Full-automatic batching machine for glass bottle production

By designing an integrated fully automatic batching machine, which employs a mixing mechanism combining a conical mixing hopper and a tapered stirring blade, along with a pushing mechanism and a precise control system, the problems of uneven mixing and difficult cleaning in traditional batching machines are solved, achieving efficient, stable, and clean automated operation in the glass bottle production process.

CN121360504AInactive Publication Date: 2026-01-20SHANDONG YONGXIN PACKAGING GRP CO LTD
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Patent Information

Application Number
CN202511519239.4
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-10-23
Publication Date
2026-01-20
Estimated Expiration
Not applicable · inactive patent

AI Technical Summary

Technical Problem

Traditional fully automatic batching machines in glass bottle production suffer from problems such as poor mixing uniformity, stirring blind spots and layering and dead corners caused by differences in material specific gravity, contamination and low production efficiency due to lack of temporary storage space, uncontrollable material feeding speed, and complex equipment structure that makes cleaning difficult.

Method used

An integrated, controllable, enclosed, fully automatic batching machine was designed. It adopts a conical mixing tank combined with a tapered mixing blade. The mixing shaft and mixing disc are driven by a mixing motor to achieve efficient mixing. It is equipped with a pushing mechanism and an auger to achieve quantitative conveying. Combined with a weighing sensor and a solenoid valve, the material quantity is precisely controlled. The equipment adopts a snap-fit ​​connection and a detachable structure for easy cleaning.

Benefits of technology

It achieves efficient and uniform mixing of materials, ensuring the continuity and stability of the production process, reducing labor intensity, improving production efficiency and cleanliness, and enhancing the quality of glass bottle ingredients and the flexible connection capability of the production line.

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Abstract

The invention relates to the technical field of glass bottle production, in particular to a glass bottle production full-automatic batching machine which comprises a support, a storage barrel is arranged in the support, the upper end of the storage barrel is columnar, the lower end of the storage barrel is trapezoidal, a barrel door is arranged on the outer side face of the storage barrel through a buckle, and a conical mixing barrel is connected to the upper portion of the storage barrel through a conveying pipe. A plurality of feeding openings are formed in the peripheral side of the material mixing barrel, a barrel cover is arranged on the material mixing barrel, a material stirring mechanism is arranged on the barrel cover in a penetrating mode, a transfer groove is installed below the material storage barrel through a buckle, U-shaped bottom plates are arranged on the two sides of the transfer groove through connecting plates, and the U-shaped bottom plates on the two sides of the transfer groove are distributed in a staggered mode; a pushing mechanism used for controlling materials to be discharged in order is arranged on the U-shaped bottom plate, and a control screen is arranged on one side of the support. A closed production unit which is integrated, controllable and easy to maintain is constructed, multiple pain points in a traditional batching process are fundamentally solved, and the quality, efficiency and humanized operation experience of the glass bottle batching procedure are improved.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of glass bottle production, and particularly relates to a full-automatic batching machine for glass bottle production. BACKGROUND

[0002] In glass bottle manufacturing, batching is a key basic process for determining the performance of the final product. The traditional full-automatic batching machine directly drives the stirring rod by a motor to mix raw materials. This method forcibly stirs the materials in the bin by rotating mechanical stirring parts to achieve batching and mixing in glass bottle production, which brings certain convenience to material batching and mixing.

[0003] However, the prior art has some disadvantages in use. First, the mixing uniformity is poor, and the stirring blind area and material specific gravity difference easily cause stratification and dead angles. Second, the mixed and stirred materials are directly discharged without an integrated temporary storage space, which easily causes pollution and interferes with production efficiency in the continuous production and batching process, thereby bringing certain inconvenience. In addition, the material discharging speed cannot be controlled after the material mixing and batching, and the materials are directly discharged in the prior art. Workers need to continuously adapt to the materials discharged by the machine when receiving the materials, which causes a large amount of continuous work labor. Finally, the equipment structure is complex, cleaning is difficult, and materials are easily accumulated in the machine. These deficiencies restrict the further improvement of glass bottle production quality and efficiency, and a more efficient and reliable mixing scheme is urgently needed. SUMMARY

