Handle assembly and luminous baton
By using a handle shell made of silicone material and a tail cap made of polycarbonate material, combined with a cushioning pad and magnetic attachment, the problem of heavy weight and poor impact resistance of existing luminous baton handles has been solved, achieving the effects of lightweighting and improved impact resistance.
Patent Information
- Application Number
- CN202411684990.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2026-05-22
AI Technical Summary
The handle of existing illuminated batons is made of metal or hard plastic, which makes it easy for users to get tired after holding it for a long time and has poor impact resistance.
The handle shell is made of silicone and the tail cap is made of polycarbonate. Combined with cushioning pads and magnetic attachments, it reduces weight and improves impact resistance.
The weight of the handle assembly has been reduced, its impact resistance has been improved, and the comfort and safety of use have been increased.
Smart Images

Figure CN122073078A_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of traffic signal technology, and in particular to a handle assembly and a light-emitting baton. Background Technology
[0002] LED traffic batons can be used for traffic evacuation and command in nighttime or poorly lit road traffic, densely populated areas, and can also be used for dispatching and command in certain situations.
[0003] Existing illuminated batons have some drawbacks. For example, the handle is made of metal or hard plastic, which increases the weight of the baton and can cause fatigue for users who hold it for a long time. They also have poor impact resistance. Summary of the Invention
[0004] In view of this, one of the objectives of the present invention is to provide a handle assembly to solve the technical problems of the handle part of the luminous baton being made of metal or hard plastic, which leads to fatigue for users after holding it for a long time and also has poor impact resistance.
[0005] The second objective of this invention is to provide a light-emitting baton containing a handle assembly.
[0006] To achieve one of the above objectives, the present invention provides a handle assembly, including a handle shell and a power supply element and a drive element disposed within the handle shell, wherein the power supply element is electrically connected to the drive element, the handle shell is made of silicone material, and the handle shell is further provided with a tail cap at its tail end, the tail cap being made of polycarbonate material and having a cushioning pad on the tail cap.
[0007] According to one optional embodiment, it further includes a magnetic suction element, the tail cap having a groove for accommodating the magnetic suction element, the buffer pad having an annular hole adapted to the magnetic suction element, the magnetic suction element being disposed in the groove and fixed through the annular hole.
[0008] According to one alternative embodiment, the edge of the buffer pad is provided with an annular protrusion, and a magnetic plate is provided inside the annular protrusion.
[0009] According to one alternative embodiment, the cushioning pad is made of molded silicone rubber material.
[0010] In one alternative embodiment, the power supply element is a lithium battery.
[0011] According to one optional embodiment, a battery protection plate is provided on the side wall of the lithium battery, and a battery buffer pad is also provided on the end of the lithium battery opposite to the tail cap.
[0012] According to one alternative embodiment, a limiting protrusion is provided on the inner wall of the handle housing, and the limiting protrusion extends along the radial direction of the handle housing.
[0013] According to one optional embodiment, the driving element includes a driving board and a driving bracket, the driving board is mounted in the driving bracket, and the driving board is electrically connected to the power supply element.
[0014] According to one optional embodiment, a TYPE-C connector is provided at one end of the drive bracket opposite to the drive board. The TYPE-C connector is electrically connected to the drive board and is also electrically connected to the power display screen. The power display screen is located on the handle housing, and the handle housing is provided with a TYPE-C charging interface corresponding to the TYPE-C connector.
[0015] To achieve the second objective mentioned above, the present invention provides a luminous baton, including any of the handle components described above, and further including a luminous component, wherein the handle component is connected to the luminous component.
[0016] The handle assembly provided by this invention has the following technical effects:
[0017] This type of handle assembly mainly consists of a handle shell and power supply and drive components installed inside the handle shell. The handle shell of this invention is made of silicone material. Compared with metal materials and hard plastics, the handle shell made of silicone material can reduce the weight of the entire handle assembly and also improve the impact resistance of the handle assembly.
[0018] The tail cap of this invention is made of polycarbonate material, which can further reduce the weight of the handle assembly.
