Automatic quartz plate production system for manufacturing natural stone lines

Abstract

The utility model discloses an automatic quartz plate production system for manufacturing natural stone lines, which relates to the technical field of quartz plate processing and comprises an extrusion forming device, an extrusion forming mechanism, a forming conveying mechanism and a forming cutting mechanism are arranged on a frame of the device, a feeding frame seat is arranged on the frame, and the feeding frame seat is arranged on the frame. A feeding port is defined between the feeding frame base and the extrusion forming mechanism. A feeding conveying device is arranged on one side of the rack, a mechanical arm driving device is arranged on one side of the feeding conveying device, a pattern forming device is arranged at the driving end of the mechanical arm driving device, and the discharging end of the feeding conveying device is connected with the feeding port; an extrusion forming channel is arranged in the extrusion forming mechanism, and the extrusion forming channel is communicated with a feeding hole in the upper part; the two ends of the forming conveying mechanism are connected with the extrusion forming mechanism and the forming cutting mechanism correspondingly. The quartz plate forming device can be suitable for forming and processing occasions of quartz plates with different lengths, and is high in applicability, simple in overall structure and low in cost.

Description

TECHNICAL FIELD

[0001] The utility model relates to quartz plate processing technical field especially relates to a kind of quartz plate automatic production system of natural stone vein production. BACKGROUND

[0002] The current artificial quartz plate forming production equipment generally includes frame, extrusion device and conveying device, the frame is combined by lower frame and upper frame;Upper frame is lifted by the lifting device set;Horizontal upper and lower conveying devices are respectively arranged at both ends of upper and lower frames;Extrusion device is horizontally arranged on upper and lower frames, which is composed of upper rolling device consisting of a group of stick wheels and lower rolling device consisting of a group of stick wheels, and the rolling device is composed of more than 4 rollers. However, the horizontal rolling device needs to transport the quartz mixture at the feed inlet to the extrusion channel through the conveying device to realize the extrusion forming work, which leads to complex equipment structure, high cost, and the structure of the rolling device is more complex, which further improves the equipment cost. At the same time, the above-mentioned equipment has low applicability and cannot output different lengths of formed plate. SUMMARY

[0003] The utility model solves the technical problem to provide a kind of quartz plate automatic production system of natural stone vein production, it can be applicable to the forming processing occasion of different lengths of quartz plate, and it has high applicability, and the overall structure is simple, and the cost is low.

[0004] In order to solve the above technical problems, the utility model provides a kind of quartz plate automatic production system of natural stone vein production, including feed conveying device, mechanical hand driving device and extrusion forming device, the extrusion forming device includes frame, the frame is equipped with extrusion forming mechanism, forming conveying mechanism and forming cutting mechanism, the frame is equipped with feed rack seat, and the feed rack seat and the extrusion forming mechanism are enclosed to form feed inlet;The side of the frame is equipped with the feed conveying device, one side of the feed conveying device is equipped with the mechanical hand driving device, and the driving end of the mechanical hand driving device is equipped with pattern forming device, the pattern forming device is used for the pattern forming treatment of the material layer laid on feed conveying device;The discharge end of the feed conveying device is connected with the feed inlet, for conveying the material layer laid to the feed inlet;Extrusion forming channel is equipped in the extrusion forming mechanism, and the extrusion forming mechanism is used for extruding raw materials in the extrusion forming channel, and the extrusion forming channel is communicated with the feed inlet;One end of the forming conveying mechanism is connected with the extrusion forming mechanism, for conveying the formed plate material output from the extrusion forming channel outward, and the other end of the forming conveying mechanism is equipped with the forming cutting mechanism, and the forming cutting mechanism is used for cutting work to the formed plate material.

[0005] As an improvement of the above-mentioned scheme, the extrusion forming mechanism comprises a first extrusion device and a second extrusion device arranged in an inclined diagonal line, and the extrusion forming channel is formed between the first extrusion device and the second extrusion device and communicates with the feeding port above.

[0006] As an improvement of the above-mentioned scheme, two sides of the feeding rack are respectively provided with adjusting plates which are detachably installed on the feeding rack; and the inclination angle of the extrusion forming channel is 40-60°.

[0007] As an improvement of the above-mentioned scheme, the feeding conveying device comprises a synchronous belt conveying platform and an arc-shaped discharging table, lifting driving devices are respectively arranged on both sides of the discharging end of the synchronous belt conveying platform and are hingedly connected with connecting seats on the side frames; one end of the arc-shaped discharging table is connected with the discharging end of the synchronous belt conveying platform, the other end of the arc-shaped discharging table abuts against a lower rack plate of the feeding rack, a detachable transition plate is arranged between the lower rack plate and the second extrusion device, or the other end of the arc-shaped discharging table abuts against the upper part of the second extrusion device located below the lower rack plate; and the arc-shaped discharging table is used for feeding the raw materials into the feeding port.

[0008] As an improvement of the above-mentioned scheme, the pattern forming device comprises a rack seat, a moving connection assembly, a feeding hopper and a rotary driving mechanism are arranged on the rack seat, and the moving connection assembly is connected with a mechanical hand driving device; a rotating disc and a color spraying mechanism are arranged on the lower part of the rack seat, cutting devices and a plurality of discharging hoppers with different discharging diameters are arranged on the rotating disc and are spaced apart along the circumferential direction, the cutting devices are used for cutting and slotting the laid material layer; the rotary driving mechanism is connected with the rotating disc and is used for driving the rotating disc to rotate so as to make the corresponding discharging hopper communicate with the feeding hopper; the discharging hopper is used for filling the raw materials in the feeding hopper at the slotting position, and the color spraying mechanism is used for coloring the filled materials.

