Discharging mechanism of automatic quartz boat welding machine

By designing the lifting mechanism of the automatic quartz boat welding machine, the problem of the quartz boat being difficult to remove after welding is solved, a stable and reliable removal process is achieved, and the welding efficiency and quality are improved.

CN223368441UActive Publication Date: 2025-09-23HANGZHOU JINGCHUAN TECH CO LTD
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Patent Information

Application Number
CN202422696877.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-06
Publication Date
2025-09-23
Estimated Expiration
2034-11-06

AI Technical Summary

Technical Problem

After welding is completed in the existing automatic quartz boat welding machine, the connecting columns of the quartz boat are not in the same plane, making it difficult to remove by simple horizontal movement and easy to bump into. In addition, the traditional welding method has low efficiency, low precision and unstable quality.

Method used

A blanking mechanism for an automatic quartz boat welding machine is designed, which includes a lifting frame, a lifting mechanism, and a moving assembly. The lifting frame cooperates with the clamping part, a ball screw and a motor are used to drive the lifting plate up and down, and the limit rod and gear meshing are combined to achieve stable removal of the quartz boat.

Benefits of technology

The quartz boat can be removed stably and reliably, which improves welding efficiency, reduces labor costs, and enhances welding quality and precision.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a blanking mechanism of an automatic quartz boat welding machine, which comprises a processing table, a lifting frame is arranged at the top of the processing table, a lifting mechanism is arranged between the lifting frame and the processing table, a moving assembly is arranged between the lifting mechanism and the lifting frame, and the moving assembly is connected with the processing table. The lifting frame is connected with the lifting mechanism through the moving assembly, a clamping piece is fixedly installed on the top of the machining table, a plurality of clamping grooves are formed in the clamping piece, and a small quartz boat body is placed on the clamping piece. After the quartz boat body is welded through the cooperation of the workbench and the clamping piece, the lifting frame is lifted through the lifting mechanism as shown in the figure 1, so that after the quartz boat body is driven by the lifting frame to ascend by a certain height, the lifting frame is separated from the two clamping grooves in the bottom of the clamping piece under the action of the moving assembly, and the quartz boat body is welded. And then the lifting frame is lifted, so that the quartz boat body can be taken down from the clamping piece.
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Description

Technical Field

[0001] The utility model relates to the technical field of quartz boat welding, in particular to a blanking mechanism of an automatic quartz boat welding machine. Background Art

[0002] Quartz boats are primarily used in fields such as electric light sources, semiconductors, and new optical technologies. They are also widely used in industries such as chemical engineering, metallurgy, electrical engineering, and scientific research. The quality of welding directly affects the precision, consistency, and ultimate performance of the product, making welding a crucial step in the production of quartz boats.

[0003] Traditional quartz boat welding is primarily performed manually or with simple mechanized equipment. This method has numerous limitations, including low precision, inefficiency, high labor costs, and inconsistent weld quality. Traditional welding techniques struggle to meet production demands, especially when precision machining and high-quality requirements are required for quartz boats.

[0004] As one of the important equipment in modern production, the automatic quartz boat welding machine plays an important role in improving production efficiency and ensuring welding quality and stability. With the continuous advancement of technology and the continuous development of the market, its application prospects will be even broader.

[0005] When the existing automatic quartz boat welding machine welds the quartz boat, the parts of the quartz boat that need to be welded are placed on the automatic welding machine. Because the quartz boat usually has multiple connecting columns welded, and these connecting columns are usually not on the same plane, after the quartz boat is welded, multiple connecting columns that are not in the same plane are welded into a whole. The welded quartz boat often cannot be removed from the welding machine by simple horizontal movement. Manually removing the welded quartz boat will inevitably cause certain bumps. Utility Model Content

[0006] The object of the present invention is to provide a blanking mechanism for an automatic quartz boat welding machine to solve the above-mentioned deficiencies in the prior art.

