Full-automatic glue spraying, powdering and drying all-in-one machine for artificial flower cores

Abstract

The invention belongs to the technical field of artificial flower core production, and particularly relates to an artificial flower core full-automatic glue spraying, powdering and drying all-in-one machine which comprises a machining table and a vibration disc, a motor is fixedly connected to the side wall of the machining table, a driving wheel is fixedly connected to the output end of the motor, and a driven wheel is fixedly connected to the upper surface of the machining table; the surfaces of the driving wheel and the driven wheel are sleeved with a conveying belt, the position, close to the conveying belt, of the upper surface of the machining table is fixedly connected with a material guiding plate, the upper surface of the machining table is fixedly connected with a plurality of glue spraying nozzles, the upper surface of the machining table is fixedly connected with a plurality of powder spraying nozzles, and the vibration disc is located on one side of the machining table; the vibration disc is arranged to be matched with the feeding part and the material distribution air cylinder to achieve automatic feeding and material distribution of the flower cores, and manual material arrangement is replaced; the conveying belt driven by the motor penetrates through the whole process, flower cores are automatically conveyed to stations such as glue spraying, powdering and drying, manual transfer operation is reduced, dependence on manpower is reduced, and meanwhile flower core damage or pollution caused by manual contact is avoided.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of simulation flower core production, in particular to a simulation flower core full-automatic glue spraying, powder applying and drying integrated machine. BACKGROUND

[0002] The simulation flower is a kind of artificial flower made of other materials based on fresh flowers, which has the characteristics of strong plasticity, lifelike image, various types, arbitrarily bent flower stem, and petal that can be rubbed without damage, and is convenient for storage, packaging and transportation, and has long life. Most of the simulation flowers are made of materials such as taffeta, crepe paper, polyester and crystal, and also include dried flowers made by baking fresh flowers, which can be kept for a long time.

[0003] In view of the above and the prior art, during the production of simulation flowers, the traditional simulation flower core glue spraying and powder applying are mostly manually operated. In the glue coating stage, due to the different heights of the simulation flower cores in batches, the existence of height difference will cause frequent adjustment of hand posture, increase the operation difficulty, and cause hand pain after long time operation, thereby causing deviation from the preset glue coating area. Therefore, the simulation flower core full-automatic glue spraying, powder applying and drying integrated machine is proposed to solve the above problems. SUMMARY

[0004] The purpose of the present application is to provide a simulation flower core full-automatic glue spraying, powder applying and drying integrated machine to solve the above problems. By integrating the glue spraying, powder applying and drying three dispersed processes, manual operation is replaced, and the rotatable glue spraying nozzle and powder spraying nozzle can adapt to different specifications of flower cores, thereby solving the problems of frequent adjustment of hand posture, increase of operation difficulty, hand pain after long time operation, and deviation from the preset glue coating area caused by the existence of height difference of simulation flower cores.

[0005] To solve the above technical problems, the present application provides the following technical scheme:

[0006] The simulation flower core full-automatic glue spraying, powder applying and drying integrated machine comprises a processing table and a vibrating disc. The side wall of the processing table is fixedly connected with a motor, the output end of the motor is fixedly connected with a driving wheel, the upper surface of the processing table is fixedly connected with a driven wheel, the surface of the driving wheel and the driven wheel is sleeved with a conveying belt, the position close to the conveying belt on the upper surface of the processing table is fixedly connected with a guide plate, the upper surface of the processing table is rotatably connected with a plurality of glue spraying nozzles, the upper surface of the processing table is rotatably connected with a plurality of powder spraying nozzles, the vibrating disc is located on one side of the processing table, the surface of the vibrating disc is fixedly connected with a feeding part, and the feeding part is located on one side of the processing table and the conveying belt.

[0007] Preferably, the surface of the feeding part is fixedly connected with a distribution air cylinder, and the bottom end of the vibrating disc is fixedly connected with a vibrating support.

