Full-automatic optical screening machine

Abstract

The utility model provides a full-automatic optical screening machine relates to optical screening machine technical field, including support box, the top of support box is equipped with the turnover subassembly, the turnover subassembly includes mounting plate, locating magnetic plate, protective shell, turnover handle, mounting plate is mounted on one side top of support box, locating magnetic plate is mounted on one side of mounting plate, protective shell is mounted on one side of mounting plate, and turnover handle is mounted on one side of mounting plate. The protective shell is installed at the top of the supporting box through hinges, the overturning handle is installed on one side of the protective shell, and a fixed magnetic plate is installed on the inner wall of one side of the protective shell and connected with a positioning magnetic plate. According to the utility model, the protective shell is mounted through the hinge, and a worker exerts force on the protective shell from one side through the turnover handle to separate the fixed magnetic plate from the positioning magnetic plate, so that the protective shell is turned over and opened through the hinge, and the worker can conveniently maintain mechanisms such as an optical detector and a rotary screening disc which are protected by the protective shell.

Description

Technical Field

[0001] This utility model relates to the field of optical sorting machine technology, specifically a fully automatic optical sorting machine. Background Technology

[0002] A CCD optical sorting machine is a device that uses optical image processing technology to perform visual image processing on products. It is mainly used to sort or classify fasteners and precision parts for defects in geometric dimensions, appearance, shape, etc.

[0003] Chinese Patent Publication No. CN207914171U discloses a fully automatic glass disc optical image sorting machine, comprising a device body, a first cabinet, a second cabinet, and a support column. The device body has a cabinet surface, a working groove at the bottom of the cabinet surface, a cabinet door at the bottom of the working groove, a base at the bottom of the support column, and a feeding device at the top of the second cabinet. The working groove has several dust suction holes evenly arranged on its surface, and a flexible hose, a dust filter bag, an impeller, a rotary motor, and an exhaust port are respectively installed inside the working groove. This fully automatic glass disc optical image sorting machine solves the problem that existing devices cannot effectively clean the inside of the working cabinet, resulting in excessive dust inside the cabinet causing unclear images and low work efficiency.

[0004] The fully automatic optical sorting machine disclosed in the patent documents solves the problem that existing devices cannot effectively clean the inside of the work cabinet by installing a dust removal component, resulting in a lot of dust inside the cabinet, making the photos unclear and the work efficiency low. However, the sorting component inside the sorting machine is located inside the frame. If the component used for detection and sorting inside is damaged, the staff does not have enough space to repair it, which increases the difficulty of repair.

[0005] Therefore, in order to address the above problems, a fully automatic optical sorting machine is now being developed. Summary of the Invention

[0006] The purpose of this invention is to provide a fully automatic optical sorting machine to solve the technical problem mentioned in the background art, where the sorting components inside the sorting machine are located inside the frame, and if the internal components used for detection and sorting are damaged, the staff do not have enough space for maintenance, which increases the difficulty of maintenance.

[0007] The technical solution of this utility model is implemented as follows: a fully automatic optical sorting machine includes a support box, a flipping assembly is installed on the top of the support box, the flipping assembly includes a mounting plate, a positioning magnetic plate, a protective shell, and a flipping handle, the mounting plate is installed on the top of one side of the support box, the positioning magnetic plate is installed on one side of the mounting plate, the protective shell is installed on the top of the support box by a hinge, the flipping handle is installed on one side of the protective shell, and a fixing magnetic plate is installed on the inner wall of one side of the protective shell, and the fixing magnetic plate is connected to the positioning magnetic plate.

[0008] Preferably, the bottom of the support box is equipped with a base, and the front of the support box is equipped with a hinged door.

[0009] Preferably, a drive motor is installed on the top inner wall of the support box, and the output end of the drive motor passes through the top of the support box.

[0010] Preferably, a rotating screening disc is installed on the top of the support box, a rotating support ring is installed on the bottom of the rotating screening disc, and the rotating support ring is rotatably connected to the top of the support box. The top of the rotating support ring is provided with several mounting holes.

[0011] Preferably, the top of the support box is bolted with a mounting bracket, and the mounting bracket is installed on one side of the rotating screening disc.

