Drying device for thiapyran processing

Abstract

The invention relates to the technical field of thiapyran processing, in particular to a drying device for thiapyran processing, which comprises a supporting seat, a drying box is arranged at the top of the supporting seat, a discharging box is arranged on one side of the drying box, the bottom of the discharging box is communicated with a discharging pipe, the interior of the drying box is connected with a splitter plate through a mounting mechanism, and a driving mechanism is further arranged on the supporting seat. The other side of the drying box is movably connected with a supporting plate, the supporting plate communicates with a feeding hopper, heaters are installed on the discharging box and the supporting plate, a temperature sensor is arranged in the drying box, and a controller is further arranged on the supporting base. Air flow is optimized through the splitter plate, hot air can be evenly distributed, it is ensured that thiapyran materials make full contact in the drying process, the heat transfer efficiency is improved, the drying time is shortened, the production efficiency is improved, temperature changes are monitored in real time, the problem of uneven drying caused by temperature fluctuation is avoided, uneven drying is prevented, and manual intervention is reduced.

Description

Technical Field

[0001] This invention relates to the field of thiam processing technology, specifically to a drying apparatus for thiam processing. Background Technology

[0002] Drying is a crucial step in the processing of thiarans. Thiurans are typically produced in a liquid or wet state and require drying equipment to remove excess moisture or solvents to ensure product quality and smooth subsequent processing.

[0003] Existing drying equipment has poor drying effect during use, failing to effectively remove moisture from thiam, resulting in unstable product quality and affecting the smooth progress of subsequent production processes. In addition, existing drying equipment often has uneven drying, which causes different parts of the thiam to dry to different degrees, resulting in low production efficiency and differences in product performance.

[0004] Uneven drying is often related to uneven heat source distribution, poor air circulation, or inaccurate temperature control during the drying process. These factors combined lead to quality problems in thiaran during drying, affecting production efficiency and the rational use of resources. Therefore, existing drying equipment needs to be optimized to improve drying efficiency and ensure that thiaran undergoes uniform and efficient drying during processing. Summary of the Invention

[0005] To address the problems in related technologies, this invention proposes a drying device for thiam processing to overcome the aforementioned technical issues in existing technologies. The purpose of this invention is to optimize airflow through a flow divider, ensuring uniform distribution of hot air, comprehensive contact of the thiam material during the drying process, improving heat transfer efficiency, shortening drying time, increasing production efficiency, monitoring temperature changes in real time to avoid uneven drying caused by temperature fluctuations, preventing uneven drying, reducing manual intervention, and achieving automation.

[0006] To achieve the above objectives, the present invention provides the following technical solution: a drying device for thiam processing, comprising a support base, a drying box disposed on the top of the support base, a discharge box disposed on one side of the drying box, a discharge pipe connected to the bottom of the discharge box, a diversion plate connected to the interior of the drying box via an installation mechanism, a driving mechanism disposed on the support base and connected to the drying box, a support plate movably connected to the other side of the drying box, a feed hopper connected to the support plate, and heaters installed on both the discharge box and the support plate;

[0007] The drying oven has several storage slots inside, and each storage slot has an opening at both ends. The mounting mechanism is located inside the opening and includes a clamping plate, a push plate, a spring, and a rubber column. The spring and the rubber column are fixedly connected to the push plate and the opening at both ends, respectively. The spring is sleeved on the outer surface of the rubber column. The clamping plate is installed on one side of the push plate. The diversion plate has a clamping groove on both sides that matches the clamping plate.

[0008] Preferably, the drive mechanism includes a drive motor, a gear, a large gear ring, a drag wheel, and a guide ring. Several guide rings are provided and are fixedly sleeved on the outer surface of the drying chamber. Drag wheels are provided on both sides of the guide ring. The drag wheels are mounted on the support base through bearing seats. The drive motor is mounted on the support base. The gear is mounted on the output end of the drive motor. The large gear ring is fixedly sleeved on the outer surface of the drying chamber, and the gear and the large gear ring mesh.

[0009] Preferably, the drive motor is connected to a gear via a reducer.

[0010] Preferably, a temperature sensor is installed inside the drying oven.

[0011] Preferably, the support plate and the support base are fixedly connected, and the other side of the drying box extends into the interior of the discharge box, with a baffle fixedly connected to its end.

[0012] Preferably, the drying chamber is inclined at an angle of 10° to 50°, and several of the diversion plates 5 are distributed in a ring at equal intervals. One end of the card plate is inclined at an angle of 20° to 80°.

