Efficient copper dissolving circulating device
By designing structures such as partitions, liquid chambers, circulation pumps in the copper-soluble circulation device, the sufficient contact between sulfuric acid and air and the copper surface is achieved, and the problems of slow dissolution speed and low production efficiency in the prior art are solved, the copper-soluble efficiency and reaction efficiency are improved, and the purity of the solution is maintained.
Patent Information
- Application Number
- CN202420615661.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-03-28
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2034-03-28
AI Technical Summary
The existing copper-soluble circulation device has problems such as slow dissolution speed, low production efficiency and serious energy waste, making it difficult to improve copper-soluble efficiency.
An efficient copper-soluble circulation device was designed to achieve full contact between sulfuric acid and air and the surface of copper material through the combination of structures such as partition plate, overflow port, liquid chamber, circulation pump, liquid extraction port, liquid extraction pipe, central tube, liquid outlet, air cavity and partition net, and achieve full contact between sulfuric acid and air and the copper material surface, improve reaction efficiency, and filter the copper material that is not fully reacted through the porous design overflow port and liquid extraction port.
The copper-soluble efficiency is improved, the adequacy and efficiency of the reaction is enhanced, energy waste is reduced, and solid impurities are filtered through the partition grid to maintain the purity of the solution.
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Figure CN222829654U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of electrolytic copper foil production, in particular to a high-efficiency copper dissolving circulation device. Background Art
[0002] Copper dissolution is the first process in the production of electrolytic copper foil. It is a very critical and important link. Specifically, it refers to evenly distributing the raw copper plates or copper wires in the copper dissolution container, and chemically reacting with the sulfuric acid in the added sulfuric acid solution and the oxygen in the air to dissolve the raw copper plates or copper wires into copper sulfate solution. The existing copper dissolution methods, whether high-temperature immersion copper dissolution or low-temperature spray copper dissolution, require the introduction of air (oxygen) into the solution through a pump to increase the copper dissolution rate.
[0003] In the prior art, some traditional copper dissolving circulation devices have the problems of slow dissolution speed, low production efficiency and serious energy waste during specific use. Therefore, it is necessary to improve the copper dissolving efficiency. In view of the above problems, an efficient copper dissolving circulation device is proposed. Utility Model Content
[0004] The utility model aims to solve the shortcomings in the prior art and proposes a high-efficiency copper dissolving circulation device, aiming to improve the problem that the copper dissolving efficiency of the copper dissolving circulation device in the prior art is difficult to improve.
[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a high-efficiency copper-dissolving circulation device comprises a copper-dissolving tank body, the top of the copper-dissolving tank body is provided with a feeding assembly, the top of the copper-dissolving tank body is fixedly connected with a tank cover, the interior of the copper-dissolving tank body is fixedly connected with a partition, the bottom of the partition is fixedly connected with an overflow port, the bottom of the overflow port is fixedly connected with an overflow outlet, the interior of the copper-dissolving tank body is provided with a liquid cavity one, the interior bottom side of the copper-dissolving tank body is provided with a liquid cavity two, the interior top end of the copper-dissolving tank body is provided with a liquid cavity three, the top of the tank cover is fixedly connected with a liquid extraction pipe, the bottom of the liquid extraction pipe is provided with a liquid extraction assembly, the right bottom of the liquid extraction pipe is fixedly connected with a central tube, the internal top end of the central tube is provided with a liquid outlet pipe, the interior of the central tube is provided with an air cavity, the interior of the central tube is provided with a liquid inlet pipe, the top right side of the tank cover is fixedly connected with an air duct, and the top of the air duct is fixedly connected with an air inlet.
[0006] Furthermore, the feeding assembly includes a feeding port 1 and a feeding port 2, the outside of the feeding port 1 is opened on the top front side of the copper dissolving tank body, and the outside of the feeding port 2 is opened on the top rear side of the copper dissolving tank body.