[0012] Preferably, an optical detector is bolted to the top of the mounting frame, and the detection end of the optical detector penetrates the inner wall of the top of the mounting frame. A connector is installed on the top of the optical detector, and an optical detection head is installed at the detection end of the optical detector.

[0013] The present invention has the following advantages due to the adoption of the above technical solution:

[0014] 1. In this utility model, when the protective shell protects the internal components, the fixed magnetic plate and the positioning magnetic plate installed on the inner wall of one side of the protective shell are magnetically connected, thereby fixing the protective shell in use. When internal maintenance is required, since the protective shell is installed by a hinge, the operator can use the flip handle to forcefully separate the fixed magnetic plate and the positioning magnetic plate from one side, thereby allowing the protective shell to be flipped open by the hinge, making it convenient for the operator to maintain the optical detector, rotating screening disc and other mechanisms protected by the protective shell.

[0015] 2. In this utility model, the top of the rotating screening disc is used to place the parts to be screened for inspection. By rotating the screening disc, each part to be inspected will pass under the optical inspection head for inspection, thereby improving the screening efficiency of the parts. At the same time, the mounting holes are used to limit the parts that are easy to roll to the cylindrical part, so as to avoid the rotation of the cylindrical part from affecting the inspection results.

[0016] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a perspective view of the present utility model;

[0019] Figure 2 For the present utility model Figure 1 Schematic diagram of the structure at point A in the middle;

[0020] Figure 3 This is a schematic diagram of the rotating screening disc structure of this utility model;

[0021] Figure 4 This is a schematic diagram of the optical detector structure of this utility model.

[0022] Reference numerals: 1. Support box; 2. Opening and closing door; 3. Base; 4. Drive motor; 5. Rotating screening disc; 6. Mounting hole; 7. Rotating support ring; 8. Mounting frame; 9. Optical detector; 10. Connector; 12. Optical detection head; 13. Mounting plate; 14. Positioning magnetic plate; 15. Protective shell; 16. Flip handle; 17. Fixing magnetic plate. Detailed Implementation

[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.

[0024] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0025] like Figure 1 and Figure 2 The present invention provides a fully automatic optical sorting machine.

[0026] The system includes a support box 1 and a flipping assembly. The flipping assembly is installed on the top of the support box 1. The flipping assembly includes a mounting plate 13, a positioning magnetic plate 14, a protective shell 15, and a flipping handle 16. The mounting plate 13 is installed on the top of one side of the support box 1. The positioning magnetic plate 14 is installed on one side of the mounting plate 13. The protective shell 15 is installed on the top of the support box 1 via a hinge. The flipping handle 16 is installed on one side of the protective shell 15. A fixing magnetic plate 17 is installed on the inner wall of one side of the protective shell 15, and the fixing magnetic plate 17 is connected to the positioning magnetic plate 14. A base 3 is installed at the bottom of the support box 1. A hinged door 2 is installed on the front of the support box 1.

[0027] The support box 1 provides an installation location for the internal working system of the fully automatic optical sorting machine, and also serves as an installation location for the flipping assembly. The protective shell 15 in the flipping assembly is located outside the rotating sorting disc 5, and is used to protect the rotating sorting disc 5 and the optical detector 9. When the protective shell 15 is in use, the fixing magnetic plate 17 installed on one side of the inner wall of the protective shell 15 is magnetically connected to the positioning magnetic plate 14, thereby fixing the protective shell 15 in place. When internal maintenance is required, since the protective shell 15 is installed via a hinge, the operator can use the flipping handle 16 to forcefully separate the fixed magnetic plate 17 and the positioning magnetic plate 14 from one side, thereby allowing the protective shell 15 to be flipped open via the hinge, facilitating maintenance of the optical detector 9, rotating sorting disc 5, and other mechanisms protected by the protective shell 15. The base 3 is used to support and protect the bottom of the support box 1, and the opening and closing door 2 allows the front of the support box 1 to be opened.

[0028] like Figure 1 , Figure 3 and Figure 4 The present invention provides a fully automatic optical sorting machine.

