Multi-degree-of-freedom forming robot non-uniform error calibration method

By employing a non-uniform error calibration method for multi-degree-of-freedom forming robots, and utilizing a line laser measuring instrument and least squares fitting, the problems of high complexity and low accuracy in error calibration of multi-degree-of-freedom parallel mechanisms are solved, achieving efficient and low-cost sub-micron level accuracy calibration.

CN122125710APending Publication Date: 2026-06-02WUHAN UNIV OF TECH
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
WUHAN UNIV OF TECH
Filing Date
2026-04-13
Publication Date
2026-06-02

AI Technical Summary

Technical Problem

Existing technologies struggle to effectively identify and compensate for end effector pose deviations caused by multiple sources of interference, such as manufacturing, assembly, and thermal deformation, in multi-degree-of-freedom parallel mechanisms. This results in high calibration complexity, low accuracy, and high cost, making it difficult to meet sub-micron level accuracy requirements.

Method used

A non-uniform error calibration method for multi-degree-of-freedom forming robots is adopted. By establishing a kinematic model, constructing a line laser measuring instrument measurement model and an error model, and using the least squares method to fit the measurement data, the complexity of the measurement system is reduced, and the calibration efficiency and accuracy are improved.

Benefits of technology

It has achieved a calibration efficiency improvement of over 77%, a significant reduction in equipment costs, and an improvement in calibration accuracy and reliability, meeting the requirements for high-precision multi-degree-of-freedom collaborative control.

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Abstract

This invention relates to a non-uniform error calibration method for a multi-degree-of-freedom forming robot, comprising the following steps: S1, establishing a kinematic model of the multi-degree-of-freedom forming robot and deriving the mathematical relationship between the displacement of the robot-controlled moving slider and the six-degree-of-freedom coordinates of the end-effector plane; S2, constructing a measurement model using a line laser measuring instrument and fitting the linear equations of the points measured by the line laser measuring instrument using the least squares method; S3, establishing an error model for the multi-degree-of-freedom forming robot; S4, establishing a mapping relationship between the measurement data and the error sources of the multi-degree-of-freedom forming robot. This invention provides a non-uniform error calibration method for a multi-degree-of-freedom forming robot based on a line laser measuring instrument. Compared with traditional point laser trackers, this invention can reduce the complexity of the measurement system, improve calibration efficiency, and enhance calibration accuracy.
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