Rolling and pasting all-in-one machine

By incorporating a composite film roll-cutting and feeding structure, as well as a soluble microneedle sheet stamping and gripping structure into the roll-mounted laminating machine, and utilizing a gantry robot to move and laminate the microneedle sheets, the problem of the roll-mounted laminating machine being too bulky to store and move is solved, achieving a compact design and efficient processing of the equipment.

CN223701767UActive Publication Date: 2025-12-23TAIZHOU VOCATIONAL & TECHN COLLEGE +1
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Patent Information

Application Number
CN202520168719.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-24
Publication Date
2025-12-23
Estimated Expiration
2035-01-24

AI Technical Summary

Technical Problem

Existing roller bonding machines are bulky and inconvenient to store and move.

Method used

By setting up a composite film roller cutting and feeding structure on the frame in the front-to-back direction, and a soluble microneedle sheet stamping and gripping structure in the left-to-right direction, and using a gantry robot to move and bond the soluble microneedle sheets between the cutting roller cutter seat and the soluble microneedle sheet pasting and feeding table, the front-to-back length is reduced and the left-to-right space is increased.

Benefits of technology

This design minimizes the overall space required for the roll cutting machine, making it easier to move and store, and improving processing efficiency and convenience.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a roller pasting all-in-one machine, and belongs to the technical field of roller pasting machines. The rolling and pasting all-in-one machine solves the problem that an existing rolling and pasting all-in-one machine is large in size and inconvenient to store and move. The rolling and pasting all-in-one machine comprises a machine frame, a cutting roller tool apron and a soluble microneedle sheet pasting discharging table capable of tensioning a composite film are sequentially and fixedly connected to the machine frame in the front-back direction, a cutting roller and a bottom roller capable of conducting roller cutting on the composite film are arranged on the cutting roller tool apron, and a truss mechanical arm is further connected to the machine frame in a sliding mode. The truss manipulator is located between the cutting roller tool apron and the soluble micro-needle sheet pasting and discharging table, a sliding rail arranged in the left-right direction is arranged on the rack, a soluble micro-needle sheet punching table located on one side of the soluble micro-needle sheet pasting and discharging table is connected to the rack, and one end of the sliding rail is arranged in the soluble micro-needle sheet punching table. The roller pasting all-in-one machine is small in overall occupied space and convenient to machine, move and store.
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Description

Technical Field

[0001] This utility model belongs to the technical field of roller bonding machines and relates to an integrated roller bonding machine. Background Technology

[0002] like Figure 1 As shown, the microneedle patch is made by punching soluble microneedle sheets into multiple sets of arc-shaped soluble microneedle sheets 8. Then, the release paper layer 21 and the adhesive backing layer 22 of the composite film 1 are roll-cut. After roll-cutting, the half-cut release paper waste ring is torn off by rotating the waste rewinding roller. A waist-shaped sheet 2 is connected to the composite film 1. The inner edge of the adhesive backing layer 22 of the waist-shaped sheet 2 has an inner adhesive surface 22a, which is exposed. The waist-shaped sheet 2 has clearance openings 21a at both ends of the release paper layer 21 along its own length direction. Then, the cut soluble microneedle sheets 8 are placed on the waist-shaped sheet 2 by a robot, so that the soluble microneedle sheets 8 are bonded to the exposed adhesive backing of the inner edge of the waist-shaped sheet 2, thereby forming a microneedle patch.

[0003] Therefore, existing roller-applying machines require cutting of the microneedle substrate and roller-cutting of the composite film. For example, Chinese patent application [Authorization Announcement No.: CN113548511B] discloses a microneedle eye patch processing equipment, including an eye patch forming machine and an eye patch conveyor. The eye patch conveyor is located at the discharge end of the eye patch forming machine. The eye patch forming machine includes a forming machine frame with several material feeding shafts and waste rewinding shafts. From one end to the other end of the forming machine frame, a first traction composite device, a microneedle substrate transfer device, a traction conveyor, a microneedle substrate die-cutting device, a first low-viscosity film waste collection device, a medical adhesive tape die-cutting device, a second traction composite device, and a second low-viscosity film waste collection device are sequentially arranged. The material feeding shafts include a first low-viscosity film feeding shaft, a waste adhesive tape feeding shaft, and a second low-viscosity film waste collection device. The device includes a mucosal feeding shaft and a medical adhesive tape feeding shaft. The waste rewind shaft includes a microneedle original waste rewind shaft, a first low-viscosity mucosal waste rewind shaft, a medical adhesive waste rewind shaft, a release mold rewind shaft, and a second low-viscosity mucosal waste rewind shaft. The first traction composite device includes a first composite knife holder mounted on the frame of the film forming machine. A first composite roller driven by a first driving device and a first composite adhesive roller are rotatably mounted on the first composite knife holder. The roller surface of the first composite adhesive roller is set against the roller surface of the first composite roller. The microneedle original film transfer device includes an original film feeding base platform mounted on the frame of the film forming machine. The original film feeding base platform is provided with an adhesive tray and an original film transfer mechanism for transferring and placing the microneedle original film onto the adhesive tray. An original film feeding mechanism is provided upstream of the original film transfer mechanism for realizing the feeding of the microneedle original film.