[0004] The present application aims to provide a full-automatic batching machine for glass bottle production to solve the problems in the background art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical scheme. A full-automatic batching machine for glass bottle production includes a support, a storage barrel is arranged inside the support, the upper end of the storage barrel is columnar and the lower end is trapezoidal, a barrel door is arranged on the outer side of the storage barrel through buckling, which facilitates direct intuitive cleaning of the inside of the storage barrel, a mixing barrel in the shape of a cone is connected to the upper part of the storage barrel through a conveying pipe, a plurality of feeding ports are arranged on the outer periphery of the mixing barrel, a barrel cover is arranged on the mixing barrel, a stirring mechanism is arranged through the barrel cover, the stirring mechanism can directly stir and mix the materials in the mixing barrel, a transfer groove is installed below the storage barrel through buckling, U-shaped bottom plates are arranged on both sides of the transfer groove through connecting plates, the U-shaped bottom plates on both sides of the transfer groove are staggered, a pushing mechanism for controlling the orderly discharge of materials is arranged on the U-shaped bottom plates, and a control screen is arranged on one side of the support. The pushing mechanism comprises a motor compartment, a pushing motor, a bearing, an auger, a feeding cylinder, a discharging cylinder and a material valve, the motor compartment is arranged above the U-shaped bottom plate and away from one end of the transfer tank, the pushing motor is arranged in the motor compartment, the bearing is arranged on the side of the transfer tank, one end of the auger is connected with the pushing motor, the other end of the auger penetrates through the transfer tank and is arranged in the bearing, the feeding cylinder is arranged on the two sides of the transfer tank and is sleeved on the outer circumferential side of the auger, the feeding cylinder is fixedly connected with the U-shaped bottom plate through the clamping plate below the feeding cylinder, the discharging cylinder is arranged below the feeding cylinder and on the side of the motor compartment close to the discharging cylinder, the lower end of the discharging cylinder penetrates through the U-shaped bottom plate, so that the material can be discharged conveniently and the U-shaped bottom plate can cover part of the dust, and the material valve for controlling the on-off of the material is arranged on the discharging cylinder.

[0006] As a further preferred scheme of the present application: the stirring mechanism comprises a stirring motor, a stirring shaft, stirring blades and a stirring disc, the stirring motor is arranged above the barrel cover and the output end of the stirring motor extends into the interior of the mixing barrel through the barrel cover, the stirring shaft is arranged on the output end of the stirring motor, the stirring blades are arranged on the circumferential side of the stirring shaft and the length of the stirring blades decreases successively from top to bottom, which is more suitable for the conical design of the mixing barrel, and the stirring disc is arranged on the end of the stirring shaft away from the stirring motor, so that the material can be fully mixed.

[0007] As a further preferred scheme of the present application: the electromagnetic valve is arranged below the feeding port, and the electromagnetic valve is arranged on the feeding pipe.

[0008] As a further preferred scheme of the present application: the weighing sensor is arranged below the feeding port for accurately weighing the material fed through the feeding port, and the weighing sensor is arranged above the support for accurately weighing the completed ingredients.

[0009] As a further preferred scheme of the present application: the vibrator is arranged on the circumferential side of the storage barrel, and the feeding port is further arranged above the storage barrel.

[0010] As a further preferred scheme of the present application: the lifting feet are arranged below the U-shaped bottom plate through bolts, the rubber gaskets are arranged on the bottom of the lifting feet, the universal wheels with the brake function are arranged below the support, and the handles are arranged on the side of the support.

[0011] As a further preferred scheme of the present application: the receiving plates are arranged on the side of the transfer tank and the inner side of the support.

[0012] As a further preferred scheme of the present application: the hard alloy coating is arranged on the inner wall surface of the storage barrel, the mixing barrel and the transfer tank.

[0013] As a further preferred scheme of the present application: the plurality of guide plates are arranged on the conical inner wall of the mixing barrel in the circumferential direction.