[0007] Furthermore, the liquid extraction component includes a circulation pump, the outside of which is arranged at the bottom of the liquid extraction pipe, the output end of the circulation pump is fixedly connected to a liquid extraction port, and the outside of the liquid extraction port is fixedly connected to the left side of the copper dissolving tank body.
[0008] Furthermore, a liquid outlet is provided at the bottom of the central tube, a bottom seal is provided inside the copper dissolving tank body, a partition net is provided at the bottom of the partition, a support column is fixedly connected to the bottom of the bottom seal, and a manhole is provided on the right side of the copper dissolving tank body.
[0009] Furthermore, the outside of the liquid extraction tube passes through the top of the tank cover and is connected to the central tube.
[0010] Furthermore, a gauze is arranged inside the air inlet, and the liquid outlet is communicated with the liquid cavity.
[0011] Furthermore, the liquid extraction port is designed to be multi-hole, and the liquid extraction port is connected to the liquid extraction tube.
[0012] The utility model has the following beneficial effects:
[0013] In the utility model, by using the structures such as the partition, the overflow port, the liquid chamber 1, the liquid chamber 2, the liquid chamber 3, the circulation pump, the liquid extraction port, the liquid extraction pipe, the central pipe, the liquid outlet pipe, the air chamber, and the partition net in coordination, the air in the electrolyte is split into small bubbles through the partition net, so that the sulfuric acid, the air and the surface of the copper material are fully contacted, so that the reaction is more sufficient and efficient. The overflow port and the liquid extraction port are designed as a porous structure, which can filter out the copper material that has not been completely reacted in the copper sulfate solution to a certain extent. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 A three-dimensional diagram of a high-efficiency copper dissolving circulation device proposed by the utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of a central tube of a high-efficiency copper dissolving circulation device proposed by the utility model;
[0016] Figure 3 for Figure 2 Enlarged view of point A in the middle.
[0017] Legend:
[0018] 1. Copper dissolving tank body; 101. Feeding port 1; 102. Feeding port 2; 103. Tank cover; 2. Partition; 3. Overflow port; 4. Overflow outlet; 501. Liquid chamber 1; 502. Liquid chamber 2; 503. Liquid chamber 3; 6. Circulation pump; 7. Liquid extraction port; 8. Liquid extraction pipe; 9. Center pipe; 901. Liquid outlet pipe; 902. Air chamber; 903. Liquid inlet pipe; 904. Air inlet; 905. Air duct; 10. Liquid outlet; 11. Bottom cover; 12. Partition net; 13. Support column; 14. Manhole. DETAILED DESCRIPTION
[0019] The following will be combined with the drawings in the embodiments of the utility model to clearly and completely describe the technical solutions in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the utility model.
[0020] Reference Figure 1 - Figure 2 As shown, an embodiment of the utility model is: a high-efficiency copper dissolving circulation device, including a copper dissolving tank body 1, which is the main container of the whole device, used to contain copper or copper alloy to be dissolved, usually made of high temperature resistant and corrosion resistant materials, such as stainless steel or special alloys, a feeding assembly is arranged on the top of the copper dissolving tank body 1, and the feeding assembly includes a feeding port 101 and a feeding port 2 102, and the feeding port 101 and the feeding port 2 102 are located on the top of the copper dissolving tank body 1, and are used to add raw copper or other necessary chemicals into the tank body The outside of the feeding port 101 is opened on the top front side of the copper-dissolving tank body 1, and the outside of the feeding port 2 102 is opened on the top rear side of the copper-dissolving tank body 1. The top of the copper-dissolving tank body 1 is fixedly connected with a tank cover 103, which is used to seal the tank body to prevent the solution from leaking or being contaminated by the outside. The inside of the copper-dissolving tank body 1 is fixedly connected with a partition 2, which is used to separate the internal space of the tank body and may be used to maintain the flow direction of the solution or provide support. The bottom of the partition 2 is fixedly connected with an overflow port 3, and the bottom of the overflow port 3 is fixedly connected with an overflow outlet 4.
