary filtration devices in the cleanroom, and utilizing a combination of exhaust fans, fiber mesh, and ultraviolet disinfection lamps, the problem of incomplete return air filtration is solved, achieving efficient air filtration and disinfection, and meeting the cleanliness requirements of pharmaceutical production.
Patent Information
- Application Number
- CN202511292153.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-09-11
- Publication Date
- 2025-12-09
- Estimated Expiration
- 2045-09-11
AI Technical Summary
In existing technologies, return air filtration devices in cleanrooms often fail to achieve complete filtration, resulting in air quality that cannot meet high cleanliness standards. This is particularly problematic in the biopharmaceutical field, where it can negatively impact product quality and safety.
The system employs a combination of a fresh air filtration device, a return air filtration device, a fresh air and return air mixing device, and a secondary filtration device. The return air filtration device includes a filtration component, an adsorption component, and a disinfection component. Through the synergistic effect of the exhaust fan, fiber mesh, adsorption plate, and ultraviolet disinfection lamp, it achieves efficient filtration, adsorption, and disinfection of the return air.
It significantly improves the air quality and cleanliness within the cleanroom, ensuring that the air entering the workshop meets strict aseptic standards and satisfies the clean environment requirements for pharmaceutical production.
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Figure CN120777643B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of pharmaceutical production workshops, in particular to a pharmaceutical production clean workshop. BACKGROUND
[0002] In biochemical pharmaceutical, electronic industry, semiconductor, cosmetic and other laboratories or production workshops, clean workshops are widely used to ensure the cleanliness of equipment and products. Such workshops have strict control over internal controlled particle count, temperature, humidity, pressure, noise and other parameters. In particular, in the field of biological medicine, clean workshops need to meet the requirements of sterile environment. Therefore, before entering the clean workshop, the staff must go through multiple procedures such as shoe changing, clean clothing changing, hand disinfection, etc. At the same time, the water used in the workshop also needs to be subjected to high-level filtration and disinfection treatment to ensure that the production environment meets strict sterile standards.
[0003] In order to maintain the required cleanliness in the workshop, the existing technology generally uses an air filtration system to ensure the quality of the incoming and recirculating air. The air filtration system is usually composed of a fresh air filtration device and a return air filtration device. The fresh air filtration device is used to filter the outdoor incoming fresh air to remove particulate matter, microorganisms and other impurities therein; the return air filtration device is used to purify the indoor circulating return air. In addition, in order to further improve the air quality, a fresh air and return air mixing device and a secondary filtration device are usually added. The fresh air and return air mixing device can mix the treated fresh air and return air in a certain proportion to meet the temperature and humidity control requirements in the workshop; the secondary filtration device is used to filter the mixed air again, thereby further improving the cleanliness in the workshop.
[0004] However, the existing technology has the defect that the return air filtration device may not be completely filtered in actual application, resulting in that the air quality in the workshop cannot meet the high-standard cleanliness requirements, especially in the field of biological medicine, which may directly affect the quality and safety of the product. Therefore, it is an urgent need for current technology development to find a more effective air filtration device. SUMMARY
[0005] In order to overcome the above technical problems, the present application provides a pharmaceutical production clean workshop.
[0006] The pharmaceutical production clean workshop provided by the present application adopts the following technical solution:
[0007] The application discloses a clean workshop for pharmaceutical production, which comprises a workshop, a fresh air filtering device, a return air filtering device, a fresh air and return air mixing device and a secondary filtering device arranged in the workshop, wherein the fresh air filtering device is used for filtering fresh air, the return air filtering device is used for filtering return air, the fresh air and return air mixing device is used for mixing fresh air and return air, and the secondary filtering device is used for filtering mixed air formed by mixing fresh air and return air.
[0008] The return air filtering device comprises a filtering assembly, an adsorption assembly and a disinfection assembly connected in sequence; the filtering assembly comprises a filtering box, a return air pipe and an air extractor, the return air pipe is communicated with the filtering box, the air extractor is arranged on the return air pipe, the filtering box is provided with a filtering pipe communicated with the return air pipe, and the filtering pipe is provided with a fiber net.
[0009] The adsorption assembly comprises a first communicating pipe, an adsorption box, a motor and an adsorption plate, the first communicating pipe is communicated with one end of the filtering pipe away from the return air pipe, the other end of the first communicating pipe is communicated with the adsorption box, the motor and the adsorption plate are arranged in the adsorption box, the adsorption plate is used for adsorbing impurities in the gas in the adsorption box, and the motor is used for driving the adsorption plate to rotate in the adsorption box.
[0010] The disinfection assembly comprises a second communicating pipe, a disinfection box, an electric telescopic rod and an ultraviolet disinfection lamp, one end of the second communicating pipe is communicated with the adsorption box, the other end of the second communicating pipe is communicated with the disinfection box, the electric telescopic rod and the ultraviolet disinfection lamp are arranged in the disinfection box, the ultraviolet disinfection lamp is used for disinfecting and sterilizing the gas in the disinfection box, and the electric telescopic rod is used for driving the ultraviolet disinfection lamp to reciprocate in the disinfection box in the vertical direction.
