Integrated device for rapid detection and grading sorting of aquatic products
The integrated device for rapid detection and grading of aquatic products, which combines weighing, discharging and screening components, solves the problems of low efficiency and product loss in traditional manual sorting, and achieves efficient and accurate automated sorting to meet diverse market demands.
Patent Information
- Application Number
- CN202511206903.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-27
- Publication Date
- 2025-11-28
AI Technical Summary
Traditional manual sorting of aquatic products is labor-intensive, inefficient, and the products are easily bumped and damaged during the sorting process, leading to unstable sorting results.
An integrated device for rapid detection, grading and sorting of aquatic products was designed, which integrates a weighing component, a discharge component and a screening component. The device achieves accurate weighing through a weighing sensor, classifies and discharges the products through the cooperation of a cylinder and a pusher plate, screens the products by size, and provides power through a drive component to achieve automated sorting.
It significantly improves the efficiency and accuracy of aquatic product sorting, reduces aquatic product loss, ensures the integrity and consistency of sorting, adapts to different market demands, and meets the sorting requirements of high-quality aquatic products.
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Figure CN121017089A_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application belongs to the technical field of aquatic product detection equipment, and particularly relates to a rapid aquatic product detection and grading and sorting integrated device. BACKGROUND
[0002] With the growth of global population and the increasing demand for high-quality protein, the aquaculture and fishing industries have developed rapidly. Aquatic products play an important role in the global food supply, not only as an important food source, but also rich in various nutrients such as high-quality protein, unsaturated fatty acids (such as omega-3 fatty acids), vitamins and minerals. In the consumer market, there are various types of aquatic products, including fish, shrimp, shellfish, crabs, etc. However, as the scale of the aquaculture industry expands, the quality and safety of aquatic products have increasingly attracted attention. Consumers have increasingly high expectations for the quality of aquatic products, not only requiring freshness and no harmful residues, but also specific expectations for specifications and appearance. This requires accurate detection and grading and sorting of aquatic products to meet the needs of different markets and consumers
[0003] The traditional manual grading and sorting method is to classify aquatic products according to their size, weight, appearance and other characteristics. Workers need to manually transfer aquatic products from one container to another and divide them according to different grade standards. This method is labor-intensive, requires a large amount of manpower, and the accuracy of manual sorting is easily affected by fatigue, subjective factors, etc. Moreover, aquatic products may be damaged during the sorting process, resulting in unstable grading and sorting results.
[0004] Therefore, we provide a rapid aquatic product detection and grading and sorting integrated device to solve the above problems. SUMMARY
[0005] The purpose of the present application is to provide a rapid aquatic product detection and grading and sorting integrated device. Through the cooperation of the weighing assembly, the discharging assembly and the screening assembly, the problems of low efficiency of the existing manual grading and sorting method and damage to aquatic products during the sorting process are solved.
[0006] To solve the above technical problems, the present application is realized by the following technical solutions.
[0007] The application is a kind of aquatic product rapid detection and grading sorting integrated device, including base, the top of base is movably connected with rotating seat, the top of rotating seat is installed with fixed disc; the side of fixed disc is provided with weighing assembly, the weighing assembly includes adjusting groove opened in the inside of fixed disc, the inside of adjusting groove is movably connected with rotating shaft, the top of rotating shaft is fixedly connected with rotating rod, the other end of rotating rod is fixedly connected with weighing shell, the inside of weighing shell is installed with weighing sensor, the aquatic product under sorting is weighed and detected through weighing assembly; the top of base is provided with discharging assembly, the discharging assembly includes support column fixedly connected with the top of base, the top of support column is installed with supporting plate, the top of supporting plate is installed with air cylinder, the output end of air cylinder is installed with push plate, the aquatic product after weighing is classified and discharged by weight through discharging assembly; the top of base is provided with screening assembly, the screening assembly includes stand fixedly connected with the top of base, the top of stand is installed with sorting shell, the inside of sorting shell is movably connected with rotating pipe, one end of rotating pipe is communicated with screening shell, the inside of screening shell is opened with screening hole, the aquatic product is screened by individual size through screening assembly.
[0008] The application is further provided that the top of the base is provided with a driving assembly, the driving assembly includes a driving motor fixedly connected to the top of the base, the output end of the driving motor is fixedly connected with a transmission rod, the surface of the transmission rod is fixedly connected with a first belt disc, the surface of the rotating seat is fixedly connected with a second belt disc, the detection of the aquatic product is provided with driving force through the driving assembly.