[0014] Compared with the prior art, the present application has the following advantages: The full-automatic batching machine for glass bottle production designed by the application has significant systematic advantages in structural layout, and the core value is to build an integrated, controllable and easy-to-maintain closed production unit, which fundamentally solves many pain points in the traditional batching process. The three-stage integrated design of the mixing barrel, the storage barrel and the pushing mechanism realizes the whole closed circulation from raw material input to quantitative feeding. The conical mixing barrel cooperates with the tapered stirring blade to effectively eliminate the stirring blind area, ensuring that raw materials with large specific gravity difference can also be fully mixed, greatly improving the uniformity and consistency of the batching, laying a solid foundation for the forming quality and performance stability of subsequent glass products. The mixed material is temporarily stored in the lower storage barrel, forming a buffer space to ensure the rhythm of continuous production and avoid frequent start-stop or cross contamination. Finally, the precise and controllable discharging mode realizes the linear, stable and rate-adjustable quantitative feeding of the material through two independently controlled auger pushing mechanisms. The operator can flexibly adjust the pushing motor speed and the opening degree of the material valve through the control screen according to the actual production rhythm, thereby accurately controlling the discharging amount and speed. This not only completely changes the working tension caused by direct discharging of traditional equipment, greatly reducing the labor intensity, but also enables the entire batching process to realize flexible connection with the subsequent sections, optimizing the overall efficiency of the production line. In terms of cleaning and maintenance, the buckle-connected barrel door, the fixed feeding cylinder and the detachable component design give the equipment easy cleanability, allowing personnel to quickly open and visually and thoroughly clean the key areas, effectively eliminating the risk of residual material accumulation and contamination, perfectly meeting the stringent cleanliness requirements of glass production, and also reducing the downtime for equipment maintenance. In summary, this structural design is not just a combination of components, but a systematic solution that improves the quality, efficiency and humanized operation experience of the glass bottle batching process. BRIEF DESCRIPTION OF DRAWINGS

[0015] Figure 1 is a front view of the full-automatic batching machine for glass bottle production of the application; Figure 2 is a rear view of the full-automatic batching machine for glass bottle production of the application; Figure 3 is a rear perspective view of the full-automatic batching machine for glass bottle production of the application; Figure 4 is a front perspective view of the full-automatic batching machine for glass bottle production of the application; Figure 5 is a bottom perspective view of the full-automatic batching machine for glass bottle production of the application; Figure 6 is an enlarged view of the material stirring mechanism; Figure 7 is a perspective view of the installation structure of the storage barrel and the pushing mechanism; Figure 8 It is the installation structure side view of the present hopper and push mechanism; Figure 9 It is the top view of the push mechanism; Figure 10 It is the bottom perspective view of the push mechanism; Figure 11 It is the schematic diagram of the internal structure of the mixing hopper.

[0016] In the figure: 1, support; 2, transfer chute; 3, U-shaped bottom plate; 4, connecting plate; 5, universal wheel; 6, lifting foot; 7, push mechanism; 701, motor compartment; 702, push motor; 703, bearing; 704, auger; 705, feeding cylinder; 706, material valve; 707, discharging cylinder; 8, hopper; 9, hopper door; 10, buckle; 11, vibrator; 12, material conveying pipe; 13, weighing sensor; 14, mixing hopper; 15, hopper cover; 16, feeding port; 17, electromagnetic valve; 18, stirring mechanism; 1801, stirring motor; 1802, stirring shaft; 1803, stirring blade; 1804, stirring disc; 19, control screen; 20, feeding port; 21, material receiving plate; 22, clamping plate; 23, push handle; 24, guide plate. DETAILED DESCRIPTION