[0021] Reference Figure 1 - Figure 2As shown, the overflow port 3 and the overflow outlet 4 are used to control the liquid level of the solution to prevent the solution from overflowing. The interior of the copper dissolving tank body 1 is provided with a liquid cavity 1 501. The liquid cavity 1 501, the liquid cavity 2 502 and the liquid cavity 3 503 are used to store solutions of different stages or different types so as to control the reaction process or the dissolution process. The inner bottom side of the copper dissolving tank body 1 is provided with a liquid cavity 2 502, and the inner top of the copper dissolving tank body 1 is provided with a liquid cavity 3 503. The top of the tank cover 103 is fixedly connected with a liquid extraction pipe 8 for extracting a solution or a mixture from the copper dissolving tank. The outer portion of the liquid extraction pipe 8 passes through the tank The top of the cover 103 is connected to the central tube 9, and a liquid extraction component is arranged at the bottom of the liquid extraction tube 8. The liquid extraction component is used to control and adjust the flow rate of the extracted solution. The liquid extraction component includes a circulation pump 6. The outside of the circulation pump 6 is arranged at the bottom of the liquid extraction tube 8. The output end of the circulation pump 6 is fixedly connected with a liquid extraction port 7. The liquid extraction port 7 is a porous design. The liquid extraction port 7 is connected to the liquid extraction tube 8. The outside of the liquid extraction port 7 is fixedly connected to the left side of the copper dissolving tank body 1. The right bottom of the liquid extraction tube 8 is fixedly connected with a central tube 9. The central tube 9 is used to transport the dissolved copper or solution to the next processing stage.
[0022] Reference Figure 3 As shown, a liquid outlet pipe 901 is provided at the top of the center tube 9, and the liquid outlet pipe 901 is used to transport the solution to the next stage of processing or collection. An air cavity 902 is provided inside the center tube 9, and the air cavity 902 may be used to control the direction of gas introduction or solution flow. A liquid inlet pipe 903 is provided inside the center tube 9, and the liquid inlet pipe 903 is used to add other substances or solvents to the solution. An air duct 905 is fixedly connected to the right side of the top of the tank cover 103. The air inlet 904 and the air duct 905 may be used to introduce air or other gases to control the reaction conditions. The top of the air duct 905 is fixedly connected to the air inlet 904.
[0023] Reference Figure 1 As shown, a gauze is provided inside the air inlet 904, the liquid outlet 10 is communicated with the liquid cavity 501, a liquid outlet 10 is provided at the bottom of the central tube 9, and the liquid outlet 10 is used to discharge the treated solution out of the system, a bottom seal 11 is provided inside the copper dissolving tank body 1, and the bottom seal 11 ensures that the solution will not leak from the bottom, and a support column 13 is fixedly connected to the bottom of the bottom seal 11, a manhole 14 is provided on the right side of the copper dissolving tank body 1, and a partition 12 is provided at the bottom of the partition 2, and the partition 12 is used to filter solid impurities and maintain the purity of the solution.
[0024] Working principle: During operation, the cleaned copper raw materials enter the copper dissolving tank from the feeding port 101 and the feeding port 2 102, and are evenly spread on the partition 2. Then, the electrolyte obtained by the reaction of the copper raw materials and sulfuric acid passes through the overflow port 3 and is transported to the liquid cavity 2 502 from the overflow port 4. Then, after the circulation pump 6 is started, the electrolyte in the liquid cavity is filtered through the liquid extraction port 7 and enters the central tube 9 through the liquid extraction pipe 8. Since the internal structure of the central tube 9 includes a liquid outlet pipe 901, an air cavity 902, and a liquid inlet pipe 903, air enters the air cavity 902 through the air inlet 904, and then the electrolyte flows out through the liquid outlet pipe 901. The pipe becomes thinner and the flow rate increases, driving the air flow in the air cavity 902 to mix with the electrolyte and enter the liquid inlet pipe 903. The obtained electrolyte flows out through the liquid outlet 10 Entering the liquid cavity 501, the electrolyte rises and passes through the partition 12 and the partition 2 in turn. The partition 12 splits the air in the electrolyte into small bubbles, so that the sulfuric acid, air and the surface of the copper material are fully contacted. Finally, the electrolyte level continues to rise. When it is higher than the overflow port 3, the electrolyte continues to circulate as above. Since the air inlet 904 is placed horizontally and a fine mesh is installed at the pipe mouth, the entry of impurities can be reduced and the cleanliness of the solution can be improved. The diameter of the liquid inlet pipe 903 is reduced and the flow rate is accelerated, which drives the gas in the air to reach the air cavity 902 through the air inlet 904 to mix with the solution for reaction. No additional air pump is needed to draw air. At the same time, the liquid rises after passing through the liquid outlet 10. When the liquid extraction port 7 is blocked or crystallized, the manhole 14 is provided to facilitate maintenance personnel to enter for maintenance.