[0029] The system includes a rotating screening disc 5 and an optical detector 9. A drive motor 4 is installed on the top inner wall of the support box 1, and the output end of the drive motor 4 passes through the top of the support box 1. The rotating screening disc 5 is installed on the top of the support box 1. A rotating support ring 7 is installed at the bottom of the rotating screening disc 5 and is rotatably connected to the top of the support box 1. Several mounting holes 6 are opened on the top of the rotating support ring 7. A mounting bracket 8 is installed on the top of the support box 1 by bolts, and the mounting bracket 8 is installed on one side of the rotating screening disc 5. An optical detector 9 is installed on the top of the mounting bracket 8 by bolts, and the detection end of the optical detector 9 passes through the top inner wall of the mounting bracket 8. A connector 10 is installed on the top of the optical detector 9, and an optical detection head 12 is installed on the detection end of the optical detector 9.

[0030] After being powered on, the drive motor 4 converts electrical energy into kinetic energy to power the rotation of the rotating screening disc 5. The bottom of the rotating screening disc 5 can be stably rotated and mounted on the top of the support box 1 under the action of the rotating support ring 7. The top of the rotating screening disc 5 is used to place the parts to be screened. By rotating the screening disc 5, each part to be inspected will pass under the optical detection head 12 for inspection, thereby improving the screening efficiency of the parts. At the same time, the mounting hole 6 is used to limit the easily rolling cylindrical parts and prevent the rotation of the cylindrical parts from affecting the inspection results. The mounting bracket 8 provides an installation position for the optical detector 9, so that the optical detector 9 can be installed and used. The optical detector 9 uses optical image processing technology to perform visual image processing on the product through the optical detection head 12 at the detection end. The connector 10 provides a position for the external connection of the optical detector 9.

[0031] When this utility model is in operation: First, the optical screening machine is placed in the desired position using the base 3. Then, the parts that need to be further inspected and screened are placed on top of the rotating screening disc 5. After the drive motor 4 is powered on, it provides power to rotate, so that the parts mainly reach the area below the optical inspection head 12 for inspection. If a defect is detected, the device will sound an alarm and allow the staff to remove it to the outside. If the internal parts need to be inspected and repaired, the outer protective shell 15 can be flipped over, making it convenient for the staff to repair the screening machine.

[0032] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.

Claims

1. A fully automatic optical sorting machine, characterized in that: The support box (1) is equipped with a flipping assembly on its top. The flipping assembly includes a mounting plate (13), a positioning magnetic plate (14), a protective shell (15), and a flipping handle (16). The mounting plate (13) is installed on the top side of the support box (1), the positioning magnetic plate (14) is installed on the side of the mounting plate (13), the protective shell (15) is installed on the top of the support box (1) by a hinge, the flipping handle (16) is installed on the side of the protective shell (15), and a fixing magnetic plate (17) is installed on the inner wall of one side of the protective shell (15), and the fixing magnetic plate (17) is connected to the positioning magnetic plate (14).

2. The fully automatic optical sorting machine according to claim 1, characterized in that: The bottom of the support box (1) is equipped with a base (3), and the front of the support box (1) is equipped with a hinged door (2).

3. The fully automatic optical sorting machine according to claim 1, characterized in that: A drive motor (4) is installed on the top inner wall of the support box (1), and the output end of the drive motor (4) passes through the top of the support box (1).

4. The fully automatic optical sorting machine according to claim 3, characterized in that: The top of the support box (1) is equipped with a rotating screening disc (5), and the bottom of the rotating screening disc (5) is equipped with a rotating support ring (7). The rotating support ring (7) is rotatably connected to the top of the support box (1), and the top of the rotating support ring (7) is provided with several mounting holes (6).

5. The fully automatic optical sorting machine according to claim 4, characterized in that: The top of the support box (1) is bolted with a mounting bracket (8), and the mounting bracket (8) is mounted on one side of the rotating screening disc (5).

6. The fully automatic optical sorting machine according to claim 5, characterized in that: An optical detector (9) is bolted to the top of the mounting bracket (8), and the detection end of the optical detector (9) penetrates the inner wall of the top of the mounting bracket (8). A connector (10) is installed on the top of the optical detector (9), and an optical detection head (12) is installed on the detection end of the optical detector (9).

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