[0008] Preferably, the upper surface of the processing table is fixedly connected with a plurality of fans, and the upper surface of the processing table is fixedly connected with a powder blowing nozzle.

[0009] Preferably, the inner surface of the processing table is fixedly connected with a dust collector and a collecting barrel, and the surface of the dust collector is communicated with the surface of the collecting barrel.

[0010] Preferably, the inner surface of the processing table is fixedly connected with a glue barrel.

[0011] Preferably, the inner surface of the processing table is fixedly connected with an electric box, and the inner surface of the electric box is provided with an electric device.

[0012] Preferably, the side wall of the processing table is fixedly connected with a touch screen, and the side wall of the processing table is fixedly connected with a temperature control table near the touch screen.

[0013] Preferably, the upper surface of the processing table is fixedly connected with a drying cover, and the drying cover is sleeved on the surface of the plurality of fans.

[0014] Preferably, the upper surface of the processing table is fixedly connected with a dustproof cover, and the dustproof cover is sleeved on the surface of the plurality of powder spraying nozzles.

[0015] Preferably, the upper surface of the processing table is fixedly connected with a sealing cover, and the sealing cover is sleeved on the surface of the plurality of glue spraying nozzles.

[0016] The application has the advantages that:

[0017] In the above scheme, the full-automatic glue spraying, powder applying and drying integrated machine for artificial flower core provided by the application realizes automatic feeding and distribution of the flower core through the vibration disc cooperating with the feeding part and the distribution cylinder, replacing manual material placement; the conveying belt driven by the motor runs through the whole process, automatically conveying the flower core to the glue spraying, powder applying and drying stations, reducing manual transfer operation and dependence on manual work, and avoiding damage or pollution of the flower core caused by manual contact; and the rotatable glue spraying nozzle and powder spraying nozzle can adapt to flower cores of different heights, thereby facilitating processing of flower cores of different specifications.

[0018] The conveying belt connects the glue spraying, powder applying and drying processes into a closed loop process, eliminating material waiting and transfer time consumption of traditional dispersed stations, and connecting the processes through the same conveying line to achieve continuous operation effect, thereby greatly improving unit time capacity.

[0019] The plurality of glue spraying nozzles and the plurality of powder spraying nozzles can quantitatively control the amount of glue and powder, cooperate with the sealing cover and the dustproof cover to reduce external interference, avoid uneven glue coating and powder applying caused by manual operation, the drying system composed of the fans and the drying cover realizes accurate regulation and control of the drying temperature in combination with the temperature control table, and ensures stable adhesion of the powder layer of the flower core; the powder blowing nozzle cooperates with the dust collector to clean the excess powder, further ensuring the cleanliness of the surface of the flower core and reducing the rate of defective products. BRIEF DESCRIPTION OF DRAWINGS

[0020] The accompanying drawings, which are incorporated herein and constitute part of the specification, illustrate embodiments of the application and, together with the description, further serve to explain the principles of the application and to enable a person skilled in the relevant art to make and use the application.

[0021] Figure 1 It is a schematic diagram of the three-dimensional structure of the processing table in the full-automatic glue spraying, powder applying and drying integrated machine for simulating flower core;

[0022] Figure 2 It is a schematic diagram of the partial structure of the processing table in the full-automatic glue spraying, powder applying and drying integrated machine for simulating flower core;

[0023] Figure 3 It is a schematic diagram of the structure at A in the full-automatic glue spraying, powder applying and drying integrated machine for simulating flower core; Figure 2

[0024] Figure 4 It is a schematic diagram of the structure at B in the full-automatic glue spraying, powder applying and drying integrated machine for simulating flower core; Figure 2

[0025] Figure 5 It is a schematic diagram of the side view structure of the processing table in the full-automatic glue spraying, powder applying and drying integrated machine for simulating flower core;

[0026] Figure 6 It is a schematic diagram of the internal structure of the processing table in the full-automatic glue spraying, powder applying and drying integrated machine for simulating flower core.

