Roof waterproof plane tile structure solar frame

By designing a split aluminum frame structure and using waterproof sealant to seal gaps in the rooftop flat tile solar frame, the problems of complex installation and increased weight were solved, achieving lightweight, waterproof, and perfect integration with the building.

CN223451911UActive Publication Date: 2025-10-17NANJING HONGFA NON-FERROUS METAL CO LTD
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Patent Information

Application Number
CN202422864662.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-25
Publication Date
2025-10-17
Estimated Expiration
2034-11-25

AI Technical Summary

Technical Problem

In existing technologies, the installation of solar photovoltaic power generation systems on roof tile buildings requires specially designed brackets and roof clamps, which are complex to install and not waterproof, increasing the weight and cost of the roof, and cannot completely replace the use of tiles.

Method used

A solar panel frame with a waterproof flat tile structure for roofing was designed. It is made of aluminum and consists of upper, lower, left, and right side frames. Cavities and locking blocks are set inside the frames. The gaps are sealed with structural waterproof sealant. The frames are fixed to the roof joists to form an integral structure.

Benefits of technology

It achieves a lightweight and reinforced solar panel frame structure that can directly replace roof tiles, reducing costs, enhancing waterproofing, and seamlessly integrating with the building without taking up extra space.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roof waterproof plane tile structure solar energy frame comprising a solar energy assembly, the upper end of the solar energy assembly is fixedly connected with an upper frame, the lower end of the solar energy assembly is fixedly connected with a lower frame, and the left end of the solar energy assembly is fixedly connected with a left frame. The right end of the solar assembly is fixedly connected with a right frame, a right side cavity is formed in the right frame, the solar frame made of aluminum is adopted as a roof, the overall weight is half of that of a traditional cement tile, and the strength is far larger than that of the traditional tile; the solar frame can be directly used as the roof without depending on original tiles, the integrity is better, meanwhile, the problem of load on the top of a building is solved, the roof made of the solar frame can be perfectly fused with the building, resources are saved, the cost is reduced, the resource utilization rate is maximum, and no extra space is occupied.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a solar energy frame, concretely relates to a roof horizontal plane tile structure solar energy frame. BACKGROUND

[0002] Solar energy is a new green renewable energy, compared with other new energy, is the most ideal renewable energy, especially in recent decades, with the continuous progress of science and technology, solar energy and its related industry become one of the fastest growing industries in the world, solar energy is inexhaustible renewable energy, does not need to exploit and transport, clean and pollution-free, does not have any material emission, neither leaves pollutant nor exhausts waste gas to atmosphere, does not have mechanical noise, is an ideal energy, high reliability long life, and wide application range.

[0003] At present, many old communities, residential buildings and apartments can also erect solar photovoltaic power generation on the roof, do not need to find balcony, open space again, very convenient, but most of the buildings are mainly tile roofs, do not have extra open space to set up, can only be erected on the original roof, the aluminum frame can adopt conventional frame, but at the same time, special support and roof clamp are needed, the installation requirement is higher, and the station of the installer needs to be careful when setting on the original roof, cannot damage the original roof tile, in addition, the pressing block is used in the middle of the frame, a certain gap is left between the frame and the frame, so it is not waterproof, its function is only to generate electricity and cannot replace the roof tile, thereby increasing the overall weight of the roof and the cost.

[0004] For the problems in the related art, no effective solution has been proposed so far. CONTENT OF THE UTILITY MODEL

[0005] For the problems in the related art, the utility model provides a roof horizontal plane tile structure solar energy frame to overcome the above technical problems existing in the prior art.

[0006] Therefore, the utility model adopts the specific technical scheme as follows:

[0007] The utility model provides a roof anti -horizontal plane tile structure solar energy frame, including solar module, the upper end of solar module is fixedly connected with upper frame, the first upper edge cavity is opened in the upper frame, the upper edge groove is opened in the one end of upper frame outside near the first upper edge cavity, the upper edge groove is fixedly connected with the upper end of solar module, the second upper edge cavity is opened in the one end of upper frame away from the first upper edge cavity, the upper edge of side wall of upper frame is integratively formed with upper edge clamping block, the lower end of solar module is fixedly connected with lower frame, the first lower edge cavity is opened in the lower frame, the lower edge groove is opened in the one end of lower frame outside near the first lower edge cavity, the lower edge groove is fixedly connected with the lower end of solar module, the second lower edge cavity is opened in the one end of lower frame away from the first lower edge cavity, the lower edge of side wall of lower frame is integratively formed with lower edge clamping block, the left end of solar module is fixedly connected with left frame, the left edge cavity is opened in the left frame, the left edge groove is opened in the one end of left frame outside near the left edge cavity, the left edge groove is fixedly connected with the left end of solar module, the reinforcing rib of left frame's side wall is integratively formed with extension plate, the right end of solar module is fixedly connected with right frame, the right edge cavity is opened in the right frame, the right edge groove is opened in the one end of right frame outside near the right edge cavity, the right edge groove is fixedly connected with the right end of solar module, the reinforcing rib of right frame's side wall is integratively formed with extension plate.