[0011] By adopting the technical scheme, the pharmaceutical production clean workshop is provided with a fresh air filtering device, a return air filtering device, a fresh air and return air mixing device and a secondary filtering device, so that efficient filtering, adsorption and disinfection treatment of fresh air and return air in the workshop can be realized, and the air quality and cleanliness in the workshop are effectively improved. Specifically, the fresh air filtering device preliminarily purifies the fresh air to ensure that the fresh air flow entering the workshop meets the cleanliness standard; the return air filtering device removes larger particulate matters in the return air through a filtering assembly, further adsorbs small impurities through an adsorption assembly, and disinfects and sterilizes the gas through a disinfection assembly; the fresh air and return air mixing device mixes the treated air, and the secondary filtering device further filters the mixed air to ensure the air quality entering the workshop. In the return air filtering device, the filtering assembly draws the return air into the return air pipe through an air blower, and then preliminarily filters the return air through the filtering pipe and the fiber mesh in the filtering box; the adsorption assembly further adsorbs the impurities in the gas, and through the setting of the motor, the adsorption plate can be driven to rotate in the adsorption box, so as to increase the contact rate of the adsorption plate and the gas in the adsorption box, thereby accelerating the adsorption rate of the adsorption plate; through the disinfection effect of the ultraviolet disinfection lamp in the disinfection assembly, the disinfection and sterilization of the gas are realized, the sterility of the gas is ensured, and through the setting of the electric telescopic rod, the ultraviolet disinfection lamp can be driven to reciprocate up and down in the disinfection box, so as to increase the radiation area of the ultraviolet disinfection lamp, thereby accelerating the disinfection and sterilization rate of the ultraviolet disinfection lamp. The synergistic effect of various assemblies significantly improves the air quality in the workshop, and meets the strict requirements of pharmaceutical production on clean environment.
[0012] Optionally, a third communication pipe is arranged between the return air filtering device and the fresh air and return air mixing device, one end of the third communication pipe is in communication with the disinfection box, and the other end of the third communication pipe is in communication with the fresh air and return air mixing device.
[0013] By adopting the technical scheme, after the return air is treated by the filtering assembly, the adsorption assembly and the disinfection assembly, the return air is mixed with the fresh air in the fresh air and return air mixing device through the third communication pipe, so as to ensure the cleanliness of the mixed air, thereby improving the air quality in the workshop.
[0014] Optionally, the filtering pipe is spirally arranged in the filtering box; and the fiber mesh is provided with a plurality of fiber meshes along the length direction of the filtering pipe.
[0015] By adopting the technical scheme, the filtering pipe is spirally arranged in the filtering box, and the fiber mesh is provided with a plurality of fiber meshes along the length direction of the filtering pipe, so that the contact area of the air and the fiber mesh is increased, the filtering efficiency is improved, and the spiral filtering pipe helps to prolong the path of the air flow in the filtering box, thereby further improving the filtering effect.
[0016] Optionally, the several fiber meshes are arranged in the same vertical direction, the filter pipe is provided with a dust removal hole at one side of each fiber mesh, and each dust removal hole is provided with a dust removal pipe communicated with the dust removal hole; the filter box is further provided with a dust collection box and a dust collection pipe, the dust collection box is arranged at the bottom of the filter box, one end of the dust collection pipe is communicated with the dust collection box, and the other end is closed; the dust removal pipe is communicated with the dust collection pipe at the end away from the dust removal hole; and each dust removal pipe is arranged in an inclined manner, the top of the dust removal pipe is communicated with the dust removal hole, and the bottom of the dust removal pipe is communicated with the dust collection pipe, so that part of impurities filtered by the fiber mesh can be recycled to the dust collection box through the dust removal hole, the dust removal pipe and the dust collection pipe.
[0017] By adopting the above technical scheme, the filtering efficiency is effectively improved, the impurities generated in the filtering process of the filter pipe can be conveniently collected, the cleaning and maintenance process is simplified, and the high-quality purification of the air in the workshop is ensured. Specifically, the arrangement of the plurality of fiber meshes in the same vertical direction facilitates the communication of the dust removal pipe with the dust collection pipe, and the inclined arrangement of the dust removal pipe facilitates the smooth flow of impurities into the dust collection box, facilitates subsequent cleaning work, and ensures long-term stable operation of the system.
[0018] Optionally, the filter pipe is provided with a funnel-shaped filter groove at each dust removal hole, and the dust removal hole is arranged at the bottom of the filter groove.
[0019] By adopting the above technical scheme, the filter pipe is designed as a funnel-shaped filter groove at each dust removal hole, and the dust removal hole is arranged at the bottom of the filter groove, so that the collection efficiency of dust and impurities can be effectively improved, the filtering process can be ensured to be more thorough, and the filtering effect of the return air filtering device is improved.
[0020] Optionally, the adsorption assembly further comprises a first fixing rod, the motor is fixedly arranged on the bottom surface of the adsorption box, and the length direction of the output shaft of the motor is a vertical direction; the first fixing rod is arranged in a vertical direction, the adsorption plate is arranged on the first fixing rod, and the first fixing rod is fixedly connected with the output shaft of the motor; and the motor can drive the first fixing rod to rotate to drive the adsorption plate to rotate.
[0021] By adopting the above technical scheme, the first fixing rod is fixedly connected with the output shaft of the motor, the adsorption plate is arranged on the first fixing rod, the motor drives the first fixing rod to rotate to drive the adsorption plate to rotate, so that the adsorption plate can effectively adsorb impurities in the gas in the adsorption box, and the filtering efficiency is improved.
[0022] Optionally, a first sliding groove is formed on one side of the first fixed rod, the length direction of the first sliding groove is vertical, a first sliding block is vertically slidably arranged in the first sliding groove, and the first sliding block is fixedly connected with the adsorption plate; one side of the adsorption plate is fixedly connected with a first connecting rod, the first connecting rod is horizontally arranged, a second sliding block is fixedly connected to the side of the first connecting rod away from the adsorption plate; the longitudinal section of the adsorption box is circular, a second sliding groove in a spiral shape is formed on the side wall of the adsorption box, and the second sliding block is slidably arranged in the second sliding groove; when the motor drives the adsorption plate to rotate, the second sliding block is driven to slide in the spiral direction of the second sliding groove, so that the adsorption plate can move in the vertical direction under the action of the second sliding block; and the motor is a bidirectional motor, so that the adsorption plate can reciprocate in the vertical direction.
