Sanding machine for microfiber leather production
By designing lifting and cleaning components, the problems of inconsistent double-sided brushing and incomplete dust and lint removal in microfiber leather production have been solved, achieving consistency and cleanliness in double-sided brushing, and improving production efficiency and product quality.
Patent Information
- Application Number
- CN202423190774.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-30
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing microfiber leather production equipment suffers from inconsistent brushing results on both sides and incomplete removal of dust and lint during the brushing process, affecting production efficiency and product quality.
A brush polishing machine including a lifting component and a cleaning component was designed. The lifting component is driven by a motor to move the polishing plate up and down, and the cleaning component cleans dust and lint through a bristle layer and an air suction pipe, achieving double-sided polishing and cleaning.
This achieves consistent polishing results on both sides, ensuring the cleanliness and smoothness of the microfiber leather surface after polishing, improving production efficiency, and reducing environmental pollution.
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Figure CN223738319U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of suede buffing machine, specifically to a buffing machine for microfiber leather production. BACKGROUND
[0002] In the production process of microfiber leather, surface buffing treatment is one of the key steps to improve product texture and hand feeling. The traditional manual buffing method is low in efficiency and difficult to ensure the uniformity and consistency of buffing effect. Therefore, mechanized and automated buffing equipment has gradually become the industry mainstream.
[0003] For example, a "buffing machine for microfiber suede production" (patent publication number CN219010793U) is proposed in Chinese patent. The device performs single-side buffing treatment on microfiber leather by rotating the buffing roller, effectively improving production efficiency. The above-mentioned patent can realize different degrees of buffing effect on the surface of microfiber leather by adjusting the speed and pressure of the buffing roller, thereby meeting the needs of different customers. However, the above-mentioned patent only solves the problem of single-side buffing and does not consider the problem of double-side buffing and cleaning and dust handling during the buffing process. After single-side buffing, the other side of the microfiber leather often needs additional treatment, which not only increases the production cost, but also may cause inconsistent buffing effect on both sides due to improper treatment, affecting the quality of the final product.
[0004] In addition, the existing buffing equipment often produces a large amount of dust and lint during buffing. If these impurities are not cleaned in time, they will not only pollute the working environment, but also may adhere to the surface of the microfiber leather, affecting the buffing effect and subsequent processing. Although some equipment is equipped with a simple dust collection device, the dust collection effect is limited, and additional cleaning is often required after buffing, reducing the overall production efficiency. Therefore, we propose a buffing machine for microfiber leather production. UTILITY MODEL CONTENTS
[0005] (I) Technical problems solved
[0006] In view of the deficiencies of the prior art, the utility model provides a buffing machine for microfiber leather production, which solves the above-mentioned problems.
[0007] (II) Technical solutions
[0008] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a buffing machine for microfiber leather production, comprising a base, a side plate for supporting fixedly installed at the side end of the base, a top plate for placing fixedly installed at the upper end of the side plate, an upper polishing plate fixedly connected at the lower end of the top plate through a fixed shaft, a plurality of polishing sticks for use movably connected in the upper polishing plate, a plurality of protrusions uniformly arranged on the surface of the polishing stick, and the buffing machine further comprises:
[0009] The lifting assembly is installed at the lower end of the top plate and is used to control the up-down movement of the lower polishing plate.
[0010] The cleaning assembly is installed at the side end of the upper polishing plate and is used to clean the processed dust.
[0011] Preferably, the lifting assembly comprises a second motor, a threaded pipe, a movable block and the lower polishing plate, the upper end of the top plate is fixedly connected with the second motor, the lower end of the second motor penetrates through the surface of the top plate and is connected with the threaded pipe, the surface of the threaded pipe is sleeved with the movable block, and the other end of the movable block is fixedly connected with one end of the lower polishing plate.
[0012] Preferably, the outer end of the lower polishing plate is provided with a connecting block, the connecting block is sleeved on the surface of the limiting column, one end of the limiting column is fixedly connected with the lower surface of the top plate, and the center of the lower polishing plate is hollow.
[0013] Preferably, the side end of the upper polishing plate is fixedly provided with a first motor, one end of the first motor extends into the interior of the upper polishing plate and is fixedly connected with a main shaft, a plurality of bevel gears are fixedly installed on the surface of the main shaft, the side end of the bevel gear is meshedly connected with a driven wheel, a rotating shaft is fixedly installed at the center of the inner end of the driven wheel, and the rotating shaft is sleeved with a polishing stick on part of the surface in the interior of the upper polishing plate.