[0013] Preferably, the support base is also provided with a controller.

[0014] Preferably, the support base is made of metal.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] (1) The present invention is a drying device for thiam processing. By setting up an installation mechanism, the diversion plate can be quickly disassembled and assembled. The diversion plate optimizes the air flow through reasonable layout, so that the hot air can be uniform, ensuring full contact of thiam material during the drying process, improving heat transfer efficiency, shortening drying time, improving production efficiency, ensuring that all parts of thiam material can be heated evenly during the drying process, avoiding local overheating or over-humidification phenomena that occur in traditional equipment, and ensuring the uniformity of drying effect.

[0017] (2) The present invention is a drying device for thiam processing. By setting a drive mechanism to drive the drying box to rotate continuously, the drive motor is started to drive the gear fixedly connected to it to rotate. Since the gear meshes with the large gear ring on the drying box, the drive motor drives the drying box to rotate. At the same time, the drying box drives the guide ring to rotate synchronously when it rotates. The guide ring and the drag wheel slide together to improve the stability of the rotation of the drying box. By setting a heater to dry the thiam, the heating efficiency of the entire drying device is improved, ensuring that the thiam can be dried evenly in a short time and reducing energy consumption.

[0018] (3) This invention is a drying device for thiam processing. By setting a temperature sensor inside the drying box, the temperature change inside the drying box can be monitored in real time and precisely adjusted by the controller, avoiding uneven drying caused by temperature fluctuations. This makes the drying process more controllable and ensures the quality and stability of the product. The temperature inside the drying box is always maintained at 50° to 100°. This temperature range can ensure that thiam remains stable during processing and will not cause changes or decomposition of its chemical properties. The drying box adopts a tilt angle design of 10° to 50° to optimize the flowability of the material, which helps the material to be evenly distributed during the drying process and reduces the phenomenon of incomplete drying caused by accumulation. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0020] Figure 2 This is a schematic diagram of the structure of the present invention from a side cross-section;

[0021] Figure 3 This is a schematic diagram of the structure of the drying oven of the present invention, viewed from the side. Attached image description:

[0023] 1. Support base; 2. Drying oven; 3. Discharge box; 4. Discharge pipe; 5. Diverter plate; 6. Support plate; 7. Feed hopper; 8. Opening; 9. Clamping plate; 10. Push plate; 11. Spring; 12. Rubber column; 13. Drive motor; 14. Gear; 15. Large gear ring; 16. Drag wheel; 17. Guide ring; 18. Heater; 19. Reducer; 20. Temperature sensor; 21. Baffle; 22. Controller. Detailed Implementation

[0024] The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.

[0025] Example

[0026] Please see Figure 1-3This invention proposes a technical solution for a drying device for thiam processing: A drying device for thiam processing includes a support base 1, specifically, the support base 1 serves a supporting function; a drying chamber 2 is provided on the top of the support base 1, specifically, the drying chamber 2 is a hollow cylindrical structure, a discharge box 3 is provided on one side of the drying chamber 2, and a discharge pipe 4 is connected to the bottom of the discharge box 3, through which the dried thiam is discharged; a diverter plate 5 is connected to the inside of the drying chamber 2 by an installation mechanism, specifically, the installation mechanism facilitates the installation and disassembly of the diverter plate 5, the diverter plate 5 can optimize airflow, allowing hot air to... The material is evenly distributed to ensure full contact of the thiam material during the drying process. A drive mechanism is also provided on the support base 1, which is connected to the drying box 2. A support plate 6 is movably connected to the other side of the drying box 2. A feed hopper 7 is connected to the support plate 6. Heaters 18 are installed on both the discharge box 3 and the support plate 6. Specifically, the drive mechanism can drive the drying box 2 to rotate, so that the thiam can be discharged from the discharge pipe 4, while improving the drying effect and preventing the problem of sticking. The material to be dried enters the interior of the drying box 2 through the feed hopper 7. The heaters 18 adopt existing technology, and the two heaters 18 are symmetrically arranged to prevent the problem of uneven drying.