[0009] As an improvement of the above-mentioned scheme, the first extrusion device comprises a first roller, a left side connecting part, a right side connecting part, a first driving device and a displacement driving device, one end of the first roller is connected with the left side connecting part, the other end of the first roller is connected with the first driving device, and the first driving device is installed on the right side connecting part; the second extrusion device comprises a second roller and a second driving device, the second driving device is connected with the second roller, and the extrusion forming channel is formed between the second roller and the first roller; the displacement driving device is connected with the left side connecting part and the right side connecting part respectively and is used for driving the left side connecting part, the right side connecting part and the first roller to approach or move away from the second extrusion device along the inclined direction so as to adjust the height of the extrusion forming channel.

[0010] As the improvement of the above-mentioned scheme, two slide groove seats are arranged on the two side plates of the rack, and the two ends of the left and right connecting components are respectively embedded in the guide grooves of the corresponding slide groove seats; the displacement driving devices are respectively installed on the two side plates of the rack, the driving ends of the displacement driving devices are connected with the corresponding left or right connecting component, and the displacement driving devices are used for driving the left or right connecting component to move along the inclined direction of the guide groove; the first driving device and the second driving device are motor driving devices.

[0011] As the improvement of the above-mentioned scheme, the forming conveying mechanism comprises a conveying transition plate, a conveying rack seat, a conveying belt, a driving shaft, a driven shaft and a conveying belt driving device; the conveying rack seat is arranged on the rack, the driving shaft and the driven shaft are respectively arranged at the two ends of the conveying rack seat, the limiting plates are respectively arranged on the left and right sides of the conveying rack seat, the conveying belt is located between the limiting plates on the left and right sides, and one end of the conveying belt is connected with the discharging end of the extrusion forming machine through the conveying transition plate; the conveying belt driving device is connected with the driving shaft, and the driving shaft is connected with the driven shaft through the conveying belt.

[0012] As the improvement of the above-mentioned scheme, the forming cutting mechanism comprises a support seat, a driving motor, a sliding seat and a slitting device, the two ends of the support seat are respectively detachably installed on the two limiting plates, and the bottom of the support seat is provided with a rack and a sliding rail; the sliding seat is installed on the sliding rail and can move left and right along the direction of the sliding rail, the driving motor and the slitting device are respectively installed on the sliding seat, the driving gear of the driving motor is engaged with the rack, so that the sliding seat and the slitting device are driven to move left and right; the slitting device comprises a saw blade and a cutting driving motor, the cutting driving motor is connected with the saw blade and is used for driving the saw blade to cut the formed plate.

[0013] As the improvement of the above-mentioned scheme, the rack is provided with a waste recycling mechanism below the extrusion forming mechanism, and the waste recycling mechanism comprises a recycling groove seat and a recycling switch device; the recycling groove seat is provided with a recycling groove, the bottom of the recycling groove seat is provided with a switch plate and an opening communicated with the recycling groove, and one end of the switch plate is hinged to the outer wall of the bottom of the recycling groove seat through a hinge part; the recycling switch device comprises a recycling driving air cylinder and a connecting rod assembly, the two ends of the connecting rod assembly are respectively connected with the driving rod of the recycling driving air cylinder and the switch plate, and the recycling driving air cylinder is used for driving the switch plate to open or close the opening.

[0014] The beneficial effects of the present application are as follows:

[0015] This invention can automatically process the material layer into a pattern and slide it from the feed port into the extrusion molding channel. The extrusion molding mechanism can extrude the raw material in the extrusion molding channel. The extrusion conveying mechanism and the extrusion cutting device can transport and cut the extruded quartz sheet to automatically obtain quartz sheets with the required pattern and length. It is applicable to different types of quartz sheet forming and processing, has high applicability, good aesthetics, and a simple overall structure with low cost. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of the quartz plate automated production system of this utility model;

[0017] Figure 2 This is a schematic diagram of the frame structure of this utility model. Figure 1 ;

[0018] Figure 3 This is a cross-sectional structural diagram of the frame of this utility model;

[0019] Figure 4 yes Figure 1 A magnified structural diagram of part A;

[0020] Figure 5 This is a partial cross-sectional view of the feeding and conveying device of this utility model in a horizontal conveying state;

[0021] Figure 6 This is a partial cross-sectional view of the feeding and conveying device of this utility model in a horizontal conveying state;

[0022] Figure 7 This is a cross-sectional structural diagram of the extrusion molding mechanism and waste recycling mechanism of this utility model;

[0023] Figure 8 This is a schematic diagram of the structure of the pattern forming equipment for artificial quartz plates according to this utility model. Figure 1 ;

[0024] Figure 9 This is a schematic diagram of the structure of the pattern forming equipment for artificial quartz plates according to this utility model. Figure 2 ;

[0025] Figure 10 This is a structural schematic diagram of the pattern forming equipment of this utility model, which removes the frame base and the movable connection assembly;

[0026] Figure 11 This is a structural schematic diagram of the feeding seat and discharging switch mechanism of this utility model;

[0027] Figure 12 This is a schematic diagram of the structure of the discharge hopper and the stirring drive motor of this utility model;

[0028] Figure 13 is the sectional view structural schematic diagram of the discharge hopper and the stirring driving motor of the utility model;

[0029] Figure 14 is the structure schematic diagram of the rack of the utility model Figure 2 ;

[0030] Figure 15 is the structure schematic diagram of the forming cutting mechanism of the utility model;

[0031] Figure 16 is the structure schematic diagram of the extrusion forming mechanism and the waste recovery mechanism of the utility model. DETAILED DESCRIPTION

[0032] In order to make the purpose, technical scheme and advantage of the utility model more clearly, the utility model will be further described in detail below in combination with the drawings.

