Waste collecting equipment for ceramic filler production
By designing a ceramic waste collection device that combines a side-push grinding disc and grinding balls, the problem of easily bent ceramic waste crushing blades was solved, achieving efficient waste recycling and extending the service life of the equipment.
Patent Information
- Application Number
- CN202511085955.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-11-04
AI Technical Summary
In the ceramic production process, the blades used to crush ceramic waste are prone to bending and dulling when in contact with the waste, which shortens their service life and affects the efficiency of waste recycling and treatment.
A waste collection device for ceramic filler production was designed, including a feeding device, a processing device, and a crushing device. By using a combination of a side-push grinding disc and grinding balls, the ceramic waste is gradually crushed and refined. The movement range of the grinding balls is limited by a torsion connecting rod and an isolation disc, and the grinding efficiency is improved by combining a vibration device to prevent powder accumulation.
It effectively prevents excessive wear of the grinding disc and grinding balls, improves the processing efficiency of ceramic waste, ensures the service life of the grinding balls, and achieves efficient waste recycling.
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Figure CN120885304A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application belongs to the technical field of ceramic production, and particularly relates to a waste collecting equipment for ceramic filler production. BACKGROUND
[0002] The waste produced in the ceramic production process can be divided into two categories of waste body mud and waste ceramic. The waste body mud, also known as the back body mud, is produced in the whole process from raw material processing, mixing, ball milling to body preparation, forming and drying. The waste ceramic, also known as the sintering waste, is produced in the sintering process or after the firing of ceramic products, and is mainly caused by damage in the sintering, storage and handling and other production processes. The waste ceramic can be recycled to produce ceramic particles or cement precast parts.
[0003] After the ceramic waste is crushed and ground, the powder is recovered from the grinding container and then reshaped. However, the grinding blade part for crushing the ceramic waste is in strong contact with the filled ceramic waste pile during continuous work, so the blade for crushing is prone to bending and passivation problems during extrusion contact, thereby greatly reducing the service life. Therefore, improvement is needed. SUMMARY
[0004] In view of the defects of the prior art, the technical scheme adopted by the application to solve the technical problems is: a waste collecting equipment for ceramic filler production, comprising a feeding equipment, and processing equipment symmetrically arranged on both sides of the feeding equipment.
[0005] The processing equipment comprises a rotating shell cylinder, an adapter socket fixedly connected to the shaft center of the outer surface of the rotating shell cylinder away from the feeding equipment, guide sliding rails uniformly arranged on the inner wall of the rotating shell cylinder away from the feeding equipment, a pushing sliding block slidingly connected to the inner wall of the guide sliding rail, a limiting connecting rod fixedly connected to the middle part of the inner cavity of the pushing sliding block, a crushing equipment arranged at the shaft center of the inner wall of the rotating shell cylinder, a sealing plate symmetrically arranged on the side of the inner wall of the rotating shell cylinder close to the feeding equipment through a discharge port, and grinding rolling balls filled in the side of the inner part of the rotating shell cylinder close to the feeding equipment.
[0006] The crushing equipment comprises a side pushing sliding cylinder, an internal torsion machine fixedly connected to one end of the side pushing sliding cylinder close to the feeding equipment, the internal torsion machine being set to fixedly rotate clockwise, a torsion connecting rod fixedly connected to the top end of the output shaft of the internal torsion machine, an isolation disc sleeved on the outer surface of the torsion connecting rod, a side pushing grinding disc fixedly connected to the top end of the torsion connecting rod, a reserved through groove uniformly arranged in the inner cavity of the side pushing grinding disc, the reserved through groove allowing larger particles of ceramic to pass through, and grinding teeth uniformly arranged on the outer surface of the side pushing grinding disc away from the torsion connecting rod. The space where the grinding rolling balls are located is sealed by the isolation disc and the side pushing grinding disc, and different types of grinding rolling balls can be replaced according to the actual grinding accuracy requirement.
