Premixed concrete performance detection device
The design of the quick-release mechanism and clamping mechanism enables the rapid installation and disassembly of the ultrasonic detector, solving the problem of low efficiency in the existing technology and improving detection efficiency and result accuracy.
Patent Information
- Application Number
- CN202423264478.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-06
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The installation and disassembly of ultrasonic detectors in existing ready-mixed concrete performance testing devices are inefficient and require tools, which affects the accuracy and efficiency of testing.
The ultrasonic detector is quickly installed and removed by employing a quick-release mechanism and a clamping mechanism, including a rotating rod, a cylinder drive, and a spring. The clamping mechanism ensures stability during the testing process.
It improves the efficiency of ultrasonic detector installation and disassembly, ensures the accuracy and continuity of test results, reduces equipment downtime, and lowers project costs.
Smart Images

Figure CN223770140U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete testing technology, and in particular to a device for testing the performance of ready-mixed concrete. Background Technology
[0002] Ready-mixed concrete, also known as commercial concrete, refers to a concrete mixture made from cement, aggregates, water, and, as needed, admixtures and mineral additives, mixed in a specific ratio at a batching plant, measured and mixed, and then transported to the site of use within a specified time. Precise measurement and strict control of the mix proportions ensure stable and reliable concrete quality. It offers numerous advantages, allowing for the customization of special-performance concrete to meet diverse project needs, such as high-strength, high-performance, and self-compacting concrete. Simultaneously, it reduces dust and noise pollution at construction sites, contributing to environmental protection. Ready-mixed concrete is widely used in various construction projects, including high-rise buildings, bridges, roads, and water conservancy facilities, and is an indispensable material in modern construction, significantly improving construction efficiency and project quality.
[0003] Ready-mixed concrete requires ultrasonic testing because it can assess strength and uniformity in quality control, identify internal defects and detect crack depth in defect detection, determine setting time and assess durability during construction monitoring, and provide objective and accurate data as a basis for quality acceptance in project acceptance, thereby ensuring the structural safety of buildings, smooth construction, and compliance with quality requirements.
[0004] However, some existing devices cannot quickly install and disassemble ultrasonic detectors when testing the performance of ready-mixed concrete. They usually require bolts and nuts for installation and disassembly, and special tools are needed to tighten and loosen the bolts and nuts. This can affect the detection accuracy of the ultrasonic detector or cause instability in its installation, which greatly reduces the efficiency of ultrasonic detector installation and disassembly. This, in turn, has an adverse effect on the progress of the entire ready-mixed concrete performance testing work, which not only prolongs the testing cycle but also increases the project cost and time cost. Therefore, in order to address the above shortcomings, a ready-mixed concrete performance testing device is proposed to solve the above problems. Utility Model Content
[0005] To overcome the above shortcomings, this utility model provides a ready-mixed concrete performance testing device, which aims to improve the problem that ultrasonic detectors in some concrete testing technologies cannot be quickly installed and disassembled.
[0006] To achieve the above objectives, the present invention adopts the following technical solution:
[0007] A ready-mixed concrete performance testing device includes an outer frame, a driving mechanism is provided on the top front side of the outer frame, an installation plate is fixedly connected to the bottom of the driving mechanism, a quick-release mechanism is provided inside the installation plate, a docking plate is slidably connected to the bottom of the quick-release mechanism, an ultrasonic detector is fixedly connected to the bottom of the docking plate, a coupling pad is fixedly connected to the bottom of the ultrasonic detector, and a clamping mechanism is provided on the inner bottom side of the outer frame.
[0008] The quick-release mechanism includes a rotating rod, which is slidably connected to the outside of the mounting plate. A positioning plate is fixedly connected to the top of the rotating rod. A spring is sleeved on the outside of the rotating rod. A fixing ring is rotatably connected to the outside of the rotating rod. A connecting ring is fixedly connected to the outside of the rotating rod. A top frame is fixedly connected to the top of the mounting plate. A positioning groove is formed inside the top frame. A locking plate is fixedly connected to the bottom of the rotating rod. A fixing frame is fixedly connected to the bottom of the mounting plate. A sliding groove is formed inside the mating plate. A locking groove is formed inside the mating plate.
[0009] As a further description of the above technical solution:
[0010] The driving mechanism includes a cylinder, the bottom of which is mounted on the top front side of the outer frame, a push rod is fixedly connected to the output end of the cylinder, and a guide rod is fixedly connected to the top rear side of the mounting plate.
