Casting type polyurethane continuous production equipment

By introducing vibration components and servo motor-driven agitators into the continuous polyurethane casting production equipment, the problem of poor raw material output was solved, achieving uniform material conveying and efficient casting, thus improving production efficiency and quality.

CN223761006UActive Publication Date: 2026-01-06SHANDONG BEIQIAO NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202520184864.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-06
Publication Date
2026-01-06
Estimated Expiration
2035-02-06

AI Technical Summary

Technical Problem

Existing continuous production equipment for cast polyurethane is not conducive to vibration during raw material discharge, resulting in poor discharge effect and reduced production efficiency.

Method used

A casting-type continuous polyurethane production equipment was designed, comprising a base, a reaction vessel, a vibration assembly, a buffer tank body, and a box. Four reaction vessels are connected to four vibration assemblies respectively. The vibration assemblies are used to vibrate the reaction vessels to prevent raw material sedimentation. Combined with a servo motor-driven agitator and a metering pump, the raw materials are quantitatively delivered and uniformly stirred.

Benefits of technology

It improves raw material discharge efficiency, avoids raw material sedimentation, enhances polyurethane casting quality and production efficiency, and strengthens the practicality of the equipment and the stability of continuous production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of polyurethane, in particular to pouring type polyurethane continuous production equipment which comprises a base, a reaction kettle, a vibration assembly, a buffer tank main body and a box body, the periphery of the reaction kettle is connected with the vibration assembly; the vibration assembly comprises a supporting plate, a vibration motor and a telescopic rod are connected below the supporting plate, an inclined plate is connected above the supporting plate, the inclined plate is connected with a sleeve body, and the sleeve body is connected to the periphery of the reaction kettle; the inclined plate is connected with a connecting piece; the buffer tank main body is connected to the base, and the box body is connected to the base. According to the utility model, the four reaction kettles are respectively connected with the four vibration assemblies, and the vibration assemblies are used for conveniently enabling the reaction kettles to play a vibration role and conveniently improving the discharging effect of raw materials in the reaction kettles, so that the raw materials are prevented from precipitating in the reaction kettles, and the pouring quality and the production efficiency of polyurethane are improved; the practicability of the casting type polyurethane continuous production equipment is conveniently improved, and the using effect of the casting type polyurethane continuous production equipment is improved.
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Description

Technical Field

[0001] This utility model relates to the field of polyurethane technology, and in particular to a casting-type continuous polyurethane production equipment. Background Technology

[0002] Polyurethane, short for polyurethane, is a high molecular weight compound. Cast polyurethane is generally prepared by mixing and reacting a prepolymer (component A) and a chain extender (component B). The preparation of the prepolymer requires the reaction of isocyanate and polyol, and the entire preparation process takes at least three hours in a reactor. The chain extender is an alcohol or amine substance. Although it does not undergo a chemical reaction, it still requires at least one hour of dehydration and vacuum pretreatment before use.

[0003] Chinese Patent CN218139368U discloses a continuous polyurethane casting production equipment, including a support platform. Two A-material reactors are fixedly installed on the top of the support platform near the rear surface. In this invention, when the A-material reactor and the B-material reactor are in use, only one reactor switch is open, while the other reactor switches are closed. Normal casting uses one of the A-material reactors and one of the B-material reactors. When the raw materials are almost used up, the raw materials are prepared in advance in the other A-material reactor and the equipment can be directly switched to the prepared reactor. The metered raw materials are mixed at the agitator and finally flow out from the casting port for use. Only the valve switch needs to be switched to allow continuous casting without stopping the equipment to prepare the raw materials, thus achieving a rapid material supply effect and improving work efficiency.

[0004] In existing continuous polyurethane production equipment, raw materials are discharged from the reactor via a casting pipe. However, the vibration function of the reactor is not readily available during material discharge, resulting in poor material discharge and consequently reducing continuous production efficiency and the overall effectiveness of the continuous polyurethane production equipment. Utility Model Content

[0005] To address the problems existing in the background technology, a casting-type continuous polyurethane production equipment is proposed.