[0009] The application is further provided that the other end of the transmission rod is installed with a first bevel gear, the surface of the rotating pipe is fixedly connected with a second bevel gear, the first bevel gear is engaged with the second bevel gear, the first belt disc and the second belt disc are connected through the belt drive.
[0010] The application is further provided that the top of the fixed disc is fixedly connected with an electromagnet ring, the rotating rod is made of metal material.
[0011] The application is further provided that the side of the rotating rod is slidably connected with a guide rail rod, the bottom of the guide rail rod is fixedly connected with a vertical rod, the bottom of the vertical rod is fixedly connected with the base.
[0012] The application is further provided that the bottom of the sorting shell is installed with a servo motor, the output end of the servo motor penetrates through the sorting shell and is fixedly connected with a sorting disc, the surface of the sorting disc is opened with a sorting hole, the bottom of the sorting shell is opened with a through hole.
[0013] The application is further provided that the through hole is horizontally and vertically kept with the weighing shell, the top of the weighing sensor is installed with a weighing plate, the surface of the weighing shell is opened with a drain hole.
[0014] The application further provides that the side of the screening shell is provided with a conveyor, the surface of the screening shell is movably connected with a support through a bearing, and the bottom of the support is fixedly connected with the base.
[0015] The application further provides that the side of the base is provided with a collection box, and the top of the collection box is provided with a guide plate.
[0016] The application further provides that the surface of the rotating seat is movably connected with the inner wall of the base through a bearing, and the top of the base is provided with a collection shell.
[0017] The application has the following beneficial effects.
[0018] 1. The application significantly improves the sorting efficiency and accuracy of aquatic products by integrating the weighing assembly, the discharging assembly and the screening assembly. The weighing assembly ensures the accuracy of sorting by weighing the aquatic products in real time through the weighing sensor. The discharging assembly realizes the rapid classification and discharging of aquatic products by the cooperation of the air cylinder and the push plate. The screening assembly effectively screens the aquatic products by size through the design of the rotating pipe and the screening shell. These structure movements work cooperatively to reduce manual intervention and labor intensity, ensure the classification accuracy and consistency of aquatic products, and meet the market demand for high-quality aquatic products.
[0019] 2. The application significantly reduces the loss of aquatic products during the sorting process through mechanized operation. The traditional manual sorting method is prone to damage to aquatic products due to collision. The automatic sorting system of the application avoids such loss through precise control and structural design. The precise operation of the weighing assembly and the discharging assembly ensures the integrity and freshness of aquatic products. In addition, the screening assembly can effectively remove aquatic products that do not meet the standards through the design of the screening holes, further improving the overall quality of the products.
[0020] 3. The design of the application allows flexible adjustment of sorting standards according to market demand, adapts to aquatic products of different specifications and weights, and realizes flexible sorting of aquatic products through simple parameter setting. The adjustability of the weighing assembly and the discharging assembly enables the device to adapt to diversified market demand. The screening assembly can adapt to aquatic products of different sizes through the size adjustment of the screening holes. The design of these structure movements makes the device suitable for sorting scenes of various aquatic products, improves the universality and applicability of the equipment, and meets the needs of different markets.
[0021] Of course, implementing any product of the application does not necessarily require achieving all the advantages described above. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical solutions of the embodiments of the application, the following will briefly introduce the drawings needed to be used for the embodiment description.
[0023] Figure 1 It is a perspective view of a kind of aquatic product rapid detection and grading sorting integrated device.
[0024] Figure 2 It is a structural schematic view of the top of rotating seat in a kind of aquatic product rapid detection and grading sorting integrated device.
[0025] Figure 3 It is a sectional view of rotating seat and fixed disc in a kind of aquatic product rapid detection and grading sorting integrated device.
[0026] Figure 4 It is a sectional view of weighing shell in a kind of aquatic product rapid detection and grading sorting integrated device.
[0027] Figure 5 It is a sectional view of sorting shell and sorting disc in a kind of aquatic product rapid detection and grading sorting integrated device.
[0028] Figure 6 It is a sectional view of screening shell and rotating tube in a kind of aquatic product rapid detection and grading sorting integrated device.
[0029] Figure 7 It is a structural schematic view of drive assembly in a kind of aquatic product rapid detection and grading sorting integrated device.