[0011] As a further description of the above technical solution:
[0012] The clamping mechanism includes a drive assembly, which is externally fixedly connected to the inner bottom side of the outer frame. A sliding plate is fixedly connected to the front side of the drive assembly. Two rotating rods are rotatably connected to the left and right sides of the sliding plate. Two clamping plates are slidably connected to the top of the outer frame. Limit frames are fixedly connected to the bottom of the two clamping plates. A guide plate is fixedly connected to the left side of one of the clamping plates. A guide frame is slidably connected to the outside of the guide plate. A guide groove is provided inside the guide frame. A guide frame is fixedly connected to the top of the guide plate. A limit groove is provided on the inner bottom side of the outer frame.
[0013] As a further description of the above technical solution:
[0014] The drive assembly includes a second cylinder, the rear side of which is installed inside the rear side of the outer frame, and the output end of the second cylinder is fixedly connected to a second push rod.
[0015] As a further description of the above technical solution:
[0016] The external part of the positioning plate is slidably connected to the inside of the positioning groove, and the external part of the rotating rod is rotatably connected to the inside of the fixed ring.
[0017] As a further description of the above technical solution:
[0018] One end of the spring is fixedly connected to the bottom of the fixing ring, and the other end of the spring is fixedly connected to the inside of the mounting plate;
[0019] As a further description of the above technical solution:
[0020] The card plate is slidably connected to the inside of the groove on the outside, and the card plate is rotatably connected to the inside of the groove on the outside.
[0021] As a further description of the above technical solution:
[0022] The guide frame is externally slidably connected to the inside of the guide groove, the left side of the guide frame is fixedly connected to the right side of another clamping plate, and the limiting frame is externally slidably connected to the inside of the limiting groove.
[0023] This utility model has the following beneficial effects:
[0024] 1. In this utility model, when installing the ultrasonic detector, after the docking plate slides into the fixed frame, pressing the positioning plate causes the connecting ring to drive the fixed ring to compress the spring, allowing the locking plate to slide into the slot through the slide groove. Then, rotating the positioning plate locks it into the positioning slot, thus completing the installation. When disassembly is required, rotating the positioning plate disengages it from the positioning slot, and the spring releases its elasticity, causing the locking plate to disengage from the docking plate, allowing for quick removal of the ultrasonic detector. This eliminates the need for numerous tools, significantly shortening the maintenance and replacement time of the ultrasonic testing instrument and improving the overall efficiency of the testing device. Especially when frequently switching between different models of ultrasonic testing instruments or performing equipment maintenance, it greatly reduces equipment downtime, ensuring the continuity and efficiency of testing work.
[0025] 2. In this utility model, cylinder two drives push rod two to move the sliding plate back and forth, and the rotating rod two inside the sliding plate rotates accordingly, thereby driving the two clamping plates to open and close. This ensures the synchronicity and accuracy of the movement of the two clamping plates, so that the concrete will not be displaced or shaken due to external force or vibration during ultrasonic testing. This ensures the accuracy and reliability of the ultrasonic testing results and provides a strong guarantee for accurately evaluating the performance of ready-mixed concrete. Whether it is detecting internal structural defects in concrete or measuring its strength and other performance parameters, more accurate and reliable data can be obtained. Attached Figure Description
[0026] Figure 1 This is a perspective view of the ready-mixed concrete performance testing device proposed in this utility model;
[0027] Figure 2 This is a schematic diagram of the mounting plate structure of the ready-mixed concrete performance testing device proposed in this utility model;
[0028] Figure 3 This is a schematic diagram of the fixed frame structure of the ready-mixed concrete performance testing device proposed in this utility model;
[0029] Figure 4 This is a schematic diagram of the card plate structure of the ready-mixed concrete performance testing device proposed in this utility model;
[0030] Figure 5 This is a schematic diagram of the clamping plate structure of the ready-mixed concrete performance testing device proposed in this utility model.