[0006] This utility model proposes a continuous production equipment for cast polyurethane, comprising: a base, a reaction vessel, a vibration assembly, a buffer tank body, and a box;

[0007] The base is connected to the reactor, and the reactor is surrounded by a vibration assembly;

[0008] The vibration assembly includes a support plate, a vibration motor connected to the bottom of the support plate and a telescopic rod connected to it, an inclined plate connected to the top of the support plate, a sleeve connected to the inclined plate, and the sleeve connected to the outside of the reactor; the inclined plate is connected to a connector.

[0009] The buffer tank body is connected to the base, and the base is connected to the housing.

[0010] Preferably, four reactors and four vibration components are provided, with the four vibration components respectively connected to the four reactors.

[0011] Preferably, the connector includes a connecting plate connected to the inclined plate, the connecting plate connecting to the rod body, and the rod body passing through the opening and connected inside the fixed rod.

[0012] Preferably, the discharge ends of the four reactors are respectively connected to telescopic pipes, which are connected to discharge pipes, and the discharge pipes are connected to the main body of the buffer tank.

[0013] Preferably, the buffer tank body is connected to a conveying pipe, and the conveying pipe is connected to a buffer tank switch for controlling the opening or closing of the buffer tank body.

[0014] Preferably, the housing is connected to a servo motor, the drive end of the servo motor is connected to a rotating shaft, the rotating shaft is connected through the inside of the agitator and connected to the agitating roller on the outside, the agitator is connected to a connecting pipe, the connecting pipe is connected to a metering pump; the agitator is connected to a pouring pipe, the pouring pipe passes through the housing and is connected to the outside.

[0015] Preferably, the delivery pipe passes through the housing and connects to the metering pump.

[0016] Compared with the prior art, the present invention has the following beneficial technical effects:

[0017] This invention connects four reaction vessels to four vibration components. The vibration components facilitate vibration of the reaction vessels, increasing the discharge efficiency of the prepared raw materials inside the reaction vessels and preventing the prepared raw materials from settling inside the reaction vessels. This improves the quality and efficiency of polyurethane casting and enhances the practicality of the continuous polyurethane casting production equipment. The vibration components are equipped with telescopic rods, rod bodies, and fixed rods to ensure stable shaking of the reaction vessels, further improving the performance of the continuous polyurethane casting production equipment. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0019] Figure 2 This is a schematic diagram of the box structure in this utility model;

[0020] Figure 3 This is a schematic diagram of the vibration component structure in this utility model.

[0021] Reference numerals in the attached drawings: 1. Base; 2. Reactor; 201. Telescopic pipe; 202. Discharge pipe; 3. Vibration assembly; 301. Support plate; 302. Vibration motor; 303. Telescopic rod; 304. Inclined plate; 305. Sleeve; 306. Connecting plate; 307. Rod; 308. Fixing rod; 4. Buffer tank body; 401. Conveying pipe; 5. Box; 501. Servo motor; 502. Agitator; 503. Connecting pipe; 504. Metering pump; 505. Casting pipe. Detailed Implementation

[0022] The specific embodiments of this disclosure will be described in detail below with reference to the accompanying drawings. It should be understood that the specific embodiments described herein are for illustration and explanation only and are not intended to limit this disclosure.