[0025] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A high-efficiency copper dissolving circulation device, comprising a copper dissolving tank body (1), characterized in that: The top of the copper dissolving tank body (1) is provided with a feeding assembly, the top of the copper dissolving tank body (1) is fixedly connected with a tank cover (103), the interior of the copper dissolving tank body (1) is fixedly connected with a partition (2), the bottom of the partition (2) is fixedly connected with an overflow port (3), the bottom of the overflow port (3) is fixedly connected with an overflow outlet (4), the interior of the copper dissolving tank body (1) is provided with a liquid chamber 1 (501), the bottom side of the interior of the copper dissolving tank body (1) is provided with a liquid chamber 2 (502), the top of the interior of the copper dissolving tank body (1) is provided with a liquid chamber 3 (50 3), a liquid extraction pipe (8) is fixedly connected to the top of the tank cover (103), a liquid extraction assembly is arranged at the bottom of the liquid extraction pipe (8), a center pipe (9) is fixedly connected to the bottom right side of the liquid extraction pipe (8), a liquid outlet pipe (901) is arranged at the top end of the center pipe (9), an air cavity (902) is arranged inside the center pipe (9), a liquid inlet pipe (903) is arranged inside the center pipe (9), an air duct (905) is fixedly connected to the right side of the top of the tank cover (103), and an air inlet (904) is fixedly connected to the top of the air duct (905).
2. The high-efficiency copper dissolving circulation device according to claim 1 is characterized in that: The feeding assembly comprises a feeding port 1 (101) and a feeding port 2 (102), wherein the outside of the feeding port 1 (101) is opened on the top front side of the copper dissolving tank body (1), and the outside of the feeding port 2 (102) is opened on the top rear side of the copper dissolving tank body (1).
3. The high-efficiency copper dissolving circulation device according to claim 1 is characterized in that: The liquid extraction component comprises a circulation pump (6), the exterior of the circulation pump (6) is arranged at the bottom of the liquid extraction pipe (8), the output end of the circulation pump (6) is fixedly connected to a liquid extraction port (7), and the exterior of the liquid extraction port (7) is fixedly connected to the left side of the copper dissolving tank body (1).
4. The high-efficiency copper dissolving circulation device according to claim 1 is characterized in that: A liquid outlet (10) is provided at the bottom of the central tube (9), a bottom seal (11) is provided inside the copper dissolving tank body (1), a partition net (12) is provided at the bottom of the partition (2), a support column (13) is fixedly connected to the bottom of the bottom seal (11), and a manhole (14) is provided on the right side of the copper dissolving tank body (1).
5. The high-efficiency copper dissolving circulation device according to claim 1 is characterized in that: The outside of the liquid extraction pipe (8) passes through the top of the tank cover (103) and is connected to the central pipe (9).
6. The high-efficiency copper dissolving circulation device according to claim 4 is characterized in that: The air inlet (904) is provided with a gauze mesh inside, and the liquid outlet (10) is communicated with the liquid chamber 1 (501).
7. The high-efficiency copper dissolving circulation device according to claim 3 is characterized in that: The liquid extraction port (7) is of multi-hole design, and the liquid extraction port (7) is connected to the liquid extraction tube (8).