Hydrocarbon cleaning agent recovery and industrial wastewater reduction device
By using a combination of distillation kettle, evaporator and heat exchanger, the cleaning agent steam is used to provide heat for wastewater, which solves the problems of heat energy waste and low treatment efficiency, and achieves high-efficiency energy utilization and reduced equipment costs.
Patent Information
- Application Number
- CN202520327277.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-27
- Publication Date
- 2026-01-30
- Estimated Expiration
- 2035-02-27
AI Technical Summary
Existing hydrocarbon recovery equipment and industrial wastewater reduction equipment generate a lot of heat energy waste during operation, and have low treatment efficiency, requiring multiple devices to consume a lot of electricity.
The device employs a combination of a distillation kettle, an evaporator, first and second baffle heat exchangers, a cleaning agent storage tank, and a distilled water storage tank. It utilizes the cleaning agent vapor to provide a heat source for wastewater evaporation, and achieves heat reuse through multi-stage heat exchangers. It is controlled by a vacuum pump and sensors.
It saves the extra energy required for wastewater evaporation, shortens heating time, improves treatment efficiency, reduces equipment costs, and achieves efficient energy utilization.
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Figure CN223852329U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the evaporation concentration technical field, concretely relates to a kind of carbon hydrogen cleaning agent recovery and industrial wastewater reduction device. BACKGROUND
[0002] Existing carbon hydrogen recovery equipment and industrial wastewater reduction equipment need a lot of electric energy, a large amount of heat energy is generated in the operation process, which is not utilized while needing to be consumed by water chiller, and a large amount of heat energy is wasted.Carbon hydrogen recovery and industrial wastewater reduction need multiple equipment, consume a lot of electric energy, and the processing efficiency is low.
[0003] The prior art CN214211513U discloses a horizontal distillation still for vacuum cleaning machine, which guides the wastewater into the tank through the feed inlet, then heats the wastewater by the heater, so that the water in the wastewater vaporizes and is discharged from the exhaust port, while the carbon hydrogen cleaning agent remains on the inner wall of the tank and is discharged from the discharge port for collection, thus completing the distillation process, and the wastewater in the tank is stirred by the stirring assembly to make the water body uniformly heated and accelerate the vaporization process, and after use, the inner wall of the tank is sprayed and cleaned by the cleaning assembly to wash away the residues and discharge them from the discharge port.Therefore, the problem of a large amount of heat energy generated in the subsequent carbon hydrogen recovery process not being utilized is not solved, and a large amount of heat energy is wasted. UTILITY MODEL CONTENTS
[0004] In order to solve the above problems, the utility model provides: a carbon hydrogen cleaning agent recovery and industrial wastewater reduction device, which comprises a distillation still, an evaporator, a first partition heat exchanger, a second partition heat exchanger, a cleaning agent storage tank and a distilled water storage tank, an electric heating device is arranged at the bottom of the distillation still, the distillation still is connected with the first partition heat exchanger and the second partition heat exchanger through the evaporator, the first partition heat exchanger is connected with the cleaning agent storage tank, the second partition heat exchanger is connected with the distilled water storage tank, the first partition heat exchanger is connected with the distillation still, and the second partition heat exchanger is connected with the evaporator.
[0005] Further, a first branch is connected in parallel on the cleaning agent storage tank, a first vacuum pump is arranged on the first branch, a second branch is connected in parallel on the distilled water storage tank, and a second vacuum pump is arranged on the second branch.
[0006] Further, an evaporator shell side and an evaporator tube side are arranged in the evaporator.
[0007] Further, a first partition heat exchanger shell side, a first partition heat exchanger waste tube side,
[0008] Further, a second partition heat exchanger shell side, a second partition heat exchanger tube side,
[0009] Further, the cleaning agent storage tank is provided with an outlet.
[0010] Further, the distillation kettle is provided with a liquid discharge port.
[0011] Further, the evaporator is provided with a first liquid level sensor.
[0012] Further, the distillation kettle is provided with a second liquid level sensor.
[0013] Further, the distillation kettle is provided with a temperature sensor.
[0014] The beneficial effects of the present application are:
[0015] The 130 DEG C cleaning agent steam provides a heat source for wastewater evaporation, saves the additional energy required for wastewater evaporation, saves a large amount of electric energy, and is energy-saving and environmentally friendly.