[0023] By adopting the above technical scheme, the first sliding groove on the first fixed rod cooperates with the first sliding block, so that the adsorption plate can slide in the vertical direction under the drive of the motor, and the first connecting rod and the second sliding block on the adsorption plate cooperate with the second sliding groove in the spiral shape in the adsorption box, so that the adsorption plate can move in the vertical direction when rotating, and the bidirectional motor is used to realize the reciprocating movement of the adsorption plate in the vertical direction, thereby increasing the movement range of the adsorption plate, improving the adsorption efficiency of the adsorption plate, and ensuring that the impurities in the gas are more thoroughly adsorbed and removed.
[0024] Optionally, the disinfection assembly further comprises a second fixed rod, the electric telescopic rod is vertically arranged, the bottom end of the electric telescopic rod is fixedly arranged on the bottom surface of the disinfection box, the second fixed rod is horizontally arranged, and the movable end of the electric telescopic rod is connected with the center of the second fixed rod; the ultraviolet disinfection lamp is provided with two, which are fixedly arranged at two ends in the length direction of the second fixed rod; and the electric telescopic rod can drive the ultraviolet disinfection lamp to reciprocate in the vertical direction.
[0025] By adopting the above technical scheme, the second fixed rod cooperates with the electric telescopic rod to drive the ultraviolet disinfection lamp to reciprocate in the vertical direction, so that the ultraviolet disinfection lamp forms a dynamic disinfection area in the disinfection box, improves the disinfection effect and disinfection range, and ensures sufficient disinfection and sterilization of the gas.
[0026] Optionally, the second fixed rod is rotationally connected with the movable end of the electric telescopic rod, and the rotation axis direction is vertical; a second connecting rod is fixedly connected to the end face of one end of the second fixed rod, the second connecting rod is horizontally arranged, and a third sliding block is fixedly connected to the end of the second connecting rod away from the second fixed rod; the disinfection box has a circular cross section, a third sliding groove in a spiral shape is formed in the inner side wall of the disinfection box, and the third sliding block is slidingly arranged in the third sliding groove; when the electric telescopic rod drives the ultraviolet disinfection lamp to move in the vertical direction, the third sliding block is driven to move in the spiral direction in the third sliding groove, so that the ultraviolet disinfection lamp is driven to rotate.
[0027] By adopting the above technical scheme, the second fixed rod is rotationally connected with the movable end of the electric telescopic rod, so that the second fixed rod can rotate around the vertical axis; the second connecting rod fixedly connected to the end face of one end of the second fixed rod extends into the third sliding groove in the inner side wall of the disinfection box through the third sliding block, and the spiral sliding of the third sliding block in the third sliding groove enables the ultraviolet disinfection lamp to not only reciprocate in the vertical direction, but also rotate, so that the disinfection range of the ultraviolet disinfection lamp is further increased, the disinfection efficiency of the ultraviolet disinfection lamp is improved, and the disinfection and sterilization effect of the ultraviolet disinfection lamp is enhanced.
[0028] Optionally, the fresh air filtering device comprises an initial efficiency fresh air mechanism, an initial efficiency filtering mechanism and a first surface cooling mechanism connected in sequence; the secondary filtering device comprises a second surface cooling mechanism, a first air supply mechanism, a heating mechanism, a medium efficiency filtering mechanism and a second air supply mechanism connected in sequence; and the fresh air and return air mixing device is arranged between the first surface cooling mechanism and the second surface cooling mechanism.
[0029] By adopting the above technical scheme, the fresh air filtering device comprises an initial efficiency fresh air mechanism, an initial efficiency filtering mechanism and a first surface cooling mechanism connected in sequence, so that the fresh air is preliminarily purified and cooled, and large-particle pollutants are effectively removed and the air temperature is reduced; the secondary filtering device comprises a second surface cooling mechanism, a first air supply mechanism, a heating mechanism, a medium efficiency filtering mechanism and a second air supply mechanism connected in sequence, so that clean air with high quality is sent out after further cooling, uniform mixing, heating and fine filtering, and the fresh air finally sent into the workshop reaches high-standard cleanliness and suitable temperature and humidity conditions; and the fresh air and return air mixing device is arranged between the first surface cooling mechanism and the second surface cooling mechanism, so that the pretreated fresh air and the treated return air are fully mixed, and the energy efficiency and air quality stability of the whole system are improved.
[0030] In summary, the present application has at least one of the following beneficial technical effects:
[0031] 1. Through the setting of the fresh air filtering device, the return air filtering device, the fresh air and return air mixing device and the secondary filtering device, the fresh air filtering device preliminarily purifies the fresh air to ensure that the fresh air flow entering the workshop meets the clean standard; the return air filtering device removes larger particulate matters in the return air through the filtering assembly, further adsorbs small impurities through the adsorption assembly, and disinfects and sterilizes the gas through the ultraviolet disinfection lamp; the fresh air and return air mixing device mixes the processed air, and the secondary filtering device further filters the mixed air to ensure the air quality entering the workshop; the synergistic effect of each component can realize efficient filtering, adsorption and disinfection treatment of the fresh air and return air in the workshop, effectively improving the air quality and cleanliness in the workshop.
[0032] 2. The filtering pipe is spirally arranged in the filtering box, and the fiber net is provided with a plurality of fiber nets along the length direction of the filtering pipe. This structure design can increase the contact area of air and fiber net, improve the filtering efficiency, and the spiral filtering pipe can help to prolong the airflow path in the filtering box, further improve the filtering effect.