[0017] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0018] Embodiment 1 Please refer to Figures 1-5 , Figures 7-10 The present embodiment provides a full-automatic batching machine for glass bottle production, which comprises a support 1, a hopper 8 is arranged inside the support 1, the upper end of the hopper 8 is columnar and the lower end is trapezoidal, a hopper door 9 is arranged on the outer side of the hopper 8 through a buckle 10, which facilitates direct visual cleaning of the inside of the hopper 8, a mixing hopper 14 in a conical shape is connected to the upper part of the hopper 8 through a material conveying pipe 12, a plurality of feeding ports 16 are arranged on the outer periphery of the mixing hopper 14, a hopper cover 15 is arranged on the mixing hopper 14, a stirring mechanism 18 is arranged through the hopper cover 15, the stirring mechanism 18 can directly stir and mix the materials in the mixing hopper 14, a transfer chute 2 is arranged below the hopper 8 through the buckle 10, U-shaped bottom plates 3 are arranged on both sides of the transfer chute 2 through connecting plates 4, the U-shaped bottom plates 3 on both sides of the transfer chute 2 are staggered, a push mechanism 7 for controlling the orderly discharge of materials is arranged on the U-shaped bottom plates 3, and a control screen 19 is arranged on one side of the support 1. The pushing mechanism 7 comprises a motor compartment 701, a pushing motor 702, a bearing 703, an auger 704, a feeding cylinder 705, a discharging cylinder 707 and a material valve 706. The motor compartment 701 is arranged above the U-shaped bottom plate 3 and away from one end of the transfer groove 2. The pushing motor 702 is arranged in the motor compartment 701. The bearing 703 is arranged on the side of the transfer groove 2. One end of the auger 704 is connected with the pushing motor 702. The other end of the auger 704 penetrates through the transfer groove 2 and is arranged in the bearing 703. The feeding cylinder 705 is arranged on both sides of the transfer groove 2 and is sleeved on the outer circumferential side of the auger 704. The feeding cylinder 705 is fixedly connected with the U-shaped bottom plate 3 through the clamping plate 22 below the feeding cylinder 705. The clamping plate 22 plays a role of fixing the feeding cylinder 705. The discharging cylinder 707 is arranged below the feeding cylinder 705 and is adjacent to one side of the motor compartment 701. The lower end of the discharging cylinder 707 penetrates through the U-shaped bottom plate 3, so that the discharging cylinder 707 is discharged from the semi-enclosed structure of the U-shaped bottom plate 3. In this way, the material can be conveniently discharged, and the U-shaped bottom plate 3 can cover part of the dust. The material valve 706 is arranged on the discharging cylinder 707 and controls the on-off of the material.

[0019] In work, various raw materials are put in through the multiple feeding ports 16 on the side of the mixing barrel 14. The stirring mechanism 18 is started to mix the materials sufficiently. The uniformly mixed materials enter the storage barrel 8 below through the feeding pipe 12 for temporary storage. When discharging is needed, the pushing mechanism 7 is started. The pushing motor 702 drives the auger 704 to rotate in the feeding cylinder 705. The materials in the storage barrel 8 fall into the transfer groove 2 and are smoothly pushed to the discharging cylinder 707 on one side. Finally, under the uniform pushing of the auger 704, the materials are orderly discharged from the discharging cylinder 707 through the opened material valve 706, and the whole material conveying process is completed. This integrated design brings multiple advantages. Through the integrated design of mixing, temporary storage and pushing, it realizes fully-closed production, effectively prevents dust overflow and external pollution, and realizes accurate control of discharging speed and quantity through the unique auger 704 pushing mechanism 7. The operator can flexibly adjust according to the production rhythm, greatly reducing the labor intensity. The combination of the conical mixing barrel 14 and the tapered stirring blade 1803 significantly improves the mixing uniformity and eliminates the stirring dead angle. In addition, the design that the barrel door 9 connected by the buckle 10 and the transfer groove 2 are connected with the storage barrel 8 through the buckle 10 makes the equipment easy to disassemble and clean thoroughly, effectively solves the old and difficult problem of residual material accumulation, provides convenient cleaning operation, and ensures the stability and safety of production batches.

[0020] The trapezoidal bottom of the storage barrel 8 generates natural gravity guidance through its inclined side wall, enabling the material to automatically converge along the slope and smoothly slide to the center of the outlet. This design completely avoids the common problems of material accumulation and poor discharge in flat bottom structures, ensuring that the temporarily stored material in the storage barrel 8 can be completely and thoroughly discharged into the lower transfer chute 2, significantly improving the emptying efficiency and conveying continuity of the material, providing reliable protection for stable production. The trapezoidal structure cooperates with the buckle 10 type barrel door 9 to form an unobstructed cleaning channel. When the barrel door 9 is opened, the operator can directly observe and visually and thoroughly clean the entire inner surface of the trapezoidal bottom. The inclined side wall avoids the common accumulation of material at right-angle connections, and when combined with high-pressure washing or manual wiping, the water flow and cleaning tools can smoothly cover the entire bottom surface, greatly simplifying the cleaning process and effectively solving the industry problem of residual material accumulation. The upper columnar structure provides sufficient storage capacity for the storage barrel 8, ensuring that the equipment has the necessary material buffering capacity. The downward tapered trapezoidal bottom effectively enhances the overall rigidity and stability of the container through a reasonable structural transition, better able to withstand lateral pressure from the material. This large-top-small-bottom structure not only meets the storage requirements but also optimizes the stress distribution, achieving an ideal balance between capacity and stability.