[0016] At the same time, the cleaning agent new liquid and the wastewater steam preheat the normal temperature waste cleaning agent and wastewater, save the energy consumption required for waste cleaning agent distillation heating, greatly shorten the heating time, and improve the processing efficiency.
[0017] This equipment can simultaneously process waste cleaning agent and wastewater, without the core components compressor of the traditional recovery equipment's water chiller and evaporator, greatly saving the equipment cost, and greatly reducing the waste liquid treatment cost. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 The present application is a structure diagram of a hydrocarbon cleaning agent recovery and industrial wastewater reduction device.
[0019] Among them, the reference signs are:
[0020] 1, electric heating device, 2, distillation kettle, 3, evaporator shell, 4, evaporator tube, 5, first baffle heat exchanger shell, 6, first baffle heat exchanger tube, 7, second baffle heat exchanger shell, 8, second baffle heat exchanger tube, 9, cleaning agent storage tank, 10, distilled water storage tank, 11, first vacuum pump, 12, second vacuum pump, 13, first outlet, 14, second outlet, 15, discharge port, 16, liquid discharge port, 17, first liquid level sensor, 18, second liquid level sensor, 19, temperature sensor. DETAILED DESCRIPTION
[0021] In order to make the technical means and achieve the purpose of the utility model easy to understand, the following specific embodiments, further illustrate the utility model, a kind of carbon hydrogen cleaning agent recycling and industrial wastewater reduction device, including distillation still 2, evaporator, first baffle heat exchanger, second baffle heat exchanger, cleaning agent liquid tank 9 and distilled water liquid tank 10, distillation still 2 bottom is provided with electric heating device 1, distillation still 2 is connected with first baffle heat exchanger, second baffle heat exchanger respectively by evaporator, first baffle heat exchanger is connected with cleaning agent liquid tank 9, second baffle heat exchanger is connected with distilled water liquid tank 10, first baffle heat exchanger is connected with distillation still 2, second baffle heat exchanger is connected with evaporator.
[0022] Wherein, the cleaning agent liquid tank 9 is connected with a first branch, a first vacuum pump 11 is arranged on the first branch, the distilled water liquid tank 10 is connected with a second branch, and a second vacuum pump 12 is arranged on the second branch.
[0023] Wherein, the evaporator is provided with evaporator shell side 3 and evaporator tube side 4.
[0024] Wherein, the first baffle heat exchanger is provided with first baffle heat exchanger shell side 5 and first baffle heat exchanger tube side 6.
[0025] Wherein, the second baffle heat exchanger is provided with second baffle heat exchanger shell side 7 and second baffle heat exchanger tube side 8.
[0026] Wherein, the cleaning agent liquid tank 9 is provided with liquid outlet 13.
[0027] Wherein, the distillation still 2 is provided with liquid outlet 16.
[0028] Wherein, the evaporator is provided with first liquid level sensor 17.
[0029] Wherein, the distillation still 2 is provided with second liquid level sensor 18.
[0030] Wherein, the distillation still 2 is provided with temperature sensor 19.
[0031] The functions of each component are as follows:
[0032] Electric heating 1: heating waste cleaning agent;
[0033] Distillation still 2: distillation of waste cleaning agent;
[0034] Evaporator shell side 3: containing cleaning agent new liquid and part of cleaning agent steam;
[0035] Evaporator tube side 4: containing waste water;
[0036] First baffle heat exchanger shell side 5: containing cleaning agent new liquid and part of cleaning agent steam;
[0037] First baffle heat exchanger tube side 6: containing waste cleaning agent;
[0038] Second baffle heat exchanger shell side 7: containing distilled water;
[0039] Second baffle heat exchanger tube side 8: containing industrial waste water;
[0040] Cleaning agent storage tank 9: storing distilled new cleaning agent;
[0041] Distilled water storage tank 10: storing distilled water;
[0042] First vacuum pump 11: vacuumizing;
[0043] Second vacuum pump 12: vacuumizing;
[0044] First liquid outlet 13: discharging cleaning agent new liquid;
[0045] Second liquid outlet 14: discharging distilled water;
[0046] Discharge port 15: discharging waste water concentrate;
[0047] Liquid discharge port 16: discharging waste cleaning agent concentrate;
[0048] First liquid level sensor 17: detecting industrial waste water level;
[0049] Second liquid level sensor 18: detecting waste cleaning agent level;
[0050] Temperature sensor 19: detecting waste cleaning agent temperature.