[0033] As Figures 1 to 3 shown, the utility model embodiment provides a kind of quartz plate automatic production system of making natural stone grain road, including feed conveying device 7, manipulator driving device 8 and extrusion forming device, the extrusion forming device includes rack 1, and the rack 1 is equipped with extrusion forming mechanism 2, forming conveying mechanism 3 and forming cutting mechanism 4;The rack 1 is equipped with feed rack seat 11, and the feed rack seat 11 and the extrusion forming mechanism 2 are enclosed to form feed port 12 between.

[0034] One side of the rack 1 is provided with a feeding conveying device 7, one side of the feeding conveying device 7 is provided with a mechanical hand driving device 8, the driving end 81 of the mechanical hand driving device 8 is provided with a pattern forming device 9, the pattern forming device 9 is used for pattern forming treatment to the material layer laid on the feeding conveying device 7;The extrusion molding mechanism 2 includes a first extrusion device 21 and a second extrusion device 22, an extrusion molding channel 23 is formed between the first extrusion device 21 and the second extrusion device 22, the first extrusion device 21 and the second extrusion device 22 are used for extrusion molding work to the raw material in the extrusion molding channel 23, and the extrusion molding channel 23 is communicated with the feeding port 12 above. Wherein, the length of the feeding port 12 is the same as that of the extrusion molding channel 23, the input raw material is evenly discharged along the length of the feeding port 12, the raw material at the feeding port 12 is uniformly slid into the extrusion molding channel 23 under the action of gravity, and is uniformly pushed into the extrusion molding channel 23 and pushed out of the channel by the surface friction of the roller under the rotation of the first extrusion device 21 and the second extrusion device 22, thereby improving the raw material conveying effect;The first extrusion device 21 and the second extrusion device 22 can perform extrusion molding work on the raw material in the extrusion molding channel 23 to obtain a shaped pattern plate;The above extrusion method can ensure uniform extrusion molding of the raw material and improve the quartz plate molding effect.

[0035] One end of the molding conveying mechanism 3 is connected with the extrusion molding mechanism 2, which is used for conveying the shaped plate material output from the extrusion molding channel 23 outward, and the other end of the molding conveying mechanism 3 is provided with the molding cutting mechanism 4, which is used for cutting work on the shaped plate material to cut out quartz plate materials of the required length, the quartz plate material has various patterns of colors, and can be applied to the molding processing occasions of quartz plate materials of different lengths, has high applicability, good aesthetic property, simple overall structure and low cost.

[0036] Specifically, the first extrusion device 21 and the second extrusion device 22 are respectively arranged at the positions of the two ends of the inclined diagonal line, and the first extrusion device 21 and the second extrusion device 22 form an extrusion molding channel 23 inclined downward, so that the raw material is more easily slid into the extrusion molding channel 23, thereby improving the raw material conveying effect, then the first extrusion device 21 and the second extrusion device 22 jointly extrude the raw material to form a quartz plate material, and finally slide out to the molding conveying mechanism 3 below, thereby realizing subsequent discharging and cutting work.

[0037] The inclination angle of the extrusion forming channel 23 is preferably 40-60°, but is not limited thereto. In the present embodiment, the inclination angle of the extrusion forming channel 23 is 45°, so as to facilitate the input of the raw material and the output of the formed plate, and the best material conveying effect can be achieved under this parameter.

[0038] As shown in Figures 1 to 7 , the feeding conveying device 7 comprises a synchronous belt conveying platform 71 and an arc-shaped discharging table 72, the cross section of the arc-shaped discharging table 72 is a smooth transition convex arc surface 73; the two sides of the discharging end of the synchronous belt conveying platform 71 are respectively provided with lifting driving devices 75, the lifting driving devices 75 are fixedly arranged on the external frame and the driving rods of the lifting driving devices 75 are hingedly connected with connecting seats 76 on the side frames 74, the discharging end of the synchronous belt conveying platform 71 can be driven to make lifting movement by the lifting driving devices 75, so that the synchronous belt conveying platform 71 is in a horizontal conveying state or an inclined conveying state.

[0039] As shown in Figure 5 , one end of the arc-shaped discharging table 72 is connected with the discharging end of the synchronous belt conveying platform 71, the other end of the arc-shaped discharging table 72 abuts against the lower shelf plate 14 of the feeding rack base, the lower shelf plate 14 and the second extrusion device are provided with a detachably installed transition plate 15, and the lower shelf plate 14 can also be detachably installed on the frame 1; at this time, the synchronous belt conveying platform 71 is in a horizontal conveying state; the arc-shaped discharging table 72 is still a certain distance away from the upper end surface of the second extrusion device 22, i.e. the sum of the heights of the lower shelf plate 14 and the transition plate 15; when the material layer is discharged from the arc-shaped discharging table 72 to the feeding port, based on the action of gravity, the pattern on the material layer will be scattered and conveyed into the extrusion forming channel 23 when the material layer falls to the upper end surface of the second extrusion device 22, and the plate formed after extrusion will form a plurality of coarse straight lines or patterned lines similar to straight lines.