[0027] In the figure: 1, processing table; 2, motor; 3, driving wheel; 4, driven wheel; 5, conveying belt; 6, material guide plate; 7, glue spraying nozzle; 8, powder spraying nozzle; 9, vibration support; 10, vibration disc; 11, feeding part; 12, material distributing cylinder; 13, powder blowing nozzle; 14, fan; 15, drying cover; 16, dustproof cover; 17, sealing cover; 18, electric box; 19, dust collector; 20, collecting barrel; 21, glue barrel; 22, touch screen; 23, temperature control meter.

[0028] As shown in the figure, in order to clearly realize the structure of the embodiments of the present application, specific structures and devices are marked in the figure, but this is only for the need of illustration, and is not intended to limit the present application in the specific structure, device and environment, and the devices and environment can be adjusted or modified by those skilled in the art according to specific needs. DETAILED DESCRIPTION

[0029] ​​The welding robot of the present application will be described in detail below with reference to the accompanying drawings and specific embodiments. It is to be noted that the following embodiments are the best, preferred embodiments, and other alternative embodiments can be implemented by those skilled in the art for some known technologies; and the accompanying drawings are only used to more specifically describe the embodiments, and are not intended to specifically limit the present application.

[0030] It should be noted that the terms "one embodiment", "an embodiment", "exemplary embodiment", "some embodiments", and the like, in the description, mean that the described embodiment can include a particular feature, structure, or characteristic, but every embodiment can not necessarily include the particular feature, structure, or characteristic. In addition, when a particular feature, structure, or characteristic is described in connection with an embodiment, it is within the knowledge of those skilled in the related art to implement such feature, structure, or characteristic in connection with other embodiments, whether or not explicitly described.

[0031] Generally, the terms can be understood at least in part from the context in which they are used. For example, the term "one or more" as used herein, depending at least in part upon the context in which it is used, can be used to describe any feature, structure, or characteristic in a singular sense or can be used to describe combinations of features, structures, or characteristics in a plural sense. In addition, the term "based on" can be understood as not necessarily requiring explicitly stated factors or factors "based on" that are merely implicit.

[0032] It can be understood that the meaning of "on", "over", and "above" in the present application should be interpreted in the broadest way, so that "on" not only means "directly on" something, but also includes the meaning of "on" something with intervening features or layers therebetween, and "over" or "above" not only means the meaning of "over" or "above" something, but also can include the meaning of "over" or "above" something without intervening features or layers therebetween.

[0033] In addition, spatially relative terms such as "under", "below", "lower", "over", "upper" and the like can be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. The spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientations depicted in the figures. The device can be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein can be interpreted accordingly.

[0034] Please refer to Figure 1 , Figure 2 and Figure 3As shown, the simulation core full-automatic glue spraying, powder applying and drying all-in-one machine comprises a processing table 1 and a vibrating disc 10, the side wall of the processing table 1 is fixedly connected with a motor 2, the output end of the motor 2 is fixedly connected with a driving wheel 3, the upper surface of the processing table 1 is fixedly connected with a driven wheel 4, the driving wheel 3 and the driven wheel 4 are sleeved with a conveying belt 5, the driving wheel 3 driven by the motor 2 cooperates with the driven wheel 4 to drive the conveying belt 5 to run, which can automatically convey the flower core to each processing station, avoid the time-consuming and error of manual transfer, significantly improve the process connection efficiency, the position close to the conveying belt 5 on the upper surface of the processing table 1 is fixedly connected with a guide plate 6, the guide plate 6 can regularize and guide the flower core on the conveying belt 5, ensure the position uniformity of the flower core during processing, lay a foundation for the accuracy of subsequent glue spraying and powder applying, and reduce the defective products caused by position deviation;