[0027] The drying oven 2 has several storage slots inside, each with an opening 8 at both ends. An installation mechanism is located inside the opening 8, comprising a clamping plate 9, a pushing plate 10, a spring 11, and a rubber column 12. The spring 11 and the rubber column 12 are fixedly connected to the pushing plate 10 and the opening 8, respectively. The spring 11 is sleeved on the outer surface of the rubber column 12. The clamping plate 9 is installed on one side of the pushing plate 10. The diverter plate 5 has matching slots on both sides. Specifically, when installing the diverter plate 5, it is pressed into the storage slot. Under the action of the spring 11 and the rubber column 12, the clamping plate 9 is first stored in the opening 8. When the slots on the diverter plate 5 are at the same horizontal level as the clamping plate 9, the clamping plate 9 extends into the slots, thus fixing the diverter plate 5. During disassembly, the pushing plate 10 is manually moved towards the side of the spring 11, simultaneously moving the clamping plate 9 away from the slots, allowing the diverter plate 5 to be removed.

[0028] Please see Figure 1 As shown, the drive mechanism further includes a drive motor 13, a gear 14, a large gear ring 15, a drag wheel 16, and a guide ring 17. Several guide rings 17 are provided and are fixedly sleeved on the outer surface of the drying chamber 2. Drag wheels 16 are provided on both sides of the guide ring 17. The drag wheels 16 are mounted on the support base 1 through bearing seats. The drive motor 13 is mounted on the support base 1. The gear 14 is mounted on the output end of the drive motor 13. The large gear ring 15 is fixedly sleeved on the outer surface of the drying chamber 2, and the gear 14 and the large gear ring 15 mesh.

[0029] In this embodiment, the drive motor 13 is started to drive the gear 4 fixedly connected to it to rotate. Since the gear 4 meshes with the large gear ring 15 on the drying box 2, the drive motor 13 drives the drying box 2 to rotate. At the same time, when the drying box 2 rotates, it drives the guide ring 17 to rotate synchronously. The guide ring 17 and the drag wheel 16 slide together to improve the stability of the rotation of the drying box 2.

[0030] Please see Figure 1 As shown, the drive motor 13 is further connected to the gear 14 via the reducer 19.

[0031] In this embodiment, the stability of the rotation of the drying oven 2 is effectively improved.

[0032] Please see Figure 2 As shown, a temperature sensor 20 is further installed inside the drying oven 2.

[0033] In this embodiment, the temperature sensor 20 can monitor the temperature changes inside the drying oven 2 in real time and make precise adjustments through the controller 22, avoiding uneven drying caused by temperature fluctuations, making the drying process more controllable, and ensuring the quality and stability of the product. The temperature inside the drying oven 2 is always maintained at 50° to 100°, which can ensure that thiaran remains stable during processing and will not cause changes or decomposition of its chemical properties.

[0034] Please see Figure 2 As shown, the support plate 6 and the support base 1 are fixedly connected, and the other side of the drying box 2 extends into the interior of the discharge box 3, with a baffle 21 fixedly connected to its end.

[0035] In this embodiment, the baffle 21 can prevent the drying box 2 and the discharge box 3 from separating, thereby improving the stability of the connection between the drying box 2 and the discharge box 3.

[0036] Please see Figure 2 As shown, the drying chamber 2 is further inclined at an angle of 10° to 50°, several diversion plates 5 are distributed in a ring at equal intervals, and one end of the clamping plate 9 is inclined at an angle of 20° to 80°.

[0037] In this embodiment, the drying chamber 2 is designed with an inclination angle of 10° to 50° to optimize the flowability of materials, which helps to distribute materials evenly during the drying process and reduces the phenomenon of incomplete drying caused by accumulation; one end of the pallet 9 is set at an inclination for easy and quick installation.

[0038] Please see Figure 1-2 As shown, a controller 22 is further provided on the support base 1.

[0039] In this embodiment, the controller 22 controls the drive motor 13 and the heater 18 to achieve fully automated operation and improve convenience.

[0040] Furthermore, the support base 1 is made of metal.

[0041] In this embodiment, the support base 1 is made of aluminum alloy to extend its service life.

[0042] Working principle of the invention:

[0043] Several diversion plates 5 are installed inside the drying chamber 2 through the installation mechanism. The diversion plates 5 are pressed into the receiving slots. Under the action of spring 11 and rubber column 12, the clamping plate 9 is first stored in the opening 8. When the clamping slot on the diversion plate 5 is at the same horizontal line as the clamping plate 9, the clamping plate 9 extends into the clamping slot, thereby fixing the diversion plate 5. The diversion plates 5 optimize airflow through reasonable layout, so that the hot air can be uniform, ensuring full contact of the thiam material during the drying process, improving the heat transfer efficiency, shortening the drying time, improving production efficiency, and ensuring that all parts of the thiam material can be heated evenly during the drying process. This avoids the local overheating or over-humidification phenomenon that occurs in traditional equipment and ensures the uniformity of the drying effect.