[0021] The full-automatic batching machine aims to improve production efficiency, ensure batching accuracy, and facilitate maintenance, bringing multiple significant advantages. The unique trapezoidal bottom structure of the storage barrel 8 utilizes natural gravity flow to ensure complete emptying without residue, and the buckle 10 barrel door 9 design on the side provides an unobstructed channel for internal cleaning, greatly simplifying the maintenance process. The conical mixing barrel 14 perfectly matches the internal tapered stirring mechanism 18, forming a high-efficiency mixing flow field with no dead zones, completely solving the uniformity problem. The cooperation of the auger 704 and the feeding cylinder 705 in the pushing mechanism 7 realizes precise linear control of the discharge speed and quantity, allowing operators to flexibly adjust the production rhythm. The layout of the discharge cylinder 707 on the side of the motor compartment 701, combined with the semi-enclosed structure of the U-shaped bottom plate 3, effectively suppresses dust dispersion and improves the working environment. The entire equipment is designed with integrated mixing, temporary storage, and conveying, achieving fully enclosed production, eliminating external pollution, and achieving automated management of batching accuracy and production process through the intelligent control screen 19, comprehensively improving the quality, efficiency, and cleanliness of glass batching production.

[0022] In combination with Figure 1 and Figure 6As shown, the stirring mechanism 18 includes a stirring motor 1801, a stirring shaft 1802, stirring blades 1803 and a stirring disc 1804. The stirring motor 1801 is arranged above the bucket cover 15, and the output end of the stirring motor 1801 extends into the inside of the mixing barrel 14 through the bucket cover 15. The stirring shaft 1802 is arranged on the output end of the stirring motor 1801. The stirring blades 1803 are arranged on the circumferential side of the stirring shaft 1802, and the length of the stirring blades 1803 from top to bottom decreases in turn. This design is more in line with the conical design of the mixing barrel 14. The stirring disc 1804 is arranged on the end of the stirring shaft 1802 away from the stirring motor 1801, so that the materials can be fully mixed.

[0023] The stirring mechanism 18 drives the stirring shaft 1802 to rotate through the stirring motor 1801, and drives the stirring blades 1803 on the circumferential side and the stirring disc 1804 at the end to move synchronously. During work, the stirring blades 1803 with different lengths form a three-dimensional composite stirring flow field in the mixing barrel 14. The upper longer stirring blades 1803 are mainly responsible for dispersing and preliminarily mixing the materials, and the downward extending stirring blades 1803 with gradually shortened lengths gradually approach the conical inner wall of the mixing barrel 14. The stirring disc 1804 at the end of the shaft mainly plays a role in stirring the bottom materials to prevent them from depositing in the central area of the barrel bottom, so as to ensure that all materials can be involved in the mixing cycle, realizing omnidirectional and efficient mixing from the barrel center to the barrel wall. This design of the multi-stage stirring blades 1803 perfectly matched with the conical mixing barrel 14 greatly improves the uniformity and efficiency of mixing. It completely eliminates the common bottom center stirring dead zone and flow blind area near the conical wall in the traditional vertical barrel, ensures that different types of materials with different specific gravities can be fully turned and mixed, effectively avoids stratification, and further strengthens the processing capacity of the bottom materials by the stirring disc 1804 at the end, preventing deposition and caking. This efficient mixing not only guarantees the homogeneity of glass ingredients and the quality stability of the final product, but also reduces the energy consumption of the stirring motor 1801 due to reasonable flow field and reduced resistance, realizing the unity of high efficiency and energy saving. The design of the length-decreasing stirring blades 1803 makes the rotation track of the stirring blades 1803 and the conical inner wall of the mixing barrel 14 maintain the best cooperation gap, realizes full coverage stirring from the barrel center to the barrel wall, completely eliminates the mixing dead angle, and the stirring disc 1804 arranged at the lowermost layer specially applies vertical shear force to the bottom materials, effectively preventing the deposition and caking of materials with large density in the central area of the barrel bottom of the storage barrel 8. The whole mechanism forms a three-dimensional composite flow field, so that the materials with different specific gravities produce convection motion in the axial and radial directions at the same time. This not only greatly improves the mixing uniformity and efficiency, but also significantly reduces the stirring resistance and energy consumption.