[0031] Legend:
[0032] 1. Outer frame; 2. Cylinder 1; 3. Push rod 1; 4. Mounting plate; 5. Guide rod; 6. Rotating rod 1; 7. Positioning plate; 8. Spring; 9. Fixing ring; 10. Top frame; 11. Positioning groove; 12. Clamping plate; 13. Fixing frame; 14. Docking plate; 15. Ultrasonic detector; 16. Coupling pad; 17. Slide groove; 18. Clamping groove; 19. Cylinder 2; 20. Push rod 2; 21. Sliding plate; 22. Rotating rod 2; 23. Clamping plate; 24. Limiting frame; 25. Guide plate; 26. Guide frame; 27. Guide groove; 28. Guide frame; 29. Limiting groove; 30. Connecting ring. Detailed Implementation
[0033] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0034] Reference Figures 1 to 3 This utility model provides an embodiment of a ready-mixed concrete performance testing device, including an outer frame 1. The outer frame 1 serves as the main frame of the entire testing device, providing an installation foundation and working space for other components. A driving mechanism is provided on the top front side of the outer frame 1. An installation plate 4 is fixedly connected to the bottom of the driving mechanism. A quick-release mechanism is provided inside the installation plate 4. A docking plate 14 is slidably connected to the bottom of the quick-release mechanism. An ultrasonic detector 15 is fixedly connected to the bottom of the docking plate 14. A coupling pad 16 is fixedly connected to the bottom of the ultrasonic detector 15. A clamping mechanism is provided on the inner bottom side of the outer frame 1.
[0035] The quick-release mechanism includes a rotating rod 6, which is externally slidably connected to the inside of the mounting plate 4. A positioning plate 7 is fixedly connected to the top of the rotating rod 6. When the rotating rod 6 rotates, the positioning plate 7 slides or engages in the internal positioning groove 11 of the top frame 10, thereby locking or unlocking the entire quick-release mechanism. A spring 8 is sleeved on the outside of the rotating rod 6. One end of the spring 8 is fixedly connected to the bottom of the fixing ring 9, and the other end is fixedly connected to the inside of the mounting plate 4. Under normal conditions, the spring 8 is in a certain pre-compression state, and its elastic force acts between the fixing ring 9 and the mounting plate 4. This force is transmitted to the locking plate 12 through the rotating rod 6, keeping the locking plate 12 in a specific position in the locking groove 18 or the sliding groove 17, thereby achieving the engaging connection between the mating plate 14 and the fixing frame 13.
[0036] Reference Figures 2 to 4 A retaining ring 9 is rotatably connected to the outside of the rotating rod 6. The retaining ring 9 restricts the position of the spring 8 and provides partial support and guidance for the rotating rod 6, ensuring the stability of the rotating rod 6 during rotation and sliding. The external rotatable connection of the rotating rod 6 is inside the retaining ring 9, and a connecting ring 30 is fixedly connected to the outside of the rotating rod 6. When the positioning plate 7 is pressed, causing the connecting ring 30 to be squeezed downward, the retaining ring 9 will move downward with the rotating rod 6, compressing the spring 8. When the spring 8 releases its elastic force, the retaining ring 9 can stably support the spring 8 on the rotating rod 6 to return to its original shape. The top of the mounting plate 4 is fixedly connected to a top frame 10, and a positioning groove 11 is provided inside the top frame 10. The outside of the positioning plate 7 is slidably connected to the inside of the positioning groove 11. The bottom of the rotating rod 6 is fixedly connected to a locking plate 12. The bottom of the mounting plate 4 is fixedly connected to a fixing frame 13. The inside of the docking plate 14 is provided to a sliding groove 17. The outside of the locking plate 12 is slidably connected to the inside of the sliding groove 17. The docking plate 14 is the intermediate component connecting the ultrasonic detector 15 and the mounting plate 4. Its top is engaged with the fixing frame 13 through the locking plate 12, and its bottom is fixedly connected to the ultrasonic detector 15. During installation, the docking plate 14 slides in along the guide structure inside the fixing frame 13, and then is fixed by locking the locking plate 12 into the locking groove 18. During disassembly, after the locking plate 12 is disengaged from the locking groove 18, the docking plate 14 can be easily removed from the fixing frame 13, thereby realizing the quick disassembly of the ultrasonic detector 15. The docking plate 14 has a slot 18 inside, and the external locking plate 12 is rotatably connected to the inside of the slot 18. In the normal installation state, the slot 18 and the sliding groove 17 cooperate to limit the displacement of the docking plate 14 in the horizontal and vertical directions, ensuring the stability of the ultrasonic detector 15 installation. When disassembling, the locking plate 12 is disengaged from the slot 18 under the elastic force of the spring 8 and the external force, allowing the docking plate 14 to be removed from the fixing frame 13.