[0008] Further, in order to fix the upper and lower frames, the upper frame is fixedly connected with another lower frame, the upper clamping block is buckled with another lower clamping block, and the gap between the upper clamping block and another lower clamping block is filled with upper and lower glue.

[0009] Further, in order to facilitate the fixation of the left and right frames, the left frame is fixedly connected with another right frame, the reinforcing rib is buckled with another extension plate, and the gap between the reinforcing rib and another extension plate is filled with left and right glue.

[0010] Further, in order to seal the joint and increase the strength, the upper and lower glue and the left and right glue are structural waterproof sealants.

[0011] Further, in order to fix the upper frame on the batten of the roof, an upper annular hole is formed in the second upper edge cavity.

[0012] Further, in order to fix the left frame on the batten of the roof, a left annular hole is formed in the reinforcing rib.

[0013] The utility model has the advantages of:

[0014] 1. The solar frame made of aluminum material is used as the roof, so that the overall weight is half of the traditional cement tile weight, but the strength is far greater than the strength of the traditional tile, and the original tile can be directly used as the roof without relying on the original tile, the overall integrity is better, the building top load problem is solved, the solar frame roof can be perfectly integrated with the building, resources are saved, the cost is reduced, the resource utilization rate is maximized, and no extra space is occupied.

[0015] 2. By dividing the solar frame into upper frame, lower frame, left frame and right frame, and providing single or multiple cavities in the frame, the weight of the frame is reduced, the manual carrying strength is reduced, and after the frame is subjected to external force, the cavities in the frame pre-accept the pressure, so that the external force cannot act on the internal structure, and the strength of the frame is further improved. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0017] Figure 1 is a schematic view of the upper and lower frame mounting structure of the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0018] Figure 2 is a schematic view of the left and right frame mounting structure of the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0019] Figure 3 is a schematic view of the upper and lower frame fixing structure of the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0020] Figure 4 is a schematic view of the left and right frame fixing structure of the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0021] Figure 5 is a schematic view of the structure of the upper frame in the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0022] Figure 6 is a schematic view of the structure of the lower frame in the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0023] Figure 7 is a schematic view of the structure of the left frame in the roof horizontal plane tile structure solar frame according to an embodiment of the present application;

[0024] Figure 8 is a structure schematic view of a right frame in a roof horizontal plane tile structure solar energy frame according to the embodiment of the utility model.

[0025] In the drawing:

[0026] 1, solar energy assembly;2, upper frame;201, first upper edge cavity;202, upper edge groove;203, second upper edge cavity;204, upper edge annular hole;205, upper edge clamping block;3, upper and lower adhesive body;4, lower frame;401, first lower edge cavity;402, lower edge groove;403, second lower edge cavity;404, lower edge clamping block;5, left frame;501, left edge cavity;502, left edge groove;503, reinforcing rib;504, left edge annular hole;6, left and right adhesive body;7, right frame;701, right edge cavity;702, right edge groove;703, extension plate. DETAILED DESCRIPTION

[0027] The technical scheme in the embodiments of the utility model will be described clearly and completely below in conjunction with the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0028] According to the embodiment of the utility model, a roof horizontal plane tile structure solar energy frame is provided.