[0030] In the drawing: 1, base; 2, rotating seat; 3, fixed disc; 4, adjusting groove; 5, rotating shaft; 6, rotating rod; 7, weighing shell; 8, weighing sensor; 9, support column; 10, support plate; 11, air cylinder; 12, push plate; 13, stand column; 14, sorting shell; 15, rotating tube; 16, screening shell; 17, screening hole; 18, drive motor; 19, transmission rod; 20, first belt disc; 21, second belt disc; 22, first bevel gear; 23, second bevel gear; 24, electromagnet ring; 25, guide rail rod; 26, vertical rod; 27, servo motor; 28, sorting disc; 29, sorting hole; 30, through hole; 31, weighing plate; 32, drainage hole; 33, conveyor; 34, support; 35, collection box; 36, guide plate; 37, collection shell. DETAILED DESCRIPTION
[0031] The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. The described embodiments are only some of the embodiments of the present application, not all.
[0032] Embodiment 1
[0033] Please refer to Figures 1-7The application discloses a kind of aquatic products rapid detection and grading sorting integrated device, including base 1, base 1 top movable connection has rotary seat 2, rotary seat 2 top is installed with fixed disc 3;Fixed disc 3 one side is provided with weighing assembly, weighing assembly includes the adjusting groove 4 being opened in the inside of fixed disc 3, adjusting groove 4 inside movable connection has rotating shaft 5, rotating shaft 5 top is fixedly connected with rotating rod 6, rotating rod 6 other end is fixedly connected with weighing shell 7, weighing sensor 8 is installed in weighing shell 7, and the aquatic product under sorting is weighed and detected by weighing assembly;Base 1 top is provided with discharge assembly, discharge assembly includes the support column 9 being fixedly connected in the top of base 1, support column 9 top is installed with support plate 10, support plate 10 top is installed with cylinder 11, cylinder 11 output end is installed with push plate 12, and the aquatic product after weighing is classified and discharged by weight by discharge assembly;Base 1 top is provided with screening assembly, screening assembly includes the stand column 13 being fixedly connected in the top of base 1, stand column 13 top is installed with sorting shell 14, sorting shell 14 inside movable connection has rotating tube 15, rotating tube 15 one end is communicated with screening shell 16, screening hole 17 is opened in screening shell 16 inside, and the aquatic product is screened by individual size by screening assembly.
[0034] Specifically, the number of weighing shell 7 is 5, and weighing sensor 8 is installed in each weighing shell 7. When the aquatic product is sent into the weighing shell 7, the weight of the aquatic product acts on the weighing plate 31, the weighing sensor 8 senses the weight change and converts it into an electrical signal, and the signal is converted into specific weight data through an electronic processing system, so as to realize accurate weighing of the aquatic product. The aquatic product in the weighing shell 7 can be weighed. The weighing sensor 8 is an electric resistance type weighing sensor 8. The number of cylinders 11 is three, corresponding to three groups of collection boxes 35. The aquatic product after weighing detection can be classified into three kinds in order, so as to improve the weight of sorting. The cylinder 11 can drive the rotating rod 6 to move. The screening hole 17 is opened in the screening shell 16.
[0035] Example 2
[0036] Please refer to Figures 1-7On the basis of embodiment 1, the top of the base 1 is provided with a driving assembly, the driving assembly includes a driving motor 18 fixedly connected to the top of the base 1, a transmission rod 19 fixedly connected to the surface of the driving motor 18, a first belt disc 20 fixedly connected to the surface of the transmission rod 19, a second belt disc 21 fixedly connected to the surface of the rotating seat 2, a first bevel gear 22 installed on the other end of the transmission rod 19, a second bevel gear 23 fixedly connected to the surface of the rotating pipe 15, the first bevel gear 22 is engaged with the second bevel gear 23, the first belt disc 20 and the second belt disc 21 are connected by a belt transmission, the driving assembly provides driving force for the detection of aquatic products, the top of the fixed disc 3 is fixedly connected with an electromagnet ring 24, the rotating rod 6 is made of metal material, the rotating rod 6 is slidably connected with a guide rail rod 25 on one side, the guide rail rod 25 is fixedly connected with a vertical rod 26 at the bottom, the vertical rod 26 is fixedly connected with the base 1 at the bottom, the sorting shell 14 is installed with a servo motor 27 at the bottom, the output end of the servo motor 27 penetrates through the sorting shell 14 and is fixedly connected with a sorting disc 28, the surface of the sorting disc 28 is provided with a sorting hole 29, and the bottom of the sorting shell 14 is provided with a through hole 30.