[0004] The microneedle tablet of the above structure is provided with a plurality of cutting knife seats and a plurality of compound knife seats along the cutting direction, and is arranged from one end of the rack to the other end of the rack, thus causing the length of the whole processing equipment to be relatively long, the site requirement to be relatively high, and the area occupied to be relatively large, thus causing a relatively large factory supply processing equipment to be provided in the factory, and the storage and movement of the processing equipment to be inconvenient. Content of the utility model

[0005] The utility model discloses a roll pasting integrated machine, and aims at solving the problems of the large size of the existing roll pasting integrated machine and the inconvenience in storage and movement.

[0006] The utility model discloses a roll pasting integrated machine, and aims at solving the problems of the large size of the existing roll pasting integrated machine and the inconvenience in storage and movement.

[0007] A roll pasting integrated machine, comprising a rack, a cutting roller knife seat and a soluble microneedle piece sticking and discharging table capable of tensioning a composite film are sequentially and fixedly connected on the rack along the front-rear direction, a cutting roller and a bottom roller capable of roll cutting the composite film are arranged on the cutting roller knife seat, and the features are that a truss mechanical hand is slidably connected on the rack, the truss mechanical hand is located between the cutting roller knife seat and the soluble microneedle piece sticking and discharging table, a slide rail is arranged on the rack along the left-right direction, a soluble microneedle piece punching table is connected on one side of the soluble microneedle piece sticking and discharging table, one end of the slide rail is arranged in the soluble microneedle piece punching table, the soluble microneedle piece punching table comprises a punching disc slidably connected on the slide rail and capable of placing the soluble microneedle piece, and the truss mechanical hand can be located above the soluble microneedle piece sticking and discharging table and can move along the up-down direction.

[0008] The composite film is cut by a cutting roller seat, the waist-shaped piece on the cut composite film is tensioned by a soluble microneedle piece sticking and discharging table, the soluble microneedle original piece is punched by a soluble microneedle piece punching table, the punching table is moved out of the soluble microneedle piece punching table along a slide rail, the soluble microneedle piece on the punching table is sucked and moved to the composite film on the soluble microneedle piece sticking and discharging table by the truss manipulator, and the soluble microneedle piece is pressed on the waist-shaped piece of the composite film, so that the cutting of the composite film, the punching of the soluble microneedle original piece and the grabbing and moving of the soluble microneedle piece are realized, the microneedle patch is formed, the cutting and discharging structure of the composite film is arranged in the front-rear direction, the punching and grabbing structure of the soluble microneedle piece is arranged in the left-right direction of the rack, and the truss manipulator arranged between the cutting roller seat and the soluble microneedle piece sticking and discharging table is used to move and stick the punched soluble microneedle piece on the cut and tensioned composite film, so that the length of the roller cutting all-in-one machine in the front-rear direction is short, the left-right direction space is increased, the overall space occupied by the roller cutting all-in-one machine is small, and the processing is convenient, and the roller cutting all-in-one machine is convenient to move and store.

[0009] The punching disc is connected with the rack in a sliding rail mode, and is rigidly connected, so that the slide rail can provide high support force during punching, and the operation of the punching disc is more stable.

[0010] In the roller sticking all-in-one machine, the rack is provided with a guide rail for sliding connection of the truss manipulator, and the guide rail is arranged in parallel with the slide rail.

[0011] The guide rail and the slide rail are arranged in parallel, so that the truss manipulator can stably suck and move the cut soluble microneedle piece, and the longitudinal position of the truss manipulator is limited.