[0040] In other embodiments, as shown in Figure 6 , when it is necessary to maintain the pattern of the plate, the lower shelf plate 14 and the transition plate 15 can be detached, and the lifting driving devices 75 are driven to drive the discharging end of the synchronous belt conveying platform 71 to descend, so that the other end of the arc-shaped discharging table 72 located at the discharging end of the synchronous belt conveying platform 71 falls and abuts against the upper end surface of the second extrusion device 22, at this time, the synchronous belt conveying platform 71 is in an inclined conveying state, and the lower shelf plate 14 can be reinstalled after the conveying state is adjusted. Since the synchronous belt conveying platform 71 and the discharging table 72 are both inclined, the material layer can be smoothly transferred from the arc-shaped discharging table 72 to the second extrusion device 22, and the pattern on the material layer will not be scattered, and the quartz plate with the required pattern can be obtained after the patterned material layer is extruded, so as to meet the actual production needs of different users.

[0041] Preferably, the lifting drive device 75 is an electric push rod, but it is not limited thereto.

[0042] Furthermore, the feed rack 11 is provided with adjustment plates 13 on both sides. The adjustment plates 13 are detachably installed on the feed rack 11. By adjusting the installation position of the adjustment plates 13 on both sides, the length of the feed inlet 12 can be adjusted to adapt to extrusion devices of different lengths, thereby adapting to the forming and processing requirements of quartz plates with different widths.

[0043] In order to achieve the pattern forming process, such as Figures 8 to 9 As shown, the pattern forming device includes a frame base 91, on which a movable connecting assembly 92, a feeding hopper 93, and a rotary drive mechanism 94 are provided. The movable connecting assembly 92 is connected to a robotic arm drive device 8 and is used to drive the frame base 91 to move. The lower part of the frame base 91 is provided with a rotating disk 911 and a color spraying mechanism 95. The rotating disk 911 is provided with a cutting device 96 and three discharge hoppers 97 spaced along the circumferential direction. The discharge ends of the three discharge hoppers 97 have different discharge diameters. The cutting device 96 is used to cut and groove the laid material layer. The rotary drive mechanism 94 is connected to the rotating disk 911 and is used to drive the rotating disk 911 to rotate so that the corresponding discharge hopper 97 rotates to a position corresponding to the feeding hopper 93. At this time, the discharge hopper 97 is connected to the feeding hopper 93. The discharge hopper 97 is used to fill the groove with the raw material in the feeding hopper 93, and the color spraying mechanism 95 is used to color the filler.

[0044] The mobile connection component 92 of this device is adapted to and connected to the robotic arm drive device 8. The robotic arm drive device 8 can drive this device or the frame base 91 to move along a specified path, so as to assist in the automatic cutting, grooving, filling and coloring work.

[0045] When the slotting work needs to be performed, the mechanical arm driving device 8 can control the rack seat 91 to move according to the preset pattern path data, so that the cutting device 96 and the discharge hopper 97 on the rack seat 91 are located above the laid material layer. During the slotting movement, the cutting knife 962 of the cutting device 96 moves downward, and different width grooves can be cut in the laid material layer through the horizontal movement of the cutting device 96, so as to form the required pattern groove. Because different pattern path data correspond to different wide slotting work, that is, different width grooves and their path data are known in the preset data, the filler coloring pattern sequence can be obtained according to the size of the width in sequence. When the filler coloring work needs to be performed, the mechanical arm driving device 8 controls the rack seat 91 to move along the direction of the groove with different width according to the preset filler coloring pattern sequence in sequence, such as the groove with different width in sequence and its path data control the rack seat 91 to move along the direction of the groove with corresponding width, and the rotary driving mechanism 94 rotates the discharge hopper with corresponding discharge diameter to be communicated with the feeding hopper 93, so as to realize the corresponding filler preparation work. During the filler movement, the raw material falls from the discharge hopper into the groove, that is, the discharge diameter of the current discharge hopper 97 is slightly larger than or equal to the slotting width, the raw material is discharged from the discharge hopper 97 with the discharge diameter, so as to fully fill in the current groove, and the color spraying mechanism 95 sprays the material with the required color to the filler, so as to realize the filler coloring work. When all the grooves with the slotting are completed, the pattern with the required shape and color will be formed on the material layer, and the subsequent extrusion molding can obtain the corresponding quartz pattern plate. Through the above-mentioned manner, the adverse effects caused by human factors can be effectively reduced, and the processing precision, processing efficiency, processing quality and pattern beauty of the quartz plate are improved.

[0046] Preferably, the discharge diameters of the discharge ends of the three discharge hoppers 97 in the embodiment include but are not limited to 30 mm, 40 mm and 60 mm.

[0047] Preferably, the number of the discharge hoppers 97 can be adjusted according to actual needs.