[0024] In combination with Figure 1 , Figure 5 , Figure 7 and 11As shown, the electromagnetic valve 17 is arranged below the feeding port 16, the electromagnetic valve 17 is arranged on the feeding pipe 12, the weighing sensor 13 is arranged below the feeding port 16 for accurately weighing the material put into the feeding port 16, the weighing sensor 13 is arranged above the support 1 for accurately weighing the finished ingredients, the vibrator 11 is arranged on the side of the storage barrel 8, the feeding port 20 is further arranged above the storage barrel 8, the lifting foot 6 is arranged below the U-shaped bottom plate 3 through bolts, the bottom of the lifting foot 6 is provided with a rubber pad, the universal wheel 5 with brake function is arranged below the support 1, the push hand 23 is arranged on the side of the support 1, the push hand 23 can move the equipment through the universal wheel 5 after the lifting foot 6 is lifted, the receiving plate 21 is arranged on the side of the transfer groove 2 and the inner side of the support 1, the inner wall surface of the storage barrel 8, the mixing barrel 14 and the transfer groove 2 is provided with a hard alloy coating, and a plurality of guide plates 24 are arranged on the conical inner wall of the mixing barrel 14 in the circumferential direction.

[0025] The ingredient machine realizes accurate ingredient through the weighing sensor 13 and each motor control system, in work, the operator sets the formula through the control screen 19, the weighing sensor 13 below each feeding port 16 monitors the material input in real time, and the electromagnetic valve 17 accurately controls the feeding opening and closing, after the material enters the mixing barrel 14, the stirring mechanism 18 cooperates to complete uniform mixing, the guide plate 24 guides it to form downward flow, the mixed material enters the storage barrel 8 through the feeding pipe 12 for temporary storage, at this time, the vibrator 11 works to prevent material bridging, when the material needs to be discharged, the pushing mechanism 7 starts to discharge the material through the transfer groove 2 and the discharge cylinder 707, in this process, the weighing sensor 13 above the support 1 rechecks and weighs the final output ingredients to ensure that the proportion is absolutely accurate, forming a full closed loop accurate control flow from feeding to output. The combination of double weighing sensors 13 and electromagnetic valves 17 constitutes a redundant accurate guarantee system, which greatly improves the accuracy of the ingredient proportion and guarantees the quality stability of the glass product from the source. The hard alloy coating significantly enhances the wear resistance and corrosion resistance of the equipment, prolongs the service life of the core components, and is especially suitable for handling glass raw materials with strong wear resistance. The addition of the vibrator 11 and the guide plate 24 effectively solves the technical pain points of material retention and uneven mixing, respectively, and improves the production efficiency and mixing quality. The combination of the lifting foot 6 and the universal wheel 5 makes the equipment have the mobility and stability of the working station, which is convenient for quick transfer and accurate positioning between different production links. The whole process realizes the automation and refinement of the production process, greatly reduces the labor operation intensity and error risk.

[0026] The automatic batching machine builds a precise closed-loop control system through the cooperation of intelligent sensing and actuator. When working, the operator sets the formula parameters through the control screen 19, the weighing sensor 13 below each feeding port 16 monitors the material feeding amount in real time, and the electromagnetic valve 17 accurately controls the feeding process. The weighing sensor 13 above the support 1 rechecks the weight of the final output material to ensure the accuracy of the proportioning. After the material enters the conical mixing barrel 14, the special designed stirring mechanism 18 realizes efficient and uniform mixing. The mixed material enters the conveying pipe 12 through the guide plate 24 in the mixing barrel 14, and then enters the storage barrel 8 for temporary storage through the conveying pipe 12. The vibrator 11 prevents material bridging. When the material needs to be discharged, the auger 704 of the pushing mechanism 7 is driven by the pushing motor 702 to smoothly push the material to the discharge cylinder 707. In this process, the whole process automation control from feeding, mixing, temporary storage to quantitative conveying is realized. The device significantly improves the comprehensive efficiency of glass batching production. The three-stage integrated structure realizes fully enclosed production, effectively preventing dust overflow and external pollution. The cooperation of the weighing sensor 13, the electronic valve and the material valve 706 ensures the high consistency of the batching accuracy, guarantees the quality stability of the glass products from the source, and completely eliminates the mixing dead angle by combining the conical container structure with the tapered stirring blade 1803, greatly improving the mixing uniformity. The hard alloy coating enhances the wear resistance and corrosion resistance of the equipment, prolonging the service life. The buckle 10 connection design and detachable structure make cleaning and maintenance simple and efficient. The combination of universal wheels 5 and lifting feet 6 gives the device good mobility and stability of the working station, making it flexible to adapt to the needs of different production environments, and fully realizes the automation, refinement and humanization of the production process.