[0037] Specifically, the conveyor 33 in the aquatic product sorting system smoothly transports aquatic products from the input end to the screening shell 16 through a continuous motion conveyor belt or chain, the speed of which can be adjusted to ensure uniform distribution of aquatic products and avoid accumulation, the conveyor 33 is equipped with a baffle to prevent aquatic products from sliding or colliding, ensuring the stability and integrity of aquatic products during transportation, the design of the conveyor 33 adapts to aquatic products of different sizes, improving sorting efficiency, when aquatic products enter the screening shell 16, smaller individual aquatic products can pass through the screening hole 17 and fall into the collection shell 37, the surface of the rotating pipe 15 is movably connected with the inner wall of the sorting shell 14 through a bearing, the first belt disc 20 and the second belt disc 21 are connected by a belt transmission, which can transmit power to the driving motor 18, the first bevel gear 22 is engaged with the second bevel gear 23, which can change the driving direction of the transmission rod 19 and drive the screening shell 16 to rotate.
[0038] Embodiment 3
[0039] Please refer to Figures 1-7 On the basis of embodiment 1 and embodiment 2, the through hole 30 is horizontally and vertically connected with the weighing shell 7, the weighing sensor 8 is installed with a weighing plate 31 at the top, the surface of the weighing shell 7 is provided with a drain hole 32, the screening shell 16 is provided with a conveyor 33 on one side, the surface of the screening shell 16 is movably connected with a support 34 through a bearing, the bottom of the support 34 is fixedly connected with the base 1, the base 1 is provided with a collection box 35 on one side, the collection box 35 is installed with a guide plate 36 at the top, the surface of the rotating seat 2 is movably connected with the inner wall of the base 1 through a bearing, and the base 1 is installed with a collection shell 37 at the top.
[0040] Specifically, the drain hole 32 is arranged in the weighing shell 7, when the aquatic products enter the weighing shell 7, the water on the surface of the aquatic products can be drained through the drain hole 32, through the accuracy of the weighing of the aquatic products, the guide plate 36 is used for guiding the drained aquatic products, the collected box 35 is used for collecting the aquatic products, the collection shell 37 is used for collecting the individual small aquatic products, the subsequent processing of the staff is facilitated, the electromagnet ring 24 can be controlled by the external controller, one side of the rotating rod 6 is in contact with the electromagnet ring 24, when the rotating rod 6 needs to be positioned in the weighing or sorting process, the electromagnet ring 24 generates a magnetic field through the external power supply, since the rotating rod 6 is made of metal material, it is attracted and fixed in the position by the magnetic field generated by the electromagnet ring 24, the electromagnet ring 24 adsorbs and fixes the rotating rod 6, the adsorption and fixing mechanism ensures the stability and accuracy of the rotating rod 6 in the specific operation stage, thereby improving the reliability and efficiency of the whole sorting process, the guide rail rod 25 is in sliding connection with the surface of the rotating rod 6, when the rotating rod 6 rotates with the rotating seat 2, the guide rail rod 25 can support the inclined rotating rod 6, and drive the weighing shell 7 to reset upwards, the number of the sorting holes 29 is four, when the aquatic products enter the inside of the sorting shell 14, only single aquatic products can enter the sorting holes 29, when the sorting disc 28 rotates, single aquatic products can be transported, and the single aquatic products are discharged into the weighing shell 7 through the through hole.
[0041] The working principle of the present application is as follows: the staff starts the conveyor 33 to transport the aquatic products through the external controller, the conveyor 33 transports the aquatic products into the screening shell 16, then the driving motor 18 is started, the driving motor 18 drives the first bevel gear 22 to rotate in cooperation with the transmission rod 19, the first bevel gear 22 drives the rotating pipe 15 to rotate in cooperation with the second bevel gear 23, the rotating pipe 15 drives the screening shell 16 to rotate, the aquatic products in the screening shell 16 are constantly stirred, the aquatic products with small volume can be discharged through the screening hole 17, and the aquatic products meeting the standard are transported through the rotating pipe 15.
[0042] Then the aquatic products are discharged into the sorting shell 14, the number of the sorting holes 29 is four, when the aquatic products enter the inside of the sorting shell 14, only single aquatic products can enter the sorting holes 29, then the servo motor 27 is started, the sorting disc 28 is driven to rotate by the servo motor 27, when the sorting disc 28 rotates, single aquatic products can be transported, and the single aquatic products are discharged into the weighing shell 7 through the through hole 30, and the weight of the aquatic products is weighed through the weighing plate 31 and the weighing sensor 8.
