Pressure-bearing equipment welding repair method and device, electronic equipment and storage medium

By acquiring damage morphology data of pressure-bearing equipment and monitoring temperature and acoustic emission signals in real time, the predicted value of welding status is calculated and the process parameters are dynamically adjusted, which solves the problem of high misjudgment rate of cold cracking in the existing technology and realizes accurate quantification and active suppression of welding cold cracking risk.

CN122400919APending Publication Date: 2026-07-17CEIC BOILER & PRESSURE VESSEL INSPECTION CO LTD
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Patent Information

Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
CEIC BOILER & PRESSURE VESSEL INSPECTION CO LTD
Filing Date
2026-05-21
Publication Date
2026-07-17

AI Technical Summary

Technical Problem

Existing technologies cannot quantify dynamic variables in actual working conditions, resulting in a high rate of misjudgment of cold cracks, easy generation of cold cracks, and difficulty in achieving heat treatment without welding, especially under complex constraint conditions.

Method used

By acquiring damage morphology data of pressure-bearing equipment, combined with temperature field signals and acoustic emission signals, the state prediction value of the welding heat-affected zone is calculated in real time. The risk margin algorithm is used to determine whether the welding state deviates from the safe operating range, generate control commands, and dynamically adjust the welding process parameters.

Benefits of technology

It enables precise quantification and proactive suppression of welding cold crack risk, reduces the misjudgment rate of cold cracks, and improves the safety and efficiency of the welding process.

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Abstract

本申请涉及设备再制造技术领域,特别涉及一种承压设备焊接修复方法、装置、电子设备及存储介质。该方法包括:响应于修复指令,获取待修复部位的损伤形貌数据以确定被焊接区域;获取被焊接区域的温度场信号和声发射信号,计算焊接热影响区的焊接状态预测值;当基于所述焊接状态预测值判定当前焊接状态偏离安全运行区间时,生成焊接工艺参数的调控指令,并据此控制焊接执行机构。由此,通过实时感知焊接状态并动态调控工艺参数,解决了相关技术无法量化实际工况中的动态变量,导致冷裂误判率高,易产生冷裂纹、难以实现免焊后热处理的问题,实现了对焊接冷裂风险的精准量化与主动抑制。
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