[0048] Specifically, as Figure 8 , Figure 10 and Figure 11As shown, the rack seat 91 is also provided with a discharge switch mechanism 98, which is close to the feeding hopper 93. The discharge switch mechanism 98 includes a switch plate 981 and a driving device 982. The switch plate 981 is located between the rotating disc 911 and the discharge end of the feeding hopper 93. The rotating disc 911 is provided with a communication hole 912 corresponding to the discharge hopper 97. The communication hole 912 is in communication with the discharge port of the feeding hopper 93. The driving device 982 is connected with the switch plate 981 and is used to drive the switch plate 981 to move so as to open or close the discharge port of the feeding hopper 93. When the device is in the initial state or before the cutting and grooving work is prepared, the driving device 982 drives the switch plate 981 to close the discharge port of the feeding hopper 93, so that the raw material cannot enter the corresponding discharge hopper 97 through the communication hole 912 of the rotating disc 911. At this time, the rack seat 91 and the cutting device 96 can be driven to carry out the grooving work along the required grooving path. When the filling work is required, the rotating disc 911 is driven to rotate by the rotating driving mechanism 94, so that the corresponding discharge hopper 97 is rotated to the lower side of the feeding hopper 93. At this time, the driving device 982 drives the switch plate 981 to open the discharge port of the feeding hopper 93, so that the feeding hopper 93 is in communication with the discharge hopper 97. The raw material of the corresponding outlet diameter can be discharged to fully fill in the corresponding groove.

[0049] Preferably, the driving device 982 includes a switch driving cylinder. The switch plate 981 is provided with a connecting plate 983. The driving end of the switch driving cylinder is connected with the connecting plate 983. The switch plate 981 can be driven to move by the switch driving cylinder, so as to open or close the discharge port of the feeding hopper 93.

[0050] In order to realize the fixed connection with the manipulator driving device 8, as shown in Figure 8 and Figure 10 As shown, the moving connection assembly 92 includes a shell 921 and a mounting connecting plate 922. The shell 921 is arranged on the rack seat 91. The top of the shell 921 is provided with the mounting connecting plate 922. The mounting connecting plate 922 is connected with the manipulator driving device 8, so as to realize the fixed connection between the device and the manipulator driving device 8. One side of the shell 921 is provided with the feeding hopper 93. The shell 921 is provided with the rotating driving mechanism 94 and a feeding seat 913. The feeding seat 913 is provided with an upwardly extending feeding pipe 914. The feeding pipe 914 is embedded in the feeding hopper 93. The two ends of the feeding pipe 914 are in communication with the discharge port of the feeding hopper 93 and the communication hole 912 of the rotating disc 911, so that the raw material can be smoothly fed into the discharge hopper 97. The switch plate 981 is located between the rotating disc 911 and the feeding seat 913. The switch plate 981 can be driven to open or close the discharge port of the feeding pipe 914 or the feeding hopper 93 by the driving device 982.

[0051] Preferably, as shown in Figure 4 The feeding seat 913 is provided with a guide groove 915 which is communicated with the feeding pipe 914, and the switch plate 981 is embedded in the guide groove 915 and can move back and forth along the guide direction of the guide groove 915 so as to accurately realize the switching work of the switch plate 981.

[0052] In order to realize the rotating work of the rotating disc 911, as shown in Figure 1 and Figure 3 The rotating driving mechanism 94 is located in the middle part of the rotating disc 911, and the rotating driving mechanism 94 comprises a rotating motor 941 and a rotating head 942, the rotating motor 941 is connected with the rotating head 942, and the rotating head 942 is installed on the rotating disc 911. When the rotating driving mechanism 94 drives the rotating head 942 to rotate, the rotating disc 911 can be driven to rotate, and the switching execution of different function work is realized.

[0053] Preferably, as shown in Figures 9 to 10 The cutting device 96 comprises a cutting driving cylinder 961 and a cutting knife 962, the driving end of the cutting driving cylinder 961 is connected with the cutting knife 962 so as to drive the cutting knife 962 to move downward to different depths, and the cutting knife 962 can be cut to the required width of the groove through horizontal movement. The cutting knife 962 is detachably installed on the cutting driving cylinder 961, and different types of cutting knives 962 can be replaced to form different types of grooves so as to meet the various pattern processing requirements of the user.

[0054] In order to avoid the blockage of the discharge hopper 97 with large outlet diameter, as shown in Figure 9 , Figure 12 and Figure 13 The rotating disc 911 is further provided with a stirring driving motor 916 and a stirring screw rod 917, the stirring screw rod 917 is respectively arranged in the two discharge hoppers 97 with large outlet diameter, one end of the stirring screw rod 917 is inserted into the discharging end of the discharge hopper 97; the driving part 9161 of the stirring driving motor is connected with the rotating part 9171 of the corresponding stirring screw rod 917 through the synchronous belt 918 and the through hole 971 of the discharge hopper 97 so as to drive the stirring screw rod 917 to rotate; when the stirring screw rod 917 rotates, the accumulated raw materials in the discharging end of the discharge hopper 97 are stirred, so that the raw materials can fall into the groove from the discharging end.