[0033] 3. Through the setting of the electric telescopic rod, the first fixed rod, the first sliding block and the second sliding block, the first sliding groove on the first fixed rod cooperates with the first sliding block, so that the adsorption plate can slide in the vertical direction under the drive of the motor. Meanwhile, the first connecting rod on the adsorption plate and the second sliding block cooperate with the spiral second sliding groove in the adsorption box, so that the adsorption plate can move in the vertical direction when rotating. Meanwhile, the bidirectional motor is used to realize the reciprocating motion of the adsorption plate in the vertical direction, which increases the movement range of the adsorption plate and improves the adsorption efficiency of the adsorption plate, ensuring that the impurities in the gas are more thoroughly adsorbed and removed.
[0034] 4. Through the setting of the motor, the second fixed rod and the third sliding block, the second fixed rod is rotationally connected with the movable end of the electric telescopic rod, so that the second fixed rod can rotate around the vertical axis. The second connecting rod fixedly connected to the end face of one end of the second fixed rod extends into the third sliding groove on the inner side wall of the disinfection box through the third sliding block. The spiral sliding of the third sliding block in the third sliding groove enables the ultraviolet disinfection lamp to not only reciprocate in the vertical direction, but also rotate, thereby further increasing the disinfection range of the ultraviolet disinfection lamp, improving the disinfection efficiency of the ultraviolet disinfection lamp and enhancing the disinfection and sterilization effect of the ultraviolet disinfection lamp. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 is a cross-sectional structure schematic diagram of the embodiment of the present application;
[0036] Figure 2 is a cross-sectional structure schematic diagram of another view of the embodiment of the present application;
[0037] Figure 3 is Figure 2 a local enlarged schematic diagram of part A in FIG. 8.
[0038] Figure 4 is Figure 2 a partial enlarged view of part B in FIG. 1;
[0039] Figure 5 is Figure 2 a partial enlarged view of part C in FIG. 1.
[0040] Reference signs: 1, workshop; 2, fresh air filtering device; 21, primary fresh air mechanism; 22, primary filtering mechanism; 23, first surface cooling mechanism; 3, return air filtering device; 31, filtering assembly; 311, filtering box; 312, return air pipe; 313, air extractor; 314, filtering pipe; 3141, dust removal hole; 3142, filtering groove; 315, fiber net; 316, dust removal pipe; 317, dust collection box; 318, dust collection pipe; 319, one-way air flow valve; 32, adsorption assembly; 321, first communication pipe; 322, adsorption box; 3221, second chute; 323, motor; 324, adsorption plate; 325, first fixing rod; 3251, first chute; 326, first sliding block; 327, first connecting rod; 328, second sliding block; 33, disinfection assembly; 331, second communication pipe; 332, disinfection box; 3321, third chute; 333, electric telescopic rod; 334, ultraviolet disinfection lamp; 335, second fixing rod; 336, second connecting rod; 337, third sliding block; 4, fresh air and return air mixing device; 5, secondary filtering device; 51, second surface cooling mechanism; 52, first air supply mechanism; 53, heating mechanism; 54, medium efficiency filtering mechanism; 55, second air supply mechanism; 6, third communication pipe. DETAILED DESCRIPTION
[0041] The following will be described in detail with reference to the accompanying drawings. Figures 1-5 The application is further described in detail.
[0042] The application discloses a clean workshop for pharmaceutical production. Referring to Figure 1 A clean workshop for pharmaceutical production comprises a workshop 1 and a fresh air filtering device 2, a return air filtering device 3, a fresh air and return air mixing device 4 and a secondary filtering device 5 arranged in the workshop 1. The fresh air filtering device 2 is used for filtering fresh air, the return air filtering device 3 is used for filtering return air, the fresh air and return air mixing device 4 is used for mixing fresh air and return air, and the secondary filtering device 5 is used for secondary filtering of mixed air formed by mixing fresh air and return air.
[0043] Referring to Figure 1 The fresh air filtering device 2 comprises a primary fresh air mechanism 21, a primary filtering mechanism 22 and a first surface cooling mechanism 23 connected in sequence, which realizes preliminary purification and cooling treatment of fresh air, effectively removes large-particle pollutants and reduces air temperature, and ensures that the fresh air flow entering the workshop 1 meets clean standards.
[0044] With reference to Figure 1 and Figure 2 , the return air filtering device 3 comprises a filtering assembly 31, an adsorption assembly 32 and a sterilization assembly 33 connected in sequence; the filtering assembly 31 comprises a filtering box 311, a return air pipe 312 and an air extractor 313, the bottom surface of the filtering box 311 is fixed on the ground of the workshop 1; the return air pipe 312 is in communication with the filtering box 311, the air extractor 313 is arranged on the return air pipe 312, and the filtering box 311 is provided with a filtering pipe 314 in communication with the return air pipe 312.
[0045] With reference to Figure 2 and Figure 3 , the filtering pipe 314 is provided with a fiber mesh 315, the filtering assembly 31 draws the return air into the return air pipe 312 through the air extractor 313, and then performs preliminary filtering on the return air by the filtering pipe 314 and the fiber mesh 315 in the filtering box 311.
[0046] With reference to Figure 2 and Figure 4 , the adsorption assembly 32 comprises a first communication pipe 321, an adsorption box 322, a motor 323 and an adsorption plate 324, the adsorption box 322 is circular in cross section, and is fixedly arranged on the inner side wall of the workshop 1 and located above the filtering box 311; the first communication pipe 321 is in communication with one end of the filtering pipe 314 away from the return air pipe 312, one end of the first communication pipe 321 away from the filtering pipe 314 is in communication with the adsorption box 322, the motor 323 and the adsorption plate 324 are arranged in the adsorption box 322, the adsorption plate 324 is used for adsorbing impurities in the gas in the adsorption box 322, and the motor 323 is used for driving the adsorption plate 324 to rotate in the adsorption box 322; the adsorption plate 324 in the adsorption assembly 32 further adsorbs the impurities in the gas, and the motor 323 can drive the adsorption plate 324 to rotate in the adsorption box 322, increase the contact rate of the adsorption plate 324 and the gas in the adsorption box 322, and thus accelerate the adsorption rate of the adsorption plate 324.
