Calibrating device for steel cable tensiometer
By combining the tension sensor and the grating scale displacement sensor, the cable expansion distance is calculated based on Hooke's law, and the problem of manual operation error and sensor error in traditional tension gauge calibration cannot be compared and analyzed, achieving efficient and accurate calibration results.
Patent Information
- Application Number
- CN202422002969.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-19
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2034-08-19
AI Technical Summary
In the traditional tensile meter calibration method, there is a problem that measurement errors caused by manual operation and errors during sensor measurement cannot be compared and analyzed.
The tension sensor and grating scale displacement sensor are used to calculate the cable expansion distance through Hooke's law and accurately calibrate the tension meter.
Efficient and accurate tension gauge calibration is achieved, reducing measurement errors and improving calibration accuracy.
Smart Images

Figure CN223064740U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of tensiometer calibration, and particularly relates to a calibration device for a steel cable tensiometer. Background Art
[0002] After the production of tension measuring instruments and meters is completed, calibration is required to ensure the correct use of the tensiometer. Traditional calibration methods include: 1. Applying a standard load by applying a standard weight to the tensiometer through gravity or a physical device, and then calibrating the tensiometer; 2. Measuring the tensiometer using a sensor, and then comparing the readings of the sensor and the tensiometer.
[0003] However, the above two methods have the following defects during measurement: when applying a standard load, manual operation is often required, which will generate certain measurement errors. At the same time, when the prior art uses a sensor to measure it, a certain force needs to be applied to the tensiometer, which will also generate certain errors, and there is no corresponding comparative analysis to judge the error degree. Content of the Utility Model
[0004] In view of the above situation, in order to overcome the defects of the prior art, the utility model provides a calibration device for a steel cable tensiometer.
[0005] By designing a tension sensor and a grating scale sensor, and through the displacement method, the error degree is compared and analyzed according to Hooke's law, so that the tensiometer can be calibrated efficiently and accurately.
[0006] The technical solution adopted by the utility model is as follows: A calibration device for a steel cable tensiometer provided by the utility model includes a base and a bottom plate, and further includes a driving component installed on one side of the bottom plate and disposed inside the base; a clamping component slidably disposed on the other side of the bottom plate, and the clamping component is connected to the driving end of the driving component; a detection component installed on one side of the bottom plate, a connecting component is installed between the detection component and the clamping component, a tensiometer is installed on the clamping component, and the tensiometer is connected to the detection component through the connecting component.
[0007] Further, the detection component includes a first fixing frame installed on the bottom plate, a tension sensor is installed on the first fixing frame, and one end of the tension sensor is connected with a connecting component.
[0008] Further, the connecting component includes a first connecting frame connected to one end of the tension sensor, and a steel wire rope is connected to the other end of the first connecting frame.
[0009] Further, the clamping component includes a clamping body slidably disposed on the bottom plate, a tensiometer is installed on the clamping body, and the tensiometer is connected to the steel wire rope.
[0010] Further, the driving assembly includes a first motor installed on the bottom wall of the base plate. A transmission rod is connected to the output end of the first motor. A first fixing bracket is installed between the transmission rod and the base plate. A rotating seat is installed on the bottom wall of the base plate, and the transmission rod is rotatably arranged in the rotating seat.
[0011] Further, a driving seat is installed on the bottom wall of the jig body. A transmission rod is threadedly driven in the driving seat. A slide rail is installed on the base plate, and the jig body is slidably arranged on the slide rail.
[0012] Further, a grating scale displacement sensor is also installed on the base plate. The grating scale displacement sensor includes a grating reading head and a grating scale. The grating reading head is connected to the inner side of the jig body, and the grating scale is fixedly arranged on the base plate. The grating scale displacement sensor is electrically connected to an industrial computer, and the tensile force sensor is electrically connected to the industrial computer.
[0013] Further, a limiting head is installed on the base plate to limit the moving position of the clamping assembly.