[0014] Preferably, the cleaning assembly comprises an arc-shaped bin, a square frame and a bristle layer, the side end of the upper polishing plate is fixedly connected with the arc-shaped bin, the two ends of the arc-shaped bin are internally fixedly provided with the square frame, two bristle layers are movably installed in the interior of the square frame, and a plurality of bristles are uniformly installed on the surface of the inner end of the bristle layer.
[0015] Preferably, the lower end of the arc-shaped bin is provided with an arc-shaped structure, air suction pipes are fixedly installed on the two sides of the lower end of the arc-shaped bin, the other ends of the air suction pipes extend to the outside of the side plate, the two ends of the arc-shaped bin are provided with grooves corresponding to the side end of the lower polishing plate, and the movable block and the connecting block are installed in the interior of the grooves.
[0016] Preferably, the two ends of the arc-shaped bin are fixedly provided with four groups of fixed shafts, one group of fixed shafts comprises two fixed shafts which are symmetrically installed, and a pressing roller is movably installed between the two fixed shafts.
[0017] (Three) beneficial effects
[0018] Compared with the prior art, the utility model provides a suede production wool brushing machine, has the following beneficial effects:
[0019] 1. The meshing of the bevel gear and driven wheel driven by the No. 1 motor enables the stable rotation of the sanding roller within the upper sanding plate. Simultaneously, the precise control of the lifting component allows the lower sanding plate to move flexibly up and down, closely cooperating with the upper sanding plate to create a double-sided sanding effect. During the sanding process, the bristle layer inside the square frame effectively cleans dust and impurities from the surface of the microfiber leather, preventing scratches or damage caused by impurities during sanding. Furthermore, after sanding, the microfiber leather passes through the bristle layer again to further remove surface lint, ensuring the cleanliness and smoothness of the sanding effect.
[0020] 2. The hollow design of the lower grinding plate and the arc-shaped lower end of the arc-shaped chamber allow dust generated during grinding to fall smoothly from below and move along the trajectory of the arc-shaped chamber. The suction pipe can promptly suck up accumulated dust and lint, keeping the overall cleanliness of the equipment and the working environment. Attached Figure Description
[0021] Fig. 1 This is a schematic diagram of the present invention;
[0022] Fig. 2 This is a cross-sectional view of the present invention;
[0023] Fig. 3 This is a schematic diagram of the lifting component of this utility model.
[0024] In the diagram: 1. Base; 2. Side plate; 3. Top plate; 4. Upper grinding plate; 5. Grinding roller; 6. Protrusion; 7. Motor No. 1; 8. Main shaft; 9. Bevel gear; 10. Driven wheel; 11. Motor No. 2; 12. Threaded pipe; 13. Movable block; 14. Lower grinding plate; 15. Limiting post; 16. Square frame; 17. Brush layer; 18. Fixed shaft; 19. Connecting rod; 20. Pressure roller; 21. Arc-shaped chamber; 22. Suction pipe. Detailed Implementation
[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0026] Please see Figs. 1-3The utility model provides a kind of buffing machine for microfiber leather production, including base 1, the side end of base 1 is fixedly installed for supporting side plate 2, the upper end of side plate 2 is fixedly installed for placing top plate 3, the lower end of top plate 3 is fixedly connected with upper polishing plate 4 by fixed shaft, the inside of upper polishing plate 4 is movably connected with multiple polishing sticks 5 for use, multiple protrusions 6 are uniformly arranged on the surface of polishing stick 5, further including: lifting assembly, installed at the lower end of top plate 3, for controlling the up-down movement of lower polishing plate 14;Cleaning assembly, installed at the side end of upper polishing plate 4, for cleaning dust after processing, the second motor 11 in lifting assembly drives movable block 13 to move up and down through threaded tube 12, so as to drive lower polishing plate 14 to lift, in the process of polishing, dust and debris generated will be captured by brush layer 17 in arc-shaped bin 21, brush layer 17 is fixed on square frame 16 by fixed shaft 18 and connecting rod 19, and pressure roller 20 is movably installed between fixed shaft 18, for compacting brush layer, improve cleaning efficiency.