[0051] The working process of the device is as follows:
[0052] After the device is started, the vacuum pump 11 is started, the waste cleaning agent enters the distillation kettle 2 through the first baffle heat exchanger tube side 6, the electric heating device 1 starts heating, and the liquid level stops after reaching the second liquid level sensor 18. When the temperature sensor 19 detects the boiling temperature, the waste cleaning agent starts to evaporate at this time. The second vacuum pump 12 is started, the industrial waste water enters the evaporator tube side 4 through the second baffle heat exchanger tube side 8, and the liquid level stops after reaching the first liquid level sensor 17.
[0053] The waste cleaning agent in the distillation kettle 2 is in an environment with a pressure of 50mbar, and the boiling point is about 130℃. After the waste cleaning agent reaches the boiling point and evaporates, the cleaning agent vapor enters the waste water in the evaporator tube side 4 at room temperature, and the cleaning agent vapor and the waste water are exchanged. The temperature of the waste water gradually rises to about 60℃ to reach the boiling state.
[0054] The cleaning agent new liquid and part of cleaning agent steam liquefied in the evaporator shell 3 enters the first partition heat exchanger shell 5 to further exchange heat with the waste cleaning agent in the first partition heat exchanger tube 6, preheats the waste cleaning agent, and the remaining heat energy is used again, and the cleaning agent new liquid reaches a certain liquid level and then enters the cleaning agent storage tank 9 and is automatically discharged from the liquid outlet 13. The preheated waste cleaning agent enters the distillation tank 2 to be distilled, the waste cleaning agent in the distillation tank 2 is continuously supplied and evaporated, the concentration is increased, the cleaning agent storage tank 9 no longer discharges liquid, the waste cleaning agent inlet valve is closed, the cycle is completed, and the concentrated liquid is discharged from the liquid outlet 16.
[0055] The waste water is boiled and evaporated in the evaporator tube 4, the steam enters the second partition heat exchanger shell 7 to exchange heat with the waste water in the second partition heat exchanger tube 8, the steam is condensed into water, and enters the distilled water storage tank 10 and is automatically discharged from the discharge port 14 when reaching a certain liquid level. The waste water is evaporated in the evaporator tube 4 after heat exchange, and the waste water in the evaporator tube 4 reaches the set concentration ratio when continuously supplied and evaporated, and the concentrated liquid is discharged from the discharge port 15.
[0056] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A hydrocarbon cleaning agent recovery and industrial wastewater reduction device, characterized by, The distillation kettle (2), the evaporator, the first partition heat exchanger, the second partition heat exchanger, the cleaning agent storage tank (9) and the distilled water storage tank (10), the bottom of the distillation kettle (2) is provided with an electric heating device (1), the distillation kettle (2) is connected with the first partition heat exchanger and the second partition heat exchanger through the evaporator respectively, the first partition heat exchanger is connected with the cleaning agent storage tank (9), the second partition heat exchanger is connected with the distilled water storage tank (10), the first partition heat exchanger is connected with the distillation kettle (2), and the second partition heat exchanger is connected with the evaporator.
2. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, A first branch is connected in parallel on the cleaning agent storage tank (9), a first vacuum pump (11) is arranged on the first branch, a second branch is connected in parallel on the distilled water storage tank (10), and a second vacuum pump (12) is arranged on the second branch.
3. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The evaporator is provided with an evaporator shell side (3) and an evaporator tube side (4).
4. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The first partition heat exchanger is provided with a first partition heat exchanger shell side (5) and a first partition heat exchanger tube side (6).
5. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The second partition heat exchanger is provided with a second partition heat exchanger shell side (7) and a second partition heat exchanger tube side (8).
6. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The cleaning agent storage tank (9) is provided with a liquid outlet (13).
7. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The distillation kettle (2) is provided with a liquid discharge port (16).
8. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The evaporator is provided with a first liquid level sensor (17).
9. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The distillation kettle (2) is provided with a second liquid level sensor (18).
10. The hydrocarbon flush recovery and industrial wastewater minimization apparatus of claim 1, wherein, The distillation kettle (2) is provided with a temperature sensor (19).
Citation Information
Patent Citations
Horizontal distillation kettle for vacuum cleaning machine
CN214211513U
Cited By
Equipment for recycling hydrocarbon cleaning agent and reducing industrial wastewater
CN119977036A