[0014] The beneficial effects achieved by the present invention with the above structure are as follows:
[0015] A steel cable tensiometer calibration device provided by this solution designs a grating displacement sensor based on Hooke's law. By calculating and judging the telescopic distance of the steel cable, the magnitude of the tensile force on the steel cable can be calculated based on Hooke's law. Then, through analysis in comparison with the tensile force sensor, the tensiometer can be accurately calibrated. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 is a schematic diagram of the main structure of a steel cable tensiometer calibration device provided by the present invention;
[0017] Figure 2 is a schematic diagram of the main structure of the connection assembly of a steel cable tensiometer calibration device provided by the present invention;
[0018] Figure 3 is Figure 2 a partial enlarged view of part A in
[0019] Figure 4 is a schematic diagram of the structure of the driving assembly of a steel cable tensiometer calibration device provided by the present invention.
[0020] Among them, 1. Base, 2. Bottom plate, 3. Driving component, 301. First motor, 302. Transmission rod, 303. First fixing bracket, 304. Rotating seat, 4. Clamping component, 401. Clamping body, 402. Driving seat, 5. Detection component, 501. First fixing bracket, 502. Tensile force sensor, 503. Connection component, 5031. First connecting bracket, 5032. Steel wire rope, 6. Slide rail, 7. Grating ruler displacement sensor, 701. Grating reading head, 702. Grating ruler, 8. Limit head, 9. Tensiometer.
[0021] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the description. They are used together with the embodiments of the present invention to explain the present invention, but do not constitute a limitation to the present invention. Detailed implementation manners
[0022] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0023] In the description of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. indicating the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present invention. Specific embodiment:
[0025] As Figures 1-3 shown, a steel cable tensiometer calibration device provided by the present invention is used for calibrating a tensiometer, and includes a base 1 and a bottom plate 2. It further includes a driving component 3 installed on one side of the bottom plate 2 and disposed inside the base 1; a clamping component 4 slidably disposed on the other side of the bottom plate 2, and the clamping component 4 is connected to the driving end of the driving component 3; a detection component 5 installed on one side of the bottom plate 2, a connection component 503 is installed between the detection component 5 and the clamping component 4, a tensiometer 9 is installed on the clamping component 4, and the tensiometer 9 is connected to the detection component 5 through the connection component 503.
[0026] As Figure 1 、 Figure 2 and Figure 4As shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. The detection component 5 includes a first fixing frame 303 installed on the bottom plate 2. A tension sensor 502 is installed on the first fixing frame 303, and a connection component 503 is connected to one end of the tension sensor 502.
[0027] As Figure 2 shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. The connection component 503 includes a first connection frame 5031 connected to one end of the tension sensor 502, and a steel wire rope 5032 is connected to the other end of the first connection frame 5031.
[0028] As Figure 1 and Figure 2 shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. The clamping component 4 includes a clamp body 401 slidably arranged on the bottom plate 2. A tensiometer 9 is installed on the clamp body 401, and the tensiometer 9 is connected to the steel wire rope 5032.
[0029] As Figure 1 、 Figure 2 and Figure 4 shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. The driving component 3 includes a first motor 301 installed on the bottom wall of the bottom plate 2. A transmission rod 302 is connected to the output end of the first motor 301. A first fixing frame 501 is installed between the transmission rod 302 and the bottom plate 2. A rotating seat 304 is installed on the bottom wall of the bottom plate 2, and the transmission rod 302 is rotatably arranged in the rotating seat 304.
[0030] As Figure 1 and Figure 4 shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. A driving seat 402 is installed on the bottom wall of the clamp body 401, and the transmission rod 302 is in threaded transmission in the driving seat 402.
[0031] As Figure 1 shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. A slide rail 6 is installed on the bottom plate 2, and the clamp body 401 is slidably arranged on the slide rail 6.
[0032] As Figures 1-3 shown in the figure, the utility model provides a calibration device for a steel cable tensiometer. A grating scale displacement sensor 7 is also installed on the bottom plate 2. The grating scale displacement sensor 7 includes a grating reading head 701 and a grating scale 702. The grating reading head 701 is connected to the inner side of the clamp body 401, the grating scale 702 is fixedly arranged on the bottom plate 2, the grating scale displacement sensor 7 is electrically connected to an industrial computer, and the tension sensor 502 is electrically connected to the industrial computer.
[0033] According to Hooke's Law:
[0034] F = kx;
[0035] where F is the tensile force, k is the elastic coefficient of the wire rope, and x is the deformation displacement of the wire rope. By judging and calculating the deformation displacement of the wire rope, the magnitude of the tensile force can be calculated, and then a comparative analysis can be performed on the tensile force sensor 502.