[0037] Reference Figures 2 to 4The driving mechanism includes cylinder 2, the bottom of which is mounted on the top front side of the outer frame 1. Cylinder 2 is the power source for driving the mounting plate 4 to move up and down. A push rod 3 is fixedly connected to the output end of cylinder 2. When cylinder 2 receives a control signal to start, push rod 3 will extend and retract according to the movement of the piston inside the cylinder. When extended, it can push the mounting plate 4 and the components connected below it to move downward, so that the ultrasonic detector 15 is closer to the concrete to be tested; when retracted, it drives the mounting plate 4 to move upward, so that the ultrasonic detector 15 is away from the concrete, realizing the lifting and lowering action control during the detection process. A guide rod 5 is fixedly connected to the top rear side of the mounting plate 4. The function of the guide rod 5 is to ensure the accuracy and stability of the movement direction of the mounting plate 4 during its up and down movement, so that it can only move vertically along the preset guide channel inside the outer frame 1, avoiding tilting or shaking that would affect the detection accuracy.
[0038] Reference Figures 3 to 5 The clamping mechanism includes a drive assembly, which includes a second cylinder 19. The second cylinder 19 is the power drive component of the clamping mechanism. The rear of the second cylinder 19 is mounted inside the rear of the outer frame 1. A push rod 20 is fixedly connected to the output end of the second cylinder 19. The drive assembly is externally fixedly connected to the bottom inside the outer frame 1. When the second cylinder 19 is activated, the push rod 20 extends and retracts. The extension and retraction of the push rod 20 causes the connected sliding plate 21 to move forward and backward. The sliding plate 21 is fixedly connected to the front of the drive assembly. Two rotating rods 22 are rotatably connected to the left and right sides of the sliding plate 21. When the sliding plate 21 moves forward and backward, the rotating rods 22 rotate around their connection point with the sliding plate 21. By changing the rotation angle, the clamping plate 23 is pushed or pulled to open and close. Two clamping plates 23 are slidably connected to the top of the outer frame 1. When the sliding plate 21 moves back and forth under the action of the push rod 20, the rotating rod 22 will rotate accordingly, thereby driving the clamping plate 23 to perform corresponding opening and closing actions. The bottom of both clamping plates 23 is fixedly connected to a limit frame 24. One of the clamping plates 23 is fixedly connected to a guide plate 25 on its left side. During the clamping process, the limit frame 24 will slide within the limit groove 29 to ensure that the clamping plate 23 can only perform horizontal opening and closing movements, and will not move vertically or in other directions, thereby improving the stability and accuracy of clamping. A guide frame 26 is slidably connected to the outside of the guide plate 25. The left side of the guide frame 26 is fixedly connected to the right side of another clamping plate 23. A guide groove 27 is opened inside the guide frame 26. A guide frame 28 is fixedly connected to the top of the guide plate 25. The outside of the guide frame 28 is slidably connected to the inside of the guide groove 27. A limit groove 29 is opened on the bottom side of the inner side of the outer frame 1. The outside of the limit frame 24 is slidably connected to the inside of the limit groove 29, thereby ensuring the stability and accuracy of the concrete clamping and preventing the concrete from shifting or shaking due to unstable clamping during the testing process, which would affect the accuracy of the ultrasonic testing results.
[0039] Working principle: When using this ready-mixed concrete performance testing device, the concrete to be tested can first be placed on the bottom inside the outer frame 1. Then, cylinder 2 19 can be activated, which drives push rod 20 and sliding plate 21 to move, thereby causing rotating rod 22 to rotate. At this time, the limiting frame 24 will slide inside the limiting groove 29, thereby allowing the two clamping plates 23 to clamp and fix the concrete. Then, cylinder 1 2 can be activated, which causes push rod 3 and mounting plate 4 to move downward, thereby allowing guide rod 5 to slide inside the outer frame 1. At this time, ultrasonic detector 15 and coupling pad 16 will move downward, thereby allowing coupling pad 16 to contact the top of the concrete. At this time, ultrasonic testing of the concrete can be performed by ultrasonic detector 15.