[0029] Embodiment one;

[0030] As Figure 1 , Figure 2 and Figures 5-8As shown, according to the roof horizontal plane tile structure solar frame of the utility model embodiment, including solar module 1, the upper end of solar module 1 is fixedly connected with upper edge frame 2, first upper edge cavity 201 is set up in upper edge frame 2, upper edge recess 202 is set up in the one end of upper edge frame 2 outside close to first upper edge cavity 201, upper edge recess 202 is fixedly connected with the upper end of solar module 1, the connecting place between upper edge recess 202 and solar module 1 is filled with neutral silicone sealant, neutral silicone sealant can make solar module 1 and upper edge frame 2 effectively fit, and be stable and anti-seismic, the one end of upper edge frame 2 inside away from first upper edge cavity 201 is set up with second upper edge cavity 203, upper edge annular hole 204 is set up in second upper edge cavity 203, the setting of upper edge annular hole 204 can make upper edge frame 2 be fixed on the batten of roof, upper edge clamping block 205 is integrally formed on the side wall of upper edge frame 2, the lower end of solar module 1 is fixedly connected with lower edge frame 4, first lower edge cavity 401 is set up in lower edge frame 4, lower edge recess 402 is set up in the one end of lower edge frame 4 outside close to first lower edge cavity 401, lower edge recess 402 is fixedly connected with the lower end of solar module 1, the connecting place between lower edge recess 402 and solar module 1 is filled with neutral silicone sealant, neutral silicone sealant can make solar module 1 and lower edge frame 4 effectively fit, and be stable and anti-seismic, the one end of lower edge frame 4 inside away from first lower edge cavity 401 is set up with second lower edge cavity 403, lower edge clamping block 404 is integrally formed on the side wall of lower edge frame 4, the left end of solar module 1 is fixedly connected with left edge frame 5, left edge cavity 501 is set up in left edge frame 5, left edge recess 502 is set up in the one end of left edge frame 5 outside close to left edge cavity 501, left edge recess 502 is fixedly connected with the left end of solar module 1, the connecting place between left edge recess 502 and solar module 1 is filled with neutral silicone sealant, neutral silicone sealant can make solar module 1 and left edge frame 5 effectively fit, and be stable and anti-seismic, reinforcing rib 503 is integrally formed on the side wall of left edge frame 5, left edge annular hole 504 is set up on reinforcing rib 503, the setting of left edge annular hole 504 can make left edge frame 5 be fixed on the batten of roof, the right end of solar module 1 is fixedly connected with right edge frame 7, right edge cavity 701 is set up in right edge frame 7, right edge recess 702 is set up in the one end of right edge frame 7 outside close to right edge cavity 701, right edge recess 702 is fixedly connected with the right end of solar module 1, the connecting place between right edge recess 702 and solar module 1 is filled with neutral silicone sealant, neutral silicone sealant can make solar module 1 and right edge frame 7 effectively fit, and be stable and anti-seismic, extension plate 703 is integrally formed on the side wall of right edge frame 7, the material of upper edge frame 2, lower edge frame 4, left edge frame 5 and right edge frame 7 is all aluminium material, adopts the solar frame of aluminium material to make roof, makes the weight of whole body be half of traditional cement tile weight, but the strength is far more than the strength of traditional tile, and the inside of frame is provided with single or multiple cavities, not only reduces the weight of frame, reduces manual carrying strength, and after frame is subjected to external force,The cavity in the frame bears pressure in advance, so that external force cannot act on the internal structure, and the strength of the frame is further improved.

[0031] Embodiment two;

[0032] Please refer to Figures 1-8 If it is necessary to fix the solar frame up and down, the upper frame 2 is fixedly connected with another lower frame 4, the upper clamping block 205 is buckled with another lower clamping block 404, and the gap between the upper clamping block 205 and the lower clamping block 404 is filled with upper and lower glue 3, the material of the upper and lower glue 3 is structural waterproof sealant, the structural waterproof sealant can seal the joint gap and increase the strength, if it is necessary to lay the solar panel frame, the left frame 5 is fixedly connected with another right frame 7, the reinforcing rib 503 is buckled with another extension plate 703, the gap between the reinforcing rib 503 and the extension plate 703 is filled with left and right glue 6, the material of the left and right glue 6 is structural waterproof sealant, the structural waterproof sealant can seal the joint gap and increase the strength, the right frame 7 is provided with a reinforcing belt hook type extension plate, and the left frame 5 is provided with a reinforcing rib 503, so that the left frame 5 and the right frame 7 can be better buckled and connected, can also play a supporting and strength increasing role, and make the two become a new closed loop cavity, form a whole, and adopt structural waterproof sealant to seal the joint gap, so that the waterproof performance is good, the structural strength is increased, the solar frame can be used as a roof without relying on the original tile, the whole is better, the building top load problem is solved, the solar frame roof can be perfectly combined with the building, resources are saved and costs are reduced, the resource utilization rate is maximized, and no extra space is occupied.