[0027] Further, the lifting assembly includes the second motor 11, the threaded tube 12, the movable block 13 and the lower polishing plate 14, the upper end of the top plate 3 is fixedly connected with the second motor 11, the lower end of the second motor 11 penetrates the surface of the top plate 3 and is connected with the threaded tube 12, the surface of the threaded tube 12 is sleeved with the movable block 13, the other end of the movable block 13 is fixedly connected with one end of the lower polishing plate 14, the lifting assembly controls the up-down movement of the lower polishing plate 14, so that the two polishing plates maintain appropriate positions with the microfiber leather.
[0028] Further, the outer end of the lower polishing plate 14 is installed with a connecting block, the connecting block is sleeved on the surface of the limiting column 15, one end of the limiting column 15 is fixedly connected with the lower surface of the top plate 3, and the center of the lower polishing plate 14 is hollow, one end of the lower polishing plate 14 is sleeved on the surface of the limiting column 15 through the connecting block, the limiting column 15 prevents the lower polishing plate 14 from being dislocated, and the lint can fall into the inside of the arc-shaped bin 21 from the lower polishing plate 14.
[0029] Further, the side end of the upper polishing plate 4 is fixedly installed with the first motor 7, one end of the first motor 7 extends to the inside of the upper polishing plate 4 and is fixedly connected with the main shaft 8, and a plurality of bevel gears 9 are fixedly installed on the surface of the main shaft 8, the side end of the bevel gear 9 is engaged with the driven wheel 10, and the inner end center of the driven wheel 10 is fixedly installed with a rotating shaft, the part of the surface of the rotating shaft inside the upper polishing plate 4 is sleeved with the polishing stick 5, and the first motor 7 controls the rotation frequency of the polishing stick 5.
[0030] Further, the cleaning assembly includes the arc-shaped bin 21, the square frame 16 and the brush layer 17, the side end of the upper polishing plate 4 is fixedly connected with the arc-shaped bin 21, the two ends of the arc-shaped bin 21 are internally fixedly installed with the square frames 16, the two brush layers 17 are movably installed in the square frames 16, and a plurality of bristles are uniformly installed on the surface of the inner end of each brush layer 17. The brush layer 17 cleans the dust on the surface of the microfiber leather before and after polishing.
[0031] Further, the lower end of the arc-shaped bin 21 is in an arc shape, the two sides of the lower end of the arc-shaped bin 21 are fixedly installed with the air suction pipes 22, the other ends of the air suction pipes 22 extend to the outside of the side plate 2, the two ends of the arc-shaped bin 21 are provided with the empty grooves corresponding to the side ends of the lower polishing plate 14, and the movable block 13 and the connecting block are installed in the empty grooves. The dust moves along the arc-shaped track below the arc-shaped bin 21, the air suction pipes 22 suck the dust accumulated in the arc-shaped bin 21 out of the device, the size of the empty groove matches the movable block 13 and the connecting block, and the empty groove is the range of the up-and-down movement of the lower polishing plate 14.
[0032] Further, the two ends of the arc-shaped bin 21 are fixedly installed with four groups of fixed shafts 18, one group of fixed shafts 18 includes two fixed shafts 18 symmetrically installed, and the two fixed shafts 18 movably install the compression roller 20 therebetween. One compression roller 20 is installed on the upper end and the lower end of the two sides of the arc-shaped bin 21. The compression roller 20 keeps the microfiber leather in a flat state.
[0033] Working principle: when the object needs to be polished, first start the No. 1 motor 7 installed on the side plate, the No. 1 motor 7 drives the bevel gear 9 to rotate through the main shaft 8, the bevel gear 9 meshes with the driven wheel 10, drives the driven wheel 10 to drive the polishing stick 5 to rotate in the upper polishing plate 4, at the same time, the No. 2 motor 11 in the lifting assembly is started, drives the lower polishing plate 14 to move up and down through the threaded pipe 12 and the movable block 13, cooperates with the upper polishing plate 4, adjusts to the appropriate position, places the microfiber leather on the compression roller 20, pulls the microfiber leather to one side through the one end tension, cleans the dust on the surface of the microfiber leather once by the brush layer 17 in the square frame 17 before the microfiber leather enters the upper polishing plate 4, polishes the microfiber leather placed between the upper polishing plate 4 and the lower polishing plate 14 from both sides by the polishing roller 5 in the upper polishing plate 4 and the lower polishing plate 14, the protrusions on the surface of the polishing stick enhance the polishing effect, ensure that the surface of the object is uniformly and carefully polished, the microfiber leather after polishing is cleaned again by the brush layer 17 when passing through the other side of the square frame 16, the microfiber leather is compacted and arranged by the other side of the compression roller 20 and then sent out, the center of the lower polishing plate 14 is hollow, the dust generated during polishing and cleaning falls from the lower side of the lower polishing plate 14, the lower end of the arc-shaped bin 21 is in an arc shape, the dust generated during the process of the brush layer 17 and cleaning moves along the track below the arc-shaped bin 21, the air suction pipes 22 suck the accumulated dust out of the device, and the overall device is kept clean.