[0007] The number of the crushing equipment is two, one end of the limiting connecting rod away from the advancing sliding block is fixedly connected with the outer surface of the built-in torsion machine, the outer surface of the guiding sliding rail is fixedly connected with the inner wall of the rotating shell cylinder, and one end of the side pushing sliding cylinder away from the built-in torsion machine is fixedly connected with the axis of the inner wall of the rotating shell cylinder.
[0008] The feeding equipment comprises a connecting thick sleeve which is fixed on the ground and serves as a stabilizing device, and the inner wall of the connecting thick sleeve is thick and used for primary crushing of the ceramic, the left and right sides of the inner cavity of the connecting thick sleeve are symmetrically provided with guiding rotating grooves, the axis of the top of the inner cavity of the connecting thick sleeve is fixedly connected with a hollow guiding cylinder through a through hole, and the outer surface of the connecting thick sleeve is provided with a vibration adding device. The left and right sides of the outer surface of the connecting thick sleeve are rotatably connected with the two rotating shell cylinders away from the side of the respective outer rotating cylinder through the guiding rotating grooves, the bottom end of the hollow guiding cylinder extends to the inside of the connecting thick sleeve, and the side surface of the side pushing grinding disc is slidably connected with the inner wall of the connecting thick sleeve.
[0009] The vibration adding device comprises a wall-attached outer ring, the left and right sides of the top of the inner cavity of the wall-attached outer ring are symmetrically provided with drainage inner pumps, the axis of the inner cavity of the wall-attached outer ring is uniformly provided with segmented push rods, and one side of the segmented push rod away from the wall-attached outer ring is fixedly connected with an impact inner plate. The left and right sides of the inner cavity of the wall-attached outer ring are symmetrically provided with through air ports, the middle of the outer surface of the drainage inner pump is fixedly connected with the top of the inner cavity of the wall-attached outer ring, the inner wall of the wall-attached outer ring is fixedly connected with the outer surface of the connecting thick sleeve, and the top end of the segmented push rod extends to the inside of the connecting thick sleeve.
[0010] The isolation disc comprises a follow-up disc shell, the left and right sides of the inner cavity of the follow-up disc shell are symmetrically provided with through insertion ports, the side of the inner cavity of the follow-up disc shell close to the feeding equipment is uniformly provided with a filter screen plate, and the side of the inner cavity of the follow-up disc shell away from the feeding equipment is symmetrically provided with a built-in pressure pump. The outer surface of the torsion connecting rod is slidably connected with the inner cavity of the follow-up disc shell through the through insertion port, the top of the exhaust end of the built-in pressure pump extends to the inside of the follow-up disc shell, and the side surface of the follow-up disc shell is rotatably connected with the inner wall of the rotating shell cylinder through a guiding ring rail.
[0011] The beneficial effects of the application are as follows:
[0012] 1. The device, when recycling ceramic waste, first crushes the waste by the side push grinding disc in the middle, and then the crushed material is further ground by the grinding balls on both sides, so as to process finer waste particles for recycling. Since the side push grinding disc can gradually move towards the middle according to the amount of waste to be processed during crushing, the grinding teeth of the side push grinding disc will not be bent or excessively worn due to excessive contact force with the waste.
[0013] 2. The crushing device only performs pretreatment on the ceramic waste, so that the ceramic particles passing through the reserved through slot can be further ground by the grinding balls which are relatively fragile but have higher grinding fineness. Since the ceramic particles are small at this time, their hardness is also small, and the grinding balls will not be excessively damaged during fine grinding, and the working capacity of the grinding balls is met, the processing efficiency is further improved, and the grinding accuracy of the ceramic particles can be controlled by replacing grinding balls of different models.
[0014] 3. When the grinding ball rotates with the connected rough sleeve, the grinding ball will continuously collide with the torsion connecting rod, so that the movement track of the grinding ball in the rotating shell cylinder is not fixed, and the movement range of the grinding ball is limited by the follow-up disc shell and the side push grinding disc, so that the grinding ball can fully contact with the particles, preventing the grinding ball from accumulating in a fixed position and unable to effectively grind due to centrifugal rotation of the connected rough sleeve.