[0035] A plurality of glue spraying nozzles 7 are rotatably connected to the upper surface of the processing table 1, a plurality of powder spraying nozzles 8 are rotatably connected to the upper surface of the processing table 1, the plurality of glue spraying nozzles 7 and the plurality of powder spraying nozzles 8 can respectively realize the quantitative and uniform spraying of glue and powder, which can accurately control the amount compared with manual operation, avoid the problems of excessive or insufficient glue and powder, improve product consistency, and the rotatable glue spraying nozzles 7 and powder spraying nozzles 8 can adapt to flower cores of different heights, the vibrating disc 10 is located on one side of the processing table 1, the surface of the vibrating disc 10 is fixedly connected with a feeding part 11, the feeding part 11 is located on one side of the processing table 1 and the conveying belt 5, the surface of the feeding part 11 is fixedly connected with a distributing cylinder 12, the vibrating disc 10 cooperates with the feeding part 11 to realize automatic sorting and feeding of the flower core, and the distributing cylinder 12 can accurately push the flower core onto the conveying belt 5 one by one, replacing manual material placement, reducing labor cost while avoiding hand pollution, ensuring feeding efficiency and cleanliness;

[0036] The bottom end of the vibrating disc 10 is fixedly connected with a vibrating support 9, which provides stable support for the vibrating disc 10, reduces equipment shaking during vibration, and ensures the continuity and stability of feeding, and the overall structure realizes automatic and coherent operation of simulation flower core production, effectively replacing the low-efficiency mode of traditional manual or dispersed equipment.

[0037] In this embodiment, as shown in Figure 4 and Figure 6 The upper surface of the processing table 1 is fixedly connected with a plurality of fans 14, which can quickly blow and dry the flower core after glue spraying and powder applying, avoid the adhesion or falling off of the powder layer caused by undried glue and powder, and do not need to wait for natural drying, which greatly shortens the processing cycle and improves the overall production efficiency, the upper surface of the processing table 1 is fixedly connected with a powder blowing nozzle 13, which can accurately blow off the excess powder on the surface of the flower core, avoid the accumulation of excess powder affecting the appearance of the product, ensure the uniformity of the powder layer thickness of each flower core, and effectively reduce the defective rate caused by uneven powder amount;

[0038] The inner surface of the processing table 1 is fixedly connected with a dust suction machine 19 and a collection barrel 20. The surface of the dust suction machine 19 is communicated with the surface of the collection barrel 20. The dust suction machine 19 can timely suck the excess powder blown by the powder blowing nozzle 13 and collect the powder through the communicated collection barrel 20. The secondary utilization of the powder is realized, the material waste is reduced, the production cost is reduced, the powder dust generated in the production is sucked, the production environment of the workshop is improved, the influence of the powder dust on the operators is reduced, the inner surface of the processing table 1 is fixedly connected with a glue barrel 21, the glue barrel 21 is arranged in the processing table 1, the glue nozzle 7 can be continuously supplied with glue, manual addition of glue is not needed frequently, production interruption caused by addition of glue during shutdown is avoided, and continuous operation of the equipment is ensured.

[0039] In the embodiment, as shown in Figure 5 and Figure 6 , the inner surface of the processing table 1 is fixedly connected with an electric box 18. The inner surface of the electric box 18 is provided with electric devices. The electric box 18 centrally stores all the electric devices. The exposure of the components to the outside is avoided, the components are prevented from being polluted by the dust and glue and causing faults, the stability of the equipment operation is ensured, the side wall of the processing table 1 is fixedly connected with a touch screen 22. The touch screen 22 is used as a centralized operation interface. Key parameters such as the glue spraying amount, the powder feeding amount and the conveying speed can be directly set. The temperature control table 23 is fixedly connected to the position close to the touch screen 22 of the side wall of the processing table 1. The temperature control table 23 can accurately control the temperature of the drying link. In combination with the fan 14 and other drying components, the drying temperature of the flower core can be kept in the best range. The problems that the flower core is deformed due to the excessively high temperature, the glue powder is carbonized or the drying is not complete due to the excessively low temperature are avoided.