[0019] Furthermore, the installation of a cushioning pad on the tail cap of the present invention can further improve the impact resistance of the handle assembly. Attached Figure Description
[0020] To more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0021] Figure 1 This is a three-dimensional structural schematic diagram of a preferred embodiment of the handle assembly of the present invention;
[0022] Figure 2 yes Figure 1 Main view of the middle handle component;
[0023] Figure 3 yes Figure 2 A cross-sectional view of the middle handle assembly along the AA direction;
[0024] Figure 4 yes Figure 1 Internal structure diagram of the middle handle assembly;
[0025] Figure 5 yes Figure 1 A schematic diagram of the tail cap structure of the middle handle assembly;
[0026] Figure 6 yes Figure 1 A schematic diagram of the cushioning pad structure of the middle handle assembly;
[0027] Figure 7 yes Figure 1 A schematic diagram of the drive element of the middle handle assembly;
[0028] Figure 8 yes Figure 7 Another structural diagram of the driving element;
[0029] Figure 9 It contains Figure 1 A schematic diagram of the structure of the illuminated baton in the middle handle assembly.
[0030] in, Figures 1-9 :
[0031] 1. Handle assembly; 11. Handle shell; 111. Anti-slip protrusion; 112. Limiting protrusion; 12. Lithium battery; 121. Battery protection board; 13. Drive element; 131. Drive board; 132. Drive bracket; 133. TYPE-C connector; 1331. TYPE-C charging port; 134. Battery level display; 135. Power start button; 14. Tail cap; 15. Buffer pad; 151. Annular hole; 16. Magnet; 17. Magnetic guide plate; 18. Anti-slip cord; 2. Light-emitting component. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of this invention clearer, the technical solutions of this invention will be described in detail below. Obviously, the described embodiments are merely some embodiments of this invention, and not all embodiments. Based on the embodiments of this invention, all other implementation methods obtained by those skilled in the art without creative effort are within the scope of protection of this invention.
[0033] Based on the shortcomings of existing technologies, the following section combines specific examples. Figure 1-9 The handle assembly of the present invention and the luminous conductor baton containing the handle assembly are described in detail.
[0034] like Figure 9 The diagram shown is a structural schematic of the luminous baton of the present invention. The luminous baton includes a luminous component 2 and a handle component 1, which are connected end to end. The handle component 1 is also equipped with an anti-slip rope 18.
[0035] The following is a specific example. Figure 1-8 The structure of the handle assembly 1 in this embodiment will be described in detail.
[0036] like Figure 1-8 As shown, the handle assembly 1 includes a handle housing 11, a power supply element and a drive element 13, wherein the power supply element and the drive element 13 are installed inside the handle housing 11, and the power supply element is electrically connected to the drive element 13.
[0037] The handle shell 11 of this embodiment is made of silicone material. Compared with the metal materials and hard plastics used in the prior art, silicone is lighter and thus reduces the weight of the luminous baton.
[0038] The handle shell 11 also has anti-slip protrusions 111 to better increase the comfort of gripping.
[0039] The power supply element in this embodiment is preferably a lithium battery 12, which has a longer power supply time and is lighter than a lead-acid battery.
[0040] In order to enable the handle assembly 1 to be attracted to an iron plate with a thickness of ≥5mm and to achieve upright, side-standing and upside-down positions, a magnetic suction component is also included. In this embodiment, the magnetic suction component is preferably a magnet 16, which is coded as 1607010003, has a size of φ16*5mm, and weighs approximately 7.4g.
[0041] According to the design specifications for magnet 16, the magnetic force is approximately 60 times the weight of magnet 16, meaning the adsorbed physical weight = xm = 446g; therefore, it can adsorb an object weighing 446g. The magnetic plate 17 attached to the surface of magnet 16 has a magnetic permeability of 90%, which is 356g. The weight of the luminous conductor stick is 290.12g (taking the maximum value), which is much less than the magnetic force, thus meeting the requirements for magnetic adsorption.