[0043] The driving motor 18 drives the transmission rod 19 to rotate, and also drives the rotating seat 2 to rotate. After the rotating seat 2 drives the weighing shell 7 to align with the guide plate 36, the corresponding air cylinder 11 can be started. The air cylinder 11 drives the push plate 12 to move to push the rotating rod 6. The rotating rod 6 drives the weighing shell 7 to rotate around the rotating shaft 5, and inclines to the guide plate 36, and discharges the aquatic products, so as to realize the automatic arrangement. The air cylinder 11 and the collecting box 35 are three groups, and three groups of collecting boxes 35 correspond to collect three groups of aquatic products with different weights, so that the grading and sorting effect can be achieved, and the work efficiency is improved.
[0044] The above merely describes certain exemplary embodiments of the present application by way of illustration, and it is needless to say that the described embodiments can be modified in various ways without departing from the spirit and scope of the present application for those skilled in the art. Therefore, the above drawings and descriptions are illustrative in nature, and should not be understood as limiting the scope of protection of the claims of the present application.
Claims
1. An integrated device for rapid detection and grading of aquatic products, comprising a base (1), characterized in that: The base (1) is movably connected to a rotating seat (2) at its top, and a fixed plate (3) is installed on the top of the rotating seat (2); A weighing assembly is provided on one side of the fixed plate (3). The weighing assembly includes an adjustment groove (4) opened inside the fixed plate (3). A rotating shaft (5) is movably connected inside the adjustment groove (4). A rotating rod (6) is fixedly connected to the top of the rotating shaft (5). A weighing shell (7) is fixedly connected to the other end of the rotating rod (6). A weighing sensor (8) is installed inside the weighing shell (7). The weighing assembly is used to weigh and detect the sorted aquatic products. The base (1) is provided with a discharge assembly on top. The discharge assembly includes a support column (9) fixedly connected to the top of the base (1). A support plate (10) is installed on the top of the support column (9). A cylinder (11) is installed on the top of the support plate (10). A push plate (12) is installed at the output end of the cylinder (11). The aquatic products after weighing are classified and discharged by weight through the discharge assembly. The base (1) is provided with a screening component on top. The screening component includes a column (13) fixedly connected to the top of the base (1). A sorting shell (14) is installed on the top of the column (13). A rotating tube (15) is movably connected inside the sorting shell (14). One end of the rotating tube (15) is connected to a screening shell (16). Screening holes (17) are opened inside the screening shell (16). The aquatic products are screened by individual size through the screening component.
2. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: The base (1) is provided with a drive assembly on its top. The drive assembly includes a drive motor (18) fixedly connected to the top of the base (1). The output end of the drive motor (18) is fixedly connected to a transmission rod (19). A first pulley (20) is fixedly connected to the surface of the transmission rod (19). A second pulley (21) is fixedly connected to the surface of the rotating seat (2). The drive assembly provides driving force for the detection of aquatic products.
3. The integrated device for rapid detection and grading of aquatic products according to claim 2, characterized in that: The other end of the transmission rod (19) is equipped with a first bevel gear (22), and the surface of the rotating tube (15) is fixedly connected with a second bevel gear (23). The first bevel gear (22) meshes with the second bevel gear (23), and the first pulley (20) and the second pulley (21) are connected by belt drive.
4. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: The top of the fixed disk (3) is fixedly connected to an electromagnet ring (24), and the rotating rod (6) is made of metal.
5. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: The rotating rod (6) is slidably connected to a guide rail rod (25) on one side, and a vertical rod (26) is fixedly connected to the bottom of the guide rail rod (25). The bottom of the vertical rod (26) is fixedly connected to the base (1).
6. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: A servo motor (27) is installed at the bottom of the sorting shell (14). The output end of the servo motor (27) passes through the sorting shell (14) and is fixedly connected to a sorting tray (28). A sorting hole (29) is opened on the surface of the sorting tray (28), and a through hole (30) is opened at the bottom of the sorting shell (14).
7. The integrated device for rapid detection and grading of aquatic products according to claim 6, characterized in that: The through hole (30) is horizontal and vertical to the weighing shell (7), a weighing plate (31) is installed on the top of the weighing sensor, and a drain hole (32) is opened on the surface of the weighing shell (7).
8. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: A conveyor (33) is provided on one side of the screening shell (16), and a bracket (34) is movably connected to the surface of the screening shell (16) through a bearing. The bottom of the bracket (34) is fixedly connected to the base (1).
9. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: A collection box (35) is provided on one side of the base (1), and a guide plate (36) is installed on the top of the collection box (35).
10. The integrated device for rapid detection and grading of aquatic products according to claim 1, characterized in that: The surface of the rotating seat (2) is movably connected to the inner wall of the base (1) via a bearing, and a collection shell (37) is installed on the top of the base (1).