[0047] With reference to Figure 2 and Figure 5The disinfection assembly 33 comprises a second communication pipe 331, a disinfection box 332, an electric telescopic rod 333 and an ultraviolet disinfection lamp 334. The disinfection box 332 is also circular in cross section and is fixedly arranged on the inner side wall of the workshop 1 and located above the adsorption box 322. One end of the second communication pipe 331 is in communication with the adsorption box 322 and the other end is in communication with the disinfection box 332. The electric telescopic rod 333 and the ultraviolet disinfection lamp 334 are arranged in the disinfection box 332. The ultraviolet disinfection lamp 334 is used for disinfecting and sterilizing the gas in the disinfection box 332. The electric telescopic rod 333 is used for driving the ultraviolet disinfection lamp 334 to reciprocate in the vertical direction in the disinfection box 332. Through the disinfection effect of the ultraviolet disinfection lamp 334 in the disinfection assembly 33, the disinfection and sterilization of the gas are realized, the sterility of the gas is ensured, and through the arrangement of the electric telescopic rod 333, the ultraviolet disinfection lamp 334 can be driven to reciprocate up and down in the disinfection box 332, the radiation area of the ultraviolet disinfection lamp 334 is increased, and thus the disinfection and sterilization rate of the ultraviolet disinfection lamp 334 is accelerated.
[0048] With reference to Figure 1 and Figure 2 The secondary filtration device 5 comprises a second surface cooling mechanism 51, a first air supply mechanism 52, a heating mechanism 53, a medium-efficiency filtration mechanism 54 and a second air supply mechanism 55 connected in sequence. After further cooling, uniform mixing, reheating and fine filtration, high-quality clean air is sent out, and the fresh air finally sent into the workshop 1 reaches high-standard cleanliness and suitable temperature and humidity conditions.
[0049] With reference to Figure 1 and Figure 2 The fresh air and return air mixing device 4 is arranged between the first surface cooling mechanism 23 and the second surface cooling mechanism 51, so that the pretreated fresh air and the treated return air are fully mixed, and the energy efficiency and air quality stability of the whole system are improved. A third communication pipe 6 is arranged between the return air filtration device 3 and the fresh air and return air mixing device 4. One end of the third communication pipe 6 is in communication with the top of the disinfection box 332, and the other end is in communication with the fresh air and return air mixing device 4. After being treated by the filtration assembly 31, the adsorption assembly 32 and the disinfection assembly 33, the return air is mixed with the fresh air in the fresh air and return air mixing device 4 through the third communication pipe 6, so as to ensure the cleanliness of the mixed air and improve the air quality in the workshop 1.
[0050] With reference to Figure 2 and Figure 3 The filter pipe 314 is spirally arranged in the filter box 311, and the fiber net 315 is provided with a plurality of fiber nets along the length direction of the filter pipe 314. This structure design can increase the contact area of air and the fiber net 315 and improve the filtration efficiency. Meanwhile, the spiral filter pipe 314 helps to prolong the path of airflow in the filter box 311 and further improve the filtration effect.
[0051] With reference toFigure 2 And Figure 3 If a plurality of fiber meshes 315 are arranged in the same vertical direction, a dust removal hole 3141 is arranged on one side of each fiber mesh 315, and a dust removal pipe 316 is arranged at each dust removal hole 3141 and communicates with the dust removal hole 3141; a dust collection box 317 and a dust collection pipe 318 are further arranged in the filter box 311, the dust collection box 317 is arranged at the bottom of the filter box 311, one end of the dust collection pipe 318 communicates with the dust collection box 317, and the other end is closed; one end of each dust removal pipe 316 away from the dust removal hole 3141 communicates with the dust collection pipe 318; each dust removal pipe 316 is arranged obliquely, the top of the dust removal pipe 316 communicates with the dust removal hole 3141, and the bottom of the dust removal pipe 316 communicates with the dust collection pipe 318, so that part of the impurities filtered by the fiber mesh 315 can be recycled into the dust collection box 317 through the dust removal hole 3141, the dust removal pipe 316 and the dust collection pipe 318.
[0052] The filtering efficiency is effectively improved, the impurities generated in the filtering process of the filter pipe 314 are conveniently collected, the cleaning and maintenance process is simplified, and the high-quality purification of the air inside the workshop 1 is ensured. Specifically, the plurality of fiber meshes 315 arranged in the same vertical direction facilitates the communication between the dust removal pipe 316 and the dust collection pipe 318, and the obliquely arranged dust removal pipe 316 helps the impurities to flow smoothly into the dust collection box 317, facilitating subsequent cleaning work and ensuring long-term stable operation of the system.
[0053] Referring to Figure 2 And Figure 3 The filter pipe 314 is provided with a funnel-shaped filter groove 3142 at each dust removal hole 3141, and the dust removal hole 3141 is arranged at the bottom of the filter groove 3142; the collection efficiency of dust and impurities can be effectively improved, the filtering process is more thorough, and thus the filtering effect of the return air filtering device 3 is improved. Each dust removal pipe 316 is provided with a one-way air valve 319 for preventing gas backflow.