[0042] At the same time, such as Figure 1-5 As shown, the handle housing 11 has a tail cap 14 at the tail end. The tail cap 14 is made of polycarbonate material. The tail cap 14 has a cushioning pad 15 and a groove. The groove can accommodate a magnet 16. The cushioning pad 15 has an annular hole 151 that matches the magnet 16. The magnet 16 is located in the groove and fixed through the annular hole 151.
[0043] In order to fix the magnetic plate 17, such as Figure 3 As shown, the edge of the buffer pad 15 is provided with an annular protrusion, and a magnetic plate 17 is provided inside the annular protrusion.
[0044] The cushioning pad 15 in this embodiment is made of molded silicone rubber material, and its main function is to cushion the product when it is dropped.
[0045] It should be noted that in this embodiment, the magnetic plate 17, the buffer pad 15, and the tail cap 14 are connected by screws, and the anti-slip rope 18 is also installed on the tail cap 14.
[0046] In order to protect lithium battery 12, such as Figure 4 As shown, a battery protection plate 121 is provided on the side wall of the lithium battery 12. The battery protection plate 121 is located on the side wall of the lithium battery 12 near the drive element 13. The battery protection plate 121 has a semi-cylindrical structure with an arc-shaped inner side and is fixed on the side wall of the lithium battery 12.
[0047] In addition, in order to protect the lithium battery 12, the other end of the lithium battery 12 opposite to the battery protection plate 121 has a battery buffer pad, which is preferably made of rubber material. When the light-emitting conductor falls to the ground, the presence of the battery buffer pad can reduce the impact force on the lithium battery 12.
[0048] To further protect the lithium battery 12 and prevent it from rattling back and forth inside the handle housing 11, such as... Figure 3 As shown, a limiting protrusion 112 is provided on the inner wall of the handle housing 11, and the limiting protrusion 112 extends inward along the radial direction of the handle housing 11.
[0049] The limiting protrusion 112 can be annular or discontinuous arc-shaped protrusion. In this embodiment, it is preferred to include three discontinuous arc-shaped protrusions. One of these three arc-shaped protrusions is opposite to the battery protection plate 121, and the other two are located on both sides of the battery protection plate 121. In this way, the three arc-shaped protrusions work together to limit the battery.
[0050] In this embodiment, the lithium battery 12 is electrically connected to the driving element 13, and the lithium battery 12 supplies power to the driving element 13.
[0051] Specifically, such as Figure 4 , Figure 7 and Figure 8 As shown, the driving element 13 in this embodiment includes a driving board 131 and a driving bracket 132. The driving board 131 is installed in the driving bracket 132 and is electrically connected to the lithium battery 12. The driving board 131 is also provided with a power start button 135.
[0052] Furthermore, a TYPE-C connector 133 is provided on one end of the drive bracket 132 opposite to the drive board 131. The TYPE-C connector 133 is electrically connected to the drive board 131 and is also electrically connected to the power display screen 134. The power display screen 134 is located on the handle housing 11, and the handle housing 11 is provided with a TYPE-C charging interface 1331 corresponding to the TYPE-C connector 133.
[0053] In this embodiment, the TYPE-C charging port 1331 on the handle is electrically connected to the lithium battery 12. The open-circuit voltage range of the lithium battery 12 is 2.5V-4.2V, the battery capacity is ≥5000mAh, the over-discharge protection voltage is 2.5±0.1V, and the overcharge protection voltage is 4.28±0.05V.
[0054] In this embodiment, the TYPE-C charging interface 1331 receives a DC 5V power supply and outputs a DC 4.2V power supply to charge the lithium battery 12.
[0055] The charging principle is as follows:
[0056] The charging system adopts the mature domestic IP5306 solution, featuring output overcurrent, overvoltage, and short-circuit protection, as well as input overvoltage, overcharge, over-discharge, and overcurrent discharge protection, and supports over-temperature protection. The TYPE-C charging interface 1331 accepts DC 5V power and outputs DC 4.2V power to charge the lithium battery 12. Different charging methods are used depending on the lithium battery 12's voltage. When the lithium battery 12's voltage is below 3V, a 100mA constant current power supply is used for trickle charging. When the lithium battery 12's voltage is between 3V and 4.2V, a constant voltage power supply is used for charging. The maximum charging current is 2A, and it takes approximately 4 hours to fully charge.