[0033] In order to facilitate understanding of the above technical solutions of the utility model, the working principle or operation mode of the utility model in the actual process will be described in detail.

[0034] In actual application, the solar module 1 is respectively placed in the upper groove 202, the lower groove 402, the left groove 502 and the right groove 702, and the neutral silicone sealant is filled in the joint, so that the solar module 1 is effectively attached to the frame, is stable and anti-vibration, and a solar frame is formed. If the solar frame needs to be fixed left and right, the right frame 7 on the solar frame is fixedly connected with the left frame 5 on another solar frame, the reinforcing band hook type extension plate on the right frame 7 is extended, the reinforcing rib 503 on the left frame 5 is extended, the left frame 5 and the right frame 7 can be better connected, the supporting strength is enhanced, and the left frame 5 and the right frame 7 form a new closed loop cavity, form a whole, and the structural waterproof sealant is used to seal the joint gap, so that the waterproof performance is good, the structural strength is increased, and the solar frame needs to be fixed up and down.

[0035] The above merely describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A solar frame with a waterproof flat tile structure for a roof, comprising a solar module (1), characterized in that: The upper end of the solar module (1) is fixedly connected to an upper frame (2), a first upper side cavity (201) is provided in the upper frame (2), an upper side groove (202) is provided on the outer end of the upper frame (2) close to the first upper side cavity (201), the upper side groove (202) is fixedly connected to the upper end of the solar module (1), a second upper side cavity (203) is provided on the inner end of the upper frame (2) away from the first upper side cavity (201), the upper side cavity (203) is provided on the outer end of the upper frame (2) close to the first upper side cavity (201), the upper side cavity (203) is fixedly connected to the upper end of the solar module (1), a second upper side cavity (203) is provided on the inner end of the upper frame (2) away from the first upper side cavity (201), the upper side cavity (203) is fixedly connected to the upper end of the solar module ( ... An upper clamping block (205) is integrally formed on the side wall of the frame (2); the lower end of the solar module (1) is fixedly connected to a lower frame (4); a first lower cavity (401) is provided in the lower frame (4); a lower groove (402) is provided on the outer side of the lower frame (4) near the first lower cavity (401); the lower groove (402) is fixedly connected to the lower end of the solar module (1); and a lower groove (402) is provided on the inner side of the lower frame (4) away from the first lower cavity (401). ) is provided with a second lower cavity (403) at one end, a lower clamping block (404) is integrally formed on the side wall of the lower frame (4), the left end of the solar module (1) is fixedly connected to the left frame (5), a left cavity (501) is provided in the left frame (5), a left groove (502) is provided on the outside of the left frame (5) near the left cavity (501), the left groove (502) is fixedly connected to the left end of the solar module (1), the left A reinforcing rib (503) is integrally formed on the side wall of the frame (5); the right end of the solar module (1) is fixedly connected to a right frame (7); a right cavity (701) is provided inside the right frame (7); a right groove (702) is provided on the outside of the right frame (7) at one end close to the right cavity (701); the right groove (702) is fixedly connected to the right end of the solar module (1); and an extension plate (703) is integrally formed on the side wall of the right frame (7).

2. A solar frame with a roof waterproof flat tile structure according to claim 1, characterized in that: The upper frame (2) is fixedly connected to the other lower frame (4), the upper clamping block (205) and the other lower clamping block (404) are buckled with each other, and the gap between the upper clamping block (205) and the other lower clamping block (404) is filled with upper and lower colloids (3).

3. A solar frame with a roof waterproof flat tile structure according to claim 2, characterized in that: The left frame (5) is fixedly connected to the other right frame (7), the reinforcing rib (503) and the other extension plate (703) are mutually engaged, and the gap between the reinforcing rib (503) and the other extension plate (703) is filled with left and right colloids (6).

4. A solar frame with a roof waterproof flat tile structure according to claim 3, characterized in that: The material of the upper and lower colloids (3) and the left and right colloids (6) is structural waterproof sealant.

5. The solar frame of a roof waterproof flat tile structure according to claim 1, characterized in that: An upper annular hole (204) is provided in the second upper cavity (203).

6. A solar frame with a roof waterproof flat tile structure according to claim 3, characterized in that: The reinforcing rib (503) is provided with a left annular hole (504).