[0040] In the embodiment, as shown in Figure 6 , the upper surface of the processing table 1 is fixedly connected with a drying cover 15. The drying cover 15 is sleeved on the surfaces of the plurality of fans 14. The drying cover 15 can centrally constrain the wind power of the plurality of fans 14 in a specific area. The drying efficiency is improved.

[0041] The upper surface of the processing table 1 is fixedly connected with a dustproof cover 16. The dustproof cover 16 is sleeved on the surfaces of the plurality of powder spraying nozzles 8. The dustproof cover 16 can limit the powder spraying range of the powder spraying nozzles 8 in a closed space. The powder is prevented from being scattered to the outside to cause material waste and dust pollution in the workshop. The dust in the outside is prevented from mixing into the powder. The upper surface of the processing table 1 is fixedly connected with a sealing cover 17. The sealing cover 17 is sleeved on the surfaces of the plurality of glue spraying nozzles 7. The sealing cover 17 can form closed protection for the glue spraying nozzles 7. The volatilization amount of the glue in the spraying process is reduced. The glue loss and the diffusion of the irritating odor are reduced.

[0042] The working principle of the present application: after starting the device, the vibrating disc 10 automatically sorts the flower core raw materials under the stable support of the vibrating support 9, and then the flower cores are transported to the side of the conveying belt 5 through the surface feeding part 11. When the flower cores move, the material distribution cylinder 12 on the feeding part 11 starts to sort the flower cores, replacing manual material arrangement and increasing the feeding efficiency. The motor 2 on the side wall of the processing table 1 drives the driving wheel 3 to rotate, and the driving wheel 3 drives the conveying belt 5 to run in cooperation with the driven wheel 4, so as to convey the flower cores to the subsequent processing station. The guide plate 6 beside the conveying belt 5 synchronously regulates and guides the flower cores on the conveying belt 5, so as to ensure that the positions of the flower cores are uniform, and lay a foundation for the accuracy of subsequent glue spraying and powder feeding.

[0043] When the flower cores reach the glue spraying area along with the conveying belt 5, the plurality of glue spraying nozzles 7 on the processing table 1 start to work, the glue bucket 21 built in the processing table 1 directly supplies glue to the glue spraying nozzles 7 continuously, and the glue spraying nozzles 7 realize quantitative and uniform glue spraying. At the same time, the sealing cover 17 outside the glue spraying nozzles 7 reduces glue volatilization and splashing, reduces glue loss, and keeps the device clean. After the flower cores are sprayed with glue, they continue to move along with the conveying belt 5 to the powder feeding area, and the plurality of powder spraying nozzles 8 quantitatively spray powder. The dust cover 16 outside the powder spraying nozzles 8 seals the powder spraying range, avoids powder waste and workshop pollution, and prevents external dust from mixing with the powder and affecting the quality. The blowing powder nozzle 13 on the processing table 1 accurately blows off the excess floating powder on the surface of the flower cores, avoiding the influence of powder accumulation on the appearance. The flower cores carrying glue and powder are sent to the drying area by the conveying belt 5, and the plurality of fans 14 on the processing table 1 start to blow. The drying cover 15 outside the fans 14 concentrates and restricts the wind power in a specific area, avoiding airflow dispersion.

[0044] The temperature control table 23 on the side wall of the processing table 1 accurately controls the drying temperature, so that the flower cores are quickly dried at the best temperature, avoiding glue powder adhesion due to incomplete drying, and preventing deformation and glue powder carbonization caused by abnormal temperature, ensuring stable drying effect. The dust collection machine 19 in the processing table 1 starts to work, timely sucking off the floating powder, and collecting the powder through the connected collection bucket 20, realizing powder collection and improving the production environment. The electric box 18 in the processing table 1 centrally stores electrical devices, avoiding dust and glue pollution, and ensuring stable operation of the device. The operator can directly set key parameters such as glue spraying amount, powder feeding amount and conveying speed through the touch screen 22 on the side wall of the processing table 1. Finally, the processed flower cores will fall off from the guide plate 6 and the conveying belt 5, and be collected by the collection container when falling off.