[0023] Example 1

[0024] like Figure 1 - Figure 3 As shown, the present invention proposes a continuous polyurethane casting production equipment, comprising: a base 1, a reactor 2, a vibration assembly 3, a buffer tank body 4, and a housing 5; the base 1 is connected to the reactor 2, and the vibration assembly 3 is connected to the periphery of the reactor 2; the vibration assembly 3 includes a support plate 301, a vibration motor 302 connected below the support plate 301 and a telescopic rod 303 connected thereto, an inclined plate 304 connected above the support plate 301, a sleeve 305 connected to the inclined plate 304, and the sleeve 305 is connected to the periphery of the reactor 2; the inclined plate 304 is connected to a connector; the buffer tank body 4 is connected to the base 1, and the housing 5 is connected to the base 1; the connector includes a connecting plate 306 connected to the inclined plate 304, a rod 307 connected to the connecting plate 306, and the rod 307 is connected to the inside of a fixed rod 308 through an open end. By using the vibration assembly 3, the reactor 2 can be made to vibrate, which can improve the discharge effect of raw materials in the reactor 2, thereby avoiding the sedimentation of raw materials inside the reactor 2, improving the quality and production efficiency of polyurethane casting, and conveniently improving the practicality of the continuous production equipment for cast polyurethane. The vibration assembly 3 is equipped with a telescopic rod 303, which includes a sliding rod, a sliding part, a fixed cylinder, and a spring. One end of the sliding rod is hinged to the support plate 301, and the other end of the sliding rod slides into the fixed cylinder and connects to the sliding part. The sliding part slides to the inner wall of the fixed cylinder. The spring is located inside the fixed cylinder and sleeved on the outside of the sliding rod. The two ends of the spring are respectively connected to the inner wall of the fixed cylinder and the sliding part. The fixed cylinder is connected to the base 1 for use in conjunction with the vibration motor 302. The rod body 307 and the fixed rod 308 are connected to form a telescopic mechanism. The use of the telescopic rod 303, the rod body 307, and the fixed rod 308 can conveniently improve the vibration stability and improve the practicality of the continuous production equipment for cast polyurethane.

[0025] To further explain, four reactors 2 and four vibration components 3 are provided, with each of the four vibration components 3 connected to one of the four reactors 2. The four reactors 2 facilitate continuous polyurethane production casting, thus improving casting efficiency.

[0026] To further explain, the discharge ends of the four reactors 2 are respectively connected to telescopic pipes 201, which are connected to discharge pipes 202, and the discharge pipes 202 are connected to the buffer tank body 4. A switch is installed in each reactor 2 to control the discharge and casting of raw materials. The telescopic pipes 201 are used in conjunction with the vibration of the reactors 2, facilitating the use of components in the continuous polyurethane casting production equipment and improving the efficiency of the equipment.

[0027] Example 2

[0028] like Figure 2 As shown, this utility model proposes a continuous production equipment for casting type polyurethane. Based on the above embodiments, this embodiment also details the specific components of the buffer tank body 4 and the box body 5, as well as their assembly method.

[0029] To further explain, the buffer tank body 4 is connected to the conveying pipe 401, and the conveying pipe 401 is connected to a buffer tank switch, which is used to control the opening or closing of the buffer tank body 4. The raw material is conveyed into the buffer tank body 4 through the telescopic pipe 201 and the discharge pipe 202. The buffer tank body 4 facilitates the buffering of the raw material and allows the four reaction vessels 2 to be combined in pairs and connected to the buffer tank body 4 for use, thus conveniently increasing the continuous production of polyurethane and ensuring a stable supply of raw materials.

[0030] Further explanation: The housing 5 is connected to a servo motor 501. The drive end of the servo motor 501 is connected to a rotating shaft, which runs through the interior of the mixer 502 and is connected to a mixing roller. The mixer 502 is connected to a connecting pipe 503, which is connected to a metering pump 504. The mixer 502 is also connected to a pouring pipe 505, which runs through the housing 5 and connects to the outside. A conveying pipe 401 runs through the housing 5 and connects to the metering pump 504. When raw materials are metered and conveyed into the mixer 502, the servo motor 501 is started. The drive end of the servo motor 501 causes the rotating shaft to rotate, which in turn drives the mixing roller. The mixing roller stirs the raw materials inside the mixer 502, facilitating the uniformity of the poured materials and improving the casting quality of continuous polyurethane production, thus enhancing the usability of the casting-type continuous polyurethane production equipment.