[0055] In order to form various patterns with different colors, as shown in Figures 9 to 10As shown, the color spraying mechanism 95 is close to the feeding hopper 93, the color spraying mechanism 95 includes a connecting seat 951, a connecting rod 952, two slurry guns 953 and a powder gun 954, the connecting seat 951 and the connecting rod 952 are respectively installed on the lower part of the rack seat 91; two slurry guns 953 are both installed on a first connecting part 955, the first connecting part 955 is hingedly connected with one end of the connecting seat 951, by rotating the first connecting part 955, the spraying angle of the slurry gun 953 can be adjusted to meet the actual needs of the user. One end of the powder gun 954 is provided with a second connecting part 956, the second connecting part 956 is embedded with a rotating shaft 957 and the second connecting part 956 is rotationally connected with the rotating shaft 957, one end of the rotating shaft 957 is connected with the connecting rod 952 through a clamping part 958, by rotating the powder gun 954, the relative spraying angle can be adjusted to meet the actual needs of the user. The spraying directions of the slurry gun 953 and the powder gun 954 are both intersected with the feeding direction of the feeding hopper to accurately act on the filler in the channel. Among them, the slurry gun 953 and the powder gun 954 are respectively connected with corresponding pigment storage parts through pipelines, the slurry gun 953 and the powder gun 954 can spray different or same color materials, and the specific adjustment can be made according to the actual needs of the user.

[0056] Preferably, as Figure 8 and 9 shown, the lower part of the rack seat 91 is also provided with a protective cover 99, the lower part of the protective cover 99 is provided with an opening 991; by setting the protective cover 99, the cutting device 96, the discharging hopper 97 and the color spraying mechanism 95 in it can be protected from being damaged due to collision, and the equipment use safety can be improved.

[0057] As Figure 2 , Figure 3 , Figure 7 , Figure 14 and Figure 16 shown, the first extrusion device 21 includes a first roller 211, a left side connecting part 212, a right side connecting part 213, a first driving device 214 and a displacement driving device 215, one end of the first roller 211 is connected with the left side connecting part 212, the other end of the first roller 211 is connected with the first driving device 214, and the first driving device 214 is installed on the right side connecting part 213; the second extrusion device 22 includes a second roller 221 and a second driving device 222, and the second driving device 222 is connected with the second roller 221. The first roller 211 can be driven to rotate by the first driving device 214, and the second roller 221 can be driven to rotate by the second driving device 222, so that the raw materials in the extrusion forming channel 23 are extruded and formed by the first roller 211 and the second roller 221, and the formed plate material, i.e. quartz plate material, is output.

[0058] In order to meet the processing requirements of quartz plates with different thicknesses, the displacement driving devices 215 are connected with the left connecting component 212 and the right connecting component 213 respectively, and are used to drive the left connecting component 212, the right connecting component 213 and the first roller 211 to move along the inclined direction and approach or move away from the second extrusion device 22, so as to adjust the height of the extrusion forming channel 23, and thus extrude and form plates with different thicknesses, which can meet the processing requirements of quartz plates with different thicknesses and has a wide application range.

[0059] Preferably, two sliding groove seats 15 are arranged on the two side plates of the rack 1 at intervals, and the two ends of the left connecting component 212 and the right connecting component 213 are respectively embedded in the guide grooves 16 of the corresponding sliding groove seats 15; the displacement driving devices 215 are respectively installed on the two side plates of the rack 1, and the displacement driving devices 215 are driving air cylinders, and the driving ends of the driving air cylinders are connected with the left connecting component 212 or the right connecting component 213. When it is necessary to adjust the thickness of the formed plate, the left connecting component 212 and the right connecting component 213 can be driven to move along the guide direction of the guide grooves 16 by the driving air cylinders on the two sides, so that the first roller 211 approaches or moves away from the second roller 221, thereby adjusting the height of the extrusion forming channel 23, and plates with different thicknesses can be extruded and formed, which can meet the processing requirements of quartz plates with different thicknesses and has a wide application range.

[0060] Preferably, the first driving device 214 and the second driving device 222 are motor driving devices, which include motors and reducers connected with the motors, but are not limited thereto.

[0061] In order to improve the service life of the roller and reduce the replacement cost of the equipment, as shown in Figure 2 and Figure 3 The outer surfaces of the first roller 211 and the second roller 221 are covered with wear-resistant plates 5, the wear-resistant plates 5 can protect the rollers and improve the wear resistance and service life of the rollers; when the wear-resistant plates 5 are worn after long-term work, only the corresponding wear-resistant plates need to be replaced, and the entire roller does not need to be replaced, which greatly improves the replacement efficiency and replacement cost, thereby improving the production and processing efficiency.

[0062] Preferably, the wear-resistant plates 5 are ceramic tiles, but are not limited thereto.

[0063] In order to realize the conveying work of the formed plate, as shown in Figure 3 and Figure 7As shown, the forming conveying mechanism 3 includes a conveying transition plate 31, a conveying frame 32, a conveying belt 33, a driving shaft 34, a driven shaft 35 and a conveying belt driving device 36; the conveying frame 32 is arranged on the frame 1, the front and rear ends of the conveying frame 32 are respectively provided with the driving shaft 34 and the driven shaft 35, and the left and right sides of the conveying frame 32 are respectively provided with limiting plates 37, which can limit the forming plate. The conveying belt 33 is located between the limiting plates 37 on the left and right sides, and one end of the conveying belt 33 is connected with the discharge end of the extrusion forming mechanism 2 through the conveying transition plate 31 to receive the forming plate output by the extrusion forming mechanism 2. The conveying belt driving device 36 is connected with the driving shaft 34, and the driving shaft 34 is connected with the driven shaft 35 through the conveying belt 33; wherein the conveying belt driving device 36 is a motor device. The conveying belt driving device 36 can drive the conveying belt 33 to rotate, thereby driving the forming plate on the conveying belt 33 to move towards the cutting station and the discharge area, realizing the conveying work of the forming plate.