[0012] In the roller sticking all-in-one machine, the truss manipulator comprises a mounting seat, a driving cylinder is connected to the mounting seat, a piston rod is arranged at each of the front and rear ends of the driving cylinder, a suction plate for sucking the soluble microneedle piece is connected to the lower end of the piston rod, and the driving cylinder can drive the two piston rods to move in opposite directions.

[0013] The piston rods are arranged at the front and rear ends of the driving cylinder, so that the piston rods can drive the two suction plates to move in opposite directions, thereby facilitating the synchronous position fine adjustment of the soluble microneedle pieces after being sucked, and further improving the moving efficiency and accuracy of the soluble microneedle pieces.

[0014] In the roller sticking all-in-one machine, support rollers for horizontally tensioning the composite film are fixedly connected to the front and rear ends of the soluble microneedle piece sticking and discharging table, a discharging disc for attracting the composite film is hingedly connected in the soluble microneedle piece sticking and discharging table, and the truss manipulator can move up and down relative to the discharging disc.

[0015] The cut composite film is horizontally tensioned on the soluble microneedle sheet pasting and discharging table by the supporting roller, the truss manipulator grabs the cut soluble microneedle sheet and moves the soluble microneedle sheet to the inner side of the back adhesive of the composite film and is pasted with the reserved space of the back adhesive. Since the discharging disc is arranged, the discharging disc can directly suck the cut waist-shaped sheet during the pasting process of the truss manipulator, the truss manipulator and the discharging disc synchronously drive the cut waist-shaped sheet to move downward, and the composite film is still tensioned by the supporting roller, so that the waist-shaped sheet and the composite film can be quickly pulled off at the connection position, so that the soluble microneedle sheet can be pasted and discharged at the same time through the cooperation of the truss manipulator and the discharging disc, and the production efficiency of the microneedle sheet is improved.

[0016] In the above roll-pasting integrated machine, the soluble microneedle sheet pasting and discharging table has two supporting plates arranged in the transverse direction, the discharging disc is arranged between the two supporting plates, and the end of the supporting roller is arranged at the upper end of the supporting plate.

[0017] By arranging the discharging disc between the two supporting plates and arranging the supporting roller at the upper end of the supporting plate, the discharging plate is always located below the composite film during discharging, and the waist-shaped sheet on the composite film needs to be pressed downward by the truss manipulator to realize suction of the waist-shaped sheet, so as to improve the pulling force of the waist-shaped sheet during discharging and further improve the stability of discharging.

[0018] In the above roll-pasting integrated machine, the soluble microneedle sheet pasting and discharging table is hinged with a discharging shaft, the middle part of the discharging shaft is protruded to form a connecting part for fixing the discharging disc, and the front end of the lower end surface of the discharging disc is fixed with the connecting part.

[0019] By fixing the front end of the lower end surface of the discharging disc with the connecting part, when the discharging shaft rotates, the front end of the discharging disc can be swung downward to complete discharging of the waist-shaped sheet and improve the discharging efficiency.

[0020] Compared with the prior art, the roll-pasting integrated machine has the following advantages: by arranging the roll cutting and discharging structure of the composite film in the front-rear direction, arranging the punching and grabbing structure of the soluble microneedle sheet in the left-right direction of the machine frame, and arranging the truss manipulator between the cutting roller knife seat and the soluble microneedle sheet pasting and discharging table, the punched soluble microneedle sheet can be moved and pasted on the cut composite film, so that the length of the roll cutting integrated machine in the front-rear direction is relatively short, and the left-right direction space is increased, so that the overall space occupied by the roll cutting integrated machine is relatively small, and the machining is convenient, and the roll cutting integrated machine is convenient to move and store. BRIEF DESCRIPTION OF DRAWINGS

[0021] Figure 1 is a structural diagram of the existing composite film after cutting and the soluble microneedle sheet.

[0022] Figure 2Figure 1 is a schematic diagram of part of the structure of the roll-pasting integrated machine.

[0023] Figure 3 Figure 2 is a sectional view of part of the roll-pasting integrated machine.

[0024] Figure 4 Figure 3 is a schematic diagram of part of the structure of the roll-pasting integrated machine.

[0025] Figure 5 Figure 4 is a schematic diagram of part of the structure of the truss mechanical hand in the roll-pasting integrated machine.