[0040] When the ultrasonic detector 15 needs to be quickly disassembled, the positioning plate 7 can be rotated to disengage it from the positioning groove 11. This will align the locking plate 12 with the sliding groove 17. The spring force of the spring 8 will then disengage the locking plate 12 from the docking plate 14, allowing the docking plate 14 to disengage from the fixed frame 13, thus enabling the rapid disassembly of the ultrasonic detector 15. When the ultrasonic detector 15 needs to be installed, the docking plate 14 can be aligned and slid into the fixed frame 13. Then, the positioning plate 7 can be pressed to slide into the top frame 10, causing the connecting ring 30 to move downward and press the fixed ring 9 downward. This will compress the spring 8, causing the locking plate 12 to slide into the slot 18 through the sliding groove 17. Then, the positioning plate 7 can be rotated to slide into the positioning groove 11, and the locking plate 12 will slide into the slot 18, thus locking the docking plate 14 into the fixed frame 13, enabling the rapid installation of the ultrasonic detector 15.
[0041] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for detecting the properties of ready-mixed concrete, comprising an outer frame (1), characterised in that: The top front side of the outer frame (1) is provided with a driving mechanism, the bottom of the driving mechanism is fixedly connected with a mounting plate (4), the inside of the mounting plate (4) is provided with a quick release mechanism, the bottom of the quick release mechanism is slidably connected with a docking plate (14), the bottom of the docking plate (14) is fixedly connected with an ultrasonic detector (15), the bottom of the ultrasonic detector (15) is fixedly connected with a coupling pad (16), and the inside bottom side of the outer frame (1) is provided with a clamping mechanism. The quick release mechanism comprises a rotating rod one (6), the outside of the rotating rod one (6) is slidably connected in the inside of the mounting plate (4), the top of the rotating rod one (6) is fixedly connected with a positioning plate (7), the outside of the rotating rod one (6) is sleeved with a spring (8), the outside of the rotating rod one (6) is rotatably connected with a fixed ring (9), the outside of the rotating rod one (6) is fixedly connected with a connecting ring (30), the top of the mounting plate (4) is fixedly connected with a top frame (10), the inside of the top frame (10) is provided with a positioning groove (11), the bottom of the rotating rod one (6) is fixedly connected with a clamping plate (12), the bottom of the mounting plate (4) is fixedly connected with a fixed frame (13), and the inside of the docking plate (14) is provided with a sliding groove (17) and a clamping groove (18).
2. The pre-mixed concrete performance detection device according to claim 1, characterized in that: The driving mechanism comprises a gas cylinder one (2), the bottom of the gas cylinder one (2) is mounted on the top front side of the outer frame (1), and the output end of the gas cylinder one (2) is fixedly connected with a push rod one (3).
3. The pre-mixed concrete performance detection device according to claim 1, characterized in that: The clamping mechanism comprises a driving assembly, the outside of the driving assembly is fixedly connected to the inside bottom side of the outer frame (1), the front side of the driving assembly is fixedly connected with a sliding plate (21), the inside of the sliding plate (21) is rotatably connected with two rotating rods two (22) on the left and right sides, the top of the outer frame (1) is slidably connected with two clamping plates (23), the bottom of each of the two clamping plates (23) is fixedly connected with a limiting frame (24), the left side of one of the clamping plates (23) is fixedly connected with a guide plate (25), the outside of the guide plate (25) is slidably connected with a guide frame (26), the inside of the guide frame (26) is provided with a guide groove (27), the top of the guide plate (25) is fixedly connected with a guide frame (28), and the inside bottom side of the outer frame (1) is provided with a limiting groove (29).
4. The pre-mixed concrete performance detection device according to claim 3, characterized in that: The driving assembly comprises a gas cylinder two (19), and the rear side of the gas cylinder two (19) is mounted on the inside rear side of the outer frame (1).
5. The pre-mixed concrete performance detection device according to claim 1, characterized in that: The outside of the positioning plate (7) is slidably connected in the inside of the positioning groove (11), and the outside of the rotating rod one (6) is rotatably connected in the inside of the fixed ring (9).
6. The pre-mixed concrete performance detection device according to claim 1, characterized in that: One end of the spring (8) is fixedly connected to the bottom of the fixed ring (9), and the other end of the spring (8) is fixedly connected to the inside of the mounting plate (4).
7. The pre-mixed concrete performance detection device according to claim 1, characterized in that: The outer part of the clamping plate (12) is slidably connected in the inner part of the sliding groove (17), and the outer part of the clamping plate (12) is rotatably connected in the inner part of the clamping groove (18).
8. The pre-mixed concrete performance detection device according to claim 3, characterized in that: The outer part of the guide frame (28) is slidably connected in the inner part of the guide groove (27), the left side of the guide frame (26) is fixedly connected to the right side of another clamping plate (23), and the outer part of the limiting frame (24) is slidably connected in the inner part of the limiting groove (29).