[0064] In order to meet the production needs of forming plates of different lengths, the extrusion forming mechanism 2 is provided with a forming cutting mechanism 4. Figures 14 to 15 As shown, the forming cutting mechanism 4 includes a bracket seat 41, a driving motor 42, a sliding seat 43 and a slitting device 44, both ends of the bracket seat 41 are detachably installed on the limiting plates 37 on both sides, and the bottom of the bracket seat 41 is provided with a rack 45 and a sliding rail 46; the sliding seat 43 is installed on the sliding rail 46 and can move left and right along the sliding rail 46, the driving motor 42 and the slitting device 44 are installed on the sliding seat 43, the driving gear of the driving motor 42 is engaged with the rack 45 to drive the sliding seat 43 and the slitting device 44 to move left and right; the slitting device 44 includes a saw blade 441 and a cutting driving motor 442, the cutting driving motor 442 is connected with the saw blade 441. When the discharge length of the output forming plate reaches the specified requirement, the forming conveying mechanism 3 is controlled to stop working, the driving motor 42 is controlled to cooperate with the rack 45 to make the sliding seat 43 and the slitting device 44 move along the direction of the rack or the sliding rail, and the saw blade 441 in the slitting device 44 is controlled to rotate, realizing the cutting work of the forming plate, so that the forming plate of specified length can be obtained, thereby meeting the production needs of forming plates of different lengths.

[0065] Further, as shown in Figure 3 , Figure 7 and Figure 16 , the frame 1 is provided with a waste recycling mechanism 6 below the extrusion forming mechanism 2, which is used to recycle the raw materials falling within the range of the extrusion forming mechanism 2, so as to re-use the recycled raw materials in the subsequent process, thereby avoiding waste of raw materials, improving the utilization rate of raw materials and saving costs.

[0066] The waste recovery mechanism 6 comprises a recovery groove seat 61 and a recovery switch device 62; the recovery groove seat 61 is internally provided with a recovery groove 63 for collecting the dropped raw materials; the bottom of the recovery groove seat 61 is provided with a switch plate 64 and an opening (not shown in the figure) in communication with the recovery groove 63, one end of the switch plate 64 is hinged to the outer wall of the bottom of the recovery groove seat 61 through a hinge part 65; the recovery switch device 62 comprises a recovery drive cylinder 621 and a connecting rod assembly 622, both of which are arranged at the two ends of the switch plate 64, respectively, and the two ends of the connecting rod assembly 622 are connected with the drive rod of the recovery drive cylinder 621 and the switch plate 64, respectively. In the initial state, the switch plate 64 is driven by the recovery drive cylinder 621 to close the opening, at which time the recovery groove 63 performs the raw material recovery work. When the recovery raw material reaches the upper limit or needs to be recovered, the switch plate 64 is driven by the recovery drive cylinder 621 to open the opening, at which time the raw material can flow out from the opening, thereby facilitating the material recycling, improving the raw material utilization rate and saving the cost.

[0067] It should be noted that the above motor devices are all servo motors. Meanwhile, the connecting rod assembly 622 is prior art, which is hinged by multiple connecting rods to realize the linkage effect, and will not be described in more detail here.

[0068] In summary, the utility model can automatically perform pattern forming processing on the material layer of the feed, and the feed falls from the feed port to the extrusion forming channel, the raw materials in the extrusion forming channel can be extruded by the extrusion forming mechanism, and the extruded quartz plate can be conveyed and cut by the forming conveying mechanism and the forming cutting device, so that the quartz plate with the required pattern and length can be automatically obtained, which can be suitable for the forming processing occasions of different types of quartz plates, has high applicability and good aesthetic property, and has simple overall structure and low cost.

[0069] The above is the preferred embodiment of the utility model, and it should be noted that for ordinary skilled persons in the technical field, some improvements and refinements can be made without departing from the principle of the utility model, and these improvements and refinements are also regarded as the protection range of the utility model.

Claims

1. An automated production system for creating quartz slabs with natural stone patterns, characterized in that, The device comprises a feeding conveying device, a mechanical arm driving device and an extrusion molding device, the extrusion molding device comprises a rack, the rack is provided with an extrusion molding mechanism, a molding conveying mechanism and a molding cutting mechanism, a feeding rack base is arranged on the rack, and a feeding port is formed between the feeding rack base and the extrusion molding mechanism; One side of the rack is provided with the feeding conveying device, one side of the feeding conveying device is provided with the mechanical arm driving device, the driving end of the mechanical arm driving device is provided with a pattern forming device, and the pattern forming device is used for pattern forming treatment on the material layer laid on the feeding conveying device; The discharge end of the feeding conveying device is connected with the feeding port, and is used for conveying the laid material layer to the feeding port; The extrusion molding mechanism is provided with an extrusion molding channel, the extrusion molding mechanism is used for extruding the raw material in the extrusion molding channel, and the extrusion molding channel is communicated with the feeding port; One end of the molding conveying mechanism is connected with the extrusion molding mechanism, and is used for conveying the molding plate material output from the extrusion molding channel outward, and the other end of the molding conveying mechanism is provided with the molding cutting mechanism, and the molding cutting mechanism is used for cutting work on the molding plate material.