[0054] Referring to Figure 2 And Figure 4 The adsorption assembly 32 further comprises a first fixing rod 325, the motor 323 is fixedly arranged on the bottom surface of the adsorption box 322, and the length direction of the output shaft of the motor 323 is a vertical direction; the first fixing rod 325 is arranged vertically, the adsorption plate 324 is arranged on the first fixing rod 325, and the first fixing rod 325 is fixedly connected with the output shaft of the motor 323; the motor 323 can drive the adsorption plate 324 to rotate by driving the first fixing rod 325 to rotate.
[0055] The first fixed rod 325 is fixedly connected with the output shaft of the motor 323, the adsorption plate 324 is arranged on the first fixed rod 325, the motor 323 drives the first fixed rod 325 to rotate to drive the adsorption plate 324 to rotate, so that the adsorption plate 324 can effectively adsorb impurities in the gas in the box 322, and the filtering efficiency is improved.
[0056] With reference to Figure 2 and Figure 4 , a first sliding groove 3251 is arranged on one side of the first fixed rod 325 in a vertical direction, a first sliding block 326 is arranged in the first sliding groove 3251 in the vertical direction, and the first sliding block 326 is fixedly connected with the adsorption plate 324; a first connecting rod 327 is fixedly connected to one side of the adsorption plate 324, the first connecting rod 327 is arranged horizontally, a second sliding block 328 is fixedly connected to one side of the first connecting rod 327 away from the adsorption plate 324, a second sliding groove 3221 is arranged on the side wall of the adsorption box 322 in a spiral shape, and the second sliding block 328 is arranged in the second sliding groove 3221 in a sliding manner; when the motor 323 drives the adsorption plate 324 to rotate, the second sliding block 328 slides in the second sliding groove 3221 in the spiral direction of the second sliding groove 3221, so that the adsorption plate 324 can move in the vertical direction under the action of the second sliding block 328; and the motor 323 is a bidirectional motor 323, so that the adsorption plate 324 can reciprocate in the vertical direction.
[0057] The first sliding groove 3251 on the first fixed rod 325 cooperates with the first sliding block 326, so that the adsorption plate 324 can slide in the vertical direction under the drive of the motor 323; meanwhile, the first connecting rod 327 and the second sliding block 328 on the adsorption plate 324 cooperate with the second sliding groove 3221 in the adsorption box 322 in a spiral shape, so that the adsorption plate 324 can move in the vertical direction when rotating; meanwhile, the bidirectional motor 323 is used to realize the reciprocating movement of the adsorption plate 324 in the vertical direction, the movement range of the adsorption plate 324 is increased, the adsorption efficiency of the adsorption plate 324 is improved, and the impurities in the gas are more thoroughly adsorbed and removed.
[0058] With reference to Figure 2 and Figure 5 , the disinfection assembly 33 further comprises a second fixed rod 335, the electric telescopic rod 333 is arranged vertically, the fixed end of the electric telescopic rod 333 is fixedly arranged on the bottom surface of the disinfection box 332, the movable end of the electric telescopic rod 333 is connected with the center of the second fixed rod 335; the ultraviolet disinfection lamp 334 is provided with two, which are fixedly arranged at two ends in the length direction of the second fixed rod 335; the electric telescopic rod 333 can drive the ultraviolet disinfection lamp 334 to reciprocate in the vertical direction.
[0059] The second fixed rod 335 drives the ultraviolet disinfection lamp 334 to reciprocate along the vertical direction through the cooperation of the electric telescopic rod 333, so that the ultraviolet disinfection lamp 334 forms a dynamic disinfection area in the disinfection box 332, improves the disinfection effect and disinfection range, and ensures sufficient disinfection and sterilization of the gas.
[0060] With reference to Figure 2 and Figure 5 The second fixed rod 335 is rotationally connected with the movable end of the electric telescopic rod 333, and the rotation axis direction is the vertical direction; the second fixed rod 335 is fixedly connected with the second connecting rod 336 on the end face of one end of the second fixed rod 335, the second connecting rod 336 is horizontally arranged, and the second connecting rod 336 is fixedly connected with the third sliding block 337 at an end away from the second fixed rod 335; the disinfection box 332 has a circular cross section, and a third sliding groove 3321 in a spiral shape is formed in the inner side wall of the disinfection box 332; the third sliding block 337 is slidingly arranged in the third sliding groove 3321; when the electric telescopic rod 333 drives the ultraviolet disinfection lamp 334 to move along the vertical direction, the third sliding block 337 is driven to move in the third sliding groove 3321 along the spiral direction, so that the ultraviolet disinfection lamp 334 is driven to rotate.
[0061] The second fixed rod 335 is rotationally connected with the movable end of the electric telescopic rod 333, so that the second fixed rod 335 can rotate around the axis in the vertical direction; the second connecting rod 336 fixedly connected with the second fixed rod 335 at one end is extended into the third sliding groove 3321 in the inner side wall of the disinfection box 332 through the third sliding block 337; the spiral sliding of the third sliding block 337 in the third sliding groove 3321 enables the ultraviolet disinfection lamp 334 not only to reciprocate in the vertical direction, but also to rotate, so that the disinfection range of the ultraviolet disinfection lamp 334 is further increased, the disinfection efficiency of the ultraviolet disinfection lamp 334 is improved, and the disinfection and sterilization effect of the ultraviolet disinfection lamp 334 is enhanced.
[0062] The implementation principle of the clean workshop for pharmaceutical production in the embodiment of the application is as follows:
[0063] The fresh air filtering device 2 preliminarily purifies the fresh air to ensure that the fresh air flow entering the workshop 1 meets the clean standard; the return air filtering device 3 removes larger particulate matters in the return air through the filtering assembly 31, further adsorbs small impurities through the adsorption assembly 32, and disinfects and sterilizes the gas through the ultraviolet disinfection lamp 334; the fresh air and return air mixing device 4 mixes the processed air, and the secondary filtering device 5 further filters the mixed air to ensure the air quality entering the workshop 1.