[0027] It should be noted that the above embodiments are only for specific and clear description of the technical solutions and technical features of the present application. For those skilled in the art, the solutions or features that belong to the prior art or common knowledge are not described in detail in the above embodiments.

[0028] In addition, the technical solutions of the present application are not limited to the above embodiments. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be appropriately combined to form other embodiments that those skilled in the art can understand.

Claims

1. A fully automatic batching machine for glass bottle production, characterized in that, The system includes a support frame, inside which is a storage hopper. The storage hopper has a columnar upper end and a trapezoidal lower end. A hopper door is attached to the outer side of the storage hopper via a snap fastener, allowing for direct and visual cleaning of the inside. A conical mixing hopper is connected to the top of the storage hopper via a conveying pipe. The mixing hopper has multiple feeding ports on its outer periphery. The mixing hopper is covered with a lid, and a stirring mechanism is installed through the lid. The stirring mechanism can directly stir and mix the materials in the mixing hopper. A transfer trough is installed below the storage hopper via a snap fastener. U-shaped base plates are attached to both sides of the transfer trough via connecting plates, and the U-shaped base plates on both sides of the transfer trough are staggered. A pushing mechanism for controlling the orderly discharge of materials is installed on the U-shaped base plates. A control panel is installed on one side of the support frame. The pushing mechanism includes a motor compartment, a pushing motor, a bearing, an auger, a feeding cylinder, a discharging cylinder, and a material valve. The motor compartment is located above the U-shaped base plate and away from one end of the transfer trough. The pushing motor is located inside the motor compartment. The bearing is located on the side of the transfer trough. One end of the auger is connected to the pushing motor, and the other end of the auger passes through the transfer trough and is located inside the bearing. The feeding cylinder is located on both sides of the transfer trough and is sleeved on the outer periphery of the auger. The lower part of the feeding cylinder is connected and fixed to the U-shaped base plate by a clamping plate. The discharging cylinder is located below the feeding cylinder and on the side of the discharging cylinder adjacent to the motor compartment. The lower end of the discharging cylinder passes through the U-shaped base plate, which facilitates material discharge and allows the U-shaped base plate to cover some dust. A material valve is provided on the discharging cylinder to control the flow of material.

2. The fully automatic batching machine for glass bottle production according to claim 1, characterized in that, The mixing mechanism includes a mixing motor, a mixing shaft, mixing blades, and a mixing disc. The mixing motor is located above the bucket lid, and its output end extends through the bucket lid into the interior of the mixing bucket. The mixing shaft is located on the output end of the mixing motor. The mixing blades are located around the mixing shaft, and their length decreases from top to bottom. This design better fits the conical design of the mixing bucket. The mixing disc is located at the end of the mixing shaft away from the mixing motor, ensuring thorough mixing of the materials.

3. The fully automatic batching machine for glass bottle production according to claim 1, characterized in that, A solenoid valve is installed below the feeding port, and a solenoid valve is installed on the conveying pipe.

4. The fully automatic batching machine for glass bottle production according to claim 3, characterized in that, A weighing sensor is installed below the feeding port to accurately weigh the material fed into the feeding port, and a weighing sensor is installed above the support to accurately weigh the completed batching.

5. The fully automatic batching machine for glass bottle production according to claim 4, characterized in that, The storage hopper is equipped with a vibrator around its perimeter, and a feeding port is also provided above the storage hopper.

6. The fully automatic batching machine for glass bottle production according to claim 1, characterized in that, The U-shaped base plate is bolted to a lifting foot, the bottom of which is fitted with a rubber pad. The bracket is fitted with casters with brakes, and a push handle is provided on the side of the bracket.

7. The fully automatic batching machine for glass bottle production according to claim 1, characterized in that, Material receiving plates are provided on the side of the transfer trough and the inner side of the bracket.

8. The fully automatic batching machine for glass bottle production according to claim 1, characterized in that, The inner walls of the storage tank, mixing tank, and transfer trough are all coated with a hard alloy coating.

9. A fully automatic batching machine for glass bottle production according to any one of claims 1-8, characterized in that, The mixing tank has multiple guide plates arranged circumferentially on its conical inner wall.