[0015] 4. When ceramic powder is generated, the built-in pressure pump located on the side of the follow-up disc shell continuously blows the area where the grinding ball is located. Since the filter screen is located on the inner wall of the rotating shell cylinder, the powder accumulated on the inner wall of the rotating shell cylinder due to centrifugal force will be blown away by the built-in pressure pump, thereby avoiding the problem that the ceramic powder is accumulated too much to bury large ceramic particles, causing the grinding ball to be unable to fully grind. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 is the front view of the present application;
[0017] Figure 2 is the sectional view of the present application;
[0018] Figure 3 is the sectional view of the processing device of the present application;
[0019] Figure 4 is the structure diagram of the crushing device of the present application;
[0020] Figure 5 is the sectional view of the feeding device of the present application;
[0021] Figure 6is a sectional view of the invention's vibration device;
[0022] Figure 7 is a sectional view of the invention's isolation disc.
[0023] In the figure: 1, feeding device; 2, processing device; 3, external rotating drum; 4, external frame; 21, rotating shell; 22, butt joint socket; 23, guide slide rail; 24, advancing slide block; 25, limiting connecting rod; 26, sealing plate; 27, grinding ball; 6, crushing device; 61, side pushing slide cylinder; 62, built-in torsion machine; 63, torsion connecting rod; 64, side pushing grinding disc; 65, grinding teeth; 66, reserved through slot; 11, connecting rough sleeve; 12, guide rotating groove; 13, hollow guide cylinder; 5, vibration device; 51, wall-adhering outer ring; 52, drainage inner pump; 53, through air port; 54, segmented push rod; 55, impact inner plate; 7, isolation disc; 71, follow-up disc shell; 72, through socket; 73, filter screen; 74, built-in pressure pump. DETAILED DESCRIPTION
[0024] The application will be described in further detail below with reference to the drawings and specific embodiments. The embodiments of the application are given for illustrative and descriptive purposes only and are not intended to be exhaustive or to limit the application to the forms disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art. Embodiments were chosen and described in order to best explain the principles of the application and its practical application, and to enable others skilled in the art to understand the application for various embodiments with various modifications as are suited to the particular use contemplated.
[0025] Embodiment 1, please refer to Figures 1-5 The application provides a technical solution: a waste collecting device for ceramic filler production, comprising a feeding device 1, and processing devices 2 symmetrically arranged on both sides of the feeding device 1.
[0026] The processing device 2 comprises a rotating shell 21, a butt joint socket 22 fixedly connected to the axis of the outer surface of the rotating shell 21 away from the feeding device 1, guide slide rails 23 uniformly arranged on the inner wall of the rotating shell 21 away from the feeding device 1, advancing slide blocks 24 slidably connected to the inner wall of the guide slide rails 23, limiting connecting rods 25 fixedly connected to the middle part of the inner cavity of the advancing slide blocks 24, a crushing device 6 arranged at the axis of the inner wall of the rotating shell 21, sealing plates 26 symmetrically arranged on the inner wall of the rotating shell 21 close to the feeding device 1 through a discharge port, and grinding balls 27 filled in the inner part of the rotating shell 21 close to the feeding device 1;
[0027] The crushing device 6 comprises a side pushing sliding cylinder 61, the side pushing sliding cylinder 61 is fixedly connected with an internal built-in torsion machine 62 at one end close to the feeding device 1, the internal built-in torsion machine 62 is set to fixed clockwise rotation, the top end of the output shaft of the internal built-in torsion machine 62 is fixedly connected with a torsion connecting rod 63, the external surface of the torsion connecting rod 63 is sleeved with the isolation disc 7, the top end of the torsion connecting rod 63 is fixedly connected with a side pushing grinding disc 64, the inner cavity of the side pushing grinding disc 64 is uniformly provided with a reserved through groove 66, the reserved through groove 66 allows larger particles of ceramics to pass through, the external surface of the side pushing grinding disc 64 is uniformly provided with a grinding tooth 65 away from the torsion connecting rod 63, the space where the grinding rolling ball 27 is located is enclosed by the isolation disc 7 and the side pushing grinding disc 64, and different models of grinding rolling balls 27 can be replaced according to actual grinding precision requirements.