[0045] The present application encompasses any alternatives, modifications, equivalent methods and solutions made to the essence and scope of the present application. In order to make the public have a thorough understanding of the present application, specific details are described in the following preferred embodiments of the present application, and the present application can also be fully understood without the description of these details to those skilled in the art. In addition, in order to avoid unnecessary confusion to the essence of the present application, well-known methods, processes, procedures, elements and circuits, etc. are not described in detail.

[0046] The above is only the preferred embodiment of the present application, and it should be pointed out that for ordinary skilled in the art, without departing from the principles of the present application, a number of improvements and refinements can also be made, which should be considered as the protection scope of the present application.

Claims

1. A full-automatic glue spraying, powder applying and drying integrated machine for simulating a flower core, comprising a processing table (1) and a vibrating disc (10), characterized in that: The side wall of the processing table (1) is fixedly connected with a motor (2), the output end of the motor (2) is fixedly connected with a driving wheel (3), the upper surface of the processing table (1) is fixedly connected with a driven wheel (4), the surface of the driving wheel (3) and the driven wheel (4) is sleeved with a conveying belt (5), the position close to the conveying belt (5) of the upper surface of the processing table (1) is fixedly connected with a material guide plate (6), the upper surface of the processing table (1) is rotatably connected with a plurality of glue spraying nozzles (7), the upper surface of the processing table (1) is rotatably connected with a plurality of powder spraying nozzles (8), the vibrating disc (10) is located on one side of the processing table (1), and the surface of the vibrating disc (10) is fixedly connected with a feeding part (11).

2. The full-automatic glue-spraying and powder-adding integrated machine with simulated core according to claim 1, characterized in that: The surface of the feeding part (11) is fixedly connected with a distributing air cylinder (12), and the bottom end of the vibrating disc (10) is fixedly connected with a vibrating support (9).

3. The full-automatic glue-spraying and powder-adding integrated machine with simulated core according to claim 1, characterized in that: The upper surface of the processing table (1) is fixedly connected with a plurality of fans (14), and the upper surface of the processing table (1) is fixedly connected with a powder blowing nozzle (13).

4. The full-automatic glue-spraying and powder-adding integrated machine with simulated core according to claim 1, characterized in that: The inner surface of the processing table (1) is fixedly connected with a dust collector (19) and a collecting barrel (20), and the surface of the dust collector (19) and the surface of the collecting barrel (20) are communicated.

5. The full-automatic glue-spraying and powder-feeding integrated machine with simulated core according to claim 1, characterized in that: The inner surface of the processing table (1) is fixedly connected with a glue barrel (21).

6. The full-automatic glue-spraying and powder-feeding integrated machine with simulated core according to claim 1, characterized in that: The inner surface of the processing table (1) is fixedly connected with an electric box (18), and the inner surface of the electric box (18) is provided with electrical components.

7. The full-automatic glue-spraying and powder-feeding integrated machine with simulated core according to claim 1, characterized in that: The side wall of the processing table (1) is fixedly connected with a touch screen (22), and the position close to the touch screen (22) of the side wall of the processing table (1) is fixedly connected with a temperature control table (23).

8. The full-automatic glue-spraying and powder-feeding integrated machine with simulated core according to claim 1, characterized in that: The upper surface of the processing table (1) is fixedly connected with a drying cover (15), and the drying cover (15) is sleeved on the surface of the plurality of fans (14).

9. The full-automatic glue-spraying and powder-feeding integrated machine with simulated core according to claim 1, characterized in that: The upper surface of the processing table (1) is fixedly connected with a dustproof cover (16), and the dustproof cover (16) is sleeved on the surface of the plurality of powder spraying nozzles (8).

10. The full-automatic glue-spraying and powder-adding integrated machine with simulated core according to claim 1, characterized in that: The upper surface of the processing table (1) is fixedly connected with a sealing cover (17), and the sealing cover (17) is sleeved on the surface of the plurality of glue spraying nozzles (7).

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