[0026] Figure 6 Figure 5 is a schematic diagram of the structure of the soluble microneedle sheet pasting and discharging table in the roll-pasting integrated machine.

[0027] In the figure, 1 is a composite film; 2 is a girdle-shaped sheet; 21 is a release paper layer; 21a is a position-providing opening; 22 is a back adhesive layer; 22a is an inner adhesive surface; 3 is a machine frame; 31 is a sliding rail; 32 is a guide rail; 4 is a cutting roller seat; 41 is a cutting roller; 42 is a bottom roller; 5 is a soluble microneedle sheet pasting and discharging table; 51 is a supporting roller; 52 is a discharging disc; 53 is a supporting plate; 54 is a discharging shaft; 54a is a connecting portion; 6 is a truss mechanical hand; 61 is a mounting seat; 62 is a driving cylinder; 62a is a piston rod; 63 is a suction plate; 7 is a soluble microneedle sheet punching table; 71 is a punching disc; and 8 is a soluble microneedle sheet. DETAILED DESCRIPTION

[0028] The following is a specific embodiment of the present application and further describes the technical scheme of the present application in combination with the accompanying drawings, but the present application is not limited to these embodiments.

[0029] As shown in Figure 2 , the roll-pasting integrated machine comprises a machine frame 3, the machine frame 3 is sequentially and fixedly connected with a cutting roller seat 4 and a soluble microneedle sheet pasting and discharging table 5 capable of tensioning the composite film 1 along the front-rear direction, the cutting roller seat 4 is provided with a cutting roller 41 and a bottom roller 42 capable of roll-cutting the composite film 1.

[0030] Specifically, as shown in Figures 2-6 , the machine frame 3 is further slidingly connected with a truss mechanical hand 6, the truss mechanical hand 6 is located between the cutting roller seat 4 and the soluble microneedle sheet pasting and discharging table 5, the machine frame 3 is provided with a sliding rail 31 arranged along the left-right direction, the machine frame 3 is connected with a soluble microneedle sheet punching table 7 located at one side of the soluble microneedle sheet pasting and discharging table 5, one end of the sliding rail 31 is arranged in the soluble microneedle sheet punching table 7, the soluble microneedle sheet punching table 7 comprises a punching disc 71 slidingly connected with the sliding rail 31 and capable of placing the soluble microneedle sheet 8, and the truss mechanical hand 6 can be located above the soluble microneedle sheet pasting and discharging table 5 and can move along the up-down direction.

[0031] The composite film 1 is cut by the cutting roller knife seat 4, and the waist-shaped piece 2 on the composite film 1 after cutting is tensioned by the soluble microneedle piece pasting down material table 5, the soluble microneedle original piece is punched by the soluble microneedle piece punching table 7, and the soluble microneedle piece 8 is punched into multiple pieces, the punching disc 71 is moved out of the soluble microneedle piece punching table 7 along the slide rail 31, the truss mechanical hand 6 sucks and moves the soluble microneedle piece 6 on the punching disc 71 to the composite film 1 on the soluble microneedle piece pasting down material table 5, and presses the soluble microneedle piece 6 on the waist-shaped piece 2 of the composite film 1, so as to realize the roller cutting of the composite film 1, the punching of the soluble microneedle original piece and the grabbing and moving of the soluble microneedle piece 6, realize the forming of the microneedle patch, the above structure is the structure of roller cutting and down material of composite film 1 arranged in front and back direction, the punching and grabbing structure of soluble microneedle piece 8 is arranged in left and right direction of rack 3, and the truss mechanical hand 6 arranged between cutting roller knife seat 4 and soluble microneedle piece pasting down material table 5 realizes moving and pasting the punched soluble microneedle piece 8 on the tensioned composite film 1 after cutting, so that the length of the whole roller cutting all-in-one machine in front and back direction is shorter, and the space in left and right direction is increased, the whole roller cutting all-in-one machine occupies smaller space, and is convenient for processing, moving and storing.

[0032] As shown in Figures 3-5 , the rack 3 is provided with a guide rail 32 for sliding connection of the truss mechanical hand 6, the guide rail 32 is arranged in parallel with the slide rail 31, the truss mechanical hand 6 comprises a mounting seat 61, the mounting seat 61 is connected with a driving cylinder 62, the front and back ends of the driving cylinder 62 are provided with piston rods 62a, the lower ends of the piston rods 62a are connected with suction plates 63 capable of sucking the soluble microneedle piece 8, and the driving cylinder 62 can drive the two piston rods 62a to move towards opposite directions.