[0031] The working principle of this utility model is as follows: Polyurethane raw materials are added into four reaction vessels 2 for casting. The reaction vessels 2 are opened or closed according to the casting process. When a reaction vessel 2 is in use, the corresponding connected vibration motor 302 is activated. The vibration motor 302 causes the support plate 301 to vibrate, which in turn drives the inclined plate 304, which in turn drives the sleeve 305, which in turn drives the reaction vessel 2. The vibration of the reaction vessel 2 facilitates the discharge of raw materials, thus improving the discharge efficiency. This improves the efficiency and prevents raw materials from settling in the reactor 2, facilitating the discharge and transportation of polyurethane raw materials from the reactor 2. The raw materials are transported to the buffer tank body 4 through the telescopic pipe 201 and the discharge pipe 202. The buffer tank body 4 is connected to the conveying pipe 401. By controlling the buffer tank switch, the raw materials are transported to the metering pump 504 through the conveying pipe 401. The metering pump 504 facilitates the quantitative delivery of the polyurethane raw materials. The raw materials are then transported to the agitator 502 and continuously used in the production of polyurethane through the casting pipe 505, facilitating the use of the casting-type continuous polyurethane production equipment.

[0032] The embodiments of the present invention have been described in detail above with reference to the accompanying drawings. However, the present invention is not limited thereto. Various changes can be made within the scope of knowledge possessed by those skilled in the art without departing from the spirit of the present invention.

Claims

1. A continuous production apparatus for cast polyurethane, characterized by, Include: Base (1); base (1) connects the reaction kettle (2), reaction kettle (2) periphery connected to the vibration assembly (3); Vibration assembly (3) includes support plate (301), support plate (301) below the connection of the vibration motor (302) and the connection of the telescopic rod (303), support plate (301) above the connection of the inclined plate (304), inclined plate (304) connected to the sleeve (305), sleeve (305) connected to the periphery of the reaction kettle (2); the inclined plate (304) is connected with the connecting piece; And buffer tank body (4), connected to the base (1), and the base (1) is connected to the box (5).

2. A continuous cast polyurethane production apparatus according to claim 1, wherein Reaction kettle (2) and vibration assembly (3) are provided with four, respectively, four vibration assembly (3) and four reaction kettle (2) are connected oppositely.

3. A continuous cast polyurethane production apparatus according to claim 1, wherein The connecting piece includes a connecting plate (306) connected to the inclined plate (304), the connecting plate (306) connected to the rod body (307), and the rod body (307) penetrates the open end and is connected to the fixed rod (308) inside.

4. A continuous cast polyurethane production apparatus according to claim 2, wherein Four reaction kettle (2) discharge end is connected to the telescopic pipe (201), telescopic pipe (201) is connected to the discharge pipe (202), discharge pipe (202) is connected to the buffer tank body (4).

5. A continuous cast polyurethane production apparatus according to claim 4, wherein Buffer tank body (4) is connected to the conveying pipe (401), and the conveying pipe (401) is connected with the buffer tank switch, which is used to control the opening or closing of the buffer tank body (4).

6. A continuous cast polyurethane production apparatus according to claim 1, wherein Box (5) connected to the servo motor (501), servo motor (501) drive end connected to the shaft, the shaft is connected to the inside of the stirrer (502) and periphery connected to the stirring roller, the stirrer (502) is connected with the connecting pipe (503), the connecting pipe (503) is connected to the metering pump (504); the stirrer (502) is connected to the pouring pipe (505), and the pouring pipe (505) penetrates the box (5) and is connected to the outside.

7. A continuous cast polyurethane production apparatus according to claim 6, wherein Conveying pipe (401) penetrates the box (5) and is connected to the metering pump (504).

Citation Information

Patent Citations

  • Casting type polyurethane continuous production equipment

    CN218139368U