[0007] In order to achieve the above-mentioned purpose, the utility model adopts the following technical solution: a unloading mechanism of an automatic quartz boat welding machine, comprising a processing table, a lifting frame is provided on the top of the processing table, a lifting mechanism is provided between the lifting frame and the processing table, a moving component is provided between the lifting mechanism and the lifting frame, the lifting frame is connected to the lifting mechanism through the moving component, a clamping member is fixedly installed on the top of the processing table, a plurality of clamping grooves are provided on the clamping member, and a quartz boat body is placed on the clamping member.

[0008] As a further description of the above technical solution: the lifting mechanism includes a ball screw, which is rotatably installed on the top of the processing table, and a lifting plate is threadedly connected to the ball screw. The lifting frame is slidably arranged on one side of the lifting plate. A motor is fixedly installed on the bottom of the processing table, and the output end of the motor passes through the bottom of the processing table and is fixedly connected to the ball screw.

[0009] As a further description of the above technical solution: connecting plates are fixedly installed at both ends of the lifting plate, the lifting frame is arranged between the two connecting plates, and the lifting frame is slidably matched with the two connecting plates.

[0010] As a further description of the above technical solution: the moving component includes a connecting rod, which is slidably installed on one side of the connecting plate, and a turntable is rotatably installed on one end of the connecting plate away from the lifting frame. One end of the connecting rod passes through the connecting plate and is rotatably connected to the lifting frame, and the other end of the connecting rod is rotatably connected to one side of the turntable.

[0011] As a further description of the above technical solution: two limit rods are fixedly installed on one side of the top of the processing table, and the lifting plate is slidably matched with the two limit rods.

[0012] As a further description of the above technical solution: gears are rotatably installed at both ends of the lifting plate, and tooth grooves are opened on the two limit rods. The tooth grooves are engaged with the gears, and the two gears are fixedly connected to the connecting turntable respectively.

[0013] As a further description of the above technical solution: a plurality of limiting plates are fixedly installed on the lifting frame, and the connecting column of the quartz boat body is located between two adjacent limiting plates.

[0014] As a further description of the above technical solution: the lifting plate is slidably installed with extrusion blocks near the two gears, and springs are fixedly connected between the two extrusion blocks and the lifting plate. The two extrusion blocks are respectively in contact with the side of the two gears away from the turntable.

[0015] The utility model provides a material unloading mechanism for an automatic quartz boat welding machine. It has the following beneficial effects: after the quartz boat body is welded by the workbench and the clamping piece, the lifting frame is raised by the lifting mechanism. Figure 1 As described above, the two connecting columns at the bottom of the quartz boat body will be blocked by the clamping piece during the rising process, resulting in the inability to remove the quartz boat body from the clamping piece by simple lifting and lowering movement. Therefore, after the quartz boat body is driven to rise to a certain height by the lifting frame, the lifting frame is disengaged from the two clamping grooves at the bottom of the clamping piece under the action of the moving component, and then the lifting frame is lifted to remove the quartz boat body from the clamping piece.

[0016] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure.

[0017] This application document provides an overview of various implementations or examples of the technology described in this disclosure, and is not a comprehensive disclosure of the full scope or all features of the disclosed technology. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the blanking mechanism of an automatic quartz boat welding machine proposed in the present invention;

[0019] Figure 2 This is a schematic diagram of the three-dimensional structure of the processing table of the utility model;

[0020] Figure 3 This is a three-dimensional structural diagram of the quartz boat and lifting mechanism of the utility model;

[0021] Figure 4 This is a three-dimensional structural diagram of the quartz boat and lifting mechanism of the utility model from another perspective;

[0022] Figure 5 This is a three-dimensional structural diagram of the lifting mechanism of the utility model;

[0023] Figure 6 It is a schematic diagram of the three-dimensional structure of the mobile component of the utility model.