[0034] While the embodiments of the present application have been illustrated and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application, which is defined by the appended claims and their equivalents.
Claims
1. A sanding machine for microfiber leather production, comprising a base (1), the side end of the base (1) is fixedly installed with a side plate (2) for support, the upper end of the side plate (2) is fixedly installed with a top plate (3) for placement, the lower end of the top plate (3) is fixedly connected with an upper sanding plate (4) through a fixed shaft, the inside of the upper sanding plate (4) is movably connected with a plurality of sanding sticks (5) for use, and a plurality of protrusions (6) are uniformly arranged on the surface of the sanding stick (5). The characteristics are further comprising: Lifting assembly, installed at the lower end of the top plate (3), for controlling the up and down movement of the lower polishing plate (14); Cleaning assembly, installed at the side end of the upper polishing plate (4), for cleaning the processed dust.
2. The sanding machine for microfiber leather production according to claim 1, characterized in that: The lifting assembly comprises a second motor (11), a threaded pipe (12), a movable block (13) and a lower polishing plate (14), the upper end of the top plate (3) is fixedly connected with the second motor (11), the lower end of the second motor (11) penetrates through the surface of the top plate (3) and is connected with the threaded pipe (12), the surface of the threaded pipe (12) is sleeved with the movable block (13), and the other end of the movable block (13) is fixedly connected with one end of the lower polishing plate (14).
3. The sanding machine for microfiber leather production according to claim 2, characterized in that: The outer end of the lower polishing plate (14) is connected with a connecting block, the connecting block is sleeved on the surface of the limiting column (15), one end of the limiting column (15) is fixedly connected with the lower surface of the top plate (3), and the center of the lower polishing plate (14) is hollow.
4. The sanding machine for microfiber leather production according to claim 1, characterized in that: The side end of the upper polishing plate (4) is fixedly connected with a first motor (7), one end of the first motor (7) extends into the interior of the upper polishing plate (4) and is fixedly connected with a main shaft (8), a plurality of bevel gears (9) are fixedly installed on the surface of the main shaft (8), the side end of the bevel gear (9) is engaged with a driven wheel (10), a rotating shaft is fixedly installed at the inner end center of the driven wheel (10), and the rotating shaft is sleeved with a polishing stick (5) on part of the surface in the interior of the upper polishing plate (4).
5. The sanding machine for microfiber leather production according to claim 1, characterized in that: The cleaning assembly comprises an arc-shaped bin (21), a square frame (16) and a bristle layer (17), the side end of the upper polishing plate (4) is fixedly connected with the arc-shaped bin (21), the two ends of the arc-shaped bin (21) are fixedly installed with the square frame (16) inside, two bristle layers (17) are movably installed inside the square frame (16), and a plurality of bristles are uniformly installed on the surface of the inner end of the bristle layer (17).
6. The sanding machine for microfiber leather production according to claim 5, characterized in that: The lower end of the arc-shaped bin (21) is arranged in an arc shape, air suction pipes (22) are fixedly installed on the two sides of the lower end of the arc-shaped bin (21), the other end of the air suction pipe (22) extends to the outside of the side plate (2), and the two ends of the arc-shaped bin (21) are provided with grooves corresponding to the side end of the lower polishing plate (14), and the movable block (13) and the connecting block are installed in the grooves.
7. The sanding machine for microfiber leather production according to claim 5, characterized in that: The two ends of the arc-shaped bin (21) are fixedly installed with four groups of fixed shafts (18), one group of fixed shafts (18) comprises two fixed shafts (18) symmetrically installed, and a pressing roller (20) is movably installed between the two fixed shafts (18).
Citation Information
Patent Citations
Sanding machine for producing microfiber suede leather
CN219010793U