[0057] In addition, the tail cap 14 of this embodiment can be replaced with a window breaker for window breaking, or it can be replaced with a lamp interface that enables lamps to be used in pairs.
[0058] The specific installation process for handle assembly 1 is as follows:
[0059] (1) After aligning the guide rail on the drive board 131 with the guide rail on the handle housing 11 and installing it, use ST2.2*6 automatic screws to fix it.
[0060] (2) Install the TYPE-C sealing gasket on the handle housing 11 to complete the assembly;
[0061] (3) Install the anti-detachment rope 18 on the tail cap 14;
[0062] (4) After the O-ring is put on the tail cap 14, it is fixed to the handle housing 11 with screws;
[0063] (5) Remove the adhesive backing of the buffer pad 15 and install it on the tail cap 14;
[0064] (6) The magnet 16 is installed on the tail cover 14, the magnetic plate 17 is covered, and the screws are used to tighten it to complete the assembly.
[0065] The assembly process of the drive element 13 that constitutes the handle assembly 1 is as follows:
[0066] (1) Solder the TYPE-C terminal block 133 to install the drive bracket 132;
[0067] (2) Solder the connected red and black wires to the drive board 131. The drive board 131 is fixed to the drive bracket 132 with ST2.2*6 screws.
[0068] (3) Install the TYPE-C sealing gasket on the drive bracket 132 to complete the assembly.
[0069] In the description of this invention, it should be noted that, unless otherwise stated, "a plurality of" means two or more; the terms "upper," "lower," "left," "right," "inner," "outer," "front end," "rear end," "head," "tail," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings, and are only for the convenience of describing this invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this invention. Furthermore, the terms "first," "second," "third," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0070] In the description of this invention, it should also be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to mechanical connections or electrical connections; they can refer to direct connections or indirect connections through an intermediate medium. Those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0071] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any variations or substitutions that can be easily conceived by those skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be determined by the scope of the claims.
Claims
1. A handle assembly, characterized in that, The device includes a handle shell and a power supply element and a drive element disposed within the handle shell. The power supply element is electrically connected to the drive element. The handle shell is made of silicone material. The handle shell also has a tail cap at its tail end. The tail cap is made of polycarbonate material and has a cushioning pad on it.
2. The handle assembly according to claim 1, characterized in that, It also includes a magnetic suction component, the tail cap has a groove for accommodating the magnetic suction component, the buffer pad has an annular hole adapted to the magnetic suction component, and the magnetic suction component is disposed in the groove and fixed through the annular hole.
3. The handle assembly according to claim 2, characterized in that, The edge of the buffer pad is provided with an annular protrusion, and a magnetic plate is provided inside the annular protrusion.
4. The handle assembly according to claim 2, characterized in that, The cushioning pad is made of molded silicone rubber material.
5. The handle assembly according to any one of claims 2-4, characterized in that, The power supply element is a lithium battery.
6. The handle assembly according to claim 5, characterized in that, The lithium battery has a battery protection plate on its side wall, and a battery buffer pad is also provided on the end of the lithium battery opposite to the tail cap.
7. The handle assembly according to claim 6, characterized in that, The inner wall of the handle housing is provided with a limiting protrusion, which extends along the radial direction of the handle housing.
8. The handle assembly according to any one of claims 2-4, characterized in that, The driving element includes a driving board and a driving bracket. The driving board is installed inside the driving bracket and is electrically connected to the power supply element.
9. The handle assembly according to claim 8, characterized in that, The drive bracket has a TYPE-C connector at one end opposite to the drive board. The TYPE-C connector is electrically connected to the drive board and is also electrically connected to the power display screen. The power display screen is located on the handle housing, which has a TYPE-C charging interface corresponding to the TYPE-C connector.
10. A luminous conductor's baton, characterized in that, The device includes the handle assembly as described in any one of claims 1-9, and further includes a light-emitting component, wherein the handle assembly is connected to the light-emitting component.