2. The quartz plate automated production system according to claim 1, wherein The extrusion molding mechanism comprises first and second extrusion devices arranged in an inclined diagonal line, the first and second extrusion devices form the extrusion molding channel therebetween, and the extrusion molding channel is communicated with the feeding port above.

3. The quartz plate automated production system according to claim 2, wherein Both sides of the feeding rack base are respectively provided with adjusting plates, the adjusting plates are detachably installed on the feeding rack base, and the inclination angle of the extrusion molding channel is 40-60°.

4. The quartz plate automated production system according to claim 2, wherein The feeding conveying device comprises a synchronous belt conveying platform and an arc-shaped discharging table, lifting driving devices are respectively arranged on both sides of the discharge end of the synchronous belt conveying platform, the driving rods of the lifting driving devices are hingedly connected with connecting seats on the side frames; One end of the arc-shaped discharging table is connected with the discharge end of the synchronous belt conveying platform, the other end of the arc-shaped discharging table abuts against a lower rack plate of the feeding rack base, a detachable transition plate is arranged between the lower rack plate and the second extrusion device, or the other end of the arc-shaped discharging table abuts against the upper part of the second extrusion device below the lower rack plate; The arc-shaped discharging table is used for feeding the raw material into the feeding port.

5. The automatic quartz plate production system according to any one of claims 1 to 4, wherein The pattern forming device comprises a rack seat, the rack seat is provided with a moving connection assembly, a feeding hopper and a rotary driving mechanism, and the moving connection assembly is connected with the mechanical arm driving device; The lower part of the rack seat is provided with a rotating disc and a color spraying mechanism, the rotating disc is provided with a cutting device and a plurality of discharge hoppers at intervals along the circumferential direction, the discharge ends of the plurality of discharge hoppers have different discharge diameters, and the cutting device is used for cutting and grooving the laid material layer; The rotary driving mechanism is connected with the rotating disc, and is used for driving the rotating disc to rotate, so that the corresponding discharge hopper is communicated with the feeding hopper; The discharge hopper is used for filling the raw material in the feeding hopper in the groove, and the color spraying mechanism is used for coloring the filled material.

6. The automatic quartz plate production system according to any one of claims 2 to 4, wherein The first extrusion device comprises a first roller, a left connecting part, a right connecting part, a first driving device and a displacement driving device, one end of the first roller is connected with the left connecting part, the other end of the first roller is connected with the first driving device, and the first driving device is installed on the right connecting part; The second extrusion device comprises a second roller and a second driving device, the second driving device is connected with the second roller, and the extrusion forming channel is formed between the second roller and the first roller; The displacement driving device is connected with the left connecting part and the right connecting part respectively, and is used for driving the left connecting part, the right connecting part and the first roller to approach or move away from the second extrusion device along the inclined direction, so as to adjust the height of the extrusion forming channel.

7. The quartz plate automated production system as claimed in claim 6, wherein Two slide groove seats are arranged on the two side plates of the rack, and the two ends of the left connecting part and the right connecting part are respectively embedded in the guide grooves of the corresponding slide groove seats; The displacement driving device is installed on the two side plates of the rack respectively, the driving end of the displacement driving device is connected with the corresponding left connecting part or right connecting part, and the left connecting part or right connecting part is driven to move along the inclined direction of the guide groove; The first driving device and the second driving device are motor driving devices.

8. The quartz plate automated production system as claimed in claim 1, wherein, The forming conveying mechanism comprises a conveying transition plate, a conveying frame seat, a conveying belt, a driving shaft, a driven shaft and a conveying belt driving device; The conveying frame seat is arranged on the rack, the driving shaft and the driven shaft are arranged at the two ends of the conveying frame seat respectively, the left and right sides of the conveying frame seat are respectively provided with limiting plates, the conveying belt is located between the limiting plates on the left and right sides, and one end of the conveying belt is connected with the discharge end of the extrusion forming machine through the conveying transition plate; The conveying belt driving device is connected with the driving shaft, and the driving shaft is connected with the driven shaft through the conveying belt.

9. The automated production system for quartz plates according to claim 8, characterized in that, The forming cutting mechanism comprises a support seat, a driving motor, a sliding seat and a slitting device, the two ends of the support seat are respectively detachably installed on the two limiting plates, and the bottom of the support seat is provided with a rack and a sliding rail; The sliding seat is installed on the sliding rail and can move left and right along the sliding rail, the driving motor and the slitting device are installed on the sliding seat respectively, and the driving gear of the driving motor is engaged with the rack to drive the sliding seat and the slitting device to move left and right; The slitting device comprises a saw blade and a cutting driving motor, the cutting driving motor is connected with the saw blade, and is used for driving the saw blade to cut the formed plate.

10. The automated production system for quartz plates according to claim 1, characterized in that, The rack located below the extrusion forming mechanism is provided with a waste recycling mechanism, and the waste recycling mechanism comprises a recycling groove seat and a recycling switch device; The recycling groove seat is provided with a recycling groove, the bottom of the recycling groove seat is provided with an opening and a switch plate in communication with the recycling groove, and one end of the switch plate is hinged with the outer wall of the bottom of the recycling groove seat through a hinge part; The recycling switch device comprises a recycling driving cylinder and a connecting rod assembly, two ends of the connecting rod assembly are connected with a driving rod of the recycling driving cylinder and the switch plate respectively, and the recycling driving cylinder is used for driving the switch plate to open or close the opening.

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