[0036] As Figure 1 and Figure 2 shown, a calibration device for a wire rope tensiometer provided by the present utility model, a limit head 8 is installed on the bottom plate 2 for restricting the moving position of the clamping assembly 4.
[0037] During specific use,
[0038] firstly, the tensiometer 9 is installed on the clamping assembly 4. By installing the tensiometer 9 on the fixture body 401, after the installation is completed, the driving assembly 3 starts to work. The driving rod 302 is driven to rotate by the first motor 301. Then, the driving rod 302 rotates on the first fixing frame 303 and the rotating seat 304. Further, the driving rod 302 drives the driving seat 402 to move through a threaded transmission method. Since the wire rope 5032 is fixed to the fixture body 401, a loading force is generated, and this loading force acts on the tensiometer 9, and corresponding values are measured by the tensile force sensor 502.
[0039] When the tensile force sensor 502 measures the tensile force value between the wire rope 5032 and the tensiometer 9, the grating reading head 701 moves along with the fixture body 401 on the slide rail 6. Then, the deformation amount of the wire rope 5032 can be measured. Further, the magnitude of the tensile force on the wire rope 5032 is calculated through Hooke's Law. Then, a comparative analysis is performed on the magnitude of the tensile force measured by the tensile force sensor 502 and the magnitude of the tensile force value calculated by the grating displacement sensor 7 to judge whether the force is accurate, so as to accurately calibrate the tensiometer.
[0040] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0041] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
[0042] The above description of the present utility model and its embodiments is not restrictive. What is shown in the drawings is only one of the embodiments of the present utility model, and the actual structure is not limited thereto. Generally speaking, if those of ordinary skill in the art are inspired by it and, without departing from the gist of the creation of the present utility model, creatively design structural forms and embodiments similar to the technical solution, they shall fall within the protection scope of the present utility model.
Claims
1. A calibration device for a steel cable tensiometer, used for calibrating the tensiometer, comprising a base and a bottom plate, characterized in that: Further included are: A driving component, installed on one side of the base plate and disposed within the base; A clamping component, slidably disposed on the other side of the base plate, and the clamping component is connected to the driving end of the driving component; A detection component, installed on one side of the base plate, a connection component is installed between the detection component and the clamping component, a tensiometer is installed on the clamping component, and the tensiometer is connected to the detection component through the connection component.
2. The calibration device for a steel cable tensiometer according to claim 1, characterized in that: The detection component includes a first fixing frame installed on the base plate, a tension sensor is installed on the first fixing frame, and a connection component is connected to one end of the tension sensor.
3. A calibration device for a steel cable tensiometer according to claim 2, characterized in that: The connection component includes a first connecting frame connected to one end of the tension sensor, and a steel wire rope is connected to the other end of the first connecting frame.
4. A calibration device for a steel cable tensiometer according to claim 3, characterized in that: The clamping component includes a clamping body slidably disposed on the base plate, a tensiometer is installed on the clamping body, and the tensiometer is connected to the steel wire rope.
5. A calibration device for a steel cable tensiometer according to claim 4, characterized in that: The driving component includes a first motor installed on the bottom wall of the base plate, a transmission rod is connected to the output end of the first motor, a first fixing frame is installed between the transmission rod and the base plate, a rotating seat is installed on the bottom wall of the base plate, and the transmission rod is rotatably disposed within the rotating seat.
6. The calibration device for a steel cable tensiometer according to claim 5, characterized in that: A driving seat is installed on the bottom wall of the clamping body, and a transmission rod is threadedly driven within the driving seat.
7. The calibration device for a steel cable tensiometer according to claim 6, characterized in that: A slide rail is installed on the base plate, and the clamping body is slidably disposed on the slide rail.
8. An apparatus for calibrating a steel cable tensiometer according to claim 7, characterized in that: A grating ruler displacement sensor is further installed on the base plate, the grating ruler displacement sensor includes a grating reading head and a grating ruler, the grating reading head is connected to the inner side of the clamping body, the grating ruler is fixedly installed on the base plate, the grating ruler displacement sensor is electrically connected to an industrial computer, and the tension sensor is electrically connected to the industrial computer.
9. The calibration device for a steel cable tensiometer according to claim 8, characterized in that: A limit head is installed on the base plate for restricting the moving position of the clamping component.