[0064] In the return air filtering device 3, the filtering assembly 31 draws the return air into the return air pipe 312 through the air extractor 313, and then performs preliminary filtering on the return air by using the filtering pipe 314 and the fiber net 315 in the filtering box 311; the plurality of fiber nets 315 are arranged in the same vertical direction to facilitate the communication between the dust removal pipe 316 and the dust collection pipe 318, and the inclined arrangement of the dust removal pipe 316 helps the impurities to flow into the dust collection box 317 through the dust collection pipe 318, facilitating the subsequent cleaning work and ensuring the long-term stable operation of the system.
[0065] The adsorption plate 324 in the adsorption assembly 32 further adsorbs the impurities in the gas, and through the arrangement of the motor 323, the adsorption plate 324 can be driven to rotate in the adsorption box 322, thereby increasing the contact rate of the adsorption plate 324 with the gas in the adsorption box 322 and accelerating the adsorption rate of the adsorption plate 324; the first sliding groove 3251 on the first fixed rod 325 cooperates with the first sliding block 326, so that the adsorption plate 324 can slide in the vertical direction under the drive of the motor 323, and the first connecting rod 327 and the second sliding block 328 on the adsorption plate 324 cooperate with the second sliding groove 3221 in the adsorption box 322, so that the adsorption plate 324 can move in the vertical direction when rotating, and the bidirectional motor 323 is used to realize the reciprocating motion of the adsorption plate 324 in the vertical direction, thereby increasing the movement range of the adsorption plate 324 and improving the adsorption efficiency of the adsorption plate 324, so as to ensure that the impurities in the gas are more thoroughly adsorbed and removed.
[0066] Through the disinfection effect of the ultraviolet disinfection lamp 334 in the disinfection assembly 33, the disinfection and sterilization of the gas are realized, the sterility of the gas is ensured, and through the arrangement of the electric telescopic rod 333, the ultraviolet disinfection lamp 334 can be driven to reciprocate up and down in the disinfection box 332, thereby increasing the radiation area of the ultraviolet disinfection lamp 334 and accelerating the disinfection and sterilization rate of the ultraviolet disinfection lamp 334; the second fixed rod 335 is rotationally connected with the movable end of the electric telescopic rod 333, so that the second fixed rod 335 can rotate around the vertical axis; the second connecting rod 336 fixedly connected to the end face of one end of the second fixed rod 335 extends into the third sliding groove 3321 on the inner side wall of the disinfection box 332 through the third sliding block 337, and the spiral sliding of the third sliding block 337 in the third sliding groove 3321 enables the ultraviolet disinfection lamp 334 to not only reciprocate in the vertical direction, but also rotate, thereby further increasing the disinfection range of the ultraviolet disinfection lamp 334, improving the disinfection efficiency of the ultraviolet disinfection lamp 334, and enhancing the disinfection and sterilization effect of the ultraviolet disinfection lamp 334.
[0067] The fresh air filtering device 2 comprises a primary efficiency fresh air mechanism 21, a primary efficiency filtering mechanism 22 and a first surface cooling mechanism 23 connected in sequence, realizes preliminary purification and cooling treatment of fresh air, effectively removes large particle pollutants and reduces air temperature; the secondary filtering device 5 comprises a second surface cooling mechanism 51, a first air supply mechanism 52, a heating mechanism 53, a medium efficiency filtering mechanism 54 and a second air supply mechanism 55 connected in sequence, after further cooling, uniform mixing, reheating and fine filtering, high-quality clean air is sent out, and it is ensured that the fresh air finally sent into the workshop 1 reaches high-standard cleanliness and suitable temperature and humidity conditions; the fresh air and return air mixing device 4 is arranged between the first surface cooling mechanism 23 and the second surface cooling mechanism 51, so that the pretreated fresh air and the treated return air are fully mixed, and the energy efficiency and air quality stability of the whole system are improved. The synergistic effect of each component significantly improves the air quality in the workshop 1, and meets the strict requirements of pharmaceutical production on clean environment.
[0068] The above are preferred embodiments of the present application, and do not limit the protection scope of the present application, therefore: any equivalent changes made on the structure, shape, principle of the present application should be covered within the protection scope of the present application.
Claims
1. A pharmaceutical production clean room (1) characterized in that: The application relates to a workshop (1) and a fresh air filtering device (2), a return air filtering device (3), a fresh air and return air mixing device (4) and a secondary filtering device (5) arranged in the workshop (1), the fresh air filtering device (2) is used for filtering fresh air, the return air filtering device (3) is used for filtering return air, the fresh air and return air mixing device (4) is used for mixing fresh air and return air, and the secondary filtering device (5) is used for secondary filtering of mixed air formed by mixing fresh air and return air. The return air filtering device (3) comprises a filtering assembly (31), an adsorption assembly (32) and a disinfection assembly (33) connected in sequence. The filtering assembly (31) comprises a filtering box (311), a return air pipe (312), an air extractor (313) and a filtering pipe (314), the return air pipe (312) is communicated with the filtering box (311), the air extractor (313) is arranged on the return air pipe (312), the filtering pipe (314) is spirally arranged in the filtering box (311) and communicated with the return air pipe (312), and a plurality of fiber meshes (315) are arranged in the filtering pipe (314) along the length direction of the filtering pipe (314). The adsorption assembly (32) comprises a first communication pipe (321), an adsorption box (322), a motor (323), an adsorption plate (324) and a first fixing rod (325), one end of the first communication pipe (321) is communicated with one end of the filtering pipe (314) away from the return air pipe (312), and the other end is communicated with the adsorption box (322); the motor (323) is fixedly arranged on the bottom surface of the adsorption box (322), the length direction of the output shaft of the motor (323) is the vertical direction; the first fixing rod (325) is vertically arranged, the adsorption plate (324) is arranged on the first fixing rod (325), and the first fixing rod (325) is fixedly connected with the output shaft of the motor (323); the motor (323) can drive the first fixing rod (325) to rotate and drive the adsorption plate (324) to rotate. The disinfection assembly (33) comprises a second communication pipe (331), a disinfection box (332), an electric telescopic rod (333) and an ultraviolet disinfection lamp (334), one end of the second communication pipe (331) is communicated with the adsorption box (322), and the other end is communicated with the disinfection box (332), the electric telescopic rod (333) and the ultraviolet disinfection lamp (334) are arranged in the disinfection box (332), the ultraviolet disinfection lamp (334) is used for disinfecting and sterilizing gas in the disinfection box (332), and the electric telescopic rod (333) is used for driving the ultraviolet disinfection lamp (334) to reciprocate in the vertical direction in the disinfection box (332).