[0028] The number of the crushing device 6 is two, the end away from the pushing sliding block 24 of the limiting connecting rod 25 is fixedly connected with the external surface of the internal built-in torsion machine 62, the external surface of the guide sliding rail 23 is fixedly connected with the inner wall of the rotating shell cylinder 21, and the end away from the internal built-in torsion machine 62 of the side pushing sliding cylinder 61 is fixedly connected with the axis of the inner wall of the rotating shell cylinder 21. The number of the rotating shell cylinder 21 is two, the axis of the external surface of the rotating shell cylinder 21 is fixedly connected with the external built-in rotating cylinder 3 through the butt joint socket 22, the external built-in rotating cylinder 3 is set to fixed counterclockwise rotation, the external surface of the external built-in rotating cylinder 3 is fixedly connected with the external built-in frame 4, and the lower surface of the external built-in frame 4 is fixedly connected with the ground.
[0029] The feeding device 1 comprises a connecting thick sleeve 11, the connecting thick sleeve 11 is fixed on the ground, plays a role of stabilizing device, and the inner wall of the connecting thick sleeve 11 is thick, used for primary crushing work of ceramics, the left and right sides of the inner cavity of the connecting thick sleeve 11 are symmetrically provided with guide rotating grooves 12, the axis of the top of the inner cavity of the connecting thick sleeve 11 is fixedly connected with a hollow guide cylinder 13 through a through hole, and the external surface of the connecting thick sleeve 11 is provided with the vibration adding device 5. The left and right sides of the external surface of the connecting thick sleeve 11 are rotatably connected with the sides away from the respective external built-in rotating cylinder 3 of the two sides of the rotating shell cylinder 21 through the guide rotating grooves 12, the bottom end of the hollow guide cylinder 13 extends to the inside of the connecting thick sleeve 11, and the side surface of the side pushing grinding disc 64 is slidably connected with the inner wall of the connecting thick sleeve 11.
[0030] When the device is used for waste recycling of ceramic fragments, the waste fragments are put into the internal area of the feeding device 1 through the middle hollow guide cylinder 13, and then are prepared for processing.
[0031] The side push grinding disc 64 on both sides rotates under the torsion of the built-in torsion machine 62, and the coarse grinding teeth 65 on the outer surface of the side push grinding disc 64 grind the ceramic fragments in the inside of the feeding device 1 from both sides. In this process, the ceramic fragments are first refined into smaller particles. When the particles are small enough, the particles enter the area where the grinding balls 27 are located through the reserved through slot 66. Since the ceramic fragments are continuously broken and consumed, the side push sliding cylinder 61 pushes the built-in torsion machine 62 to slide to the center of the device, thereby compressing the space inside the feeding device 1 and fully grinding the ceramic fragments inside.
[0032] When the ceramic particles enter the area where the grinding balls 27 are located, the rotating shell cylinder 21 rotates counterclockwise at high speed under the control of the external rotating cylinder 3. At this time, the grinding balls 27 in the rotating shell cylinder 21 tumble, and the ceramic particles inside also continuously collide and polish with the grinding balls 27, thereby refining into finer ceramic powder. Through the above polishing work, the ceramic powder is finally processed into powder particles and accumulated in the area where the grinding balls 27 are located. After the processing is completed, the two side sealing plates 26 are opened, and the ceramic powder and the grinding balls 27 are recovered from the bottom of the device.
[0033] Embodiment 2, please refer to Figures 1-7 The application provides a technical solution: on the basis of embodiment 1, the vibration device 5 comprises a wall-adhering outer ring 51, two symmetrical drainage inner pumps 52 are arranged at the top of the inner cavity of the wall-adhering outer ring 51, segmented push rods 54 are uniformly arranged at the center of the inner cavity of the wall-adhering outer ring 51, and impact inner plates 55 are fixedly connected to the side away from the wall-adhering outer ring 51. The left and right sides of the inner cavity of the wall-adhering outer ring 51 are symmetrically provided with through air ports 53, the middle part of the outer surface of the drainage inner pump 52 is fixedly connected to the top of the inner cavity of the wall-adhering outer ring 51, the inner wall of the wall-adhering outer ring 51 is fixedly connected to the outer surface of the connecting thick sleeve 11, and the top end of the segmented push rod 54 extends to the inside of the connecting thick sleeve 11.