[0033] The truss mechanical hand 6 can also be connected with the rack 3 through a lead screw, so as to better control the moving accuracy of the truss mechanical hand 6.

[0034] As shown in Figure 3 , 4 and 6, the front and back ends of the soluble microneedle piece pasting down material table 5 are fixedly connected with support rollers 51 capable of horizontally tensioning the composite film 1, the soluble microneedle piece pasting down material table 5 is also hingedly connected with a down material disc 52 capable of sucking the composite film 1, the truss mechanical hand 6 can move up and down relative to the down material disc 52, the soluble microneedle piece pasting down material table 5 has two transversely opposite support plates 53, the down material disc 52 is arranged between the two support plates 53, the end portions of the support rollers 51 are arranged at the upper ends of the support plates 53, the soluble microneedle piece pasting down material table 5 is hingedly connected with a down material shaft 54, the middle part of the down material shaft 54 is protruded to form a connecting part 54a for fixedly connecting the down material disc 52, and the front end of the lower end surface of the down material disc 52 is fixedly connected with the connecting part 54a.

[0035] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

Claims

1. A roll past all-in-one machine, comprising a rack (3), a cutting roll cutter seat (4) and a soluble microneedle sheet pasting blanking table (5) capable of tensioning a composite film (1) are sequentially fixed on the rack (3) along the front and rear directions, the cutting roll cutter seat (4) is provided with a cutting roll (41) and a bottom roll (42) capable of roll cutting the composite film (1), characterized in that, The rack (3) is also slidably connected with a truss mechanical hand (6), the truss mechanical hand (6) is located between the cutting roller knife seat (4) and the soluble microneedle sheet pasting and discharging table (5), the rack (3) is provided with a slide rail (31) arranged along the left-right direction, the rack (3) is connected with the soluble microneedle sheet punching table (7) located on one side of the soluble microneedle sheet pasting and discharging table (5), one end of the slide rail (31) is arranged in the soluble microneedle sheet punching table (7), the soluble microneedle sheet punching table (7) comprises a punching disc (71) slidably connected with the slide rail (31) and capable of placing the soluble microneedle sheet (8), and the truss mechanical hand (6) can be located above the soluble microneedle sheet pasting and discharging table (5) and can move in the up-down direction.

2. The roll laminating integrator according to claim 1, wherein The rack (3) is provided with a guide rail (32) for slidably connecting the truss mechanical hand (6), and the guide rail (32) is arranged in parallel with the slide rail (31).

3. The roll laminator all-in-one according to claim 1 or 2, characterized in that, The truss mechanical hand (6) comprises a mounting seat (61), the mounting seat (61) is connected with a driving cylinder (62), both ends of the driving cylinder (62) are provided with a piston rod (62a), the lower end of the piston rod (62a) is connected with a suction plate (63) capable of sucking the soluble microneedle sheet (8), and the driving cylinder (62) can drive the two piston rods (62a) to move towards opposite directions.

4. The roll laminator all-in-one according to claim 1 or 2, characterized in that, The front and rear ends of the soluble microneedle sheet pasting and discharging table (5) are fixedly connected with support rollers (51) capable of horizontally tensioning the composite film (1), and the soluble microneedle sheet pasting and discharging table (5) is also hingedly connected with a discharging disc (52) capable of attracting the composite film (1), and the truss mechanical hand (6) can move up and down relative to the discharging disc (52).

5. The roll laminator all-in-one according to claim 4, characterized in that, The soluble microneedle sheet pasting and discharging table (5) has two support plates (53) arranged in transverse opposition, the discharging disc (52) is arranged between the two support plates (53), and the end portions of the support rollers (51) are arranged at the upper ends of the support plates (53).

6. The roll laminator all-in-one machine according to claim 4, wherein The soluble microneedle sheet pasting and discharging table (5) is hingedly connected with a discharging shaft (54), the middle part of the discharging shaft (54) is protruded to form a connecting part (54a) for fixedly connecting the discharging disc (52), and the front end of the lower end surface of the discharging disc (52) is fixedly connected with the connecting part (54a).

Citation Information

Patent Citations

  • A microneedle eye patch processing device and processing method

    CN113548511B