2. A pharmaceutical production clean room (1) according to claim 1, characterized in that: A third communication pipe (6) is arranged between the return air filtering device (3) and the fresh air and return air mixing device (4), one end of the third communication pipe (6) is communicated with the disinfection box (332), and the other end is communicated with the fresh air and return air mixing device (4).
3. A pharmaceutical production clean room (1) according to claim 2, characterized in that: A plurality of the fiber nets (315) are arranged in the same vertical direction, a dust removal hole (3141) is arranged on one side of each of the fiber nets (315), and a dust removal pipe (316) in communication with the dust removal hole (3141) is arranged at each of the dust removal holes (3141); a dust collection box (317) and a dust collection pipe (318) are further arranged in the filter box (311), the dust collection box (317) is arranged at the bottom of the filter box (311), one end of the dust collection pipe (318) is in communication with the dust collection box (317), and the other end is closed; one end of each of the dust removal pipes (316) away from the dust removal hole (3141) is in communication with the dust collection pipe (318); each of the dust removal pipes (316) is arranged obliquely, the top of the dust removal pipe (316) is in communication with the dust removal hole (3141), and the bottom of the dust removal pipe (316) is in communication with the dust collection pipe (318); a funnel-shaped filter groove (3142) is arranged at each of the dust removal holes (3141) of the filter pipe (314), and the dust removal hole (3141) is arranged at the bottom of the filter groove (3142).
4. A pharmaceutical production clean room (1) according to claim 1, characterized in that: A first sliding groove (3251) is arranged on one side of the first fixed rod (325) in the vertical direction, a first sliding block (326) is arranged in the first sliding groove (3251) in the vertical direction, and the first sliding block (326) is fixedly connected with the adsorption plate (324); a first connecting rod (327) is fixedly connected to one side of the adsorption plate (324), the first connecting rod (327) is arranged horizontally, a second sliding block (328) is fixedly connected to one side of the first connecting rod (327) away from the adsorption plate (324); the longitudinal section of the adsorption box (322) is circular, a second sliding groove (3221) in a spiral shape is arranged on the side wall in the adsorption box (322), and the second sliding block (328) is arranged in the second sliding groove (3221) in a sliding manner; the motor (323) is a bidirectional motor, when the first fixed rod (325) is driven to rotate, the second sliding block (328) is driven to slide in the second sliding groove (3221) in the spiral direction of the second sliding groove (3221), so that the adsorption plate (324) can move in the vertical direction under the action of the second sliding block (328), and the adsorption plate (324) can reciprocate in the vertical direction.
5. A pharmaceutical production clean room (1) according to claim 1, characterized in that: The disinfection assembly (33) further comprises a second fixed rod (335), the electric telescopic rod (333) is vertically arranged, the bottom end of the electric telescopic rod (333) is fixedly arranged on the bottom surface of the disinfection box (332), the second fixed rod (335) is horizontally arranged, the movable end of the electric telescopic rod (333) is rotationally connected with the center of the second fixed rod (335) (the rotation axis direction is a vertical direction); the ultraviolet disinfection lamp (334) is provided with two and is fixedly arranged at the two ends in the length direction of the second fixed rod (335); the end surface of one end of the second fixed rod (335) is fixedly connected with a second connecting rod (336), the second connecting rod (336) is horizontally arranged, and the end, away from the second fixed rod (335), of the second connecting rod (336) is fixedly connected with a third sliding block (337); the cross section of the disinfection box (332) is circular, a third sliding groove (3321) in a spiral shape is formed in the inner side wall of the disinfection box (332), and the third sliding block (337) is slidingly arranged in the third sliding groove (3321); when the electric telescopic rod (333) drives the ultraviolet disinfection lamp (334) to move in the vertical direction, the third sliding block (337) is driven to move in the spiral direction in the third sliding groove (3321), so that the ultraviolet disinfection lamp (334) is driven to rotate.
6. A pharmaceutical production clean room (1) according to claim 1, characterized in that: The fresh air filtering device (2) comprises a primary efficiency fresh air mechanism (21), a primary efficiency filtering mechanism (22) and a first surface cooling mechanism (23) connected in sequence; the secondary filtering device (5) comprises a second surface cooling mechanism (51), a first air supply mechanism (52), a heating mechanism (53), a medium efficiency filtering mechanism (54) and a second air supply mechanism (55) connected in sequence; and the fresh air and return air mixing device (4) is arranged between the first surface cooling mechanism (23) and the second surface cooling mechanism (51).
Citation Information
Patent Citations
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