[0034] The isolation disc 7 comprises a follow-up disc shell 71, two symmetrical through insertion ports 72 are arranged at the inner cavity of the follow-up disc shell 71, filter screen plates 73 are uniformly arranged on the side close to the feeding device 1 in the inner cavity of the follow-up disc shell 71, and built-in pressure pumps 74 are symmetrically arranged on the side away from the feeding device 1 in the inner cavity of the follow-up disc shell 71. The outer surface of the torsion connecting rod 63 is slidably connected to the inner cavity of the follow-up disc shell 71 through the through insertion port 72, the top of the exhaust end of the built-in pressure pump 74 extends to the inside of the follow-up disc shell 71, and the side of the follow-up disc shell 71 is rotationally connected to the inner wall of the rotating shell cylinder 21 through a guide ring rail.
[0035] When the initial crushing of the ceramic fragments inside the connecting rough sleeve 11 is carried out, the drainage inner pump 52 located on both sides of the wall-adhering outer ring 51 will continuously control the extension and contraction of the segmented push rod 54 through pressure control. When the segmented push rod 54 is extended, the segmented push rod 54 will drive the impact inner plate 55 to impact the inner wall of the connecting rough sleeve 11. At this time, the connecting rough sleeve 11 will vibrate violently, causing the ceramic particles accumulated in the internal area of the connecting rough sleeve 11 to more easily enter the area where the grinding roller 27 is located through the reserved through slot 66.
[0036] When the grinding roller 27 rotates with the connecting rough sleeve 11, the grinding roller 27 will continuously collide with the torsion connecting rod 63, so that the movement trajectory of the grinding roller 27 inside the rotating shell cylinder 21 is not fixed. The movement range of the grinding roller 27 is limited by the follow-up disc shell 71 and the side push grinding disc 64, so that the grinding roller 27 can be in full contact with the particles, preventing the grinding roller 27 from accumulating in a fixed position and unable to perform effective grinding work due to centrifugal rotation of the connecting rough sleeve 11.
[0037] When the ceramic powder is generated, the built-in pressure pump 74 located on the side of the follow-up disc shell 71 will continuously perform side blowing work on the area where the grinding roller 27 is located. Since the filter screen plate 73 is located at the position adhering to the inner wall of the rotating shell cylinder 21, the powder accumulated on the inner wall of the rotating shell cylinder 21 due to centrifugal force will be blown away by the built-in pressure pump 74, thereby avoiding the problem that the ceramic powder is accumulated too much to bury larger ceramic particles, causing the grinding roller 27 to be unable to perform sufficient grinding work.
[0038] Obviously, the described embodiments are only a part of the embodiments of the present application, not all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art and related fields without creative labor should belong to the scope of protection of the present application. The structures, devices and operation methods not specifically described and explained in the present application, if not specially described and limited, are implemented according to the conventional means in the art.
Claims
1. A waste collection device for ceramic filler production, comprising a feeding device (1), wherein processing devices (2) are symmetrically arranged on both sides of the feeding device (1), characterized in that: The processing device (2) includes a rotating shell (21). A docking port (22) is fixedly connected to the axis on the outer surface of the rotating shell (21) away from the feeding device (1). A guide slide rail (23) is evenly arranged on the inner wall of the rotating shell (21) away from the feeding device (1). A push slider (24) is slidably connected to the inner wall of the guide slide rail (23). A limiting link (25) is fixedly connected to the middle of the inner cavity of the push slider (24). A crushing device (6) is arranged at the axis of the inner wall of the rotating shell (21). A sealing plate (26) is symmetrically arranged through the discharge port on the inner wall of the rotating shell (21) close to the feeding device (1). The inner side of the rotating shell (21) close to the feeding device (1) is filled with grinding balls (27). The crushing device (6) includes a side-push slide (61). A built-in torque machine (62) is fixedly connected to one end of the side-push slide (61) near the feeding device (1). A torque connecting rod (63) is fixedly connected to the top of the output shaft of the built-in torque machine (62). An isolation disc (7) is sleeved on the outer surface of the torque connecting rod (63). A side-push grinding disc (64) is fixedly connected to the top of the torque connecting rod (63). A reserved through groove (66) is evenly opened in the inner cavity of the side-push grinding disc (64). Grinding teeth (65) are evenly arranged on the side of the outer surface of the side-push grinding disc (64) away from the torque connecting rod (63).