[0024] Legend:

[0025] 1. Processing table; 2. Clamping part; 201. Clamping groove; 3. Quartz boat body; 4. Lifting frame; 5. Lifting plate; 6. Connecting plate; 7. Connecting rod; 8. Turntable; 9. Gear; 10. Ball screw; 11. Motor; 12. Limit rod; 13. Tooth groove; 14. Limit plate; 15. Extrusion block; 16. Spring. DETAILED DESCRIPTION

[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0027] Reference Figure 1-6, a blanking mechanism of an automatic quartz boat welding machine, comprising a processing table 1, a lifting frame 4 is provided on the top of the processing table 1, a lifting mechanism is provided between the lifting frame 4 and the processing table 1, a moving component is provided between the lifting mechanism and the lifting frame 4, the lifting frame 4 is connected to the lifting mechanism through the moving component, a clamping piece 2 is fixedly installed on the top of the processing table 1, a plurality of clamping grooves 201 are opened on the clamping piece 2, and a quartz boat body 3 is placed on the clamping piece 2; after the quartz boat body 3 is welded by the workbench and the clamping piece 2, the lifting frame 4 is raised by the lifting mechanism, as shown in FIG. Figure 1 As described above, the two connecting columns at the bottom of the quartz boat body 3 will be blocked by the clamping part 2 during the rising process, resulting in the inability to remove the quartz boat body 3 from the clamping part 2 by simple lifting and lowering movement. Therefore, after the quartz boat body 3 is driven by the lifting frame 4 to rise to a certain height, the lifting frame 4 is disengaged from the two clamping grooves 201 at the bottom of the clamping part 2 under the action of the moving component, and then the lifting frame 4 is lifted to remove the quartz boat body 3 from the clamping part 2.

[0028] As the preferred technical solution of this embodiment, the lifting mechanism includes a ball screw 10, which is rotatably installed on the top of the processing table 1. The ball screw 10 is threadedly connected to a lifting plate 5, and the lifting frame 4 is slidably arranged on one side of the lifting plate 5. A motor 11 is fixedly installed at the bottom of the processing table 1, and the output end of the motor 11 passes through the bottom of the processing table 1 and is fixedly connected to the ball screw 10; when the lifting frame 4 needs to be lifted, the motor 11 is turned on, and the motor 11 drives the ball screw 10 to rotate, so that the lifting plate 5 is lifted and lowered under the threaded transmission of the ball screw 10 and the limit of the limit rod 12, driving the lifting frame 4 to lift and lower.

[0029] As a preferred technical solution of this embodiment, connecting plates 6 are fixedly installed at both ends of the lifting plate 5, and the lifting frame 4 is arranged between the two connecting plates 6. The lifting frame 4 slides with the two connecting plates 6; the connecting plates 6 are used to limit the lifting frame 4 to ensure that the lifting frame 4 moves horizontally.

[0030] As a preferred technical solution of this embodiment, the moving assembly includes a connecting rod 7, which is slidably mounted on one side of the connecting plate 6. A turntable 8 is rotatably mounted on the end of the connecting plate 6 away from the lifting frame 4. One end of the connecting rod 7 passes through the connecting plate 6 and is rotatably connected to the lifting frame 4, and the other end of the connecting rod 7 is rotatably connected to one side of the turntable 8. When the lifting frame 4 needs to move, the turntable 8 is rotated so that one end of the connecting rod 7 is driven by the rotation of the turntable 8. Since the connecting rod 7 is made of hard material, one end of the connecting rod 7 rotates forward with the turntable 8, and the other end of the connecting rod 7 is slidably mounted on the connecting plate 6, so that the lifting frame 4 moves driven by the connecting rod 7.

[0031] As the preferred technical solution of this embodiment, two limit rods 12 are fixedly installed on one side of the top of the processing table 1, and the lifting plate 5 slides with the two limit rods 12; when the lifting plate 5 is driven by the ball screw 10, the limit rods 12 play a limiting role to assist the lifting plate 5 in lifting and lowering.

[0032] As the preferred technical solution of this embodiment, gears 9 are rotatably installed at both ends of the lifting plate 5, and tooth grooves 13 are provided on the two limit rods 12, which are engaged with the gears 9, and the two gears 9 are respectively fixedly connected to the connecting turntable 8; after the lifting plate 5 rises a certain distance, the quartz boat body 3 needs to be separated from the clamping groove 201. At this time, the lifting plate 5 is lifted and driven to drive the gear 9 to contact the tooth groove 13, so that the gear 9 rotates and drives the turntable 8 to rotate, so that the lifting frame 4 moves out. After the quartz boat body 3 moves out from the inside of the clamping part 2, the ball screw 10 is rotated to make the lifting plate 5 rise and fall, driving the lifting frame 4 to rise, so that the quartz boat body 3 is away from the clamping part 2.