[0044] The drive motor 13 is started to drive the gear 4 fixedly connected to it to rotate. Since the gear 4 meshes with the large gear ring 15 on the drying box 2, the drive motor 13 drives the drying box 2 to rotate. At the same time, the drying box 2 drives the guide ring 17 to rotate synchronously. The guide ring 17 and the drag wheel 16 slide to improve the stability of the rotation of the drying box 2. Then the heater 18 is started to control the temperature inside the drying box 2 between 50° and 100°. The thiam material to be dried is put into the feed hopper 7. When the drying box 2 rotates, the thiam material is slowly discharged. The heater 18 dries it, improves the heating efficiency of the entire drying device, ensures that the thiam can be dried evenly in a short time, and reduces energy consumption.

[0045] The temperature sensor 20 inside the drying oven 2 can monitor the temperature changes inside the drying oven 2 in real time and make precise adjustments through the controller 22, avoiding uneven drying caused by temperature fluctuations, making the drying process more controllable, and ensuring the quality and stability of the product. The temperature inside the drying oven 2 is always maintained at 50° to 100°, which can ensure that thiaran remains stable during processing and will not cause changes or decomposition of its chemical properties.

[0046] Drying chamber 2 is designed with a tilt angle of 10° to 50° to optimize the flowability of materials, which helps to distribute materials evenly during the drying process and reduces incomplete drying caused by accumulation.

[0047] In the description of this invention, it should be understood that the terms "coaxial," "bottom," "one end," "top," "middle," "other end," "upper," "side," "top," "inner," "front," "center," "both ends," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limiting this invention.

[0048] In this invention, unless otherwise explicitly specified and limited, the terms "installation," "setting," "connection," "fixing," "screw connection," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.

[0049] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A drying apparatus for thiam processing, characterized in that, The device includes a support base (1), a drying box (2) is provided on the top of the support base (1), a discharge box (3) is provided on one side of the drying box (2), a discharge pipe (4) is connected to the bottom of the discharge box (3), a diversion plate (5) is connected to the inside of the drying box (2) through an installation mechanism, a drive mechanism is also provided on the support base (1), the drive mechanism is connected to the drying box (2), a support plate (6) is movably connected to the other side of the drying box (2), a feed hopper (7) is connected to the support plate (6), and heaters (18) are installed on both the discharge box (3) and the support plate (6). The drying oven (2) has several storage slots inside, and each storage slot has an opening (8) at both ends. The installation mechanism is located inside the opening (8). The installation mechanism includes a clamping plate (9), a push plate (10), a spring (11), and a rubber column (12). The ends of the spring (11) and the rubber column (12) are fixedly connected to the push plate (10) and the opening (8), respectively. The spring (11) is sleeved on the outer surface of the rubber column (12). The clamping plate (9) is installed on one side of the push plate (10). The diverter plate (5) has a clamping groove on both sides that matches the clamping plate (9).

2. The drying apparatus for thiam processing according to claim 1, characterized in that, The drive mechanism includes a drive motor (13), a gear (14), a large gear ring (15), a roller (16), and a guide ring (17). Several guide rings (17) are provided and are fixedly sleeved on the outer surface of the drying box (2). Rollers (16) are provided on both sides of the guide ring (17). The rollers (16) are mounted on the support base (1) through bearing seats. The drive motor (13) is mounted on the support base (1). The gear (14) is mounted on the output end of the drive motor (13). The large gear ring (15) is fixedly sleeved on the outer surface of the drying box (2). The gear (14) and the large gear ring (15) mesh.

3. The drying apparatus for thiam processing according to claim 1, characterized in that, The drive motor (13) is connected to the gear (14) via a reducer (19).

4. The drying apparatus for thiam processing according to claim 1, characterized in that, A temperature sensor (20) is installed inside the drying oven (2).

5. A drying apparatus for thiam processing according to claim 1, characterized in that, The support plate (6) and the support base (1) are fixedly connected. The other side of the drying box (2) extends into the interior of the discharge box (3) and is fixedly connected to a baffle (21) at its end.

6. A drying apparatus for thiam processing according to claim 1, characterized in that, The drying box (2) is inclined at an angle of 10° to 50°. Several diversion plates (5) are distributed in a ring at equal intervals. One end of the card plate (9) is inclined at an angle of 20° to 80°.

7. A drying apparatus for thiam processing according to claim 1, characterized in that, A controller (22) is also provided on the support base (1).

8. A drying apparatus for thiam processing according to claim 1, characterized in that, The support base (1) is made of metal.

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