2. The waste collection equipment for ceramic filler production according to claim 1, characterized in that: The number of the crushing devices (6) is two. The end of the limiting link (25) away from the push slider (24) is fixedly connected to the outer surface of the built-in torque machine (62). The outer surface of the guide rail (23) is fixedly connected to the inner wall of the rotating shell (21). The end of the side push slide (61) away from the built-in torque machine (62) is fixedly connected to the axis of the inner wall of the rotating shell (21).
3. The waste collection equipment for ceramic filler production according to claim 2, characterized in that: There are two rotating shells (21). An external rotating cylinder (3) is fixedly connected to the axis of the outer surface of the rotating shell (21) through a docking port (22). An external frame (4) is fixedly connected to the outer surface of the external rotating cylinder (3), and the lower surface of the external frame (4) is fixedly connected to the ground.
4. The waste collection equipment for ceramic filler production according to claim 3, characterized in that: The feeding device (1) includes a connecting sleeve (11), and guide slots (12) are symmetrically opened on the left and right sides of the inner cavity of the connecting sleeve (11). A hollow guide cylinder (13) is fixedly connected to the top of the inner cavity of the connecting sleeve (11) through a through hole. A vibration device (5) is provided on the outer surface of the connecting sleeve (11).
5. The waste collection equipment for ceramic filler production according to claim 4, characterized in that: The left and right sides of the outer surface of the connecting bushing (11) are rotatably connected to the side of the rotating shell (21) away from their respective external rotating cylinders (3) through the guide groove (12). The bottom end of the hollow guide cylinder (13) extends into the interior of the connecting bushing (11). The side of the side-pushing grinding disc (64) is slidably connected to the inner wall of the connecting bushing (11).
6. The waste collection equipment for ceramic filler production according to claim 5, characterized in that: The vibration device (5) includes a wall-mounted outer ring (51), and symmetrically arranged inner pumps (52) on both sides of the top of the inner cavity of the wall-mounted outer ring (51). Segmented push rods (54) are evenly arranged at the axis of the inner cavity of the wall-mounted outer ring (51), and an impact inner plate (55) is fixedly connected to the side of the segmented push rod (54) away from the wall-mounted outer ring (51).
7. The waste collection equipment for ceramic filler production according to claim 6, characterized in that: The inner cavity of the wall-attached outer ring (51) is symmetrically provided with through air ports (53) on the left and right sides. The middle part of the outer surface of the drainage inner pump (52) is fixedly connected to the top of the inner cavity of the wall-attached outer ring (51). The inner wall of the wall-attached outer ring (51) is fixedly connected to the outer surface of the connecting coarse sleeve (11). The top end of the segmented push rod (54) extends into the interior of the connecting coarse sleeve (11).
8. The waste collection equipment for ceramic filler production according to claim 1, characterized in that: The isolation disc (7) includes a follower disc shell (71). The follower disc shell (71) has through-holes (72) symmetrically opened on both sides of its inner cavity. A filter screen (73) is evenly arranged on the side of the follower disc shell (71) close to the feeding device (1). A built-in pressure pump (74) is symmetrically arranged on the side of the follower disc shell (71) away from the feeding device (1).
9. The waste collection device for ceramic filler production according to claim 8, characterized in that: The outer surface of the torsion link (63) is slidably connected to the inner cavity of the follower disc housing (71) through the through-hole (72). The top of the exhaust end of the built-in pressure pump (74) extends into the interior of the follower disc housing (71). The side of the follower disc housing (71) is rotatably connected to the inner wall of the rotating shell (21) through the guide ring rail.
Citation Information
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