[0033] As a preferred technical solution of this embodiment, a plurality of limiting plates 14 are fixedly installed on the lifting frame 4, and the connecting column of the quartz boat body 3 is located between two adjacent limiting plates 14; the quartz boat body 3 is limited by the limiting plates 14, so that the lifting frame 4 is more stable when moving the quartz boat body 3.

[0034] As a preferred technical solution of this embodiment, the lifting plate 5 is slidably installed with extrusion blocks 15 near the two gears 9, and a spring 16 is fixedly connected between the two extrusion blocks 15 and the lifting plate 5. The two extrusion blocks 15 are respectively in contact with the side of the two gears 9 away from the turntable 8; the extrusion blocks 15 are supported by the springs 16, so that the friction between the extrusion blocks 15 and the gears 9 is increased, making the gears 9 more stable during the lifting process.

[0035] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0036] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A blanking mechanism for an automatic quartz boat welding machine, comprising a processing table (1), characterized in that: A lifting frame (4) is provided on the top of the processing table (1), a lifting mechanism is provided between the lifting frame (4) and the processing table (1), a moving assembly is provided between the lifting mechanism and the lifting frame (4), the lifting frame (4) is connected to the lifting mechanism via the moving assembly, a clamping member (2) is fixedly installed on the top of the processing table (1), a plurality of clamping grooves (201) are provided on the clamping member (2), and a quartz boat body (3) is placed on the clamping member (2).

2. The blanking mechanism of the automatic quartz boat welding machine according to claim 1, characterized in that: The lifting mechanism comprises a ball screw (10), the ball screw (10) is rotatably mounted on the top of the processing table (1), a lifting plate (5) is threadedly connected to the ball screw (10), the lifting frame (4) is slidably arranged on one side of the lifting plate (5), a motor (11) is fixedly mounted on the bottom of the processing table (1), and an output end of the motor (11) passes through the bottom of the processing table (1) and is fixedly connected to the ball screw (10).

3. The blanking mechanism of the automatic quartz boat welding machine according to claim 2, characterized in that: Connecting plates (6) are fixedly mounted on both ends of the lifting plate (5), the lifting frame (4) is arranged between the two connecting plates (6), and the lifting frame (4) is slidably matched with the two connecting plates (6).

4. The unloading mechanism of the automatic quartz boat welding machine according to claim 3, characterized in that: The moving assembly includes a connecting rod (7), which is slidably mounted on one side of the connecting plate (6). A turntable (8) is rotatably mounted on one end of the connecting plate (6) away from the lifting frame (4). One end of the connecting rod (7) passes through the connecting plate (6) and is rotatably connected to the lifting frame (4), and the other end of the connecting rod (7) is rotatably connected to one side of the turntable (8).

5. The unloading mechanism of the automatic quartz boat welding machine according to claim 2, characterized in that: Two limiting rods (12) are fixedly mounted on one side of the top of the processing table (1), and the lifting plate (5) is slidably engaged with the two limiting rods (12).

6. The unloading mechanism of the automatic quartz boat welding machine according to claim 5, characterized in that: Gears (9) are rotatably mounted on both ends of the lifting plate (5), and tooth grooves (13) are provided on the two limiting rods (12). The tooth grooves (13) are meshed with the gears (9), and the two gears (9) are fixedly connected to the connecting turntable (8) respectively.

7. The unloading mechanism of the automatic quartz boat welding machine according to claim 6, characterized in that: A plurality of limiting pieces (14) are fixedly mounted on the lifting frame (4), and the connecting column of the quartz boat body (3) is located between two adjacent limiting pieces (14).

8. The unloading mechanism of the automatic quartz boat welding machine according to claim 6, characterized in that: The lifting plate (5) is slidably mounted with extrusion blocks (15) near the two gears (9), and a spring (16) is fixedly connected between the two extrusion blocks (15) and the lifting plate (5). The two extrusion blocks (15) are respectively in contact with the sides of the two gears (9) away from the turntable (8).